FIELD OF THE INVENTION
[0001] The invention provides a process and a device for removing soot particles from the
exhaust gas from a diesel engine.
BACKGROUND OF THE INVENTION
[0002] To protect the environment, new developments in the area of diesel vehicles are aimed
at the simultaneous reduction of nitrogen oxides and soot emissions from diesel engines.
[0003] The problem with diesel engines is that they do not have the capability to reduce
both nitrogen oxides and soot emissions simultaneously. When design steps are taken
to lower the amount of one of the harmful components mentioned in diesel engines,
the amount of the other harmful component is simultaneously raised. For example, when
the soot emissions are lowered by increasing the combustion temperatures in a diesel
engine, increased production of nitrogen oxides then takes place. In another example,
when nitrogen oxide emissions are reduced, for example by recycling the exhaust gas,
soot emissions increase.
[0004] The design steps taken to optimize diesel engines thus form a compromise between
optimizing soot emissions and optimizing nitrogen oxide emissions.
[0005] To eliminate soot emissions, post treatment of the exhaust gas is required. For this
purpose, filters, in particular wall-flow filters, are currently used to filter out
the soot particles contained in the exhaust gas. Using these types of filters, degrees
of filtering of more than 95 % are obtained, so an efficient reduction in soot emissions
in the exhaust gas from diesel engines is ensured. However, these types of filters
become clogged due to the continuous deposition of soot particles. Therefore, the
filters have to be regenerated by combustion of the soot particles.
[0006] In principle, regeneration of the filter can be achieved by thermal processes. The
soot particles are then burnt with the aid of the oxygen present in the exhaust gas.
The disadvantage with this, however, is that temperatures in the range 550 °C to 600
°C are required for these types of combustion processes.
[0007] However, these types of temperatures are obtained in the exhaust gas from a diesel
engine only when the diesel engine is operating under full load. Regeneration of the
filter under normal operation is possible only when the filter is heated by means
of an additional heating element. This involves an increased energy demand, however,
and thus also increased consumption of fuel.
[0008] It is known in the art that catalytic processes for regenerating filters are used
instead of thermal processes. For example, the exhaust gas from a diesel engine is
passed over a catalyst, in a first process step, without being filtered. By means
of the catalyst, which preferably comprises a platinum group metal located on a honeycomb
monolith, the nitrogen monoxide present in the exhaust gas is converted to nitrogen
dioxide. A filter for filtering soot particles from the exhaust gas is arranged downstream
of the catalyst. Nitrogen dioxide produced in the catalyst is used to regenerate the
filter, in order to burn soot particles deposited on the filter at a temperature of
less than 400 °C. The problem with this process, however, is that amounts of nitrogen
dioxide sufficient for complete regeneration of the filter are required.
[0009] Some modem diesel engines which have exhaust gas recycling systems, are optimized
with regard to the emissions of nitrogen oxides so the amounts of nitrogen dioxide
present in the exhaust gas is not sufficient for complete regeneration of the filter.
Typically, combustion of only 50 % to 70 % of the soot particles is achieved with
these types of diesel engines.
[0010] It has been suggested that an apparatus for eliminating soot particles from the exhaust
gas stream of a diesel engine be comprised of a plurality of diesel particle filters
arranged in series with each other and a plurality of oxidation catalysts arranged
upstream of each particle filter.
[0011] The multiple arrangement of oxidation catalyst and particle filter allows for the
multiple oxidation of nitrogen monoxide to nitrogen dioxide and subsequent reduction
to nitrogen monoxide again in the downstream filter while burning the collected soot
at the same time. For example, an apparatus comprising four oxidation catalysts and
four particle filters whereby the pore diameter of each downstream filter is smaller
than that of the neighboured upstream filter. The apparatus is terminated by a wall
flow filter with high degree of filtration.
