CROSS REFERENCE TO RELATED APPLICATIONS
[0001] The present application is based on Japanese Priority Documents P2001-154611 filed
on May 23, 2001 and P2001-167761 filed on June 4, 2001, the content of which is incorporated
herein by reference.
BACKGROUND OF THE INVENTION
FIELD OF THE INVENTION:
[0002] The present invention relates to an electric vacuum cleaner and particularly to a
battery-operated electric vacuum cleaner.
DISCUSSION OF THE BACKGROUND:
[0003] As a method of boosting the output of a motor-driven blower of a battery-operated
electric vacuum cleaner to thereby enhance dust suction power, there has generally
been known a method of increasing power inputted to a motor-driven blower. Described
specifically, windings of a motor-driven blower are changed, a current inputted to
the motor-driven blower increases, or a source voltage is boosted to thereby increase
the input to the motor-driven blower.
[0004] When an attempt is made to increase an input current where the motor-driven blower
is made up of a commutator motor, carbon at a brush portion brought into contact with
a commutator will wear and the motor-driven blower becomes easy to break due to sparks
developed in the commutator, whereby it is hard to ensure reliability.
[0005] To this end, there is considered a method of boosting a source voltage applied to
a motor-driven blower as another method of increasing the power inputted to the motor-driven
blower. In the case of a battery-operated electric vacuum cleaner, a method of increasing
the number of batteries is the simplest as the method of boosting the source voltage.
However, when a high voltage is required, a battery will increase in size when an
attempt to realize it by virtue of the battery alone is made. Thus, a method of acquiring
a high voltage by using a boost converter circuit has been proposed to solve it. As
such an example, there has been known, for example, Unexamined Patent Publication
Nos. Hei 8(1996)-224198 and 2001-16845.
[0006] In the case of the battery-operated electric vacuum cleaner, the service hour per
charge is one of performance important for a user. However, the electric vacuum cleaner
is accompanied by a problem that when a boost converter circuit is mounted to the
electric vacuum cleaner, the service hour per charge is shortened due to a loss produced
upon boosting the voltage by the boost converter circuit.
[0007] The invention disclosed in Unexamined Patent Publication No. Hei 8(1996)-224198 is
one equipped with a switching means for switching a power supply for supplying power
to a motor-driven-blower to any one of a commercial source power and a secondary battery.
When power is supplied from the secondary battery to the motor-driven blower, a voltage
in the power is boosted by a boost converter circuit to drive and control an AC commutator
motor. However, Unexamined Patent Publication No. Hei 8(1996)-224198 does not show
a specific disclosure about the relationship between the driving operations of the
electric vacuum cleaner and the operation of the boost converter circuit and does
not provide suggestions either. Therefore, the electric vacuum cleaner with the secondary
battery as a drive source practically involves a demand to reduce power consumption
as practicable to thereby make the service hour per charge as long as possible with
a view toward lightning cumbersomeness such as a charging operation. On the other
hand, Unexamined Patent Publication No. Hei 8(1996)-224198 does not show a solution
to such a demand.
[0008] In a manner similar to Unexamined Patent Publication No. Hei 8(1996)-224198, Unexamined
Patent Publication No. 2001-16845 simply describes that the electric vacuum cleaner
is equipped with the boost converter circuit and does not show a specific description
indicative of the relationship between the driving operations of the electric vacuum
cleaner and the operation of the boost converter circuit. Therefore, Unexamined Patent
Publication No. 2001-16845 does not show any solution to the demand to reduce the
power consumption as practicable and make the service hour per charge as long as possible
for the purpose of lightening the cumbersomeness such as the charging operation, for
example.
[0009] Particularly when a use form of the electric vacuum cleaner is taken into consideration,
a user does not use a cleaner at all times in a state in which power consumption is
set to a maximum and dust suction power is kept in the highest state. Therefore, there
has been a demand for the provision of an electric vacuum cleaner having functions
such as an ability to make long the service hour per charge.
[0010] When it is desired to put into practical use an electric vacuum cleaner equipped
with a boost converter circuit with a DC power supply as a drive source, it is necessary
to take into consideration, for example, avoidance of abnormal conditions of the electric
vacuum cleaner incident to the operation of the boost converter circuit, protection
of a battery and respective constituent electronic components against the operational
malfunction of the boost converter circuit, an influence on the motor-driven blower
at the operation of the boost converter circuit, and the relationship between the
operation of the boost converter circuit and dust suction power, etc.
[0011] However, while Unexamined Patent Publication No. Hei 8(1996)-224198 has described
that upon boosting, a boost voltage gradually rises from a low voltage to a predetermined
voltage, the present publication does not show items required upon putting into practical
use the electric vacuum cleaner equipped with the boost converter circuit with the
DC power supply as the drive source, e.g., any disclosure such as a reduction in power
loss involved upon boosting and does not show any suggestions either.
[0012] Further, Unexamined Patent Publication No. 2001-16845 does not disclose these technologies
either.
SUMMARY OF THE INVENTION
[0013] An object of the present invention is to hold to a required minimum, a power loss
produced due to the mounting of a boost converter circuit in an electric vacuum cleaner
equipped with the boost converter circuit with a DC power supply as a drive source.
[0014] Another object of the present invention is to reduce in size and weight, an electric
vacuum cleaner equipped with a boost converter circuit with a DC power supply as a
drive source.
[0015] The object of the present invention is achieved by the novel electric vacuum cleaner
of the present invention.
