Technical Field
[0001] The present invention relates to the field of detergent compositions, especially
detergent compositions for use in the process of washing fabrics.
Background
[0002] Many consumers do not want to come into contact with detergent ingredients commonly
used and found in detergent products, during the washing process. The detergent industry
has been trying to prevent or minimize the contact between detergent ingredients and
the consumer. For example, the detergent industry developed detergent tablets which
minimized the generation of detergent ingredients in the form of dust when handled
by a consumer during the washing process. However, these detergent tablets still produce
dust when handled by consumers during the washing process. Thus, there is still a
need to provide a detergent product which can be used by consumers wherein the contact
between the detergent ingredients therein and the consumer is prevented or further
minimized.
[0003] Attempts have been made to solve this problem by enclosing the detergent ingredients
with a film, to form a detergent pouch. These pouched detergents have been further
developed by the laundry industry to improve their water-solubility profile and cleaning
performance.
[0004] In addition, consumers like the benefits of having unit dose detergent products,
for example detergent tablets and detergent pouches. Many consumers find unit dose
detergent products easier and quicker to use during the washing process. For example,
by using unit dose detergent products, the amount of detergent to be used during the
washing process is already pre-selected for the consumer, negating the need for the
consumer to determine, and weight out, the desired amount of detergent product which
can be a difficult and time consuming procedure.
[0005] Unit dose detergent products in the form of a pouch are known. For example
EP0158464,
US4846992,
US4886615,
US4929380 and
US6037319 relate to a detergent pouch. Multi-compartment pouches are also known. For example,
EP0236136 relates to a multi-compartment pouch.
US4973410 relates to a pouch containing an aqueous liquid laundry detergent comprising alkanolamine
which acts as an organic neutralisation system to improve product stability and detergent
performance.
[0006] It is also known to use a multi-compartment pouch to separate bleach from solid ingredients
which have a high moisture content. For example,
EP0414463 relates to a multi-compartment pouch containing particulate sodium percarbonate and
optionally other particulate materials in one compartment and powder ingredients containing
a high free moisture content, for example aluminosilicates, in a different compartment.
[0007] However, pouches, or compartments of multi-compartment pouches, which contain a granular
bleach composition, have a tendency to dispense bleach ingredients into the wash liquor
in an uneven manner. For example, the bleach ingredients may be dispensed in a manner
such that results in areas of the wash liquor having a high level of bleach activity,
which increases the risk of patchy damage occurring to fabrics. This is especially
true when the multi-compartment pouch is added directly to the drum of an automatic
washing machine.
[0008] The inventors have overcome the above problem associated with the dispensing of a
composition comprising a bleach ingredient from a multi-compartment pouch, by providing
a composition in a water-soluble pouch, said pouch comprises at least two compartments,
each compartment contains a different component of said composition, wherein a first
compartment contains a first component which comprises a liquid matrix and a source
of peracid.
[0009] The inventors have found that it is the source of peracid that is the problem and
the inventors have found that if the source of peracid is either dissolved in a liquid,
and/or is in the form of a suspended particle, then the source of peracid is more
evenly dispensed from a compartment of a multi-compartment pouch, and do not remain
in said compartment, or give rise to areas of increased bleach activity.
[0010] The multi-compartment pouch of the present invention also has the advantages described
above, for example, enabling the source of peracid and peracid incompatible ingredients
to be contained in different compartments of the pouch to increase the stability of
said ingredients during storage, and to maintain the performance of the composition
contained in the multi-compartment pouch.
Summary of the Invention
[0011] A first embodiment of the present invention provides a composition in a water-soluble
pouch, said pouch comprises at least, two compartments, and each compartment contains
a different component of said composition, wherein a first compartment contains a
first component and said first component comprises a liquid matrix and a source of
peracid.
[0012] A second embodiment of the present invention provides a use of a composition in a
water-soluble pouch, said pouch comprises at least two compartments, and each compartment
contains a different component of said composition, wherein a first compartment contains
a first component and said first component comprises a liquid matrix and a source
of peracid, in a laundry process.
Detailed Description of the Invention
Pouch and material thereof
[0013] The water-soluble pouch of the invention, herein referred to as "pouch", comprises
at least two compartments. Each compartment contains a different component of a composition.
Said composition and components thereof are described in more detail hereinafter.
[0014] The pouch herein is typically a closed structure, made of materials described herein,
enclosing a volume space which is separated into at least two, preferably two compartments.
The pouch can be of any form, shape and material which is suitable to hold the composition,
e.g. without allowing the release of the composition from the pouch prior to contact
of the pouch to water. The exact execution will depend on, for example, the type and
amount of the composition in the pouch, the number of compartments in the pouch, the
characteristics required from the pouch to hold, protect and deliver or release the
composition and/or components thereof.
[0015] The pouch may be of such a size that it conveniently contains either a unit dose
amount of the composition herein, suitable for the required operation, for example
one wash, or only a partial dose, to allow the consumer greater flexibility to vary
the amount used, for example depending on the size and/or degree of soiling of the
wash load.
[0016] The pouch is typically made from a water-soluble material, preferably a water-soluble
material, which encloses an inner volume space, said inner volume space is divided
into the compartments of the pouch. Said inner volume space of the pouch is preferably
enclosed by a water-soluble material in such a manner that the inner volume space
is separated from the outside environment.
[0017] The composition, or components thereof, are contained in the volume space of the
pouch, and are typically separated from the outside environment by a barrier of water-soluble
material. Typically, different components of the composition which are contained in
different compartments of the pouch, are separated from each other by a barrier of
water-soluble material.
[0018] The term "separated" means for the purpose of this invention "physically distinct,
in that a first ingredient comprised by a compartment is prevented from contacting
a second ingredient if said second ingredient is not comprised by the same compartment
which comprises said first ingredient".
[0019] The term "outside environment" means for the purpose of this invention "anything
which is not contained within the pouch or compartment thereof, and is not part of
the pouch or compartment thereof".
[0020] The compartment is suitable to hold the component of the composition, e.g. without
allowing the release of the component from the compartment prior to contact of the
pouch to water. The compartment can have any form or shape, depending on the nature
of the material of the compartment, the nature of the component or composition, and
the intended use and amount of the component or composition.
[0021] The compartments of the pouch may be of a different, colour from each other, for
example a first compartment may be green or blue, and a second compartment may be
white or yellow. One compartment of the pouch may be opaque or semi-opaque, and a
second compartment of the pouch may be translucent, transparent, or semi-transparent.
The compartments of the pouch may be the same size, having the same internal volume,
or may be different sizes having different internal volumes.
[0022] It may be preferred that the compartment which contains a component which is liquid,
also contains an air bubble, preferably the air bubble has a volume of no more than
50%, more preferably no more than 40%, more preferably no more than 30%, more preferably
no more than 20%, more preferably no more than 10%, more preferably no more than 5%
of the volume space of said compartment. Without wishing to be bound by theory, it
is believed that the presence of the air bubble increases the tolerance of the compartment
to the movement of a liquid component within the compartment, thus reducing the risk
of the liquid component leaking from the compartment.
[0023] The pouch is preferably made from a water-soluble material, herein referred to as
"pouch material". The pouch itself, and typically the pouch material, is typically
water-dispersible and has a water-dispersibility of at least 50%, preferably at least
75% or even at least 95%, as measured by the gravimetric method set out hereinafter,
using a glass-filter with a maximum pore size of 50 microns.
[0024] The pouch itself, and preferably the pouch material, is water-soluble, and has a
water-solubility of at least 50%, preferably at least 75% or even at least 95%, as
measured by the method set out hereinafter using a glass-filter with a maximum pore
size of 20 microns, namely:
Gravimetric method for determining water-dispersibility and water-solubility of the
material of the pouch:
50 grams ± 0.1 gram of material is added in a 400 ml beaker, whereof the weight has
been determined, and 245ml ± 1 ml of distilled water is added. This is stirred vigorously
on magnetic stirrer set at 600 rpm, for 30 minutes. Then, the mixture is filtered
through a folded qualitative sintered-glass filter with the pore sizes as defined
above (max. 20 or 50 micron). The water is dried off from the collected filtrate by
any conventional method, and the weight of the remaining material is determined (which
is the dissolved or dispersed fraction). Then, the % solubility or dispersability
can be calculated.
[0025] Preferred, pouch materials are polymeric materials, preferably polymers which are
formed into a film or sheet. The pouch material can, for example, be obtained by casting,
blow-moulding, extrusion or blow extrusion of the polymeric material, as known in
the art.
[0026] Preferred polymers, copolymers or derivatives thereof suitable for use as pouch material
are selected from polyvinyl alcohols, polyvinyl pyrrolidone, polyalkylene oxides,
acrylamide, acrylic acid, cellulose, cellulose ethers, cellulose esters, cellulose
amides, polyvinyl acetates, polycarboxylic acids and salts, polyaminoacids or peptides,
polyamides, polyacrylamide, copolymers of maleic/acrylic acids, polysaccharides including
starch and gelatine, natural gums such as xanthum and carragum. More preferred polymers
are selected from polyacrylates and water-soluble acrylate copolymers, methylcellulose,
carboxymethylcellulose sodium, dextrin, ethylcellulose, hydroxyethyl cellulose, hydroxypropyl
methylcellulose, maltodextrin, polymethacrylates, and most preferably selected from
polyvinyl alcohols, polyvinyl alcohol copolymers and hydroxypropyl methyl cellulose
(HPMC), and combinations thereof. Preferably, the level of polymer in the pouch material,
for example a PVA polymer, is at least 60%.
[0027] The polymer can have any weight average molecular weight, preferably from about 1000
to 1,000,000, or even form 10,000 to 300,000 or even form 15,000 to 200,000 or even
form 20,000 to 150,000.
[0028] Mixtures of polymers can also be used as the pouch material. This may in particular
be beneficial to control the mechanical and/or dissolution properties of the compartments
or pouch, depending on the application thereof and the required needs. For example,
it may be preferred that a mixture of polymers is present in the pouch material, whereby
one polymer has a higher water-solubility than another polymer, and/or one polymer
has a higher mechanical strength than another polymer. It may be preferred that a
mixture of polymers is used, having different weight average molecular weights, for
example a mixture of PVA or a copolymer thereof of a weight average molecular weight
of 10,000- 40,000, preferably around 20,000, and of PVA or copolymer thereof, with
a weight average molecular weight of about 100,000 to 300,000, preferably around 150,000.
[0029] Also useful are polymer blend compositions, for example comprising hydrolytically
degradable and water-soluble polymer blend such as polylactide and polyvinyl alcohol,
achieved by the mixing of polylactide and polyvinyl alcohol, typically comprising
1-35% by weight polylactide and approximately from 65% to 99% by weight polyvinyl
alcohol, if the material is to be water-soluble.
[0030] It may be preferred that the polymer present in the pouch material is from 60% to
98% hydrolysed, preferably 80% to 90%, to improve the dissolution of the material.
[0031] Most preferred pouch materials are films which comprise a PVA polymer with similar
properties to the film which comprises a PVA polymer and is known under the trade
reference M8630, as sold by Chris-Craft Industrial Products of Gary, Indiana, US.
Other preferred films suitable for use herein have similar properties to films that
are known under the trade reference PT film or the K-series of films supplied by Aicello,
or VF-HP film supplied by Kuraray.
[0032] The pouch material herein may comprise other additive ingredients than a polymer.
For example, it may be beneficial to add plasticisers, for example glycerol, ethylene
glycol, diethyleneglycol, propylene glycol, sorbitol and mixtures thereof, additional
water, disintegrating aids. It may be useful when the pouched composition is a detergent
composition, that the pouch material itself comprises a detergent additive to be delivered
to the wash water, for example organic polymeric soil release agents, dispersants,
dye transfer inhibitors.
[0033] The pouch can be prepared according to the known methods in the art. More specifically,
the pouch is typically prepared by first cutting an appropriately sized piece of pouch
material, preferably the pouch material is in the form of a film. The pouch material
is then typically folded to form the necessary number and size of compartments, and
the edges are sealed using any suitable technology, for example heat sealing, wet
sealing or pressure sealing. In a preferred embodiment, a sealing source is contacted
to the pouch material and heat or pressure is applied to the pouch material, and the
pouch material is sealed.
[0034] The pouch material is typically fitted around a mould and vacuum pulled so that it
is flush with the inner surface of the mould, thus forming a vacuum formed indent
or niche in said pouch material. Preferably, the pouch material is introduced to a
mould, and a vacuum is applied to the mould, so that the pouch material adopts the
shape of the mould, also referred to as vacuum-forming.
[0035] Another preferred method is thermo-forming to get the pouch material to adopt the
shape of the mould. Thermo-forming typically involves the step of formation of an
open pouch in a mould under application of heat, which allows the pouch material to
take on the shape of the mould.
[0036] Typically more than one piece of pouch material is used to make the pouch. For example,
a first piece of pouch material may be vacuum pulled into the mould so that said pouch
material is flush with the inner walls of the mould. A second piece of pouch material
may be positioned such that it at least partially overlaps, preferably completely
overlaps, with the first piece of pouch material. The first piece of pouch material
and second piece of pouch material are sealed together. The first piece of pouch material
and second piece of pouch material can be the same type of material or can be different
types of material.
[0037] In a preferred process to make the pouch, a piece of pouch material is folded at
least twice, or at least three pieces of pouch material are used, or at least two
pieces of pouch material are used wherein at least one piece of pouch material is
folded at least once. The third piece of pouch material, or a folded piece of pouch
material, creates a barrier layer that, when the sachet is sealed, divides the internal
volume of said sachet into at least two or more compartments.
[0038] The pouch can also be prepared by fitting a first piece of the pouch material into
a mould, for example the first piece of film may be vacuum pulled into the mould so
that said film is flush with the inner walls of the mould. A composition, or component
thereof, is typically poured into the mould. A pre-sealed compartment made of pouch
material, is then typically placed over the mould containing the composition, or component
thereof. The pre-sealed compartment preferably contains a composition, or component
thereof. The pre-sealed compartment and said first piece of pouch material may be
sealed together to form the pouch.
Source of peracid
[0039] The source of peracid herein is any source capable of releasing peracid into the
wash liquor upon dispensing of the composition from the pouch. The source of peracid
may be a peracid or may be capable of forming peracid in-situ either in the compartment
of then pouch during storage, or in the wash liquor upon dissolution of the composition
from the pouch. The source of peracid may require activation by, contact with, interaction
with a second molecule, for example a source of peroxide or water, before peracid
is formed from, or released by, the source of peracid. For example, the source of
peracid may be a peracid precursor, such as TAED, or may be a pre-formed peracid,
such as PAP. Peracid precursors and pre-formed peracids are described in more detail
hereinafter.
[0040] The source of peracid is either dissolved and/or suspended in the liquid matrix of
the first component of the composition. The first component of the composition is
described in more detail hereinafter. Preferably, the source of peracid is in the
form of a suspended particle.
[0041] The source of peracid is preferably contained in a different compartment from peracid
incompatible ingredients. These peracid incompatible ingredients are described in
more detail hereinafter.
[0042] It may be preferred that the source of peracid is contained in a different compartment
to other optional bleaching ingredients and bleach auxiliary ingredients. Optional
bleaching ingredients and bleach auxiliary ingredients are described in more detail
hereinafter. This prevents the optional bleach ingredients and bleach auxiliary reagents
from interacting with each, and activating, the source of peracid, before the composition
is dispensed to the wash liquor.
Peracid precursor
[0043] The source of peracid preferably comprises a peracid precursor. Preferred peracid
precursors are peroxyacid bleach precursors, perbenzoic acid precursors and derivatives
thereof, cationic peroxyacid precursors, alkyl percarboxylic acid bleach precursors,
amide substituted alkyl peroxyacid precursors and combinations thereof.
[0044] It may be preferred that the composition and/or the first component thereof, comprises
at least two peroxyacid bleach precursors, preferably at least one hydrophobic peroxyacid
bleach precursor and at least one hydrophilic peroxy acid bleach precursor.
[0045] It may even be preferred for a second component of the composition to comprise a
peracid precursor, which is in addition to the peracid precursor comprised by the
first component of the composition. The peracid precursor of the second component
may be a different type of peracid precursor to the peracid precursor of the first
component, or may the same type of peracid precursor to the peracid precursor of the
first component. Preferably, if present, the peracid precursor of the second component
is a different type to the peracid precursor of the first component. For example,
the peracid precursor of the first component may be a hydrophilic peracid precursor
and the peracid precursor of the second component may be a hydrophobic peracid precursor,
or vice versa. This allows greater flexibility in the formulation of the composition
and may also reduce the instability of the composition, and the peracid precursors
comprised therein.
[0046] The peroxy acid bleach precursor preferably comprises a compound having a oxy-benzene
sulphonate group, preferably nonanoyl oxy benzene sulphonate (NOBS), sodium 3,5,5-tri-methyl
hexanoyloxybenzene sulfonate (iso-NOBS), benzoyl oxy benzene sulphonate (BOBS), decanoyl
oxy benzene sulphonate (DOBS), dodecanoyl oxy benzene sulphonate (DDOBS) and/ or nonanoyl
amido caproic oxy benzene sulphonate (NAC-OBS). Other preferred peroxy acid bleach
precursor preferably comprises tetraacetyl ethylene diamine (TAED).
Peroxyacid bleach precursor
[0047] Peroxyacid bleach precursors are compounds which react with hydrogen peroxide in
a perhydrolysis reaction to produce a peroxyacid. Generally peroxyacid bleach precursors
may be represented by the general formula:

wherein, L is a leaving group, and X is essentially any functionality, such that on
perhydrolysis the structure of the peroxyacid produced has the general formula:

[0048] Peroxyacid bleach precursors are preferably incorporated at a level of from 0.1 %
to 20% by weight, more preferably from 1 % to 10% by weight, most preferably from
1.5% to 5% by weight of the composition.
[0049] Suitable peroxyacid bleach precursors typically contain one or more N- or O-acyl
groups. These precursors can be selected from a wide range of classes. Suitable classes
include anhydrides, esters, imides, lactams and acylated derivatives of imidazoles
and oximes. Examples of useful materials within these classes are disclosed in
GB-A-1586789. Suitable esters are disclosed in
GB-A-836988,
864798,
1147871,
2143231 and
EP-A-0170386.
Leaving groups
[0050] The leaving group, hereinafter defined as "L group", must be sufficiently reactive
for the perhydrolysis reaction to occur within the optimum time frame: for example,
a wash cycle. However, if the L group is too reactive, this peracid source will be
difficult to stabilise for use in the composition.
[0051] Preferred L groups are selected from the group consisting of:

and mixtures thereof, wherein: R
1 is an alkyl, aryl, or alkaryl group containing from 1 to 14 carbon atoms; R
3 is an alkyl chain containing from 1 to 8 carbon atoms; R
4 is H or R
3; R
5 is an alkenyl chain containing from 1 to 8 carbon atoms and Y is H or a solubilizing
group. Any of R
1, R
3 and R
4 may be substituted by essentially any functional group including, for example alkyl,
hydroxy, alkoxy, halogen, amine, nitrosyl, amide and ammonium or alkyl ammonium groups.
[0052] The preferred solubilizing groups are -SO
3-M
+, -CO
2-M
+, -SO
4-M
+, -N
+(R
3)
4X
- and O<--N(R
3)
3 and most preferably -SO
3-M
+ and -CO
2-M
+ wherein: R
3 is an alkyl chain containing from 1 to 4 carbon atoms; M is a cation which provides
solubility to the bleach activator; and X is an anion which provides solubility to
the bleach activator. Preferably, M is an alkali metal, ammonium or substituted ammonium
cation, with sodium and potassium being most preferred, and X is a halide, hydroxide,
methylsulfate or acetate anion.
Perbenzoic acid precursor
[0053] Perbenzoic acid precursor compounds provide perbenzoic acid on perhydrolysis.
[0054] Suitable O-acylated perbenzoic acid precursor compounds include the substituted and
unsubstituted benzoyl oxybenzene sulfonates, including for example benzoyl oxybenzene
sulfonate:

[0055] Also suitable are the benzoylation products of sorbitol, glucose, and all saccharides
with benzoylating agents, including for example:

[0056] Wherein: Ac = COCH3; and Bz = Benzoyl.
[0057] Perbenzoic acid precursor compounds of the imide type include N-benzoyl succinimide,
tetrabenzoyl ethylene diamine and the N-benzoyl substituted ureas. Suitable imidazole
type perbenzoic acid precursors include N-benzoyl imidazole and N-benzoyl benzimidazole
and other useful N-acyl group-containing perbenzoic acid precursors include N-benzoyl
pyrrolidone, dibenzoyl taurine and benzoyl pyroglutamic acid.
[0058] Other perbenzoic acid precursors include the benzoyl diacyl peroxides, the benzoyl
tetraacyl peroxides, and the compound having the formula:

[0059] Phthalic anhydride is another suitable perbenzoic acid precursor compound herein:

[0060] Suitable N-acylated lactam perbenzoic acid precursors have the formula:

wherein n is from 0 to 8, preferably from 0 to 2, and R
6 is a benzoyl group.
Perbenzoic acid derivative precursors
[0061] Perbenzoic acid derivative precursors provide substituted perbenzoic acids on perhydrolysis.
[0062] Suitable substituted perbenzoic acid derivative precursors include any of the herein
disclosed perbenzoic precursors in which the benzoyl group is substituted by essentially
any non-positively charged (i.e. non-cationic) functional group including, for example
alkyl, hydroxy, alkoxy, halogen, amine, nitrosyl and amide groups.
[0063] A preferred class of substituted perbenzoic acid precursor compounds are the amide
substituted compounds of the following general formulae:

wherein R
1 is an aryl or alkaryl group with from 1 to 14 carbon atoms, R
2 is an arylene, or alkarylene group containing from 1 to 14 carbon atoms, and R
5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms and L can
be essentially any leaving group. R
1 preferably , contains from 6 to 12 carbon atoms. R
2 preferably contains from 4 to 8 carbon atoms. R
1 may be aryl, substituted aryl or alkylaryl containing branching, substitution, or
both and may be sourced from either synthetic sources or natural sources including
for example, tallow fat. Analogous structural variations are permissible for R
2. The substitution can include alkyl, aryl, halogen, nitrogen, sulphur and other typical
substituent groups or organic compounds. R
5 is preferably H or methyl. R
1 and R
5 should not contain more than 18 carbon atoms in total. Amide substituted bleach activator
compounds of this type are described in
EP-A-0170386.
Cationic peroxyacid precursors
[0064] Cationic peroxyacid precursor compounds produce cationic peroxyacids on perhydrolysis.
[0065] Typically, cationic peroxyacid precursors are formed by substituting the peroxyacid
part of a suitable peroxyacid precursor compound with a positively charged functional
group, such as an ammonium or alkyl ammonium group, preferably an ethyl or methyl
ammonium group. Cationic peroxyacid precursors are typically present in the compositions
as a salt with a suitable anion, such as for example a halide ion or a methylsulfate
ion.
[0066] The peroxyacid precursor compound to be so cationically substituted may be a perbenzoic
acid, or substituted derivative thereof, precursor compound as described hereinbefore.
Alternatively, the peroxyacid precursor compound may be an alkyl percarboxylic acid
precursor compound or an amide substituted alkyl peroxyacid precursor as described
hereinafter
[0067] Cationic peroxyacid precursors are described in patents
US4,904,406;
US4,751,015;
US4,988,451;
US4,397,757;
US5,269,962;
US5,127,852;
US5,093,022;
US5,106,528;
GB1,382,594;
EP475,512,
EP458,396;
EP284,292; and
JP87-318,332.
[0068] Suitable cationic peroxyacid precursors include any of the ammonium or alkyl ammonium
substituted alkyl or benzoyl oxybenzene sulfonates, N-acylated caprolactams, and monobenzoyltetraacetyl
glucose benzoyl peroxides.
[0069] A preferred cationically substituted benzoyl oxybenzene sulfonate is the 4-(trimethyl
ammonium) methyl derivative of benzoyl oxybenzene sulfonate:

[0070] A preferred cationically substituted alkyl oxybenzene sulfonate has the formula:

[0071] Preferred cationic peroxyacid precursors of the N-acylated caprolactam class include
the trialkyl ammonium methylene benzoyl caprolactams, particularly trimethyl ammonium
methylene benzoyl caprolactam:

[0072] Other preferred cationic peroxyacid precursors of the N-acylated caprolactam class
include the trialkyl ammonium methylene alkyl caprolactams:

where n is from 0 to 12, particularly from 1 to 5.
[0073] Another preferred cationic peroxyacid precursor is 2-(N,N,N-trimethyl ammonium) ethyl
sodium 4-sulphophenyl carbonate chloride.
Alkyl percarboxylic acid bleach precursors
[0074] Alkyl percarboxylic acid bleach precursors form percarboxylic acids on perhydrolysis.
Preferred precursors of this type provide peracetic acid on perhydrolysis.
[0075] Preferred alkyl percarboxylic precursor compounds of the imide type include the N-,N,N
1N
1 tetra acetylated alkylene diamines wherein the alkylene group contains from 1 to
6 carbon atoms, particularly those compounds in which the alkylene group contains
1, 2 and 6 carbon atoms. Tetraacetyl ethylene diamine (TAED) is particularly preferred.
[0076] Other preferred alkyl percarboxylic acid precursors include sodium 3,5,5-tri-methyl
hexanoyloxybenzene sulfonate (iso-NOBS), sodium nonanoyloxybenzene sulfonate (NOBS),
sodium acetoxybenzene sulfonate (ABS) and penta acetyl glucose.
Amide substituted alkyl peroxyacid precursors
[0077] Amide substituted alkyl peroxyacid precursor compounds are also suitable, including
those of the following general formulae:

wherein: R
1 is an alkyl group with from 1 to 14 carbon atoms; R
2 is an alkylene group containing from 1 to 14 carbon atoms; and R
5 is H or an alkyl group containing 1 to 10 carbon atoms; and L can be essentially
any leaving group. R
1 preferably contains from 6 to 12 carbon atoms. R
2 preferably contains from 4 to 8 carbon atoms. R
1 may be straight chain or branched alkyl containing branching, substitution, or both
and may be sourced from either synthetic sources or natural sources including for
example, tallow fat. Analogous structural variations are'permissible for R
2. The substitution can include alkyl, halogen, nitrogen, sulphur and other typical
substituent groups or organic compounds. R
5 is preferably H or methyl. R
1 and R
5 should not contain more than 18 carbon atoms in total. Amide substituted bleach activator
compounds of this type are described in Patent
EP-A-0170386.
Benzoxazin organic peroxyacid precursors
[0078] Also suitable are precursor compounds of the benzoxazin-type, as disclosed for example
in patents
EP-A-332,294 and
EP-A-482,807, particularly those having the formula:

including the substituted benzoxazins of the type

wherein R
1 is H, alkyl, alkaryl, aryl, arylalkyl, and wherein R
2, R
3, R
4, and R
5 may be the same or different substituents selected from H, halogen, alkyl, alkenyl,
aryl, hydroxyl, alkoxyl, amino, alkyl amino, COOR
6 (wherein R
6 is H or an alkyl group) and carbonyl functions.
[0079] An especially preferred precursor of the benzoxazin-type is:

Pre-formed peracid
[0080] The source of peracid preferably comprises a pre-formed peracid, the pre-formed peracid
is typically an organic peroxyacid compound, which is capable of acting as a bleaching
system.
[0081] A preferred class of organic peroxyacid compounds are the amide substituted compounds
of the following general formulae:

wherein: R
1 is an alkyl, aryl or alkaryl group with from 1 to 14 carbon atoms; R
2 is an alkylene, arylene, and alkarylene group containing from 1 to 14 carbon atoms;
and R
5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms. R
1 preferably contains from 6 to 12 carbon atoms. R
2 preferably contains from 4 to 8 carbon atoms. R
1 may be straight chain or branched alkyl, substituted aryl or alkylaryl containing
branching, substitution, or both and may be sourced from either synthetic sources
or natural sources including for example, tallow fat. Analogous structural variations
are permissible for R
2. The substitution can include alkyl, aryl, halogen, nitrogen, sulphur and other typical
substituent groups or organic compounds. R
5 is preferably H or methyl. R
1 and R
5 should not contain more than 18 carbon atoms in total. Amide substituted organic
peroxyacid compounds of this type are described in
EP-A-0170386.
[0082] Preferred pre-formed peracids are pre-formed mono peracids, meaning that the peracid
contains one peroxygen group. Preferred pre-formed mono peracids are monoperoxycarboxylic
acids.
[0083] In a preferred embodiment of the present invention the pre-formed peracid has the
general formula
X-R-C(O)OOH ,
wherein: R is a linear or branched alkyl chain having at least 1 carbon atom; and
X is hydrogen or a substituent group selected from the group consisting of alkyl,
especially alkyl chains of from 1 to 24 carbon atoms, aryl, halogen, ester, ether,
amine, amide, substituted phthalic amino, imide, hydroxide, sulphide, sulphate, sulphonate,
carboxylic, heterocyclic, nitrate, aldehyde, phosphonate, phosphonic or mixtures thereof.
[0084] More particularly the R group preferably comprises up to 24 carbon atoms. Alternatively,
the R group may be a branched alkyl chain comprising one or more side chains which
comprise substituent groups selected from the group consisting of aryl, halogen, ester,
ether, amine, amide, substituted phthalic amino, imide, hydroxide, sulphide, sulphate,
sulphonate, carboxylic, heterocyclic, nitrate, aldehyde, ketone or mixtures thereof.
[0085] In a preferred pre-formed peracid the X group, according to the above general formula,
is a phthalimido group. Thus, particularly preferred pre-formed peracids are those
having general formula:

where R is C
1-20 and where A, B, C and D are independently either hydrogen or substituent groups individually
selected from the group consisting of alkyl, hydroxyl, nitro, halogen, amine, ammonium,
cyanide, carboxylic, sulphate, sulphonate, aldehydes or mixtures thereof.
[0086] in a preferred aspect of the present invention R is an alkyl group having from 3
to 12 carbon atoms, more preferably from 5 to 9 carbon atoms. Preferred substituent
groups A, B, C and D are linear or branched alkyl groups having from 1 to 5 carbon
atoms, but more preferably hydrogen.
[0087] Preferred pre-formed peracids are selected from the group consisting of phthaloyl
amido peroxy hexanoic acid (PAP), phthaloyl amido peroxy heptanoic acid, phthaloyl
amido peroxy octanoic acid, phthaloyl amido peroxy nonanbic acid, phthaloyl amido
peroxy decanoic acid and mixtures thereof.
[0088] In a .particularly preferred aspect of the present invention the peracid has the
formula such that R isC
5H
10 (i.e.PAP).
[0089] If the first component of the composition comprises a source of peracid which is
a pre-formed peracid, then the pH of the first component may be lower than the pH
of the second component of the composition. In this embodiment of the present invention,
preferably the first component has a pH in range of from 3.0 to 6.0, preferably from
4.0 to 5.0. In this embodiment of the present invention, the second component preferably
comprises a source of alkalinity, for example a source of carbonate; such as sodium
carbonate and/or sodium bicarbonate.
Composition and components thereof
[0090] The composition herein is contained within a pouch. The composition is made up of
at least two components which are contained in different compartments of the pouch.
These components of the composition are described in more detail hereinafter.
[0091] The compositions herein are cleaning compositions or fabric care compositions, preferably
hard surface cleaners, more preferably laundry or dish washing compositions, including
pre-treatment or soaking compositions and rinse additive compositions.
[0092] Typically, the composition comprises such an amount of a cleaning composition, that
one or a multitude of the pouched compositions is or are sufficient for one wash.
First component
[0093] The first component comprises a liquid matrix. Preferably the first component comprises
(by weight of the first component) at least 20%, or even at least 30% liquid matrix,
preferably at least 40%, or even at least 50%, or at least 60%, or at least 70%, or
at least 80%, or even at least 90% liquid matrix. The first component may comprise
dispersed and/or suspended solid particles, which are dispersed and/or suspended in
the liquid matrix of the first component. For example, ingredients which do not readily
dissolve in the liquid matrix of the first component may be present in the form of
a suspended particle. These ingredients include the source of peracid herein. If present,
the suspended particles are preferably uniformly dispersed throughout the liquid matrix,
although it may also be preferred for these suspended particles to be dispersed in
an uneven manner. It may also be preferred for all of the suspended particles to be
suspended in only one region of the liquid matrix.
[0094] By liquid, or liquid matrix, it is typically meant being in liquid form at ambient
temperature and pressure, for example at 20°C and atmospheric pressure.
[0095] The first component preferably comprises a viscous liquid matrix, preferably having
a viscosity of at least 300mPas, more preferably at least 400mPas, more preferably
at least 500mPas, more preferably at least 750mPas, more preferably at least 1000mPas,
more preferably at least 1500mPas, more preferably at least 2000mPas, more preferably
at least 5000mPas, or at least 10000mPAs, or at least 25000 mPas, or at least 50000mPas.
This is especially preferred if the source of peracid is in the form of a suspended
particle, and further reduces the risk of patchy damage occurring to fabric, compared
to when the source of peracid is suspended or dispersed in a non-viscous liquid matrix.
[0096] Without wishing to be bound by theory, it is believed that the viscous liquid matrix
enables the suspended source of peracid to remain adequately dispersed or suspended
in the liquid matrix of the first component, and prevents the source of peracid from
forming large solid complexes, which, when dispersed from the pouch during the washing
process, may settle onto the fabric in the wash load and give rise to an increased
risk in patchy damage.
[0097] The viscosity of the viscous liquid matrix is typically measured at a shear rate
of from 20s-1 to 50s-1, preferably 25s-1 or 25s-1 to 50s-1. The skilled person will
know to use a shear rate outside of this range if the rheology of the viscous liquid
is such that the viscosity of said liquid can not be accurately measured at a shear
rate within this range. The viscous liquid matrix may also have a yield stress of
from 10Nm
-2 to 200Nm
-2.
[0098] The liquid matrix of the first component may be nonaqueous, preferably comprising
less than 1% or less than 0.5% free water. The first component may comprise, (by weight
of the first component) less than 5% free water, preferably less than 4%, or less
than 3%, or less than 2%, or less than 1 %, or less than 0.5% free water. ,
[0099] The liquid matrix of the first component may comprise a solvent. Preferred solvents
do not dissolve or damage the pouch material. More preferably the solvent is a long
chain, low polarity solvent. By long chain it is meant solvents comprising a carbon
chain of greater than 6 carbon atoms and by low polarity it is meant a solvent having
a dielectric constant of less than 40. Preferred solvents include C
12-14 paraffin and more preferably C
12-14 iso-paraffin. Other solvents include alcohols such as methanol, ethanol, propanol,
iso-propanol, derivatives thereof and combinations thereof. Other solvents suitable
for use herein include diols. Other solvents suitable for use herein include glycerol,
di-propylene glycol, butyl alcohol, butoxy- propoxy propanol, paraffin oil and 2 amino-
2 methyl propanol, and combinations thereof.
[0100] The first component is preferably free from peracid incompatible ingredients. Peracid
incompatible ingredients are described hereinafter. This increases the stability of
the composition, components thereof and ingredients thereof, since the source of peracid
is contained separately from the peracid incompatible ingredients, preventing the
peracid source and incompatible ingredients from interacting with each other, thus
avoiding one or more of these ingredients, and/or the source of peracid itself, being
degraded, destroyed and/or inactivated during storage of the composition in the water-soluble
pouch.
Second component
[0101] The second component of the composition is contained in a different compartment of
the pouch to the first component of the composition.
[0102] Preferably the second component comprises a bleach incompatible ingredient the bleach
incompatible ingredient is described in more detail hereinafter. Preferably the second
component is free from a source of peracid.
[0103] Preferably the second compartment which comprises a bleach incompatible ingredient,
preferably where the bleach incompatible ingredient is deactivated or destroyed by
the source of peracid, is made of pouch material which more readily dissolves' compared
to the pouch material which forms the first compartment which contains the first component.
For example, the pouch material of the second compartment may be thinner than the
pouch material of the first compartment. Or the pouch material of the second material
may be coated with a coating which promotes or enhances the water-dispersability or
water-solubility of the pouch material. Or the pouch material of the first component
may be coated with a coating that reduces the water-solubility of the pouch material.
This enables the second compartment to dissolve or disperse faster than the first
compartment, to enable the second component to be dispensed into the wash liquor before
the first component.
[0104] The sequential release of components of the composition increases the cleaning performance
of the composition. This is especially preferred if the second component comprises
a bleach incompatible ingredient, since the bleach incompatible ingredient is dispensed
into the wash liquor and is able to start functioning before the bleaching ingredient
is dispensed into the wash liquor. Bleach incompatible ingredients are described in
more detail hereinafter.
[0105] If the bleach incompatible ingredient degrades, destroys or inactivates the bleaching
ingredient, then the reverse is preferred and the first compartment and/or second
compartment is preferably treated such that the first component is dispensed into
the wash liquor before the second component. Preferably the second component is dispensed
into the wash liquor at least 5 seconds before, more preferably at least 10 seconds,
or at least 20 seconds, or at least 45 seconds, or at least 1 minute, or at least
3 minutes, or at least 5 minutes, or even at least 10 minutes, before the first component
of the composition. Alternatively, preferably the first component is dispensed, into
the wash liquor at least 5 seconds before, more preferably at least 10 seconds, or
at least 20 seconds, or at least 45 seconds, or at least 1 minute, or at least 3 minutes,
or at least 5 minutes, or even at least 10 minutes, before the second component of
the composition.
[0106] In this embodiment of the present invention, the component which is dispensed first
into the wash liquor may preferably comprise other ingredients which it' is beneficial
to have acting in the wash liquor at the start' of the washing cycle. For example,
such ingredients include surfactants and builders, especially water-soluble builders.
Also, if the composition herein comprises a fabric softening agent, it may be preferred
that said fabric softening agent is comprised by the component of the composition
which is dispersed into the wash liquor last. This improves the softening performance
of the composition.
[0107] The second component may comprise a liquid matrix or a solid matrix. Preferably the
second component comprises a liquid matrix. Preferably the second component comprises
(by weight of the second component) at least 20%, or even at least 30% liquid matrix,
preferably at least 40%, or even at least 50%, or at least 60%, or at least 70%, or
at least 80%, or at least 80%, or even at least 90% liquid matrix. The second component
may comprise as a liquid matrix, a solvent as described hereinabove. This solvent
may be the same type of solvent as the solvent comprised by the first component, or
may be a different type of solvent to the solvent comprised by the first component.
[0108] The second component preferably comprises an aqueous liquid matrix, and preferably
comprises (by weight of the second component) from 1% free water, preferably from
2%, or from 3%, or from 4%, or from 5% free-water, and preferably comprises (by weight
of the second component) to 25% free water, preferably to 20%, or to 15%, or to 10%
water. If the first component comprises a non-aqueous liquid matrix, then preferably
the second component comprises an aqueous liquid matrix. In this preferred embodiment
of the present invention, ingredients which prefer, or are more easily formulated,
in a non-aqueous environment, are preferably comprised by the first component of the
composition, whilst ingredients which prefer, or are more easily formulated, in an
aqueous environment, are preferably comprised by' the second component of the composition.
[0109] The second component preferably comprises a low-viscous liquid matrix, preferably
having a viscosity of less than 300mPas, preferably less than 200mPas, or less than
100mPas, or less than 50mPas; or less than 25mPas. This is especially preferred if
the first component comprises a viscous liquid matrix. ,
[0110] The viscosity of the low-viscous liquid matrix is typically measured at a shear rate
of from 20s
-1 to 50s
-1, preferably 25s
-1 or 25s
-1 to 50s
-1. The skilled person will know to use a shear rate outside of this range if the rheology
of the low-viscous liquid is such that the viscosity of said liquid can not be accurately
measured at a shear rate within this range.
[0111] The second component may also comprise a source of peracid and/or optional bleaching
ingredients and bleach auxiliary ingredients. Preferably the bleaching ingredient
of the second component is a different type of bleaching ingredient to the source
of peracid and/or other optional bleaching ingredients and bleach auxiliary ingredients
of the first component. Preferably, the peracid source and other optional bleaching
ingredients and bleach auxiliary ingredients of the first component and the bleaching
ingredient of the second component, when contacted together, form an activated bleaching
system, especially when in an aqueous and/or oxidative environment.
[0112] Since these bleaching ingredient are comprised by different components of the composition,
and contained in different compartments of the pouch, then the level of bleach activity
of the bleaching system of the composition, is reduced, at least initially, until
these bleaching ingredients are dispersed such that they come into contact with each
other. Since, at this stage of the washing cycle, the bleaching ingredient is already
adequately dispersed, then the risk of patchy damage occurring to fabrics in the wash
load is reduced. The bleaching ingredients may be sequentially released as described
hereinbefore, to further reduce the risk of patchy damage occurring to fabric.
[0113] A preferred embodiment of the present invention is a composition, wherein the second
component comprises a peracid incompatible ingredient, preferably selected from the
group consisting of enzyme, perfume, chelant or combinations thereof. This reduces
the instability of the peracid incompatible ingredient and may reduce the instability
of the source of peracid, and improves the performance of the composition herein.
[0114] Another preferred embodiment of the present invention is a composition, wherein the
second component comprises a bleach auxiliary ingredient, preferably selected from
the group consisting of bleach booster, bleach catalyst or combinations thereof. This
reduces the instability of the bleach system of the composition during storage.
Optional ingredients
[0115] The composition and components thereof may comprise a variety of different ingredients
including builder compounds, surfactants, enzymes, alkalinity sources, colourants,
perfume, lime soap dispersants, organic polymeric compounds including polymeric dye
transfer inhibiting agents, crystal growth inhibitors, heavy metal ion sequestrants,
metal ion salts, enzyme stabilisers, corrosion inhibitors, suds suppressers, solvents,
fabric softening agents, optical brighteners and hydrotropes.
[0116] The preferred amounts of ingredients described herein are % by weight of the composition
herein as a whole.
Optional bleach ingredients and bleach auxiliary ingredients
Source of peroxide
[0117] The source of peroxide is typically a hydrogen peroxide source. Suitable hydrogen
peroxide sources include the inorganic perhydrate salts.
[0118] Examples of inorganic perhydrate salts include perborate, percarbonate, perphosphate,
persulfate and persilicate salts. The inorganic perhydrate salts are normally the
alkali metal salts. The inorganic perhydrate salt may be included as the crystalline
solid without additional protection. For certain perhydrate salts however, the preferred
embodiments utilize' a coated form of the inorganic perhydrate salt which provides
better storage stability for the perhydrate salt.
[0119] Sodium perborate can be in the form of the monohydrate of nominal formula NaBO
2H
2O
2 or the tetrahydrate NaBO
2H
2O
2.3H
2O.
[0120] Alkali metal percarbonates, particularly sodium percarbonate are preferred perhydrates
for use herein. Sodium percarbonate is an addition compound having a formula corresponding
to 2Na
2CO
3.3H
2O
2, and is available commercially as a crystalline solid. The percarbonate is most preferably
in a coated form which provides in-product stability.
[0121] A suitable coating material providing in product stability comprises a salt of a
water soluble alkali metal, or mixtures thereof. For example salts of sulphate and/or
carbonate. Such coatings together with coating processes have previously been described,
for example in
GB-1,466,799, granted to Interox on 9th March 1977. The weight ratio of the coating material to
percarbonate lies in the range from 1 : 200 to 1 : 4, more preferably from 1 : 99
to 1 : 9, and most preferably from 1 : 49 to 1 : 19.
[0122] Another suitable coating material providing in product stability, comprises sodium
silicate of SiO
2 : Na
2O ratio from 1.8 : 1 to 3.0 : 1, preferably 1.8:1 to 2.4:1, and/or sodium metasilicate,
preferably applied at a level of from 2% to 10%, (normally from 3% to 5%) of SiO
2 by weight of the inorganic perhydrate salt. Magnesium silicate can also be included
in the coating. Coatings that contain silicate salts or other inorganics are also
suitable.
Bleach catalyst
[0123] The composition herein may comprise a bleach catalyst. The term "bleach catalyst"
used herein includes compounds which are catalytic bleach boosters. Preferably the
bleach catalyst is a metal containing bleach catalyst, more preferably a transition
metal containing bleach catalyst, and even more preferably a manganese or cobalt-containing
bleach catalyst.
[0124] The compositions of the present invention may comprise an effective amount of a bleach
catalyst. The term "an effective amount" is defined as "an amount of the bleach catalyst
present in the compositions, or during use, that is sufficient, under whatever comparative
or use conditions are employed, to result in at least partial oxidation of the material
sought to be oxidized by the composition or method." Preferably the compositions of
the present invention comprise from 1 ppb (0.0000001%), more preferably from 100 ppb
(0.00001 %), yet more preferably from 500 ppb (0.00005%), still more preferably from
1 ppm (0.0001 %) to 99.9%, more preferably to 50%, yet more preferably to 5%, still
more preferably to 500 ppm (0.05%) by weight of the composition, of a bleach catalyst
as described herein below.
[0125] Preferred types of bleach catalysts include manganese-based complexes. Preferred
examples of these catalysts include Mn
IV2(u-O)
3(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(PF
6)
2, Mn
III2(u-O)
1 (u-OAc)
2(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(ClO
4)
2, Mn
IV4(u-O)
6(1,4,7-triazacyclononane)
4-(ClO
4)
2, Mn
IIIMn
IV4(u-O)
1 (u-OAc)
2-(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(CI0
4)
3, and mixtures thereof.
[0126] Preferred bleach catalysts include Co, Cu, Mn, Fe,-bispyridylmethane and - bispyridylamine
complexes. Highly preferred catalysts include Co(2,2'-bispyridylamine)Cl
2, Di(isothiocyanato)bispyridylamine-cobalt (II), trisdipyridylamine-cobalt(ll) perchlorate,
Co(2,2-bispyridylamine)
2O
2CIO
4, Bis-(2,2'-bispyridylamine) copper(II) perchlorate, tris(di-2-pyridylamine) iron(II)
perchlorate, and mixtures thereof. Preferred examples include binuclear Mn complexes
with tetra-N-dentate and bi-N-dentate ligands, including N
4Mn
III(u-O)
2Mn
IVN
4)
+and [Bipy
2Mn
III(u-O)
2Mn
IVbipy
2]-(ClO
4)
3.
[0127] The most preferred cobalt catalyst useful herein are cobalt pentaamine acetate salts
having the formula [Co(NH
3)
5OAc] T
y, wherein OAc represents an acetate moiety, and especially cobalt pentaamine acetate
chloride, [Co(NH
3)
5OAc]Cl
2; as well as [Co(NH
3)
5OAc](OAc)
2; [Co(NH
3)
5OAc](PF
6)
2; [Co(NH
3)
5OAc](SO
4); [Co(NH
3)
5OAc](BF
4)
2; and [Co(NH
3)
5OAc](NO
3)
2 (herein "PAC").
[0128] Other suitable bleach catalysts include transition-metal bleach catalyst comprising
:
- i) a transition metal selected from the group consisting of Mn(11), Mn(III), Mn(IV),
Mn(V), Fe(ll), Fe(III), Fe(IV), Co(I), Co(II), Co(III),Ni(I), Ni(II), Ni(III), Cu(I),
Cu(II), Cu(III), Cr(II), Cr(III), Cr(IV), Cr(V), Cr(VI), V(III), V(IV), V(V), Mo(IV),
Mo(V), Mo(VI), W(IV), W(V), W(VI), Pd(II), Ru(II), Ru(III), and Ru(IV), preferably
Mn(II), Mn(III), Mn(IV), Fe(II), Fe(III), Fe(IV), Cr(II), Cr(III), Cr(lV), Cr(V),
Cr(VI), and mixtures thereof;
- ii) a cross-bridged macropolycyclic, ligand being coordinated by four or five donor
atoms to the same transition metal, said ligand comprising:
- a) an organic macrocycle ring containing four or more donor atoms (preferably at least
3, more preferably at least 4, of these donor atoms are N) separated from each other
by covalent linkages of 2 or 3 non-donor atoms, two to five (preferably three to four,
more preferably four) of these donor atoms being coordinated to the same transition
metal atom in the complex;
- b) a cross-bridged chain which covalently connects at least 2 non-adjacent donor atoms
of the organic macrocycle ring, said covalently connected non-adjacent donor atoms
being bridgehead donor atoms which are coordinated to the same transition metal in
the complex, and wherein said cross-bridged chain comprises from 2 to about 10 atoms
(preferably the cross-bridged chain is selected from 2, 3 or 4 non-donor atoms, and
4-6 non-donor atoms with a further donor atom); and
- iii) optionally, one or more non-macropoycyclic ligands, preferably selected from
the group consisting of H2O, ROH, NR3, RCN, OH-, OOH-, RS-, RO-, RCOO-, OCN-, SCN-, N3-, CN-, F-, CI-, Br-, l-, O2-, NO3-, NO2-, SO42-, SO32-, PO43-, organic phosphates, organic phosphonates, organic sulfates, organic sulfonates,
and aromatic N donors such as pyridines, pyrazines, pyrazoles, imidazoles, benzimidazoles,
pyrimidines, triazoles and thiazoles with R being H, optionally substituted alkyl,
optionally substituted aryl.
[0129] A particularly useful bleach catalyst is [Mn(Bcyclam)Cl2]:

"Bcyclam" (5,12-dimethyl-1,5,8,12-tetraaza-bicyclo[6.6.2]hexadecane) is prepared according
to
J. Amer. Chem. Soc., (1990), 112, 8604.
[0130] The bleach catalysts herein may be co-processed with adjunct materials so as to reduce
the colour impact if desired for the aesthetics of the product, or to be included
in enzyme-containing particles as exemplified hereinafter, or the compositions may
be manufactured to contain catalyst "speckles".
[0131] Other preferred bleach catalysts are compounds which form complexes with transition
metals, and catalyze the bleaching of a substrate by reacting with the atmospheric
oxygen in the wash liquor. A preferred bleach catalyst of this type have the general
formula]:
[M
aL
kX
n]Y
m
wherein:
a is an integer from 1 to 10,preferably 1 to 4;
k is an is an integer from 1 to 10;
n is an integer from 1 to 10, ,preferably 1 to 4;
m is zero or an integer from 1 to 20, ,preferably 1 to 4;
M is a metal selected Mn(II)-(III)-(IV)-(V), Cu(I)-(II)-(III), Fe(II)-(III)-(IV)-(V),
Co(I)-(II)-(III), Ti(II)-(III)-(IV), V(II)-(III)-(IV)-(V), Mo(II)-(III)-(IV)-(V)-(VI)
and W(IV)-(V)-(VI), preferably selected from Fe(II)-(III)-(IV)-(V);
X represents a coordinating species selected from O2-, RBO22-, RCOO-, RCONR-, OH-, NO3-, NO, S2-, RS-, P04 3-, PO3OR3-, H2O, CO32-, HCO3-, ROH, N(R)3, ROO-, O22-, O2-, RCN, Cl-, Br-, OCN-, SCN-, CN-, N3-, F-, I', RO-, ClO4-, and CF3SO3-;
Y represents a non-coordinated counterion selected from ClO4-, BR4-, [MX4]-, [MX4]2-, PF6-, RCOO-, N03-, RO-, N+(R)4, ROO-, O22-, O2-, Cl-, Br-, F-, I-, CF3SO3-, S2O62-, OCN-, H2O and BF4-;
each R is independently selected from hydrogen, hydroxyl, -R' and OR'; wherein R'
is independently selected from alkyl, alkenyl, cycloalkyl, heterocycloalkyl, aryl,
heteroaryl or a carbonyl derivative group; R' being optionally substituted with one
or more functional groups E;
E is independently selected from F, Cl, Br, I, OH, OR', HN2, NHR', N(R')2, N(R')2, N(R')3+, C(O)R', OC(O)R', COOH, COO- (Na+, K+), COOR', C(O)NH2, C(O)NHR', C(O)N(R')2, heteroaryl, R', SR', SH, P(R')2, P(O)(R')2, P(O)(OH)2, P(O)(OR')2, NO2, SO3H, SO3- (Na+, K+), S(O)2R', HNC(O)R', and N(R')C(O)R';
L is a ligand having the general formula:

wherein:
n=1 or 2, whereby if n=2, then each, Q3-R3 groups is independently defined;
R1, R2, R3, R4 are independently selected from the group consisting of hydrogen, hydroxyl,
halogen, -NH-C(NH)-NH
2, -R and -OR, wherein R= alky(en)yl, cycloalkyl, heterocycloalkyl, aryl, heteroaryl
or a carbonyl derivative group, R being optionally substituted by one or more functional
groups E;
Q1, Q2, Q3, Q4 are independently selected from a group of structures having the formula:

wherein a= 0 to 5, b= 0 to 5, c= 0 to 5, n=1 or 2, and a+b+c= a number from 1 to 5;
Y is selected from the group consisting of O, S, SO, -SO
2-, C(O), arylene, alkylene, heteroarylene, heterocycloalkylene, (G)P, P(O), and (G)N,
wherein G is selected from hydrogen, alkyl, aryl, arylalkyl, cycloalkyl, each except
hydrogen being optionally substituted by one or more functional groups E;
R5, R6, R7 and R8 are independently selected from the group consisting of hydrogen,
hydroxyl, halogen, -R and -OR;
R represents alkyl alkenyl, cycloalkyl, heterocycloalkyl, aryl, heteroaryl and a carbonyl
derivative group being optionally substituted with one or more functional groups E;
or R5 together with R6, or R7 together with R8, or both, represent oxygen; or R5 together
with R7 and/or independently R6 together with R8; or R5 together with R8 and/or independently
R6 together with R7, represent C1-6 alkylene optionally substituted with C1-4 alkyl,
-F, -Cl, -Br, or -I; provided that at least two of R1, R2, R3, R4 comprise coordinating
heteroatoms and no more than six heteroatoms are coordinated to the same transition
metal atom;
Q is selected from -(CH
2)
2-4, -CH
2CH(OH)CH
2,

optionally substituted
with methyl or ethyl,

and

Bleach boosters
[0132] Bleach boosters as defined herein include catalytic bleach booster compounds. Preferred
bleach boosters suitable for use herein are described in
US5817614.
[0133] Other preferred bleach boosters for use herein are quaternary imine salts described
in
EP728183. Preferred quaternary imine salts have the general formula:

wherein;
R
1 and R
4 are hydrogen or a C
1-C
30 substituted or unsubstituted radical selected from the group consisting of phenyl,
aryl, heterocyclic ring, alkyl and cycloalkyl radicals;
R
2 is hydrogen or a C
1-C
30 substituted or unsubstituted radical selected from the group consisting of phenyl,
aryl, heterocyclic ring, alkyl, cycloalkyl, nitro, halo, alkoxy, keto, carboxylic
and carboalkoxy radicals;
R
3 is a C
1-C
30 substituted or unsubstituted radical selected from the group consisting of phenyl,
aryl, heterocyclic ring, alkyl, cycloalkyl, nitro, halo, and cyano radicals;
R
1 with R
2, and R
2 with R
3 respectively together form a cycloalkyl, polycyclo, heterocyclic or aromatic ring
system;
X
- is a counterion stable in the presence of oxidising agents.
[0134] Other preferred bleach boosters are sulfoimines having the following general formula:

wherein:
R1 may be hydrogen or a substituted or unsubstituted phenyl, aryl, heterocyclic, alkyl
or cycloalkyl group;
R2 may be hydrogen or a substituted or unsubstituted phenyl, aryl, heterocyclic, alkyl
or cycloalkyl group or a keto, carboxylic, carboalkoxy or a R1C=N-SO2-R3 group;
R3 may be a substituted or unsubstituted phenyl, aryl, heterocyclic, alkyl or cycloalkyl
group or a nitro, halo or cyano group;
R1 with R2 and/or R2 with R3 may respectively form a cycloalkyl, heterocyclic or aromatic
ring system.
[0135] Other preferred bleach boosters are arylimium zwitterions having the following general
formula:

or
wherein R
1 is selected from the group consisting of hydrogen, and linear or ' branched C
1-C
18 substituted or unsubstituted alkyl chain; or having the general formula:

wherein R
1 is selected from the group consisting of a linear or branched C
1-C
18 substituted or unsubstituted alkyl chain.
[0136] Other preferred bleach boosters have the following general structure:

wherein:
the net charge is from +3 to -3;
m is 1 to 3 when G is present and m is 1 to 4 when G is not present;
n is an integer from 0 to 4;
each R
20 is independently selected from a substituted or unsubstituted radical selected from
the group consisting of H, alkyl, cycloalkyl, aryl, fused aryl, heterocyclic ring,
fused heterocyclic ring, nitro, halo, cyano, sulfanato, alkoxy, keto, carboxylic and
carboalkoxy radicals, and any two vicinal R
20 substituents may combine to form a fused aryl, fused carbocyclic or fused heterocyclic
ring;
R
18 may be a substituted or unsubstituted radical selected from the group consisting
of H, alkyl, cycloalkyl, alkaryl, aryl, aralkyl, heterocyclic ring, silyl, nitro,
halo, cyano, sulfanato, alkoxy, keto, carboxylic and carboalkoxy radicals;
R
19 may be a substituted or unsubstituted, saturated or unsaturated, radical selected
from the group consisting of H, alkyl, cycloalkyl, alkaryl, aryl, aralkyl and heterocyclic
ring; G is selected from the group consisting of (1) -O-, (2) -H(R
23)- and (3) -N(R
23R
24)-; R
21-R
24 are substituted or unsubstituted radicals independently selected from the group consisting
of H, oxygen, linear or branched C
1-C
12 alkyls, alkylenes, alkoxys, aryls, alkaryls, aralkyls, cycloalkyls and heterocyclic
rings; provided that any of R
18, R
19, R
20, R
21-R
24 may be joined together with any other of R
18, R
19, R
20, R
21-R
24 to form part of a common ring;
and geminal R
21-R
22 may combine to form a carbonyl;
and vicinal R
21-R
24 may combine to form a substituted or unsubstituted fused unsaturated moiety;
X
- is a suitable charge-balancing counter-ion;
and v is an integer from 1 to 3.
[0137] Other preferred bleach boosters are sulphonyl-oxaziridine compounds, oxaziridine
quaternary salt compounds, derivatives thereof and combinations thereof.
[0138] A highly preferred bleach booster is dihydroisoquinolinium N-propyl sulfonate.
Peracid incompatible ingredient
[0139] Peracid incompatible ingredients are ingredients which are themselves either inactivated
or destroyed upon storage with a source of peracid. Other peracid incompatible ingredients
are ingredients which, upon storage with a peracid source, inactivate or destroy said
peracid source. Examples of peracid incompatible ingredients include perfumes, enzymes,
chelants and combinations thereof.
[0140] Preferably the peracid incompatible ingredients are contained in a different compartment
of the pouch to the peracid source. The peracid incompatible ingredient may be contained
in the same compartment as the optional bleaching ingredients and bleach auxiliary
ingredients, this is especially preferred if the peracid incompatible ingredient is
more sensitive to the source of peracid than to the optional bleaching ingredients
and bleach auxiliary ingredients, and this is also preferred if, in addition to the
above, the pouch comprises only two compartments.
Perfumes
[0141] Perfumes suitable for use herein include perfumes comprising perfume components which
are natural materials such as extracts, essential oils, absolutes, resinoids, resins,
concretes and combinations thereof. Other preferred perfumes for use herein include
perfumes comprising synthetic materials such as hydrocarbons, alcohols, aldehydes,
ketones, ethers, acids, esters, acetals, ketals, nitriles and combinations thereof.
The synthetic materials can be saturated or unsaturated compounds, aliphatic, carboxylic
and heterocyclic compounds. Perfumes suitable for use herein may comprise a mixture
of organic perfume components and synthetic perfume components. The perfume may be
an encapsulated perfume. The perfume may comprise a carrier molecule. The perfume
may be in the form of a suspended particle.
Enzymes
[0142] Enzymes suitable for herein are preferably selected from the group consisting of
cellulases, hemicellulases, peroxidases, proteases, gluco-amylases, amylases, xylanases,
lipases, phospholipases, esterases, cutinases, pectinases, keratanases, reductases,
oxidases, phenoloxidases, lipoxygenases, ligninases, pullulanases, tannases, pentosanases,
malanases, β-glucanases; arabinosidases, hyaluronidase, chondroitinase, laccase and
mixtures thereof.
[0143] Preferred enzymes include protease, amylase, lipase, peroxidases, cutinase and/or
cellulase in conjunction with one or more plant cell wall degrading enzymes.
[0144] The cellulases usable in the present invention include both bacterial or fungal cellulase.
Preferably, they will have a pH optimum of between 5 and 12 and an activity above
50 CEVU (Cellulose Viscosity Unit). Especially suitable cellulases are the cellulases
having color care benefits. Carezyme and Celluzyme (Novo Nordisk A/S) are especially
useful. Cellulases are normally incorporated in the composition at levels from 0.0001
% to 2% of active enzyme by weight of the composition.
[0145] Peroxidase enzymes are used to prevent the transfer of dyes or pigments removed from
substrates during wash operations to other substrates in the wash solution. Peroxidase
enzymes are known in the art, and include, for example, horseradish peroxidase, ligninase
and haloperoxidase such as chloro- and bromo-peroxidase. Also suitable is the laccase
enzyme. Said peroxidases are normally incorporated in the composition at levels from
0.0001 % to 2% of active enzyme by weight of the composition.
[0146] Suitable lipase enzymes for use herein include lipases such as M1 Lipase
R and Lipomax
R (Gist-Brocades) and Lipolase
R and Lipolase Ultra
R(Novo) which have found to be very effective when used in combination with the composition
of the present invention. Also suitable are cutinases, which can be considered as
a special kind of lipase, namely lipases which do not require interfacial activation.
The lipases and/or cutinases are normally incorporated in the composition at levels
from 0.0001 % to 2% of active enzyme by weight of the composition.
[0147] Suitable proteases are the subtilisins which are obtained from particular strains
of
B. subtilis and
B. licheniformis (subtilisin BPN and BPN'). One suitable protease is obtained from a strain of
Bacillus, having maximum activity throughout the pH range of 8-12, developed and sold as ESPERASE®
by Novo Industries A/S of Denmark, hereinafter "Novo". Other suitable proteases include
ALCALASE®, DURAZYM® and SAVINASE® from Novo and MAXATASE®, MAXACAL®, PROPERASE® and
MAXAPEM® (protein engineered Maxacal) from Gist-Brocades. Also suitable for the present
invention are proteases described in patent applications
EP 251 446 and
WO 91/06637, protease BLAP® described in
WO91/02792 and their variants described in
WO 95/23221. The proteolytic enzymes are incorporated in the composition of the present invention
a level of from 0.0001% to 2%, preferably from 0.001 % to 0.2%, more preferably from
0.005% to 0.1 % pure enzyme by weight of the composition.
[0148] Amylases (α and/or β) can be included for removal of carbohydrate-based stains. Examples
of commercial α-amylases products are Purafect Ox Am
® from Genencor and Termamyl
®, Ban
®, Fungamyl
® and Duramyl
®, Natalase
® all available from Novo Nordisk A/S Denmark. The amylolytic enzymes are incorporated
in the composition of the present invention a level of from 0.0001% to 2%, preferably
from 0.00018% to 0.06%, more preferably from 0.00024% to 0.048% pure enzyme by weight
of the composition
Chelant
[0149] The composition herein preferably comprises a chelant. By chelant it is meant herein
components which act to sequester (chelate) heavy metal ions. Preferably the chelant
comprises at least one nitrogen atom. These components may also have calcium and magnesium
chelation capacity, but preferentially they show selectivity to binding heavy metal
ions such as iron, manganese and copper. Chelants are generally present in the composition
at a level of from 0.05% to 2%, preferably from 0.1 % to 1.5%, more preferably from
0.25% to 1.2% and most preferably from 0.5% to 1 % by weight of the composition herein.
Thickening agent
[0150] The first component and/or the second component, preferably the first component,
may comprise a thickening agent. Preferably the first component comprises a thickening
agent. Preferred thickening agents are stable in the presence of the peracid source.
The thickening agent any have other functions in the composition, for example the
thickening agent may be a surfactant. The thickening agent, if present, is present
in the composition in the pouch, and the term "thickening agent" used herein, does
not include compounds or ingredients present in the pouch material.
[0151] Preferred thickening agents comprise one or more, preferably two or more surfactants.
Other preferred thickening agents comprise at least one surfactant and at least one
electrolyte, preferred electrolytes are inorganic salts. Other suitable thickening
agents are tertiary amine oxides comprising a C
8-22alkyl chain or tertiary alkyl amine oxides comprising two or more C
1-5 alkyl chains. Preferred thickening agents comprise a tertiary amine oxide in combination
with an anionic surfactant.
[0152] Other preferred thickening agents comprise a polymeric material, preferably a polymer
of acrylic acid. Other preferred thickening agents are synthetic homopolymers, co-polymers,
ter-polymers, or a combination thereof, of acrylic acid , maleic acid, asparic acid,
or vinyl ester, and having a molecular weight of at least 200kDa, preferably at least
300kDa, more preferably at least 500kDa, even more preferably at least 750kDa, most
preferably at least 1000kDa. Preferably, the said polymer is hydrophobically modified.
Preferably the said polymer is a cross-linked polyacrylate. Preferred cross-linked
polyacrylates are selected from the group consisting of acrylic acid polymer cross-linked
with alkyl ethers of pentaerythrol or sucrose, vinyl ester acrylate cross-polymer,
C
10-C
30 alkyl acrylate cross-polymer, polymer of acrylic acid covalently bound with hydrophobic
groups, acrylonitrogen co-polymer, steareth 20 methacrylate co-polymer. A preferred
thickening agent comprises a polymer with similar properties to the polymer known
under the trade name as Acusol.
[0153] Other preferred thickening agents are gums selected from the group consisting of
karaya gum, tragacanth gum, guar gum, locust bean gum, alginates, carragean, xanthan
gum, or a combination thereof. Preferably the said gum has a molecular weight of at
least 100kDa, preferably at least 200kDa, more preferably at least 500kDa, even more
preferably at least 750kDa, most preferably at least 1000kDa.
[0154] Other preferred thickening agents are starches. The said starches are natural or
synthetically modified polymers of amylose and amylopectin.
[0155] Other preferred thickening agents are carboxy methyl celluloses or derivatives thereof,
having an average molecular weight of at least 200kDa, preferably at least 300kDa,
more preferably at least 500kDa, even more preferably at least 750kDa, most preferably
at least 1000kDa. Preferred carboxy methyl celluloses and derivatives thereof are
selected from the group consisting of carboxy methyl cellulose, hydroxyethyl cellulose
HEC, hydrophobically modified HEC, hydroxypropyl cellulose HPC, hydroxypropylmethyl
cellulose, hydroxybutylmethyl cellulose.
[0156] Other preferred thickening agents are polyethylene glycols, having a molecular weight
of at least 100kDa, preferably at least 200kDa, more preferably at least 500kDa, even
more preferably at least 750kDa most preferably at least 1 000kDa.
[0157] Preferred thickening agents are clays selected from the group consisting of smectite
clay, hectorite clay, bentonite clay or a combination thereof.
Effervescence system
[0158] The first component preferably comprises an effervescence system. The effervescence
system improves the dispensing of the bleaching ingredient comprised by the first
component, and reduces the risk of patchy damage occurring to fabric. Preferably the
first component is a non-aqueous liquid and comprises an effervescence system. This
prevents effervescence occurring until the pouch is dissolved or disintegrated, or
starts to dissolved or disintegrate, in the wash liquor.
[0159] A preferred effervescence system comprises an acid source capable of reacting with
an alkali source in the presence of water to produce a gas. The gas produced by this
interaction, includes nitrogen, oxygen and carbon dioxide gas. The acid source may
be any organic, mineral or inorganic acid, or a derivative thereof; or a mixture thereof.
Preferably the acid source comprises an organic acid. Suitable acid sources include
citric, malic, maleic, fumaric, aspartic, glutaric, tartaric succinic or adipic acid,
monosodium phosphate, boric acid, or derivatives thereof. Citric acid, maleic or malic
acid are especially preferred.
[0160] As discussed hereinbefore, the effervescence system preferably comprises an alkali
source, however, for the purpose of the invention, it should be understood that the
alkali source may be part of the component or can be part of a composition comprising
the component, or can be present in the washing liquor, whereto the component, or
a composition comprising the component, is added. Any alkali source which has the
capacity to react with the acid source to produce a gas may used herein. Preferred
alkali sources can be perhydrate bleaches, including perborate, and silicate material.
[0161] Preferably the gas is carbon dioxide, and therefore the alkali source is a preferably
a source of carbonate, which can be any source of carbonate known in the art. In a