[0012] It has also been proposed for removing soot particles from the exhaust gas from a
diesel engine to use an arrangement multiple treatment units in sequence where each
unit is comprised of an oxidation catalyst and a particle filter. The treatment units
are made in such a way that only a certain proportion of the soot particles from the
exhaust gas is deposited on the filter and that this can be burnt using the nitrogen
dioxide produced in the associated catalyst in order to regenerate the filter.
[0013] In one design, the treatment units can be made in such a way that the relevant filter
and the associated catalyst form an integral component. This type of component can
be formed in particular from a filter, in particular a deep-bed particle filter, which
is coated with the relevant catalyst.
[0014] The disadvantage of the last two processes is the relatively large expenses for the
necessary number of treatment units. It is known in the art that the number of process
stages chosen depends on the particular operating conditions of the diesel engine.
The preferred number of 2 to 4 process steps cited is thus a compromise which is recommended
as adequate for the particular operating conditions. It follows from this that, for
complete removal of soot particles and, simultaneously, complete filter regeneration,
a considerable number of treatment units is required. The cost to remove soot particles
from the exhaust gas stream is thus undesirably high.
[0015] Based on the forgoing there is a need in the art for a process and a device which
is relatively simple and allows the efficient and substantially complete elimination
of soot particles from the exhaust gas from a diesel engine.
EP-A-1 055 805 discloses a process for removing soot from the exhaust gas of a diesel engine by
oxidizing the nitrogen monoxide present in the exhaust gas to nitrogen dioxide, separating
the soot from the exhaust gas stream and oxidizing the soot using the nitrogen dioxide
produced.
SUMMARY OF THE INVENTION
[0016] The present invention provides a process as defined in claim 1 and a device as defined
in claim 3.
BRIEF DESCRIPTION OF THE FIGURES
[0017] Preferred embodiments of the invention have been chosen for purposes of illustration
and description, but are not intended in any way to restrict the scope of the invention.
The preferred embodiments of certain aspects of the invention are shown in the accompanying
figures, wherein:
Figure 1 illustrates a schematic diagram of a first working example of the apparatus
for removing soot particles from the exhaust gas from a diesel engine.
Figure 2 illustrates a schematic diagram of a second working example of the apparatus
for removing soot particles from the exhaust gas from a diesel engine.
DETAILED DESCRIPTION OF THE INVENTION
[0018] The invention will now be described in connection with preferred embodiments. These
embodiments are presented to aid in an understanding of the present invention and
are not intended to, and should not be construed to, limit the invention in any way.
All alternatives, modifications and equivalents which may become obvious to those
of ordinary skill on reading the disclosure are included within the spirit and scope
of the present invention.
[0019] This disclosure is not a primer on methods for removing soot particles from exhaust
gas from a diesel engine, basic concepts known to those skilled in the art have not
been set forth in detail.
[0020] The present invention includes a deep-bed particle filter. A deep-bed particle filter
is a filtering device which collects the soot particles within the whole volume of
the filter. It may include ceramic fibres, ceramic foams, wire meshes or similar structures.
In general a deep-bed particle filter comprises a large pore material which removes
the soot particles from the exhaust gas mainly by inertia and/or diffusion effects.
Contrary to deep-bed particle filters the so-called wall-flow filters collect the
soot particles on the surface of the filter material.
[0021] According to the present invention, nitrogen monoxide is oxidized to nitrogen dioxide.
Nitrogen dioxide burns the soot particles deposited on the filter and gets reduced
back to nitrogen monoxide which is then again oxidized to nitrogen dioxide and so
forth. Thus, nitrogen monoxide is continuously recycled while flowing through the
deep-bed particle filter. One such cycle will be called catalytic cycle in the following.
Due to this recycling of nitrogen monoxide a relatively low concentration of nitrogen
monoxide in the exhaust gas is sufficient for continuous combustion of all soot particles
collected within the deep-bed particle filter.