[0016] According to the novel electric vacuum cleaner of the present invention, a voltage
supplied to a motor-driven blower with a DC power supply as a drive source is boosted
by a boost converter circuit to thereby increase the output of the motor-driven blower
so as to enhance dust suction power. The present invention provides, as operation
modes of such an electric vacuum cleaner, an operation mode for boosting power inputted
to the motor-driven blower by voltage converting means for boosting a voltage outputted
from the DC power supply and thereby supplying power to the motor-driven blower, and
an operation mode for deboosting the power inputted to the motor-driven blower by
the voltage converting means. Consequently, the power inputted to the motor-driven
blower can be boosted only when really required, and a loss in power produced due
to the mounting of the voltage converting means can be reduced.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] A more complete appreciation of the present invention and many of the attendant advantages
thereof will be readily obtained as the same becomes better understood by reference
to the following detailed description when considered in connection with the accompanying
drawings, wherein:
FIG. 1 is a perspective view showing an outward appearance of an electric vacuum cleaner
according to an embodiment of the present invention;
FIG. 2 is a cross-sectional view showing a dust cup employed in the embodiment of
the present invention;
FIG. 3 is a circuit diagram illustrating one example of a control circuit of the electric
vacuum cleaner according to the embodiment of the present invention;
FIG. 4 is a circuit diagram depicting a circuit for a voltage converting means of
the electric vacuum cleaner according to the embodiment of the present invention;
FIG. 5 is a B-H curve characteristic diagram conceptually showing the manner of magnetic
flux of a reactor which constitutes the voltage converting means;
FIG. 6 is an explanatory diagram illustrating currents that flow in a voltage converting
means main circuit, a voltage outputted therefrom and a pulse signal outputted therefrom;
FIG. 7 is a circuit diagram depicting an example of a configuration of a voltage converting
control means of the electric vacuum cleaner according to the embodiment of the present
invention;
FIG. 8 is a timing chart showing a pulse signal and a triangular wave;
FIG. 9 is a circuit diagram of an operation mode switching control unit of the electric
vacuum cleaner according to the embodiment of the present invention;
FIG. 10 is an explanatory diagram illustrating one example of operation control for
the electric vacuum cleaner according to the embodiment of the present invention;
FIG. 11 is a circuit diagram depicting another example of the control circuit of the
electric vacuum cleaner according to the embodiment of the present invention;
FIG. 12 is a circuit diagram showing a further example of the control circuit of the
electric vacuum cleaner according to the embodiment of the present invention;
FIG. 13 is a circuit diagram illustrating a still further example of the control circuit
of the electric vacuum cleaner according to the embodiment of the present invention;
FIG. 14 is a circuit diagram depicting a still further example of the control circuit
of the electric vacuum cleaner according to the embodiment of the present invention;
FIG. 15 is an explanatory diagram showing another example of the operation control
of the electric vacuum cleaner according to the embodiment of the present invention;
FIG. 16 is an explanatory diagram depicting a further example of the operation control
of the electric vacuum cleaner according to the embodiment of the present invention;
FIG. 17 is an explanatory diagram illustrating one example of operation control at
the start of a boost operation mode of the electric vacuum cleaner;
FIG. 18 is an explanatory diagram depicting one example of operation control at the
stop of the boost operation mode of the electric vacuum cleaner;
FIG. 19 is a circuit diagram showing a still further example of the control circuit
of the electric vacuum cleaner according to the embodiment of the present invention;
FIG. 20 is a circuit diagram illustrating a still further example of the control circuit
of the electric vacuum cleaner according to the embodiment of the present invention;
FIG. 21 is a circuit diagram showing a still further example of the control circuit
of the electric vacuum cleaner according to the embodiment of the present invention;
FIG. 22 is an explanatory diagram depicting a still further example of the operation
control of the electric vacuum cleaner according to the embodiment of the present
invention;
FIG. 23 is an explanatory diagram showing a still further example of the operation
control of the electric vacuum cleaner according to the embodiment of the present
invention;
FIG. 24 is an explanatory diagram illustrating a still further example of the operation
control of the electric vacuum cleaner according to the embodiment of the present
invention;
FIG. 25 is a circuit diagram depicting a still further example of the control circuit
of the electric vacuum cleaner according to the embodiment of the present invention;
FIG.26 is a circuit diagram showing a further example of the circuit used for the
voltage converting means of the electric vacuum cleaner according to the embodiment
of the present invention;
FIG.27 is an explanatory diagram illustrating currents that flow in a voltage converting
means main circuit of the electric vacuum cleaner according to the embodiment of the
present invention, a voltage outputted from the voltage converting means and a pulse
signal outputted therefrom;
FIG.28 is a front view showing another example of an operation unit of the electric
vacuum cleaner according to the embodiment of the present invention;
FIG.29 is a front view depicting a further example of the operation unit of the electric
vacuum cleaner according to the embodiment of the present invention; and
FIG.30 is a circuit diagram illustrating a further example of the operation mode switching
operation unit of the'electric vacuum cleaner according to the embodiment of the present
invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] Preferred embodiments of the present invention will be described based on FIGS. 1
through 30.
[0019] FIG. 1 is a perspective view showing an external configuration of an electric vacuum
cleaner according to the present embodiment. The electric vacuum cleaner 1 according
to the present embodiment has a configuration wherein a hose body 5 detachably connected
with an extension pipe 4 used as a flexible connecting pipe detachably provided with
a suction or inlet body 3 at its leading end portion is detachably attached to a body
inlet 30 of a body case 2 thereof. A motor-driven blower 6 and a DC power supply 10
(see FIG. 3) are built in the body case 2. A handle 8 used as a knob means is provided
on an upper surface of the body case 2. The handle 8 is formed in a substantially
Y-shape as viewed in a plane surface.
[0020] Charge terminals (not shown) set to a charging bed or base to supply power to the
DC power supply 10 for thereby charging the DC power supply 10 are provided substantially
in the center of a rear face of the body case 2.
[0021] The hose body 5 having flexibility has a base end detachably connected to the body
inlet 30 so as to communicate with the suction side of the motor-driven blower 6 through
a dust cup 31 (see FIG. 2) used as a closed-end cylindrical dust collection cup. A
plurality of outlets or exhaust ports 32 open in a substantially front lateral direction
in communication with the motor-driven blower 6 are defined in side plate portions
of the body case 2.
[0022] A hand control 7 used as an operation means bent in a substantially "dogleg" form
is provided at the leading end of the hose body 5. The hand control 7 is provided
with a control unit 9 used as a control or control part at a position where it can
be operated with the fingers of an operator.
[0023] As shown in FIG. 2, the dust cup 31 has a closed-end structure, and (the dust cup
31) is provided with a dust cup inlet 34 extending along the side wall of the dust
cup 31. A prefilter 33 formed of a mesh member having permeability is detachably attached
to a substantially central upper portion of the dust cup 31. Further, a dust cup exhaust
port 35 is provided over the prefilter 33. The dust cup exhaust port 35 communicates
with the motor-driven blower 6. Thus, the dust cup 31 having such a structure makes
use of a dust collection system for activating the motor-driven blower 6 to thereby
rotate air tornadically (cyclonically) and separate dust and air by centrifugal force.
[0024] Incidentally, a dust collection system using a paper pack may be used as the dust
collection system.
