[0001] This invention relates to a yarn tightening element comprising a passage for a yarn
and a contact part to transmit a tension to a yarn moving along through this passage.
[0002] Similar yarn tightening elements are generally known as plates for keeping tight
and if required to withdraw warp yarns conducted to the weaving machine from respective
bobbins on a weaving creel. Keeping these warp yarns tight is necessary in order to
avoid them from getting mutually entangled. Slack warp yarns in the weaving zone should
be absolutely avoided, because they will have a negative effect on the quality of
weaving. The consequence might be an irregular formation of the pile. It should also
be possible to withdraw from the weaving zone warp yarns taking up different positions
in the shed during the weaving process in order to keep them tight.
[0003] A known type of weaving creel plates is described in the Belgian patent application
n° 09900475. These plates have an elongated body of a limited thickness, being the
dimension in a direction transverse to the direction of movement of the warp yarns,
when using the plate, so that they take up only limited space in the said direction.
The contact means is carried out as a small cable wheel, rotatably mounted in the
interspace between two flank plates.
[0004] Each plate co-operates with a respective warp yarn in order to tighten it. In doing
so, the warp yarn extends through the passage below the small cable wheel and between
the flank plates. With its small cable wheel, the plate rests on the warp yarn, and
by its weight, exerts a downwards directed tractive force on that warp yarn, so that
it is tightened and withdrawn if needed. This tractive force may be increased, for
instance, to adapt it to certain modified properties (thickness, flexibility...) of
the warp yarns being used, by hanging an additional weight on the plate. For that
purpose the bottom part of the plate is provided with a hook.
[0005] However, these known plates have the following disadvantages. In order to put such
a plate on a warp yarn in an operational position, the warp yarn should be cut through
so that a free end can be pulled through the said passage between the flank plates,
after which the free ends have to be tied together again. Also to remove such a plate
from a warp yarn the warp yarn must be cut through and, after having removed the plate,
the yarn ends have to be tied up again. Therefore installing or removing the plates
is a very complicated and time-consuming job. Installing a yarn tightening device
of a weaving creel, making use of a series of such plates, requires especially long
installing times and hence it is rather expensive.
[0006] It is a purpose of this invention to provide a yarn tightening element, which comprises
a passage and a contact means for transmitting a tightening force to a yarn moving
through this passage, allowing to remedy the disadvantages mentioned above of the
known yarn tightening elements and devices. It is at the same time likewise a purpose
to provide a user-friendly yarn tightening element being of a simple design.
[0007] According to this invention, the purposes mentioned above are attained in an efficient
manner by providing a yarn tightening element comprising a passage for a yarn and
a contact means for transmitting a tightening force to a yarn moving through this
passage, the passage of which - according to this invention - on at least one side
of the plane of movement of the yarn comprises a boundary, interrupted across its
width, so that via that interruption a part of the yarn moving through from that side
of the plane of movement may be brought to co-operate with a contact element, and
that the boundary (boundaries) of the said passage is/are carried out in such a manner
that they extend up to alongside the yarn when using the yarn tightening element.
[0008] At the same time the interruption should not necessarily run according to the direction
of movement of the yarn and even should not necessarily have a rectilinear course.
It is only important that the boundary has an interruption over the entire width through
which a yarn may be brought within the boundary.
[0009] In this description and in the claims, by a "boundary interrupted across its width"
is meant a boundary that has a continuous interruption across its entire width. The
lateral direction is the direction that is almost parallel with the plane of movement
of the yarn when using the yarn tightening element.
[0010] In this description and in the claims, by a "passage for a yarn" is meant each space
through which a yarn may extend in co-operation with a yarn. This space may be not
bordered or entirely or partly bordered on one or several sides or entirely bordered
on all sides.
[0011] A similar yarn tightening element can be installed on a yarn in its operational position
by an ordinary hooking on movement and be removed again by an equally simple hooking
off movement. When doing so, the yarn running through will be made to co-operate with
the contact means via the interruption in the boundary. To this end, the yarn should,
of course, no longer be cut through. Hooking on and hooking off the yarn tightening
elements can be done very quickly and is a very simple operation. Therefore such a
yarn tightening element is very user-friendly. Moreover, a yarn tightening element
having the characteristics of this invention can be of a very simple design, so that
it can be produced also very easily and cheap, for instance by means of parts made
of synthetic material.
[0012] Because the boundary (boundaries) of the said passage extend up to along the yarn,
when using the yarn tightening element, an optimum guidance of the yarn is obtained
and an undesired lateral movement of the yarn tightening element with respect to the
yarn is no longer possible, so that the contact element and the yarn are always kept
in a position in which they co-operate.