[0022] For avoiding residual soot emission a second particle filter with a filtration efficiency
of more than 95 % is placed behind the deep-bed particle filter and performs the function
of a so-called soot barrier. The filtration efficiency of a particle filter is understood
to be the ratio of the particle mass collected by the filter with respect to the total
particle mass carried into the filter by the exhaust gas. Deep-bed particle filter
tend to reentrainement of the collected soot particles into the exhaust gas stream
at sudden pressure changes. The soot barrier is intended to prevent sudden soot emissions
at the occasion of pressure changes in the exhaust gas.
[0023] It is essential for the process according to the invention that the nitrogen monoxide
contained in the exhaust gas is oxidized in multiple cycles to nitrogen dioxide and
then reduced back to nitrogen monoxide by reaction with the collected soot. Thus,
such a catalytic cycle includes the following reactions:
Oxidation of NO to NO2:
NO+½ O2 → NO2 (1)
Combustion of soot and reduction of NO2 to NO:
C+2NO2 → CO2+2NO (2)
The catalytic cycle, which includes the two reactions (1) and (2), is passed through
multiple times while the exhaust gas is traversing the deep-bed particle filter and
thereby regenerates the deep-bed particle filter continuously.
[0024] The deep-bed particle filter and the catalyst, which is preferably applied to the
deep-bed particle filter as a catalytic coating, can be tuned to one another in such
a way that the described catalytic cycles prevent the filter from getting blocked
by soot. For this purpose the filtration efficiency of the deep-bed particle filter
has a value between 10 and 95 %, preferably between 50 and 80 %.
[0025] The number of catalytic cycles proceeding depends in particular by the process temperatures.
For catalytic oxidation of nitrogen monoxide to nitrogen dioxide and for combustion
of soot with the aid of the formed nitrogen dioxide a minimum exhaust gas temperature
of 200 °C is necessary. Preferably the temperature in the region of the deep-bed particle
filter lies between 350 and 450 °C.
[0026] Due to the combined filter effect and continuous regeneration process, most of the
soot particles present in the exhaust gas are eliminated within the deep-bed particle
filter. The residual soot particles present at the exit from the deep-bed particle
filter are collected on the soot barrier which is located after the deep-bed particle
filter and is formed, for example, by a wall-flow filter or a sintered metal plate.
[0027] The residual soot particles deposited on the soot barrier are also continuously removed,
preferably with the aid of the nitrogen dioxide produced in the deep-bed particle
filter.
[0028] Having now generally described the invention, the same may be more readily understood
through the following references to the following examples, which are provided by
way of illustration and are not intended to limit the present invention unless specified.
EXAMPLES
[0029] The examples are working example of the device according to the invention for removing
soot particles from the exhaust gas from a diesel engine.
Example 1
[0030] Figure 1 shows a working example of the device according to the invention for removing
soot particles from the exhaust gas from a diesel engine. The device has a deep-bed
particle filter 1 with a catalyst, wherein the catalyst is applied to deep-bed particle
filter 1 as catalytically active coating 2. In principle, the catalyst may also form
the filter material in deep-bed particle filter 1 itself. The device also has a soot
barrier 3. Soot barrier 3 is located in the exhaust gas stream of the diesel engine,
marked with an arrow, downstream of deep-bed particle filter 1. In the present working
example, soot barrier 3 consists of a wall-flow filter.
[0031] Deep-bed particle filter 1 comprises ceramic fibres, expanded ceramic material, wire
mesh or the like. In general, deep-bed particle filter 1 comprises a coarse-pored
filter material in which soot particles from the exhaust gas stream are deposited,
mainly due to inertia effects and/or diffusion effects.
[0032] Catalytic coating 2 is applied over the entire length of deep-bed particle filter
1. In addition, in principle, at least localized catalytic coating structures may
also be provided at the inlet and outlet faces of deep-bed particle filter 1.