preferred embodiment, the carbonate source is a carbonate salt. Examples of preferred
carbonates are the alkaline earth and alkali metal carbonates, including sodium or
potassium carbonate, bicarbonate and sesquicarbonate and any mixtures thereof with
ultra-fine calcium carbonate such as are disclosed in
German Patent Application No. 2,321,001 published on November 15, 1973. Alkali metal percarbonate salts are also suitable sources of carbonate species,
which may be present combined with one or more other carbonate sources.
[0162] The molecular ratio of the acid source to the alkali source present in the component
is preferably from 50:1 to 1:50, more preferably from 20:1 to 1:20 more preferably
from 10:1 to 1:10, more preferably from 5:1 to 1:3, more preferably from 3:1 to 1:2,
more preferably from 2:1 to 1:2.
Detersive surfactants
Nonionic alkoxylated surfactant
[0163] Essentially any alkoxylated nonionic surfactants can be comprised by the composition
herein. These nonionic surfactants are in addition to the alkoxylated compound of
the invention. The ethoxylated and propoxylated nonionic surfactants are preferred.
Preferred alkoxylated surfactants can be selected from the classes of the nonionic
condensates of alkyl phenols, nonionic ethoxylated alcohols, nonionic ethoxylated/propoxylated
fatty alcohols, nonionic ethoxylate/propoxylate condensates with propylene glycol,
and the nonionic ethoxylate condensation products with propylene oxide/ethylene diamine
adducts.
[0164] Highly preferred are nonionic alkoxylated alcohol surfactants, being the condensation
products of aliphatic alcohols with from 1 to 75 moles of alkylene oxide, in particular
about 50 or from 1 to 15 moles, preferably to 11 moles, particularly ethylene oxide
and/or propylene oxide, are highly preferred nonionic surfactants. The alkyl chain
of the aliphatic alcohol can either be straight or branched, primary or secondary,
and generally contains from 6 to 22 carbon atoms. Particularly preferred are the condensation
products of alcohols having an alkyl group containing from 8 to 20 carbon atoms with
from 2 to 9 moles and in particular 3 or 5 moles, of ethylene oxide per mole of alcohol.
Nonionic polyhydroxy fatty acid amide surfactant
[0165] Polyhydroxy fatty acid amides are highly preferred nonionic surfactant comprised
by the composition, in particular those having the structural formula R
2CONR
1Z wherein : R1 is H, C
1-18, preferably C
1-C
4 hydrocarbyl, 2-hydroxy ethyl, 2-hydroxy propyl, ethoxy, propoxy, or a mixture thereof,
preferable C
1-C
4 alkyl, more preferably C
1 or C
2 alkyl, most preferably C
1 alkyl (i.e., methyl); and R
2 is a C
5-C
31 hydrocarbyl, preferably straight-chain C
5-C
19 or C
7-C
19 alkyl or alkenyl, more preferably straight-chain C
9-C
17 alkyl or alkenyl, most preferably straight-chain C
11-C
17 alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxyhydrocarbyl having a
linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain,
or an alkoxylated derivative (preferably ethoxylated or propoxylated) thereof. Z preferably
will be derived from a reducing sugar in a reductive amination reaction; more preferably
Z is a glycityl.
[0166] A highly preferred nonionic polyhydroxy fatty acid amide surfactant for use herein
is a C
12-C
14 , a C
15-C
17 and/or C
16-C
18 alkyl N-methyl glucamide.
[0167] It may be particularly preferred that the composition herein comprises a mixture
of a C
12-C
18 alkyl N-methyl glucamide and condensation products of an alcohol having an alkyl
group containing from 8 to 20 carbon atoms with from 2 to 9 moles and in particular
3 or 5 moles, of ethylene oxide per mole of alcohol.
[0168] The polyhydroxy fatty acid amide can be prepared by any suitable process. One particularly
preferred process is described in detail in
WO 9206984. A product comprising about 95% by weight polyhydroxy fatty acid amide, low levels,
of undesired impurities such as fatty acid esters and cyclic amides, and which is
molten typically above about 80°C, can be made by this process.
Nonionic fatty acid amide surfactant
[0169] Fatty acid amide surfactants or alkoxylated fatty acid amides can also be comprised
by the composition herein. They include those having the formula: R6CON(R
7) (R
8) wherein R
6 is an alkyl group containing from 7 to 21, preferably from 9 to 17 carbon or even
11 to 13 carbon atoms and R
7 and R
8 are each individually selected from the group consisting of hydrogen, C
1-C
4 alkyl, C
1-C
4 hydroxyalkyl, and -(C
2H
4O)
xH, where x is in the range of from 1 to 11, preferably 1 to 7, more preferably form
1-5, whereby it may be preferred that R
7 is different to R
8, one having x being 1 or 2, one having x being from 3 to 11 or preferably 5.
Nonionic alkyl esters of fatty acid surfactant
[0170] Alkyl esters of fatty acids can also be comprised by the composition herein. They
include those having the formula: R
9COO(R
10) wherein R
9 is an alkyl group containing from 7 to 21, preferably from 9 to 17 carbon or even
11 to 13 carbon atoms and R
10 is a C
1-C
4 alkyl, C
1-C
4 hydroxyalkyl, or -(C
2H
4O)
xH, where x is in the range of from 1 to 11, preferably 1 to 7, more preferably form
1-5, whereby it may be preferred that R
10 is a methyl or ethyl group.
Nonionic alkylpolysaccharide surfactant
[0171] Alkylpolysaccharides can also be comprised by the composition herein, such as those
disclosed in
US Patent 4,565,647, Lienado, issued January 21, 1986, having a hydrophobic group containing from 6 to 30 carbon atoms and a polysaccharide,
e.g., a, polyglycoside, hydrophilic group containing from 1.3 to 10 saccharide units.
[0172] Preferred alkylpolyglycosides have the formula
R
2O(C
nH
2nO)t(glycosyl)
x
wherein R
2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl,
and mixtures thereof in which the alkyl groups contain from 10 to 18 carbon atoms;
n is 2 or 3; t is from 0 to 10, and x is from 1.3 to 8. The glycosyl is preferably
derived from glucose.
Polyethylene/propylene glycols
[0173] The composition herein may comprise polyethylene and/or propylene glycol, particularly
those of molecular weight 1000-10000, more particularly 2000 to 8000 and most preferably
about 4000.
Anionic surfactant
[0174] The composition herein, preferably comprises one or more anionic surfactants. Any
anionic surfactant useful for detersive purposes is suitable. Examples include salts
(including, for example, sodium, potassium, ammonium, and substituted ammonium salts
such as mono-, di- and triethanolamine salts) of the anionic sulphate, sulphonate,
carboxylate and sarcosinate surfactants. Anionic sulphate surfactants are preferred.
[0175] Other anionic surfactants include the isethionates such as the acyl isethionates,
N-acyl taurates, fatty acid amides of methyl tauride, alkyl succinates and sulfosuccinates,
monoesters of sulfosuccinate (especially saturated and unsaturated C
12-C
18 monoesters) diesters of sulfosuccinate (especially saturated and unsaturated C
6-C
14 diesters), N-acyl sarcosinates. Resin acids and hydrogenated resin acids are also
suitable, such as rosin, hydrogenated rosin, and resin acids and hydrogenated resin
acids present in or derived from tallow oil.
Anionic sulphate surfactant
[0176] Anionic sulphate surfactants suitable for use herein include the linear and branched
primary and secondary alkyl sulphates, alkyl ethoxysulphates, fatty oleoyl glycerol
sulphates, alkyl phenol ethylene oxide ether sulphates, the C
5-C
17 acyl-N-(C
1-C
4 alkyl) and -N-(C
1-C
2 hydroxyalkyl) glucamine sulphates, and sulphates of alkylpolysaccharides such as
the sulphates of alkylpolyglucoside (the nonionic non-sulphated compounds being described
herein).
[0177] Alkyl sulphate surfactants are preferably selected from the linear and branched primary
C
9-C
22 alkyl sulphates, more preferably the C
11-C
15 branched chain alkyl sulphates and the C
12-C
14 linear chain alkyl sulphates.
[0178] Alkyl ethoxysulfate surfactants are preferably selected from the group consisting
of the C
10-C
l8 alkyl sulphates which have been ethoxylated with from 0.5 to 50 moles of ethylene
oxide per molecule. More preferably, the alkyl ethoxysulfate surfactant is a C
11-C
18, most preferably C
11-C
15 alkyl sulphate which has been ethoxylated with from 0.5 to 7, preferably from 1 to
5, moles of ethylene oxide per molecule.
Anionic sulphonate surfactant
[0179] Anionic sulphonate surfactants suitable for use herein include the salts of C
5-C
20 linear or branched alkylbenzene sulphonates, alkyl ester sulphonates, in particular
methyl ester sulphonates, C
6-C
22 primary or secondary alkane sulphonates, C
6-C
24 olefin sulphonates, sulphonated polycarboxylic acids, alkyl glycerol sulphonates,
fatty acyl glycerol sulphonates, fatty oleyl glycerol sulphonates, and any mixtures
thereof.
Anionic carboxylate surfactant
[0180] Suitable anionic carboxylate surfactants include the alkyl ethoxy carboxylates, the
alkyl polyethoxy polycarboxylate surfactants and the soaps ('alkyl carboxyls'), especially
certain secondary soaps as described herein.
[0181] Suitable alkyl ethoxy carboxylates include those with the formula RO(CH
2CH
2O)
x , CH
2C00-M
+ wherein R is a C
6 to C
18 alkyl group, x ranges from 0 to 10, and the ethoxylate distribution is such that,
on a weight basis, the amount of material where x is 0 is less than 20 % and M is
a cation. Suitable alkyl polyethoxy polycarboxylate surfactants include those having
the formula RO-(CHR
1-CHR
2-O)
X-R
3 wherein R is a C
6 to C
18 alkyl group, x is from 1 to 25, R
1 and R
2 are selected from the group consisting of hydrogen, methyl acid radical, succinic
acid radical, hydroxysuccinic acid radical, and mixtures thereof, and R
3 is selected from the group consisting of hydrogen, substituted or unsubstituted hydrocarbon
having between 1 and 8 carbon atoms, and mixtures thereof.
[0182] Suitable soap surfactants include the secondary soap surfactants which contain a
carboxyl unit connected to a secondary carbon. Preferred secondary soap surfactants
for use herein are water-soluble members selected from the group consisting of the
water-soluble salts of 2-methyl-1-undecanoic acid, 2-ethyl-1-decanoic acid, 2-propyl-1-nonanoic
acid, 2-butyl-1-octanoic acid and 2-pentyl-1-heptanoic acid. Certain soaps may also
be included as suds suppressers.
Alkali metal sarcosinate surfactant
[0183] Other suitable anionic surfactants are the alkali metal sarcosinates of formula R-CON
(R
1) CH
2 COOM, wherein R is a C
5-C
17 linear or branched alkyl or alkenyl group, R
1 is a C
1-C
4 alkyl group and M is an alkali metal ion. Preferred examples are the myristyl and
oleoyl methyl sarcosinates in the form of their sodium salts.
Cationic surfactant
[0184] Another preferred surfactant is a cationic surfactant, which may preferably be present
at a level of from 0.1 % to 60% by weight of the composition herein, more preferably
from 0.4% to 20%, most preferably from 0.5% to 5% by weight of the composition herein.
[0185] When present, the ratio of the anionic surfactant to the cationic surfactant is preferably
from 35:1 to 1:3, more preferably from 15:1 to 1:1. most preferably from 10:1 to 1:1.
[0186] Preferably the cationic surfactant is selected from the group consisting of cationic
ester surfactants, cationic mono-alkoxylated amine surfactants, cationic bis-alkoxylated
amine surfactants and mixtures thereof.
Amphoteric surfactant
[0187] Suitable amphoteric surfactants for use herein include the amine oxide surfactants
and the alkyl amphocarboxylic acids.
Zwitterionic surfactant
[0188] Zwitterionic surfactants can also be comprised by the composition herein. These surfactants
can be broadly described as derivatives of secondary and tertiary amines, derivatives
of heterocyclic secondary and tertiary amines, or derivatives of quaternary ammonium,
quaternary phosphonium or tertiary sulfonium compounds. Betaine and sultaine surfactants
are exemplary zwitterionic surfactants for use herein.
Building agent
Water-soluble building agen
[0189] The composition herein may comprises a water-soluble building agent, typically present
at a level of from 0% to 36% by weight, preferably from 1 % to 35% by weight, more
preferably from 10% to 35%, even more preferably from 12% to 30% by weight of the
composition or particle. Preferably, the water-soluble builder compound is an alkali
or earth alkali metal salt of phosphate present at the level described above.
[0190] Suitable examples of water-soluble phosphate builders are the alkali metal tripolyphosphates,
sodium, potassium and ammonium pyrophosphate, sodium and potassium and ammonium pyrophosphate,
sodium and potassium orthophosphate, sodium polymeta/phosphate in which the degree
of polymerisation ranges from about 6 to 21, and salts of phytic acid.
[0191] Other typical water-soluble building agents include the water soluble monomeric polycarboxylates,
or their acid forms, homo or copolymeric polycarboxylic acids or their salts in which
the polycarboxylic acid comprises at least two carboxylic radicals separated from
each other by not more that two carbon atoms, borates, phosphates, and mixtures of
any of the foregoing.
Water-insoluble building agent
[0192] The composition herein preferably comprises a water-insoluble building agent. Examples
of water insoluble builders include the sodium aluminosilicates.
[0193] Suitable aluminosilicate zeolites have the unit cell formula Na
z[(AlO
2)
z(SiO
2)y]. xH
2O wherein z and y are at least 6; the molar ratio of z to y is from 1.0 to 0.5 and