[0025] Further, the operation mode switching control unit 9 shares the use of a power switch
for the motor-driven blower 6 and is configured so as to be capable of selecting and
setting a plurality of types of operation modes for respectively bringing the motor-driven
blower 6 to driven states different from one another. Described specifically, as shown
in FIG. 3, a control button (switch for stop) 9a for stop setting corresponding to
an operation mode, a control button 9b for low operation setting corresponding to
an operation mode, and a control button 9c for high-operation setting corresponding
to an operation mode are sequentially arranged side by side in a line in the direction
of the extension pipe 4 as viewed from the hose body 5.
[Control circuit]
[0026] A configuration of a control circuit for the motor-driven blower 6 employed in the
electric vacuum cleaner 1 having such a structure, and its operation will be explained
with reference to FIGS. 3 through 10.
[0027] The motor-driven blower 6 placed within a housing 2 is connected to a power supply
circuit via a switching part 12a used as a switching means. The power circuit comprises
the DC power supply 10 chargeable via the charge terminals (not shown), and a voltage
converting means 19 which boosts a voltage outputted from the DC power supply 10 and
outputs it to the motor-driven blower 6. The switching part 12a is an electromagnetic
relay and is a part which causes a current to flow in a coil to excite it, thereby
performing a switching operation.
[0028] An electric vacuum cleaner control means 13 is connected to control terminals of
the switching part 12a. The electric vacuum cleaner control means 13 comprises a motor-driven
blower control means 14, a voltage conversion control means 15, a DC power supply
monitoring means 16, a storage means 17 and a timer means 18, etc. The electric vacuum
cleaner control means 13 is connected to the operation mode switching cintrol unit
9 of the hand control 7. And the electric vacuum cleaner control means 13 is connected
to a display means 20 including a plurality of light-emitting diodes disposed over
the housing 2, a thermistor 21 for measuring the temperature of the DC power supply
10, a resistor R0 used as an identifying means for a secondary battery 10a, a voltage
converting means input voltage detecting portion 22, a voltage converting means output
voltage detecting portion 23, etc. The electric vacuum cleaner control means 13 controls
the whole electric vacuum cleaner 1. The electric vacuum cleaner control means 13
comprises a plurality of circuit parts and a plurality of microcomputers or is configured
with a one-chip microcomputer as the center.
[0029] A series circuit of a resistor R1 and a resistor R2 is connected between both ends
of the secondary battery 10a. The electric vacuum cleaner control means 13 is connected
to the voltage converting means input voltage detecting portion 22 between the resistors
R1 and R2, and a voltage divided by the resistors R1 and R2 is applied to the electric
vacuum cleaner control means 13.
[0030] Similarly, a series circuit of a resistor R3 and a resistor R4 is connected between
both ends of the motor-driven blower 6. The electric vacuum cleaner control means
13 is connected to the voltage converting means output voltage detecting portion 23
between these resistors R3 and R4. A voltage divided by the resistors R3 and R4 is
applied to the electric vacuum cleaner control means 13.
[0031] The motor-driven blower control means 14 is connected to the stop setting control
button 9a, the low-operation setting control button 9b and the high-operation setting
control button 9c of the operation mode switching control unit 9 respectively. These
stop setting control button 9a, low-operation setting control button 9b and high-operation
setting control button 9c are operated to perform switching to the switching part
12a, thereby inputting any one of an output voltage boosted by the voltage converting
means 19 and a voltage outputted from the secondary battery 10a to the motor-driven
blower 6.
[DC power supply]
[0032] The DC power supply 10 for supplying power comprises a secondary battery 10a obtained
by connecting batteries such as a nickel-cadmium (NiCd) battery, a nickel metal hydride
battery, a lithium ion battery, etc, in series in plural numbers, a thermistor 21,
a resistor R0 used as an identifying means 26, and a thermostat 27, etc.
[0033] A plus terminal of the secondary battery 10a is connected to one end of the thermostat
27, whereas the other end thereof is connected to one end of the resistor R0.
[Voltage converting means]
[0034] An example of a configuration of the voltage converting means 19 for the motor-driven
blower 6 in the electric vacuum cleaner 1 is next shown in FIG. 4. The voltage converting
means 19 comprises a magnetic part 50 such as a reactor which plays a role in storage
and emission of energy, a switching part (Q) 51 using a semiconductor switching element
such as a MOSFET, a bipolar transistor or an IGBT or the like, a counter-flow preventive
part 52 (diode) for preventing a counterflow of the energy, a capacitor 53 corresponding
to a capacitive impedance part element, and a voltage converting control means 15
or the like.
[0035] The reactor used as the magnetic part 50 principally comprises a winding (coil) and
a core made of a magnetic material such as ferrite, a Fe-Al-Si alloy, a Fe-Ni alloy,
an amorphous alloy or the like. The reactor stores energy by inserting the core into
the winding and allowing a current to flow in the winding, and emits the energy in
response to an off operation of the switching part (Q) 51. As the form of the core,
may be mentioned, a solenoid form, a toroid form or the like.
[0036] The voltage conversion control means 15 has the function of controlling the switching
part (Q) 51 for boosting the output voltage of the secondary battery 10a, i.e., setting
the frequency and the duty, which is defined by on Time/(on Time + off time), of an
on/off pulse signal and outputting the pulse signal. A voltage (boost rate) outputted
from a voltage converting means main circuit 19a is adjusted based on the frequency
or duty of the pulse signal outputted from the voltage converting control means 15.
A ratio of an output voltage boosted by the voltage converting means 19 to an output
voltage of the DC power supply 10 is referred to as a boost rate (boost rate = output
voltage boosted by voltage converting means 19/output voltage of DC power supply 10).
Further, the voltage conversion control means 15 operates in cooperate with the motor-driven
blower control means 14.
[0037] Described more specifically, the voltage converting means 19 has an input terminal
Pa and common terminal Pb connected to the DC power supply 10 side, and an output
terminal Pc connected to the motor-driven blower 6 side. The voltage converting means
19 is configured as follows: The input terminal Pa is connected to one terminal of
the magnetic part (reactor) 50, the other terminal of the magnetic part (reactor)
50 and a drain terminal of the switching part (Q) 51 are connected to each other,
a source terminal of the switching part (Q) 51 and the common terminal Pb are connected
to each other, the voltage conversion control means 15 is connected to a gate terminal
of the switching part (Q) 51, a point where the reactor 50 and the switching part
(Q) 51 are connected, and an anode terminal of the diode 52 are connected to each
other, a cathode terminal of the diode 52 and one terminal of the capacitor 53 are
connected to each other, the other terminal of the capacitor 53 and the common terminal
Pb are connected to each other, a point where the diode 52 and the capacitor 53 are
connected to each other, is connected to the output terminal Pc, and a voltage obtained
by boosting the voltage of the DC power supply 10 is outputted between the output
terminal Pc and the common terminal Pb.