[0033] The cross-section of deep-bed particle filter 1 is fitted to the cross-section of
the downstream wall-flow filter so that the entire exhaust gas stream at the outlet
from deep-bed particle filter 1 is supplied to the wall-flow filter. In principle,
the wall-flow filter may also be mounted on the outlet face of deep-bed particle filter
1.
[0034] Catalytic coating 2 contains platinum. Furthermore, catalytic coating 2 contains
at least one oxidic support material, in the present case aluminium oxide, onto which
the noble metal is deposited. The catalyst in catalytic coating 2 can expediently
contain an active substance which supports the oxidation of soot particles by decreasing
the soot ignition temperature. Cerium oxide and/or zirconium oxide and/or terbium
oxide and/or praseodymium oxide in particular can be used as these types of substances.
As a result of the catalytic cycle, sufficient nitrogen dioxide is provided to extend
to complete oxidation of the deposited soot particles and thus to regeneration of
deep-bed particle filter 1.
[0035] Due to the filter effect of deep-bed particle filter 1, it is also ensured that the
majority of the soot particles are filtered out of the exhaust gas stream. The remaining
residual soot particles are deposited in soot barrier 3. Continuous oxidation of the
deposited soot particles also takes place in soot barrier 3, wherein excess nitrogen
dioxide generated in deep-bed particle filter 1 is preferably used for this purpose.
Example 2
[0036] Figure 2 shows a second working example of the device for removing soot particles
from the exhaust gas from a diesel engine. The device, and in particular deep-bed
particle filter 1, in this case has substantially the shape of a hollow cylinder.
The direction of flow of the exhaust gas stream in figure 2 is again represented by
arrows. The external casing surface of the hollow cylinder forms the inflow face of
deep-bed particle filter 1, via which the exhaust gas is supplied to deep-bed particle
filter 1. After flowing through deep-bed particle filter 1 and the soot barrier 3
located downstream of this, the exhaust gas stream is discharged via the central discharge
channel running in the longitudinal direction of the hollow cylinder.
[0037] The filter material in deep-bed particle filter 1 preferably corresponds to the filter
material in accordance with the working example shown in figure 1. The catalyst material
in the catalytic coating 2 applied to deep-bed particle filter 1 also corresponds
to that in the working example shown in figure 1.
[0038] The deep-bed particle filter 1 in accordance with figure 2 consists of an arrangement
of several identically designed filter elements 4. Filter elements 4 are designed
to be substantially circular in shape and run round in the direction of the periphery
of the hollow cylinder. Filter elements 4 follow closely after each other in the longitudinal
direction of the hollow cylinder so that the rear faces of filter elements 4 form
a closed surface which forms the external surface of the hollow cylinder and thus
the inflow face of deep-bed particle filter 1. The individual filter elements 4 contain
the catalyst which is distributed over the entire volume of each filter element 4.
Each filter element 4 has a triangular cross-section. A sintered metal plate is applied,
as soot barrier 3, to the side faces of each filter element 4, thus forming sharp
angled elements projecting into the discharge channel.
[0039] The exhaust gas is supplied via the inflow faces of deep-bed particle filter 1 of
the individual filter elements 4. The catalyst in filter element 4 is used, in the
same way as in the working example shown in figure 1, to oxidize the nitrogen monoxide
contained in the exhaust gas. Thus, a plurality of catalytic cycles for the continuous
removal of soot particles from the exhaust gas stream is again established within
filter elements 4.
[0040] The deposition of residual soot particles again takes place in soot barrier 3. It
is particularly advantageous here that the catalyst in filter element 4 is immediately
adjacent to soot barrier 3. A large contact area with the catalyst is produced due
to the two-dimensional design of soot barrier 3. This ensures that nitrogen dioxide
generated in the catalyst is also available in soot barrier 3 in amounts sufficient
to oxidize the soot particles.