[0013] In a preferred embodiment the yarn tightening element comprises a boundary on both
sides of the plane of movement of the yarn, whereas this boundary is interrupted across
its entire width on at least one side of this plane of movement. A similar embodiment
with a boundary on both sides of the yarn passage has the advantage that the boundary
provides a guidance of the yarn and, among others, will assist to preserve the co-operation
between the contact element and the yarn when using the yarn tightening element. If
the contact element is carried out in the form of a small guiding wheel, the boundary
on both sides will help to avoid the small wheel from running off the yarn.
[0014] An additional advantage of this boundary on both sides is that inconvenient oscillating
movements of the yarn tightening element resting on the yarn will be avoided or reduced
to a large extent. A similar yarn tightening element is particularly reliable.
[0015] Preferably, the said boundary is formed by one or more fingers directed downwards,
whereas the said interruption of this boundary is formed between the extremities of
each finger and a part of the yarn tightening element. In a particular embodiment
this boundary is formed by two such fingers, being kept separated from one another
in the direction of movement of the yarn.
[0016] For the contact means, preferably a rotatable guiding wheel is provided, guaranteeing
minimal friction of the yarn in the yarn passage of the yarn tightening element.
[0017] The yarn tightening element according to this invention may be provided for a device
in which the tractive force is caused, entirely or partly, by a spring force, or any
other force. However, an embodiment of the yarn tightening element, provided to exert
the said tractive force by gravity, more particularly by the yarn tightening element's
own weight is preferred. Such a device is indeed very simple and reliable.
[0018] Preferably care is taken that the yarn tightening element comprises a weight element
that is removable. So the tension may be influenced in a very simple manner by replacing
a first weight element by another weight element (having a different weight). In order
that the yarn tightening element will require the smallest possible space in a direction
at right angles to the plane of movement of the yarn, this removable weight element
is carried out as a plate-shaped body. Because of the limited thickness of such a
weight element, the warp yarn can run very closely next to one another and a great
number of yarns may be provided beside one another at a useful width.
[0019] Preferably the yarn tightening element comprises also a holder and a weight element
additional to the said contact means, while both the weight element and the contact
means are carried by the holder. In this manner a very simple construction is obtained
the parts of which (being very restricted in number anyway) are easily to produce
and to assemble.
[0020] If the yarn tightening element is composed of parts that may be connected by hand
without the help of tools, it is rather simple to assemble the yarn tightening elements.
This may be done, for instance, on an automatic assembly line. In case dismantling
can also occur by hand, replacing a part can be done very quickly without the use
of any tools. Such a yarn tightening element is very user-friendly.
[0021] In a particularly preferred embodiment, the holder and the contact element are made
of synthetic material, while the weight element is made of metal. Manufacturing parts
of synthetic material can occur at very low production costs. Yet, by using metal
for the weight element, a sufficiently heavy weight can be obtained at a relatively
small volume. Moreover, metal has the advantage of a good electrical conductivity,
so that the yarn tightening element can be used to realize an electric contact in
one or more positions, for instance, to detect these positions and the corresponding
yarn tension.
[0022] For instance, in order to realize such a contact, the yarn tightening element can
be made with a recess, at least one edge of which is provided to make contact with
a contact element of a detection device in a pre-determined position of the yarn tightening
element.
[0023] Another disadvantage of the known plates described above is, that adapting its weight
should occur by hanging weight unto the bottom part of the plate. Because of this,
the height of the plate will increase, and consequently the useful height for moving
up and down the plates will be reduced. Only weights of a limited height may be suspended
from the plate. The heavier the weights are, the longer they are, so that a number
of weights can no longer be used because they are becoming too long.
[0024] An additional purpose consists in providing a yarn tightening element having one
or more characteristics of the present invention, but for which at the same time a
number of weight elements are provided, that can be used irrespective of their weight.
[0025] This purpose is attained by providing a yarn tightening element according to this
invention, where at least two weight elements of different weights have been provided,
these weight elements having virtually the same height. The weight elements have a
height (irrespective of their weight) that is adapted to the space available. Adapting
the exerted tightening force has no longer any influence whatsoever on the height
of the yarn tightening elements.
[0026] Similar weight elements may also be used with yarn tightening elements that are not
carried out in accordance with this invention. Since, with these other (known) types
of yarn tightening elements, the advantage mentioned above can also be obtained.
[0027] Preferably, the difference in weight of the weight elements is mainly caused by the
fact that they have different dimensions in the direction running almost parallel
with said plane of movement of the yarn in the operational position of the yarn tightening
element. Since the available space is not only limited as to height, but also in a
direction transverse to the direction of movement of the yarn, in order to be able
to maintain a minimum distance between yarns running next to each other, so that also
an increase in thickness of the weight elements is not desirable. The only direction
where sufficient space is still available is the direction parallel with the plane
of movement of the yarn. The difference in weight of the weight elements may be obtained
by changing their dimensions in that direction (their width).