[0038] A boosting operation of the voltage converting means 19 will now be described. When
the switching part (Q) 51 is turned on by a pulse signal outputted from the voltage
conversion control means 15, a current Is flows, so that energy is stored in the reactor
50 based on a current IL. Next, when the switching part (Q) 51 is turned off by the
voltage conversion control means 15, the energy stored in the reactor 50 emits to
the motor-driven blower 6 side via the diode 52 as a current Id, after which it is
charged into the capacitor 53. Turning on and off the switching part (Q) 51 continuously
by means of the voltage conversion control means 15 in this way allows implementation
of the repetition of storage of energy from the DC power supply 10 to the reactor
50 and emits of energy from the reactor 50.
[0039] The energy charged in the capacitor 53 is not returned to the reactor 50 side owing
to the diode 52. The capacitor 53 is charged at a voltage higher than that of the
DC power supply 10, followed by supply to the motor-driven blower 6.
[0040] The boosting operation of this voltage conversion means 19 will now be explained
in detail. The energy is stored in the reactor 50 with a remaining state of the energy
by controlling at least one of the frequency and the duty of the pulse signal outputted
from the voltage converting means 15. In other words, voltage converting means 15
outputs the controlled pulse signal and turns on the switching part (Q) 51 without
emitting all the energy stored in the reactor 50 during the turning off of the switching
part (Q) 51. The conceptual manner of magnetic flux in the core of the reactor 50
at this time is shown in FIG. 5. As is understood from FIG. 5, the product of a magnetic
field H and a magnetic flux density B is not brought to zero during the turning on/off
of the switching part (Q) 51.
[0041] Thus, according to the method of repeatedly performing the storage and emission of
energy in the remaining state of the energy in the reactor 50 used as the magnetic
part, the efficiency of availability of the reactor 50 used as the magnetic part is
enhanced. It is therefore possible to reduce the peak of a current flowing in the
reactor 50 and thereby take sufficient action with the reactor brought into less size
and weight. Accordingly, the voltage converting means 19 can be reduced in size and
weight, with the result that the electric vacuum cleaner 1 can also be reduced in
size and weight.
[0042] A waveform of a current IL that flows in the reactor at this time, is shown in FIG.
6. The current IL that flows in the reactor 50 gradually increases from a nonzero
current value ILa and starts to flow. After the current IL has assumed a maximum value
ILb, it gradually decreases until a start time of a next cycle, thus resulting in
a nonzero current value ILc. A current value at the start of the next cycle starts
from the current value ILc.
[0043] By repeatedly performing the storage and emission of energy in the remaining state
of energy in the reactor 50 used as the magnetic part in this way, the current continuously
flows in the voltage converting mean main circuit 19a (current continuous mode).
[0044] When, in this case, the frequency of the pulse signal is excessively taken low or
the duty thereof is excessively made small, the off time of the pulse signal becomes
long. Therefore, when the switching part (Q) 51 is turned off, all of the magnetic
energy stored in the reactor 50 are discharged. Thus, it is necessary to grasp such
a frequency and duty as not to bring the energy of the reactor 50 into zero according
to magnetic characteristics such as inductance and a B-H curve characteristic or the
like of the reactor 50.
[0045] When the voltage converting means 19 is operated in such a current continuous mode,
the voltage ripple of a post-boost output voltage is also low and vibrations of the
motor-driven blower 6 are little produced either due to the voltage ripple. Thus,
uncomfortable feeling due to the vibrations is not given to a user even when the user
performs cleaning while getting a grip on the handle 8 and holding the electric vacuum
cleaner.
[0046] A specific method of adjusting the frequency and duty of a pulse signal outputted
from the voltage conversion control means 15 will next be described with reference
to FIG. 7.
[0047] Referring to FIG. 7, the voltage conversion control means 15 is activated under the
control of the operation mode switching control unit 9. In the voltage conversion
control means 15, signals are respectively inputted to an error amplifier 81 from
a reference voltage part 82 and an input voltage part 83. A signal outputted from
the error amplifier 81 and a triangular wave signal oscillated from an oscillator
84 are inputted to a signal comparator 85. The oscillator 84, which allows the triangular
wave signal to oscillate, is a method conventionally known per se. Further, a pulse
signal is outputted from the signal comparator 85 to control the turning on/off of
the switching part (Q) 51.
[0048] Here, the frequency of the triangular wave signal oscillated from the oscillator
84 can be suitably set to control the frequency of the pulse signal. Further, the
suitable setting of a voltage V1 and a division ratio R5/R6 makes it possible to control
the duty of the pulse signal.
[0049] A method of controlling the frequency and duty of the pulse signal can be achieved
even by a programming process of a microcomputer. The relationship between the frequency
and duty of the triangular wave signal and those of the pulse signal both employed
in the microcomputer is shown in FIG. 8 as a timing chart. The triangular wave signal
is produced using a timer counter. A maximum value TCp1 of a counter value is set
in an up/down counter mode, for example, so that the period Tp(k) of the pulse signal
is obtained as follows:

Thus, the frequency fp(k) of the pulse signal is represented as follows:

[0050] Further, a set value S(k) stored in the storage means 17 and the value of the timer
counter are compared. When the timer counter value reaches greater than or equal to
the set value S(k), the pulse signal is held on. Thus, a pulse width PW(k) [sec] is
determined and hence duty Du(k) is represented as follows:

[0051] Thus, the frequency fp(k) and duty Du(k) of the pulse signal are controlled by changing
the maximum value TCp1 of the timer counter value and the set value S(k).
[0052] Consequently, the control of at least one of the frequency and duty of the pulse
signal makes it possible to bring the current flowing through the voltage converting
means main circuit 19a to the current continuous mode as shown in FIGS. 7 and 8.
[0053] Controlling at least one of the frequency and duty of the pulse signal similarly
allows control of the boost rate of the voltage converting means 19. For instance,
the boost rate is rendered high by taking an increase in duty, and the boost rate
is rendered low by taking a decrease in duty in reverse.