[0041] While the invention has been described in connection with specific embodiments thereof,
it will be understood that it is capable of further modifications and this application
is intended to cover any variations, uses, or adaptations of the invention following,
in general, the principles of the invention and including such departures from the
present disclosure as come with the known or customary practice within the art to
which the invention pertains and as may be applied to the essential features hereinbefore
set forth and as follows in the scope of the appended claims.
1. A process for producing substantially soot-free exhaust gas from a diesel engine comprisingoxidizing
nitrogen monoxide contained in the exhaust gas to nitrogen dioxide, filtering the
soot from the exhaust gas with two particle filters having different filtration efficiencies
and burning the filtered soot with the help of the nitrogen dioxide,
characterized in that,
a) the exhaust gas containing the soot particles is filtered using a deep-bed particle
filter (1) to provide an initially filtered exhaust gas, wherein the deep-bed particle
filter (1) is a filtering device which collects the soot particles within the whole
volume of the filter and has a filtration efficiency between about 50 and 80 % for
soot particles and is coated with a catalytic coating (2) applied over its entire
length, the coating containing platinum, for oxidizing nitrogen monoxide to nitrogen
dioxide;
b) continuously combusting the soot particles collected on the deep-bed particle filter
(1) using nitrogen dioxide, which is generated by catalytic oxidation of nitrogen
monoxide contained in the exhaust gas and is reduced back to nitrogen monoxide by
combusting the soot particles, whereby the process of oxidizing and reducing of nitrogen
monoxide is continuously repeated while the exhaust gas is passing the filter; and
c) further filtering the initially filtered exhaust gas from the deep-bed particle
filter (1) through a second particle filter, wherein the second particle filter serves
as a soot barrier (3), and is selected from a wall-flow filter or a metal sinter having
a filtration efficiency of at least 95 % to produce a substantially soot-free exhaust
gas.
2. A process according to claim 1.
characterized in that,
the wall-flow filter has a filtration efficiency of more than about 98 %.
3. A device for removing soot particles from an exhaust gas from a diesel engine characterized in that it comprises a deep-bed particle filter (1) with a filtration efficiency between
about 50 and 80% wherein filter is coated with a catalytic coating (2) applied over
its entire length, the coating containing platinum, for the oxidation of nitrogen
monoxide to nitrogen dioxide; and a second particle filter selected from a wall-flow
filter or a metal sinter with a filtration efficiency of greater than 95 %, wherein
the second particle filter is downstream from the deep-bed particle filter (1) and
forms a barrier (3); and wherein the deep-bed filter is a filtering device which collects
the soot particles within the whole volume of the filter.
4. A device according to Claim 3, wherein the deep-bed particle filter (1) is made from
a material selected from the group consisting of ceramic fibres, expanded ceramic
material or wire mesh.
5. A device according to Claim 3, wherein the catalytic coating (2) contains at least
one oxidic support material for each noble metal.
6. A device according to Claim 5, wherein each oxidic support material is formed from
aluminium oxide.
7. A device according to Claim 3, wherein the catalytic coating (2) further contains
a material selected from the group consisting of cerium oxide, zirconium oxide, terbium
oxide, praseodymium oxide and mixtures thereof.
8. A device according to Claim 3, wherein the deep-bed particle (1) filter further comprises
a plurality of arranged parallel filter elements (4) containing the catalyst, through
which the exhaust gas flows, wherein the filter elements have arranged sintered metal
plates on an outflow face.