[0028] Moreover, the weight elements can be attached in such a manner that they extend along
the other parts and therefore do not increase the height of the plate.
[0029] Of course, a number of parts for composing the yarn tightening element according
to this invention are within the scope of the present invention. This is particularly
true for a yarn tightening element with one or more additional weight elements having
the above-mentioned characteristics, that are provided to modify the weight of the
yarn tightening element.
[0030] Now, this invention will be further explained with the help of the following detailed
description of a preferred yarn tightening plate according to this invention. The
intention of this description is exclusively to give an explanatory example and to
indicate further advantages and particulars of the present invention and may in no
way be interpreted as a limitation of the scope of the present invention or of the
patent rights claimed in the claims.
[0031] In this detailed description reference is made by means of reference numbers to the
attached drawings.
[0032] figures 1 and 2 represent a perspective view of two opposite sides of a yarn tightening
plate according to the present invention placed on a warp yarn.
[0033] The yarn tightening plate represented in the figures consists of three parts: a holder
(1) which is made in one piece of synthetic material, a small guiding wheel (2) likewise
made of synthetic material as a separate entity and a metal weight plate (3).
[0034] The holder (1) consists of an elongated body (4) with a uniform width and limited
thickness that turns into a somewhat wider and thicker head part (5) and ends at the
bottom in a rounded extremity (6). In the body (4) a central recess (7) is provided,
extending vertically. This recess (7) has parallel vertical edges and both at the
top and at the bottom a bevelled terminal edge.
[0035] The head part (5) consists of a narrow horizontal part (8) on which a vertical wall
part (9) is placed, extending in a plane running parallel with the plane of the body
(4) and the holder (1), but shifted a little sideways with respect to it. In the centre
of the wall part (9) a curved edge (10) is provided extending horizontally and directed
towards the plane of the body (2), having a semi-circular form, the concave side being
directed upwards. On that semi-circular edge (10), an elastic wing (11), directed
downwards, has been provided.
[0036] In this wall part (9) also a U-shaped recess is provided, because of which an elongated
part of the wall (9) forms an elastic lip (12) attached to the wall on one side. Along
the side directed towards the small guiding wheel (2) this lip (12) has a protrusion.
The small guiding wheel (2) can be clipped onto the semi-circular edge (10). For that
purpose the small wheel (2) is placed with the central circular opening over the semi-circular
edge (10) and then pressed upwards, the elastic lip (12) being slightly bent away
from the small wheel until the protrusion provided on the lip, finally clips into
a lateral circular groove (not shown in the figures) of the small wheel and the lip
(12) springs back. During its rotation, the small guiding wheel (2) is conducted around
the semi-circular edge (10) by the protrusion situated in the groove. Along the other
side (the side directed away from the wall part (9)) the small wheel (2) is kept in
its place because a lateral displacement is prevented by the wing (11) mentioned above.
Because of this clip-on connection the small wheel (2) can be placed on the holder
(1) easily and quickly.
[0037] At the top, the wall part (9) is semi-circular and has an upper arched edge (13)
extending laterally up to above the small guiding wheel (2). Linked up to the two
extremities of this arched edge (13) two fingers (14) directed downwards are provided
that extend parallel with one another in a plane of the body (4) to finish at a short
distance above the level of the said horizontal part (8).
[0038] In this way a warp yarn (15) passing between the extremities of the fingers (14)
and the horizontal part (8) can be brought below the small guiding wheel (2) and the
yarn tightening plate can be hooked unto the warp yarn (15) and be hooked off again.
The yarn passage (16) is bordered on one side by the vertical wall part (9) and on
the other side by the fingers (14) extending downwards. At the bottom, this passage
(16) is bordered by said horizontal part (8). Along the one side the boundary is interrupted
between the extremities of the fingers (14) and the horizontal part (8). In the figures
this interruption is indicated by the reference number 17. In its operational position
the plate rests with the small guiding wheel (2) on the warp yarn (15) and thus tightens
it by its own weight.
[0039] The possibility to install or to remove a tightening device much quicker than before,
by simply hooking on or hooking off the plates, makes these plates according to the
present invention particularly user-friendly.
[0040] Because of the boundary on both sides, extending up to beside the small guiding wheel
(2), this small wheel (2) will not run off the yarn (15) and the inconvenient oscillation
of the plate is avoided.
[0041] On the opposite side of the holder (1) a respective pair of hooks (18) directed upwards
is further provided on the body (2) on two different levels. The hooks (18) of each
pair are situated on both sides of the recess (7) in order to carry the weight plate
(3). Finally a protrusion is formed on the wall of the body (2) that fits into a bore
(21) in the weight plate (3).