[Battery identifying means]
[0054] A battery identifying means will next be described. The value of a current flowing
through the resistor R0 used as the identifying means 26 of the secondary battery
10a is detected by the electric vacuum cleaner control means 13. The type of the secondary
battery 10a, e.g., a battery voltage, capacity (ampere-hour capacity, unit Ah), a
battery property, etc. are identified. Further, the boost rate of the voltage converting
means 19 is determined according to such identification information.
[0055] As a specific example, the voltage converting means 19 increases the boost rate in
the case of a secondary battery 10a excellent in sustained performance of its output
voltage, whereas the voltage converting means 19 reduces the boost rate in the case
of a secondary battery 10a inexpensive and degraded in performance. As a result, even
in the case of the secondary batteries 10a different in performance, similar performance
can be obtained in terms of its service hour per charge. Further, the voltage converting
means 19 decreases the boost rate in the case of a secondary battery 10a high in output
voltage and raises the boost rate in the case of a secondary battery 10a low in output
voltage. As a result, similar performance can be obtained even in the case of the
secondary batteries 10a different in output voltage.
[0056] Thus, since the motor-driven blower 6 can flexibly be driven with respect to batteries
different in battery voltage, capacity (ampere-hour capacity, unit Ah), battery property,
etc., such as a nickel-cadmium (NiCd) battery, a nickel metal hydride battery, a lithium
ion battery, etc. as the type of the secondary battery 10a, the DC power supply 10
can be replaced by another in accordance with intended uses of the electric vacuum
cleaner 1. Further, since even a DC power supply 10 low in output voltage can drive
the motor-driven blower 6 in association with its output voltage, the DC power supply
10 can be small-sized and reduced in weight, and the manufacturing cost thereof can
be reduced.
[0057] Incidentally, the type of secondary battery 10a has been identified by the resistor
R0 attached to the DC power supply 10 in the present embodiment. However, even when
such a configuration that the secondary battery 10a is provided with a protrusion
or the like and the type of the secondary battery 10a can be identified according
to the position and form of the protrusion, or such a configuration that the output
voltage of the DC power supply 10 is detected by the voltage converting means input
voltage detecting portion 22 and the type of the secondary battery 10a can be identified
based on the output voltage, is taken, operations and effects similar to the embodiment
can be brought about. Further, the output voltage of the DC power supply 10 is detected
by the voltage converting means input voltage detected portion 22. Further, the electric
vacuum cleaner control means 13 detects information about the discharge of the secondary
battery 10a from this voltage value, thereby determines the boost rate of the voltage
converting means 19 and/or changes the operation mode from the boost operation mode
to the non-boost operation mode according to the detected discharge information, i.e.,
the remaining capacity of the secondary battery 10a.
[0058] As timing provided to determine the boost rate, there are known a method of detecting
the output voltage of the DC power supply 10 in the boost operation mode and determining
(changing) a boost rate based on the detected value of the output voltage, a method
of detecting the output voltage of the DC power supply 10 upon deactivation of the
electric vacuum cleaner 1 or in the non-boost operation mode and determining a subsequent
boost rate in the boost operation mode based on the detected value of the output voltage,
etc. As to the determination of the boost rate, table data and calculation equations
have been stored in the storage means 17. The boost rate is determined according to
the output voltage information at that time.
[Temperature detecting means for battery]
[0059] Further, the thermistor 21 used as a temperature detecting part for detecting a temperature
of the secondary battery 10a is provided in the neighborhood of the secondary battery
10a. The thermistor 21 varies in its resistance value according to a change in temperature.
As one example of use of the thermistor 21, both ends of the thermistor 21 are connected
to the electric vacuum cleaner control means 13. The electric vacuum cleaner control
means 13 detects a change in the temperature of the neighborhood of the secondary
battery 10a through the thermistor 21, determines the boost rate of the voltage converting
means 19 according to a change in the resistance of the thermistor 21, and switches
an operation mode from a boost operation mode to a deboost or non-boost operation
mode. Described specifically, when, for example, the temperature of the secondary
battery 10a becomes higher than the set temperature stored in the storage means 17,
the electric vacuum cleaner control means 13 reduces the boost rate of the voltage
converting means 19 and reduces the output current of the secondary battery 10a to
thereby suppress a rise in the temperature of the secondary battery 10a. While the
above description has shown, as an example, the case in which the thermistor has been
used as the temperature detecting part, this can be realized similarly even in the
case of the use of another method, e.g., a thermocouple.
[0060] While the secondary battery 10a changes in discharge characteristic according to
its temperature, the degree of an influence of the temperature of the secondary battery
10a with respect to the service hour per charge can be lessened by changing the boost
rate according to the temperature of the secondary battery 10a as described above.
Owing to these viewpoints, the need for the mounting of a large secondary battery
10a is eliminated and the DC power supply 10 can be brought into less size and weight.
[0061] Further, the electric vacuum cleaner control means 13 detects the value of a current
flowing through the resistor R0 and information about the temperature of the thermistor
21 respectively, and detects information about the discharge of the secondary battery
10a from these current value and temperature information. Thereby the electric vacuum
cleaner control means 13 determines the boost rate of the voltage converting means
19 and/or switches the operation mode from the boost operation mode to the non-boost
operation mode according to the detected discharge information, i.e., the remaining
capacity of the secondary battery 10a. Described specifically, when the capacity that
remains in the secondary battery 10a, becomes lower than the set value stored in the
storage means 17, for example, the boost rate of the voltage converting means 19 is
reduced.
[0062] Therefore, a consumption rate, i.e., a discharge rate of the capacity of the DC power
supply 10 can be made slow. Thus, since it is easy to adjust the service hour of the
secondary battery 10a per charge, the service hour can be ensured long with respect
to various use histories subsequent to the charge of the electric vacuum cleaner 1.
Further, the service hour per charge can be ensured long even with respect to a secondary
battery 10a low in capacity. Owing to an abrupt increase in the output current of
the secondary battery 10a, a sudden drop in the output voltage of the secondary battery
10a can also be prevented.
[0063] As timing provided to determine the boost rate, there are known a method of detecting
the temperature of the secondary battery 10a in the boost operation mode and determining
(changing) a boost rate based on the detected value of temperature, a method of detecting
the temperature of the second battery 10a upon deactivation of the electric vacuum
cleaner 1 or in the non-boost operation mode and determining a subsequent boost rate
in the boost operation mode based on the detected value of temperature, etc. As to
the determination of the boost rate, table data and calculation equations have been
stored in the storage means 17. The boost rate is determined according to temperature
information at that time.
