[0001] The present invention relates to improvements in or relating to dispensers in particular,
but not exclusively, sealant dispensers.
[0002] Known designs of sealant dispenser comprise a barrel to hold sealant to be dispensed,
a trigger actuated dispensing mechanism operable to urge sealant out of one end of
the barrel through an outlet defined in part by an end cap, and a nozzle on the end
cap through which sealant is dispensed. The size of the opening of the nozzle through
which sealant is dispensed is a factor in determining the size of the bead of sealant
dispensable by the dispenser.
[0003] For this reason, it is often desirable to interchange nozzles on a dispenser to facilitate
variation in the dispensing of sealant. However, known designs of end cap and nozzle
arrangement require the end cap to be removed from the barrel to enable replacement
of the nozzle. This is a messy and inconvenient arrangement as removal of the end
cap exposes the sealant in the barrel and within the end cap.
[0004] According to the present invention there is provided a dispenser suitable for dispensing
sealant, the dispenser comprising a body in which material to be dispensed is located,
dispensing means operable to urge material through an outlet in the body to be dispensed,
the outlet comprising a unitary end cap comprising means for removable location thereof
on the body and further means for removable attachment of a dispensing nozzle to the
end cap, the further means being arranged to enable selective removal of a nozzle
with the end cap in location on the body.
[0005] Preferably the end cap means comprises thread means engageable on corresponding thread
means of the body. The end cap thread means may comprise an internal or female thread
to receive corresponding thread means of the body.
[0006] The end cap further means preferably also comprises thread means, which thread means
is desirably externally located on a portion of the end cap. The further means is
preferably arranged to enable removable attachment of known designs of nozzles for
sealant dispensers.
[0007] Preferably the end cap comprises puncture means operable to puncture a cartridge
of sealant located in the body, for dispensing. The puncture means may be operable
to puncture flexible cartridge material, such as a plastics or foil film or sheet
containing sealant. The puncture means may comprise one or more projections which
may be sharp or otherwise shaped to puncture a sealant cartridge. Preferably the puncture
means is arranged to puncture the sealant cartridge as the end cap is located over
the end of a body charged with a sealant cartridge. The puncture means may extend
into the end cap means.
[0008] Further according to the present invention there is provided an end cap for location
on a body of a dispenser suitable for dispensing material, the end cap being unitary
and comprising means for removable location thereof on a body of a dispenser and further
means for removable attachment of a dispensing nozzle to the end cap, the further
means being arranged to enable selective removal of a nozzle with the end cap in location
on a body.
[0009] Preferably the end cap is as defined in any of the preceding six paragraphs.
[0010] An embodiment of the present invention will now be described by way of example only
with reference to the accompanying drawings in which:-
Fig. 1 is an exploded view of a sealant dispenser according to the present invention;
Fig. 2 is an enlarged view of an end cap according to the present invention; and
Fig. 3 is a view of the end cap of Fig. 2 in the direction of arrow III.
[0011] Referring to the drawings there is provided a dispenser 10 suitable for dispensing
sealant S, the dispenser 10 comprising a body 12 in which sealant is located to be
dispensed, dispensing means shown partially at 14 operable to urge sealant through
an outlet 16, the outlet 16 comprising a unitary end cap 18 comprising thread means
20 for removable location of the end cap 18 on the body 12 and further thread means
22 for removable attachment of a dispensing nozzle 24 to the end cap 18, the further
thread means 22 being arranged to enable the selective removal of the nozzle 24 with
the end cap 18 in location on the body 12.
[0012] In more detail, the dispenser 10 comprises a body 12 of generally cylindrical configuration
and arranged to receive a flexible cartridge or bag 26 of sealant S. The body 12 has
a first external threaded section 28 at one end thereof and a second, similar external
threaded section 30 at the other end. The dispensing means 14 comprises a trigger
arrangement operable to move the plunger 32 gradually down the length of the body
12 urging the cartridge 26 and the sealant therein toward the outlet 16 in use. The
arrangement and mechanism of the dispensing means 14 is conventional and will not
be described further in this specification.
[0013] An important aspect of this invention is the end cap 18. Referring particularly to
Figs. 2 and 3, the end cap 18 comprises a single piece, unitary body which defines
an internal thread 20 which is threadedly engageable over the external thread section
28 on the body 12. The end cap 18 defines a passage 34 therethrough which passage
34 extends through a projection 36 of narrower diameter than the diameter of the portion
38 of the end cap 18 in which the internal thread means 20 is located.
[0014] The further thread means 22 extends around the outside of the projection 36 to receive
a generally conventional design of nozzle 24 for sealant dispensers. The nozzle 24
comprises a generally conical body 40 which defines a generally conical passage 42
therethrough towards a dispensing opening 44. At the other end of the passage 42 is
an internally threaded section 46 which is removably threadedly engageable on the
further threaded means 22 of the end cap 18, as will be described.