[0042] The weight plate (3) made of metal is plate-shaped and has a recess (19) extending
along the central vertical line of symmetry, the upper and lower end parts of which
correspond with the form of the recess in the body (2). In the centre the recess is
wider and is provided with hook-shaped parts (20) in the direction of the central
axis and formed in the plate-shaped material. With respect to shape and position,
these hook-shaped parts (20) are such that they can hook into the hooks (18) of the
holder (1).
[0043] Finally there is another square bore (21) provided in the weight plate (3). If the
weight plate (3), in its correct position, is hooked onto the holder (1), the said
protrusion of the wall of the body (2) gets into this square bore (20).
[0044] To hook the weight plate (3) off the holder (1) the bottom part of the body (2) must
be bent away from the weight plate (3) in order to remove the protrusion from the
square bore (21). Then the weight plate (3) can be slid upwards with respect to the
holder (1) till the hook-shaped parts (20) get free from the hooks (18) of the holder
(1).
[0045] The upper and lower bevelled terminal edges of the recess (19) in the weight plate
are used at the same time to make contact with the electrodes that are provided to
detect too high and/or too low a tension in the warp yarns (15).
[0046] Changing the weight of the plate simply occurs by replacing the weight plate (3)
by another weight plate (3) having another weight. The difference in weight is obtained
because the new weight plate (3) has other dimensions in the lateral direction. The
height and the thickness of the weight plates (3) remain identical. Thus, the space
available in height may be used maximally at each weight to move the plate up and
down.
[0047] Because the plate only consists of three parts (1),(2),(9) two (1),(2) of which are
made of synthetic material, a product is obtained that can be realized in a very simple
and cheap manner. The simple installing and dismantling of these parts by the clip
and hook on connections makes the products very well suitable for an automatic assembly
line and will makes it extremely easy to replace parts.
1. Yarn tightening element comprising a passage (16) for a yarn (15) and a contact means
(2) for transmitting a tightening force to a yarn (15) moving through this passage,
characterized in that the passage (16) comprises a boundary (14) on at least one side of the plane of movement
of the yarn, which is interrupted across its width, so that a part of the yarn (15)
running through from that side of the plane of movement, can be made to co-operate
with the contact element (2) and in that the boundary (boundaries) (9),(14) of said passage (16) is/are carried out in such
a manner that they extend up to along the yarn (15) during the time the yarn tightening
element is used.
2. Yarn tightening element according to claim 1 characterized in that the yarn tightening element comprises a boundary (9), (14) on both sides of the plane
of movement of the yarn (15) and in that this boundary (9),(14) is interrupted across its width on at least one side of this
plane of movement.
3. Yarn tightening element according to any one of the preceding claims, characterized in that said boundary is formed by one or more fingers (14) directed downwards and in that said interruption (17) of this boundary (14) is formed between the extremities of
each finger (14) and a part (8) of the yarn tightening element.
4. Yarn tightening element, according to claim 3, characterized in that the boundary is formed by at least two fingers (14) being away from one another in
the direction of the movement.
5. Yarn tightening element according to any one of the preceding claims, characterized in that the contact means is a rotatable guiding wheel (2).
6. Yarn tightening element according to any one of the preceding claims, characterized in that the yarn tightening element is provided to exert the said tightening force by its
own weight.
7. Yarn tightening element according to any one of the preceding claims, characterized in that it comprises a removable weight element (3) carried out as a plate-shaped body.
8. Yarn tightening element according to any one of the preceding claims, characterized in that it comprises a holder (1) and a weight element (3) and in that both weight element (3) and contact means (2) are carried by the holder (1).
9. Yarn tightening element according to any one of the preceding claims, characterized in that the yarn tightening element is composed of parts (1),(2),(3) that may be connected
to one another by hand and may be loosened again by hand.
10. Yarn tightening element, according to claim 8 or 9, characterized in that the holder (1) and the contact means (2) are made of synthetic material, whereas
the weight element (3) is made of metal.
11. Yarn tightening element according to any one of the preceding claims, characterized in that the yarn tightening element comprises a recess (7), (19) at least one edge of which
is provided to make contact with a contact element of a detecting device in a pre-determined
position of the yarn tightening element.
12. Yarn tightening element according to any one of the preceding claims, characterized in that at least two weight elements (3) are provided with a different weight and in that these weight elements (3) are practically of the same height.
13. Yarn tightening element, according to claim 12, characterized in that the difference in weight of the weight elements (3) is primarily caused because they
have different dimensions in a direction, which, in the operational position of the
yarn tightening element, runs practically parallel with the said plane of movement
of the yarn (15).
14. Yarn tightening element according to any one of the preceding claims, characterized in that it comprises a weight element (3), that extends next to the other parts (1) of the
yarn tightening element, so that the weight element (3) does not increase the height
of the yarn tightening element.