[Temperature detecting means for motor-driven blower]
[0064] Further, the electric vacuum cleaner control means 13 detects the temperature of
the motor-driven blower 6 by a thermistor used as an unillustrated temperature detecting
part attached to the motor-driven blower 6, and determines the boost rate of the voltage
converting means 19 and/or switches the operation mode from the boost operation mode
to the non-boost operation mode according to the detected temperature of the motor-driven
blower 6. Described specifically, when the temperature of the motor-driven blower
6 rises higher than the set temperature stored in the storage means 17, for example,
the electric vacuum cleaner control means 13 reduces the boost rate of the voltage
converting means 19 and decreases a current flowing through the motor-driven blower
6 to thereby suppress a rise in temperature.
[0065] Therefore, since the rises in the temperatures of the motor-driven blower 6 and the
voltage converting means main circuit 19a are suppressed, shortening of the life and
degradation in reliability due to the temperatures of the motor-driven blower 6 and
the voltage converting means main circuit 19a can be lessened.
[0066] As timing provided to determine the boost rate, there are known a method of detecting
the temperature of the motor-driven blower 6 in the boost operation mode and determining
(changing) a boost rate based on the detected value of temperature, a method of detecting
the temperature of the motor-driven blower 6 upon deactivation of the electric vacuum
cleaner 1 or in the non-boost operation mode and determining a subsequent boost rate
in the boost operation mode based on the detected value of temperature, etc. As to
the determination of the boost rate, table data and calculation equations have been
stored in the storage means 17. The boost rate is determined according to temperature
information at that time.
[Temperature detecting means for voltage converting means main circuit 19a]
[0067] Further, the electric vacuum cleaner control means 13 detects the temperature of
the voltage converting means main circuit 19a by a thermistor used as an unillustrated
temperature detecting part attached to the magnetic part 50, switching part (Q) 51,
counter-flow preventive part 52 or capacitor 53 or the like, on the substrate of the
voltage converting means main circuit 19a, and determines the boost rate of the voltage
converting means 19 and/or switches the operation mode from the boost operation mode
to the non-boost' operation mode according to the detected temperature of the the
voltage converting means main circuit 19a. Described specifically, when the temperature
of the voltage converting means main circuit 19a rises higher than the set temperature
stored in the storage means 17, for example, the electric vacuum cleaner control means
13 lowers the boost rate of the voltage converting means 19.
[0068] Therefore, the current that flows in the voltage converting means main circuit 19a,
is reduced and hence the rise in the temperature of the voltage converting means main
circuit 19a is suppressed. Thus, it is possible to lessen life shortening and degradation
in reliability of the magnetic part 50 such as the reactor, the switching part (Q)
51 using the semiconductor switching element such as the MOSFET, bipolar transistor
or IGBT or the like, the counter-flow preventive part 52 (diode) for preventing the
counterflow of the energy, the capacitor 53 corresponding to the capacitive impedance
part element, etc. Accordingly, both a reliability enhancement and a life extension
of the electric vacuum cleaner 1 can be realized.
[0069] Since the respective parts constituting the voltage converting means main circuit
19a, such as the switching part (Q) 51, diode 52, reactor 50 and capacitor 53 or the
like can be prevented from rising in temperature, they can be reduced in current capacity.
As a result, these respective parts can be downsized and reduced in weight.
[0070] As timing provided to determine the boost rate, there are known a method of detecting
the temperature of the voltage converting means main circuit 19a in the boost operation
mode and determining (changing) a boost rate based on the detected value of temperature,
a method of detecting the temperature of the voltage converting means main circuit
19a upon deactivation of the electric vacuum cleaner 1 or in the non-boost operation
mode and determining a subsequent boost rate in the boost operation mode based on
the detected value of temperature, etc. As to the determination of the boost rate,
table data and calculation equations have been stored in the storage means 17. The
boost rate is determined according to temperature information at that time.
[0071] As described above, owing to the temperature detecting part mounted inside the body
case 2 of the electric vacuum cleaner, the temperatures of the DC power supply 10,
the motor-driven blower 6 and the voltage converting means main circuit 19a are detected
and the boost rate is determined (changed) based on the detected values, thereby suppressing
a change in the service hour per charge for the secondary battery 10a, ensuring the
length of the service hour and preventing the shortening of the life and the degradation
in reliability or the like, thus making it possible to realize enhancements of the
reliability and life of the electric vacuum cleaner 1. The temperature of a motor
(not shown) for a floor brush, which has been built in the inlet body 3 as a location
other than the interior of the body case 2 of the electric vacuum cleaner, is detected.
Consequently, it is also possible to prevent the shortening of life and degradation
in reliability or the like due to its temperature rise and enhance the reliability
of the electric vacuum cleaner 1.
[Timer]
[0072] An example of the form of usage of the timer 18 will next be described. As one example
of the use form of the timer means 18, the electric vacuum cleaner control means 13
measures a drive time of the motor-driven blower 6 in the boost operation mode. When
the drive time is over the set time stored in the storage means 17, the electric vacuum
cleaner control means 13 reduces the boost rate of the voltage converting means 19
or switches the operation mode from the boost operation mode to the non-boost operation
mode. Further, the electric vacuum cleaner control means 13 measures a drive time
of the motor-driven blower 6 in the non-boost operation mode and determines a subsequent
boost rate in the boost operation mode according to the drive time. Determination
of the boost rate is stored in the storage means 17. It is therefore possible to suppress
rises in the temperatures of the motor-driven blower 6, the voltage converting means
main circuit 19a and the DC power supply 10 in the boot operation mode large in power
consumption of the secondary battery 10a.
[0073] Thus, it is possible to prevent life shortening and reliability degradation of these
motor-driven blower 6 and voltage converting means main circuit 19a, and suppress
a change in the service hour per charge due to a change in the discharge characteristic
of the secondary battery 10a. Thus, the reliability of the electric vacuum cleaner
1 is enhanced and the service hour per charge is easily ensured.
[0074] Since it is possible to prevent the rises in the temperatures of the respective parts
that constitute the voltage converting means main circuit 19a, such as the switching
part (Q) 51, the diode 52, the reactor 50 and the capacitor 53 or the like, the respective
parts can be reduced in current capacity. As a result, these individual parts can
be downsized and reduced in weight.