[0015] Within the portion 38 is located a plurality of pointed projections 48 which extend
generally away from the projection 36 into the relatively large cross-sectional area
of the passage 34 within the portion 38. These projections 48 are operable to puncture
a sealant cartridge 26 as the end cap 18 is threadedly located over the end 28 of
the body 12 when charged with a cartridge of sealant.
[0016] In use, the dispenser 10 can be used for the dispensing of sealant, and in particular
beads of sealant along a gap or a joint to be sealed thereby. It will however be appreciated
that the dispenser 10 according to the present invention could be used to dispense
other liquid or semi-liquid materials.
[0017] A cartridge of sealant 26 is located within the body 12 to a position generally as
shown in Fig. 1. The dispensing means 14 is threadedly attached to the end 30 and
the end cap 18 is threadedly attached to the ends 28.
[0018] As the end cap 18 is threadedly attached, the pointed projections 48 cut through
the casing of the cartridge 26 to release sealant into the end cap 18. The opening
of the sealant cartridge 26 in this way avoids sealant contaminating the outside of
the dispenser 10.
[0019] A nozzle 24 is chosen and threadedly attached over the projection 36 to give the
desired opening 44 for the intended use of the sealant S to be dispensed from the
dispenser 10.
[0020] The dispenser 10 is then used in conventional manner, with an operative holding the
opening 44 of the nozzle at the area where sealant is to be dispensed, and then actuating
the dispensing means 14 to urge the plunger 32 along the body 12, to push sealant
to be dispensed out through the end cap 18 and nozzle 24 onto the desired area.
[0021] Often before all the sealant S is dispensed from a dispenser, it would be desirable
to alter the diameter of the opening 44 in the nozzle 24. This may require replacement
of the existing nozzle 24 with an alternative nozzle.
[0022] It is a particular advantage of the present invention that the nozzles can be interchanged
without the need to remove the end cap 18 from on the body 12, and thereby obviates
the problem of prior art of exposure of the sealant cartridge which often results
in a messy release of sealant from the dispenser.
[0023] The projection 36 and thread means 22 are suitable to receive known and generally
conventional internal thread sections 46 of nozzles of known dispensing apparatus.
[0024] It is a further advantage of the present invention that the end cap 18 is of unitary
construction thereby simplifying its manufacturing process and improving its robustness
and sturdiness for use.
[0025] Various modifications may be made without departing from the spirit or scope of the
present invention. The end cap may be made of any suitable material, such as plastics
and/or metal. However metal is the preferred material as this avoids the need for
washers or the like to seal the attachment of a nozzle on the end cap, as the metal
self-taps itself and seals into the plastic nozzle.
[0026] Whilst endeavouring in the foregoing specification to draw attention to those features
of the invention believed to be or particular importance it should be understood that
the Applicant claims protection in respect of any patentable feature or combination
of features hereinbefore referred to and/or shown in the drawings whether or not particular
emphasis has been placed thereon.
1. A dispenser suitable for dispensing sealant, the dispenser comprising a body in which
material to be dispensed is located, dispensing means operable to urge material through
an outlet in the body to be dispensed characterised in that , the outlet comprises a unitary end cap comprising means for removable location
thereof on the body and further means for removable attachment of a dispensing nozzle
to the end cap, the further means being arranged to enable selective removal of a
nozzle with the end cap in location on the body.
2. A dispenser as claimed in claim 1, characterised in that the end cap means comprises thread means engageable on corresponding thread means
of the body.
3. A dispenser as claimed in claim 2, characterised in that the end cap thread means comprises an internal or female thread to receive corresponding
thread means of the body.
4. A dispenser as claimed in any preceding claim, characterised in that the end cap further means comprises thread means.
5. A dispenser as claimed in claim 4, characterised in that the thread means is externally located on a portion of the end cap.
6. A dispenser as claimed in any preceding claim, characterised in that further means is arranged to enable removable attachment of known designs of nozzles
for sealant dispensers.
7. A dispenser as claimed in any preceding claim, characterised in that the end cap comprises puncture means operable to puncture a cartridge of sealant
located in the body, for dispensing.
8. A dispenser as claimed in claim 7, characterised in that the puncture means is operable to puncture flexible cartridge material, such as a
plastics or foil film or sheet containing sealant.
9. A dispenser as claimed in claim 7 or claim 8, characterised in that the puncture means comprises one or more projections which are sharp or otherwise
shaped to puncture a sealant cartridge.
10. A dispenser as claimed in any of claims 7 to 9, characterised in that the puncture means is arranged to puncture the sealant cartridge as the end cap is
located over the end of a body charged with a sealant cartridge.
11. A dispenser as claimed in any of claims 7 to 10, characterised in that the puncture means extends into the end cap means.
12. An end cap for location on a body of a dispenser suitable for dispensing material
characterised in that, the end cap being unitary and comprising means for removable location thereof on
a body of a dispenser and further means for removable attachment of a dispensing nozzle
to the end cap, the further means being arranged to enable selective removal of a
nozzle with the end cap in location on a body.
13. An end cap as claimed in claim 12 and substantially as hereinbefore defined in any
of claims 1 to 11.