1. Verfahren zur Herstellung von im wesentlichen rußfreiem Abgas eines Dieselmotors,
aufweisend Oxidieren von im Abgas enthaltenem Stickstoffmonoxid zu Stickstoffdioxid,
Filtern des Rußes aus dem Abgas mit zwei Partikelfiltern, die unterschiedliche Filterraten
haben, und Verbrennen der ausgefilterten Rußpartikel mittels des Stickstoffdioxids,
dadurch gekennzeichnet, daß
a) das Rußpartikel enthaltende Abgas gefiltert wird, wobei ein Tiefenfilter (1) genutzt
wird, um ein anfänglich gefiltertes Abgas zur Verfügung zu stellen, wobei der Tiefenfilter
(1) eine Filtervorrichtung ist, die über das gesamte Volumen des Filters Rußpartikel
aufnimmt und eine Filterrate zwischen etwa 50% und 80% für Rußpartikel hat und mit
einer katalytischen Beschichtung (2) für die Oxidation von Stickstoffmonoxid zu Stickstoffdioxid
beschichtet ist, wobei die Beschichtung über seine gesamte Länge aufgebracht ist und
Platin enthält;
b) die Rußpartikel, die der Tiefenfilter (1) aufgenommen hat, kontinuierlich verbrannt
werden, wobei Stickstoffdioxid, das durch die katalytische Oxidation von im Abgas
enthaltenem Stickstoffmonoxid generiert wird und durch die Verbrennung der Rußpartikel
zurück zu Stickstoffmonoxid reduziert wird, verwendet wird, wobei der Prozeß der Oxidation
und Reduktion von Stickstoffmonoxid fortlaufend wiederholt wird, während das Abgas
den Filter passiert; und
c) das vom Tiefenfilter (1) kommende, anfänglich gefilterte Abgas von einem zweiten
Filter weiter gefiltert wird, wobei der zweite Partikelfilter als Rußsperre (3) dient
und aus einem Wandflußfilter oder Metallsinterfilter mit einer Filterrate von mindestens
95% ausgewählt ist, um ein im Wesentlichen rußfreies Abgas herzustellen.
2. Verfahren nach Anspruch 1,
dadurch gekennzeichnet, daß
der Wandflußfilter eine Filterrate von mehr als etwa 98% hat.
3. Vorrichtung zum Entfernen von Rußpartikeln aus dem Abgas von Dieselmotoren,
dadurch gekennzeichnet, daß
sie einen Tiefenfilter (1) mit einer Filterrate zwischen etwa 50% und 80%, wobei der
Filter mit einer katalytischen Beschichtung (2) zur Oxidation von Stickstoffmonoxid
zu Stickstoffdioxid beschichtet ist, wobei die Beschichtung über seine gesamte Länge
aufgebracht ist und Platin enthält, und einen zweiten Partikelfilter ausgewählt aus
einem Wandflußfilter oder einem Metallsinterfilter aufweist, der eine Filterrate von
mehr als 95% hat, wobei der zweite Partikelfilter stromabwärts vom Tiefenfilter (1)
angeordnet ist und eine Rußsperre (3) bildet, und wobei der Tiefenfilter eine Filtervorrichtung
ist, die über das gesamte Volumen des Filters Rußpartikel aufnimmt.
4. Vorrichtung nach Anspruch 3, wobei der Tiefenfilter (1) aus einem Material ausgewählt
aus der Gruppe bestehend aus keramischen Fasern, keramischen Schäumen oder Drahtgeflecht
gebildet ist.
5. Vorrichtung nach Anspruch 3, wobei die katalytische Beschichtung (2) mindestens ein
oxidisches Trägermaterial für jedes Edelmetall enthält.
6. Vorrichtung nach Anspruch 5, wobei jedes oxidische Trägermaterial aus Aluminiumoxid
gebildet ist.
7. Vorrichtung nach Anspruch 3, wobei die katalytische Beschichtung (2) weiterhin ein
Material enthält, ausgewählt aus der Gruppe bestehend aus Ceroxid, Zirkonoxid, Terbiumoxid,
Präseodymoxid und Mischungen davon.
8. Vorrichtung nach Anspruch 3, wobei der Tiefenfilter (1) ferner mehrere parallel angeordnete
Filterelemente (4), die den Katalysator enthalten und durch die das Abgas strömt,
aufweist, wobei auf einer Abströmseite der Filterelemente Metallsinterplatten angeordnet
sind.