[0075] Now consider as another example of the use form of the timer means 18 where a continuous
operating time in a boost operation mode has exceeded the set time stored in the storage
means 17 or the like. When, in this case, the state of a non-boost operation mode
or a stop mode elapses more than the set time stored in the storage means 17 and the
temperature in the electric vacuum cleaner 1 is not lowered, the electric vacuum cleaner
1 is driven so as not to be capable of operation in the boost operation mode again.
Thus, the reliability of the electric vacuum cleaner 1 can be enhanced and the respective
parts can be downsized and reduced in weight.
[0076] When the continuous operating time in the boost operation mode has exceeded the set
time stored in the storage means 17 or the like, such an operation form to automatically
perform switching to the non-boost operation mode is taken to thereby allow an operator
to strongly recognize that large power is required in the boost operation mode, whereby
unnecessary power consumption of the DC power supply 10 can be suppressed and the
service time or hour per charge for the second battery 10a can be prevented from shortening.
[0077] As yet another example of the use form of the timer means 18, the electric vacuum
cleaner control means 13 estimates the capacity that remains in the secondary battery
10a, based on information about the drive times of the motor-driven blower 6 measured
in the boost operation mode and the non-boost operation mode of the electric vacuum
cleaner 1, and determines a subsequent boost rate in the boost operation mode. When
the drive time is longer than the set value stored in the storage means 17 or the
like, for example, the electric vacuum cleaner control means 13 estimates that the
capacity that remains in the secondary battery 10a is low, and thereby reduces the
boost rate of the voltage converting means 19. It is therefore possible to easily
adjust the service hour per charge for the secondary battery 10a. Thus, even if the
use histories of the electric vacuum cleaner 1 subsequent to the charge of the secondary
battery 10a lies in variety, the service hour can be ensured. As to the determination
of the boost rate, table data and calculation equations have been stored in the storage
means 17, and hence the boost rate is determined according to drive time information
at that time.
[0078] As still yet another example of the use form of the timer means 18, the electric
vacuum cleaner control means 13 measures a post-charge elapsed time, estimates the
state of discharge of the secondary battery 10a from the elapsed time and determines
a subsequent boost rate in the boost operation mode. As to the determination of the
boost rate, a method similar to the above is taken.
[Operation mode switching control unit]
[0079] A specific configuration and operation of the operation mode switching control unit
9 will next be described with reference to FIG. 9.
[0080] In the electric vacuum cleaner control unit 13, a voltage-divided value of a reference
voltage Vs is set so as to change according to the state of operation of the operation
mode switching control unit 9. The so-changed divided value is converted into a digital
signal by an ADC 108 corresponding to an analog-digital converter, which is thereafter
read by a voltage reading means 109.
[0081] As a circuit configuration (voltage variable circuit) for changing the voltage-divided
value of the reference voltage Vs according the operation state of the operation mode
switching control unit 9, a circuit configuration is provided wherein switches 110a,
110b and 110c switched according to the operation of control buttons 9a, 9b and 9c
of the operation mode switching control unit 9 while a voltage capable of being detected
between a resistor R10 and a resistor R11 is being inputted to the ADC 108, are provided
for the operation mode switching control unit 9, and resistors R12, R13 and R14 different
in resistance value from one another are connected in parallel with a resistor R11
according to the state of switching between the switches 110a, 110b and 110c.
[0082] A control program or a control value or the like corresponding to each voltage value
read by the voltage reading means 109 according to the operation of the low-operation
setting control button 9b in the operation mode switching control unit 9 is stored
in a storage means 17 provided within the electric vacuum cleaner control means 13.
[0083] Further, a control program or a control value or the like corresponding to each voltage
value read by the voltage reading means 109 according to the operation of the high-operation
setting control button 9c in the operation mode switching control unit 9 is stored
in the storage means 17 in a manner similar to the above.
[0084] Thus, the operation mode switching control unit 9 is capable of selecting and setting
a plurality of voltages, and the voltage reading means 109 reads each voltage set
by the operation mode switching control unit 9. Consequently, switching is performed
between a plurality of electric vacuum cleaner operation modes according to the read
voltage. It is therefore possible to realize the addition of each operation mode at
low cost without adding signal lines between the operation mode switching control
unit 9 and the ADC 108.
[Operation]
[0085] Driving operations of the electric vacuum cleaner 1 according to the present embodiment
will now be described together with the operation of the voltage converting means
19 with reference to FIG. 10.
[0086] In the electric vacuum cleaner 1 held in a stop or halt state, the low-operation
setting control button 9b is operated at a time T0 so that the switching part 12a
performs switching to the DC power supply 10 side to input a voltage outputted from
the secondary battery 10a to the motor-driven blower 6, thereby driving the electric
vacuum cleaner 1 in a low output state.
[0087] Next, the high-operation setting control button 9c is operated at a time T1 so that
the switching part 12a performs switching to the voltage converting means 19. Further,
a pulse signal is outputted to the switching part (Q) 51 to activate the voltage converting
means 19. Thereafter, an output voltage boosted by the voltage converting means 19
is inputted to the motor-driven blower 6, thereby driving the electric vacuum cleaner
1 in a high output state. This high output operation mode corresponds to a maximum
output operation mode of the operation modes prepared for the electric vacuum cleaner
1. In the case of such an operation mode, the electric vacuum cleaner 1 is highest
in dust suction power and the secondary battery 10a increases in power consumption
as well.
[0088] Incidentally, a process for controlling the switching operations of the switching
part 12a and the switching part (Q) 51 constitutes a switching means for selecting
any one of the output voltage of the DC power supply 10 and the output voltage boosted
by the voltage converting means 19 together with the switching part 12a and the switching
part (Q) 51.
[0089] According to the present embodiment, however, when the high-operation setting control
button 9c is operated, the output voltage boosted by the voltage converting means
19 is supplied to the motor-driven blower 6. Therefore, a non-boost operation mode
is set in a low operation mode of operation modes of "low" and "high" of the electric
vacuum cleaner 1, whereas a boost operation mode is set in a high operation mode of
the operation modes of "low" and "high" of the electric vacuum cleaner 1. In this
sense, the low-operation setting control button 9b functions as a control part for
selecting the non-boost operation mode, and the high-operation setting control button
9c functions as a control part for selecting the non-boost operation mode. The stop
button 9a functions as a stop control part for stopping rotational driving of the
motor-driven blower 6.
[0090] Incidentally, the above description based on FIG. 10 has been made by the example
in which the low-operation setting control button 9b and the high-operation setting
control button 9c are successively operated from the halt state. Therefore, it shows
the example in which the operation mode has been changed from the non-boost operation
mode to the boost operation mode. However, when the high-operation setting control
button 9c is operated at once in the halt state, the operation mode is directly changed
from the halt state to the boost operation mode.