x is at least 5, preferably from 7.5 to 276., more preferably from 10 to 264. The
aluminosilicate material are in hydrated form and are preferably crystalline, containing
from 10% to 28%, more preferably from 18%, to 22% water in bound form.
Suds suppressing system
[0194] The composition may comprise a suds suppresser at a level less than 10%, preferably
0.001 % to 10%, preferably from 0.01 % to 8%, most preferably from 0.05% to 5%, by
weight of the composition Preferably the suds suppresser is either a soap, paraffin,
wax, or any combination thereof. If the suds suppresser is a suds suppressing silicone,
then the detergent composition preferably comprises from 0.005% to 0.5% by weight
a suds suppressing silicone.
[0195] Suitable suds suppressing systems for use herein may comprise essentially any known
antifoam compound, including, for example silicone antifoam compounds and 2-alkyl
alcanol antifoam compounds.
[0196] By antifoam compound it is meant herein any compound or mixtures of compounds which
act such as to depress the foaming or sudsing produced by a solution of the composition
herein, particularly in the presence of agitation of that solution.
[0197] Particularly preferred antifoam compounds for use herein are silicone antifoam compounds
defined herein as any antifoam compound including a silicone component. Such silicone
antifoam compounds also typically contain a silica component. The term "silicone"
as used herein, and in general throughout the industry, encompasses a variety of relatively
high molecular weight polymers containing siloxane units and hydrocarbyl group of
various types: Preferred silicone antifoam compounds are the siloxanes, particularly
the polydimethylsiloxanes having trimethylsilyl end blocking units. Preferably the
composition herein comprises from 0.005% to 0.5% by weight suds suppressing silicone.
Polymeric dye transfer inhibiting agents
[0198] The composition herein may also comprise from 0.01 % to 10 %, preferably from 0.05%
to 0.5% by weight of polymeric dye transfer inhibiting agents. These polymeric dye
transfer inhibiting agents are in addition to the polymeric material of the water-soluble
film. The polymeric dye transfer inhibiting agents are preferably selected from polyamine
N-oxide polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole, polyvinylpyrrolidonepolymers
or combinations thereof.
Cationic fabric softening agents
[0199] Cationic fabric softening agents are preferably present in the composition herein.
Suitable cationic fabric softening agents include the water insoluble tertiary amines
or dilong chain amide materials as disclosed in
GB-A-1 514 276 and
EP-B-0 011 340. Preferably, these water-insoluble tertiary amines or dilong chain amide materials
are comprised by the solid component of the composition herein. Cationic fabric softening
agents are typically incorporated at total levels of from 0.5% to 15% by weight, normally
from 1 % to 5% by weight.
Other optional ingredients
[0200] Other optional ingredients suitable for inclusion in the composition herein include
optical brighteners, perfumes, colours and filler salts, with sodium sulphate being
a preferred filler salt.
Examples
[0201] Abbreviations used in the following examples
| Abbreviation |
Description |
| PAP |
N,N- Pthaloyl amido peroxy caproic acid |
| TAED |
Tetra acetyl ethylene diamine |
| TCPAP |
N,N' Terephtaloyl di(6-amino peroxycaproic acid |
| NOBS |
Nonanoly oxy benzene sulfonate |
| NAC-OBS |
Nonanoly amido caproic oxy benzene sulpfonate |
| Percarbonate |
Sodium percarbonate of the nominal formula 2Na2CO3.3H2O |
| Anionic surfactant |
Sodium linear C11-C13 alkyl benzene sulfonate |
| Nonionic surfactant |
C12-C18 predominantly linear primary alcohol condensed with an average of from 1 to 7 moles
of ethylene oxide |
| Cationic surfactant |
R2.N+(CH3)(C2H4OH)2, wherein R2 = C7-C12 |
| Zeolite A |
Hydrated sodium aluminosilicate of the formula Na12(AlO2SiO2)12.27H2O having a primary particle size in the range of from 0.1 to 10 micrometers (weight
expressed on an anhydrous basis) |
| Quaternary imine salt |
di-hydroisoquinolinium N-propyl sulfonate |
| Brightener |
Disodium 4,4'-bis-(2-sulfostyryl)biphenyl, supplied by Ciba-Geigy under the tradename
Tinopal CBS |
| Amylase |
Amylolytic enzyme having an activity of from 15mg/g to 25mg/g active enzyme, supplied
by Novo Industries A/S under the tradename Termamyl |
| Cellulase |
Cellulolytic enzyme having an activity of from 1 mg/g to 5mg/g active enzyme, supplied
by Novo Industries A/S under the tradename Carezyme |
| Lipase |
Lipolytic enzyme having an activity of from 5mg/g to 20mg/g active enzyme, supplied
by Novo Industries A/S under the tradename Lipolase Ultra |
| Mannanase |
Mannanase enzyme having an activity of from 25mg/g active enzyme |
| Protease |
Proteolytic enzyme having an activity of from 15mg/g to 75mg/g active enzyme, supplied
by Novo Industries A/S under the tradename as Savinase, or supplied by Genencor under
the tradename FN2, FN3, or FN4 |
| Perfume |
Un-encapsulated or an encapsulated perfume |
| Sulphate |
Anhydrous sodium sulphate |
| Carbonate |
Anhydrous sodium carbonate |
| Smectite clay |
Montmorillonite clay or hectorite clay |
Example 1
[0202] A detergent composition in a dual-compartment pouch, which is in accord with the
present invention, is described. The dual compartment pouch is made from a Monosol
M8630 film as supplied by Chris-Craft Industrial Products. The ingredients of the
first component and second component of the composition, which are contained in different
compartments of the pouch, are described. The first component comprises mineral oil
as a liquid matrix, and comprises PAP in the form of suspended particles, which are
suspended in the mineral oil. The second component is a liquid.
| First component ingredients |
Amount (%wt of total composition) |
| PAP |
2% to 10% |
| Mineral oil |
4% to 15% |
| Second component ingredients |
Amount (%wt of total composition) |
| Anionic surfactant |
5% to 20% |
| Nonionic surfactant |
5% to 20% |
| Cationic surfactant |
0% to 5% |
| Citric acid |
0.5% to 2% |
| Fatty acid |
12% to 20% |
| Brightener |
0.1 % to 0.4% |
| Amylase |
0% to 0.4% (% active enzyme) |
| Cellulase |
0.01% to 0.4% (% active enzyme) |
| Lipase |
0% to 0.4% (% active enzyme) |
| Mannanase |
0% to 0.4% (% active enzyme) |
| Protease |
0.01 % to 0.4% (% active enzyme) |
| Perfume |
0% to 3% |
| Propanediol |
10% to 20% |
| Monoethanolamine |
5% to 20% |
| Water |
0% to 20% |
| First & second component ingredients |
Amount (%wt of total composition) |
| Miscellaneous ingredients |
to 100% |
Examples 2. 3 and 4
[0203] As the detergent composition described in example 1, except that the pouch is made
from a PT film supplied by Aicello (example 2), or a K-series film supplied by Aicello
(example 3), or VF-HP film supplied by Kuraray (example 4).
Examples 5, 6 and 7
[0204] As the detergent composition described in example 1, except that from 0.1% to 20%
TAED (example 5), from 0.1% to 20% NOBS (example 6) and from 0.1% to 20% NAC-OBS (Example
7) are used instead of PAP as the bleaching ingredient in the first component, respectively,
and from 0% to 15% percarbonate is comprised by the second component.
Examples 8, 9 and 10
[0205] As the detergent compositions described in example 5, 6 and 7,respectively, except
that a mixture of a nonionic surfactant and propanediol (having a weight ratio of
4:1) is used instead of mineral oil as the liquid matrix of the first component.
Example 11
[0206] A detergent composition in a dual-compartment pouch, which is in accord with the
present invention, is described. The dual compartment pouch is made from a Monosol
M8630 film as supplied by Chris-Craft Industrial Products. The ingredients of the
first component and second component of the composition, which are contained in different
compartments of the pouch, are described. The first component is a liquid, which comprises
PAP in the form of suspended particles, and mineral oil as the liquid matrix. The
second component is a solid.
| First component ingredients |
Amount (%wt of total composition) |
| PAP |
2% to 10% |
| Mineral oil |
4% to 15% |
| Second component ingredients |
Amount (%wt of total composition) |
| Anionic surfactant |
10% to 20% |
| Nonionic surfactant |
0% to 20% |
| Cationic surfactant |
0% to 5% |
| Zeolite A |
5% to 30% |
| Quaternary imine salt |
0% to 1 % |
| Brightener |
0.1 % to 0.4% |
| Amylase |
0% to 0.4% (% active enzyme) |
| Cellulase |
0.01 % to 0.4% (% active enzyme) |
| Lipase |
0% to 0.4% (% active enzyme) |
| Mannanase |
0% to 0.4% (% active enzyme) |
| Protease |
0.01 % to 0.4% (% active enzyme) |
| Perfume |
0% to 3% |
| Sulphate |
5% to 30% |
| Carbonate |
5% to 30% |
| First & second component ingredients |
Amount (%wt of total composition) |
| Miscellaneous ingredients |
to 100% |
Examples 12, 13 and 14
[0207] As the detergent composition described in example 11, except that from 0.1% to 20%
TAED (example 12), from 0.1% to 20% NOBS (example 13) and from 0.1% to 20% NAC-OBS
(Example 14) are used instead of PAP as the bleaching ingredient in the first component,
respectively, and from 0% to 15% percarbonate is comprised by the second component.
Example 15, 16 and 17
[0208] As the detergent composition described in example 11, except that the pouch is made
from a PT film supplied by Aicello (example 15), or a K-series film supplied by Aicello
(example 16), or VF-HP film supplied by Kuraray (example 17).
Example 18
[0209] A detergent composition in a dual-compartment pouch, which is in accord with the
present invention, is described. The dual compartment pouch is made from a Monosol
M8630 film as supplied by Chris-Craft Industrial Products. The ingredients of the
first component and second component of the composition, which are contained in different
compartments of the pouch, are described. The first component is a liquid, which comprises
PAP in the form of suspended particles, and mineral oil as the liquid matrix. Zeolite
A is the form of suspended particles. The second component is a liquid. .
| First component ingredients |
Amount (%wt of total composition) |
| PAP |
2% to 10% |
| Mineral oil |
4% to 25% |
| Zeolite A |
5% to 25% |
| Citric acid |
0% to 5% |
| Carbonate |
0% to 10% |
| Brightener |
0.1% to 0.4% |
| Neodol 24-7 nonionic surfactant |
10% to 20% |
| Anionic surfactant |
5% to 20% |
| Monoethanolamine |
5% to 15% |
| Smectite clay |
0% to 15% |
| Second component ingredients |
Amount (%wt of total composition) |
| Cationic surfactant |
0% to 5% |
| Amylase |
0% to 0.4% (% active enzyme) |
| Cellulase |
0.01 % to 0.4% (% active enzyme) |
| Lipase |
0% to 0.4% (% active enzyme) |
| Mannanase |
0% to 0.4% (% active enzyme) |
| Protease |
0.01 % to 0.4% (% active enzyme) |
| Perfume |
0% to 3% |
| Propanediol |
10% to 15% |
| Monoethanolamine |
1 % to' 15% |
| Water |
0% to 20% |
| First & second component ingredients |
Amount (%wt of total composition) |
| Miscellaneous ingredients |
to 100% |
Examples 19, 20 and 21
[0210] As the detergent composition described in example 18, except that from 0.1 % to 20%
TAED (example 19), from 0:1 % to 20% NOBS (example 20) and from 0.1% to 20% NAC-OBS
(Example 21) are used instead of PAP as the bleaching ingredient in the first component,
respectively, and from 0% to 15% percarbonate is comprised by the second component.
Examples 22, 23 and 24
[0211] As the detergent composition described in example 18, except that the pouch is made
from a PT film supplied by Aicello (example22), or a K-series film supplied by Aicello
(example23), or VF-HP film supplied by Kuraray (example 24).
Examples 25. 26 and 27
[0212] As the detergent composition described in examples 5, 6 and 7, respectively, except
that the percarbonate is comprised by the first component.
Examples 28, 29 and 30
[0213] As the detergent composition described in examples 12, 13 and 14, respectively, except
that the percarbonate is comprised by the first component.
Examples 31, 32 and 33
[0214] As the detergent composition described in examples 22, 23 and 24, respectively, except
that the percarbonate is comprised by the first component.
Examples 34. 35 and 36
[0215] As the detergent compositions described in example 12, 13 and 14, respectively, except
that a mixture of a nonionic surfactant and propanediol (having a weight ratio of
4:1) is used instead of mineral oil as the liquid matrix of the first component.
Examples 37. 38 and 39
[0216] As the detergent compositions described in example 22, 23 and 24, respectively, except
that a mixture of a nonionic surfactant and propanediol (having a weight ratio of
4:1) is used instead of mineral oil as the liquid matrix of the first component.
Example 40
[0217] As the detergent composition described in example, except that TPCAP' is comprised
by the first component instead of PAP.
Example 41
[0218] As the detergent described in example 1, except that the first component comprises
from 10% to 30% water, instead of mineral oil, and the first component also comprises
(by weight of the total composition) from 1 % to 10% magnesium sulfate and from 1%
to 5% succinic acid.
Example 42
[0219] Laundry articles making up one washing load are cleaned in an automatic washing machine
with from one to three pouches weighing from 20g to 50g which are added either to
the drum of the automatic washing machine or the dispenser draw of the automatic washing
machine. The pouches contain a detergent compositions described in any of examples
1 to 41.