1. Procédé de production d'un gaz d'échappement essentiellement exempt de suie issu d'un
moteur diesel, comprenant l'oxydation du monoxyde d'azote contenu dans le gaz d'échappement
en dioxyde d'azote, la filtration de la suie du gaz d'échappement à l'aide de deux
filtres à particules ayant différents rendements de filtration et la combustion de
la suie filtrée à l'aide du dioxyde d'azote,
caractérisé en ce que
a) le gaz d'échappement contenant les particules de suie est filtré à l'aide d'un
filtre à particules à lit profond (1) pour produire un gaz d'échappement initialement
filtré, le filtre à particules à lit profond (1) étant un dispositif de filtration
qui collecte les particules de suie dans le volume total du filtre et qui a un rendement
de filtration compris entre environ 50 et 80 % pour les particules de suie et qui
est revêtu d'un revêtement catalytique (2) appliqué sur toute sa longueur, le revêtement
contenant du platine permettant d'oxyder le monoxyde d'azote en dioxyde d'azote ;
b) on provoque la combustion continue des particules de suie collectées sur le filtre
à particules à lit profond (1) à l'aide de dioxyde d'azote généré par oxydation catalytique
du monoxyde d'azote contenu dans le gaz d'échappement, et réduit en monoxyde d'azote
par combustion des particules de suie, le processus d'oxydation et de réduction du
monoxyde d'azote étant continuellement répété pendant que le gaz d'échappement traverse
le filtre ; et
c) on prévoit une filtration ultérieure du gaz d'échappement initialement filtré issu
du filtre à particules à lit profond (1) à l'aide d'un second filtre à particules,
le second filtre à particules servant de barrière contre la suie (3) et étant choisi
parmi un filtre à effet wall-flow ou un fritté métallique ayant un rendement de filtration
d'au moins 95 % pour produire un gaz d'échappement essentiellement exempt de suie.
2. Procédé selon la revendication 1,
caractérisé en ce que
le filtre à effet wall-flow a un rendement de filtration supérieur à environ 98%.
3. Dispositif permettant d'éliminer les particules de suie d'un gaz d'échappement d'un
moteur diesel,
caractérisé en ce qu'
il comprend un filtre à particules à lit profond (1) dont le rendement de filtration
est compris entre environ 50 et 80 %, le filtre est revêtu d'un revêtement catalytique
(2) appliqué sur toute sa longueur, le revêtement contenant du platine permettant
l'oxydation du monoxyde d'azote en dioxyde d'azote et un second filtre à particules
choisi parmi un filtre à effet wall-flow ou un fritté métallique dont le rendement
de filtration est supérieur à 95 %, le second filtre à particules se trouvant en aval
du filtre à particules à lit profond (1) et formant une barrière contre la suie (3),
et le filtre à lit profond étant un dispositif de filtration collectant les particules
de suie dans le volume total du filtre.
4. Dispositif selon la revendication 3, dans lequel
le filtre à particules à lit profond (1) est réalisé dans un matériau choisi dans
le groupe constitué par les fibres céramiques, une matière céramique expansée ou un
treillis métallique.
5. Dispositif selon la revendication 3, dans lequel
le revêtement catalytique (2) contient au moins un matériau de support oxyde pour
chaque métal noble.
6. Dispositif selon la revendication 5, dans lequel
chaque matériau de support oxyde est constitué à partir de l'oxyde d'aluminium.
7. Dispositif selon la revendication 3, dans lequel
le revêtement catalytique (2) contient en outre un matériau choisi dans le groupe
constitué par l'oxyde de cérium, l'oxyde de zirconium, l'oxyde de terbium, l'oxyde
de praséodyme et des mélanges de ceux-ci.
8. Dispositif selon la revendication 3, dans lequel
le filtre à particules à lit profond (1) comprend en outre une pluralité d'éléments
filtrants (4) parallèles contenant le catalyseur, et traversés par le gaz d'échappement,
les éléments filtrants ayant des plaques de métal fritté montées sur une face de sortie.