[0091] Thus, the non-boost operation mode for supplying the output voltage of the DC power
supply 10 to the motor-driven blower 6 and the boost operation mode for supplying
the output voltage obtained by boosting the output voltage of the DC power supply
10 to the motor-driven blower 6 are prepared in advance, and the switching means for
performing switching between these operation modes and the operation mode switching
control unit for operating the switching means are provided, whereby a user is able
to directly carry out such switching in person.
[0092] When the electric vacuum cleaner needs dust suction power in a large output, for
example, it is necessary to use a battery having large capacity or boost a source
voltage by such a voltage converting means as described above in the invention of
the present application for the purpose of an increase in the output of the motor-driven
blower.
[0093] The method using the battery having the large capacity is accompanied by drawbacks
that since the motor-driven blower is directly driven by the battery, the power circuit
per se is extremely low in power loss but the battery increases in size and weight,
thus resulting in an increase in the size of the electric vacuum cleaner and the occurrence
of trouble upon its use and carrying or the like. Since the electric vacuum cleaner
is always equipped with a large battery even when no required to have the dust suction
power so far, trouble similar to the above occurs.
[0094] On the other hand, a drawback arises in that since power losses due to the circuit
parts or the like that constitute a voltage converting circuit, are produced when
the source voltage is boosted by the voltage converting means, needless power must
be unavoidably used as compared with the case where it is driven directly by the battery.
However, a feature is brought about in that when a power unit can be greatly reduced
in size and weight as compared with the case where the capacity of the battery is
increased.
[0095] When the voltage of the battery is boosted by the voltage converting means and the
voltage converting means is configured so as to normally operate, the voltage converting
means is used even when the user is in no need of high dust suction power, thus producing
losses of power by the voltage converting circuit and shortening the service hour
of the battery. When the battery is a secondary battery, its service hour per charge
becomes short.
[0096] Such a configuration that the user is able to directly select the operation mode
for the electric vacuum cleaner in accordance with the use forms peculiar to the electric
vacuum cleaner, i.e., the degree of dust suction power desired by the user or the
degree of the length of its service hour per charge in view of the above-described
requirements, is greatly effective for the user.
[0097] Namely, as in the configuration of the present invention, means for driving the motor-driven
blower based on the output voltage of the battery alone (non-boost operation mode),
which is used as one for the case where the dust suction power is not so required
or it is desired to make long the service hour (service hour per charge in the case
of the secondary battery) of the battery, and means for driving the motor-driven blower
based on the output voltage boosted by the voltage converting means (boost operation
mode), which is used as one for the case where the high dust suction power is required,
are provided as output control means for the motor-driven blower. There is further
provided switching means capable of performing switching between these output control
means when necessary. Consequently, the user is able to select the corresponding operation
mode according to user's various situations.
[0098] Thus, the electric vacuum cleaner can be reduced in size and weight owing to the
use of such a configuration. Simultaneously, since the boost operation mode can be
operated only when the high dust suction power is required, the loss of power by the
use of the voltage converting means can be controlled to the required minimum.
[0099] Since a cordless type electric vacuum cleaner mentioned as one use form of the electric
vacuum cleaner according to the invention of the present application with the DC power
supply as the drive source is small in size and light in weight and has convenience
that the boost operation mode can be used only when required, it is suitable for its
use in particular.
[Example of another configuration of control circuit]
[0100] Another control circuit for the motor-driven blower 6 in the electric vacuum cleaner
1 is next shown in FIG. 11. The control circuit shown in FIG. 11 is different from
the control circuit shown in FIG. 3 in that a switching part 12b is placed in a stage
prior to a voltage converting means main circuit 19a. The switching part 12b performs
an operation similar to the switching part 12a of the control circuit shown in FIG.
3. Namely, the switching part 12b functions as a switching means.
[Example of further configuration of control circuit]
[0101] A further control circuit for the motor-driven blower 6 in the electric vacuum cleaner
1 is next shown in FIG. 12. In the control circuit shown in FIG. 12, a switching part
(A) 24a and a switching part 25 corresponding to two switching parts are disposed
as a switching means as an alternative to the switching part 12a. The motor-driven
blower 6 is connected to a voltage converting means main circuit unit 19a through
the switching part (A) 24a and connected to a DC power supply 10 through the switching
part 25. These switching parts (A) 24a and 25 are switched by a motor-driven blower
control means 14 to thereby change the input source of the motor-driven blower 6.
It is needless to say that these switching parts (A) 24a and 25 can be implemented
not only by semiconductor switching elements such as a bipolar transistor, etc. but
also by switching parts such as the electromagnetic relay. Since, however, the semiconductor
switching elements such as the bipolar transistor, etc. can be switched at high speed
in low power, they are so suitable for a battery-operated electric vacuum cleaner
as switching parts.
[0102] The control circuit shown in FIG. 12 is capable of isolating the motor-driven blower
6 on a circuitry basis with the switching part (A) 24a and the switching part 25 even
if a problem such as a failure occurs in the motor-driven blower 6. Therefore, a large
current can be prevented from flowing even if, for example, a short-circuit failure
occurs in the motor-driven blower 6, whereby the DC power supply 10 and the voltage
converting means main circuit 19a can be protected.
[Example of further configuration of control circuit]
[0103] A still further control circuit for the motor-driven blower 6 in the electric vacuum
cleaner 1 is shown in FIG. 13. The present control circuit is different from the control
circuit shown in FIG. 12 in that a DC power supply 10 and a voltage converting means
main circuit 19a are connected via a switching part (A) 24b. Thus, the switching part
(A) 24b and a switching part 25 are switched by a motor-driven blower control means
14 to change the input source of the motor-driven blower 6.
[0104] When the switching part (A) 24b is turned off in the control circuit shown in FIG.
13 when the electric vacuum cleaner 1 is not in use, no reactive current flows in
the voltage converting means main circuit 19a and less reactive power consumption
is provided. Further, since the DC power supply 10 can be isolated on a circuitry
basis by the switching part (A) 24b and the switching part 25 even if a problem such
as a failure occurs in the DC power supply 10, the motor-driven blower 6 and the voltage
converting means main circuit 19a can be protected.
[Example of still further configuration of control circuit]
[0105] A still further control circuit for the motor-driven blower 6 in the electric vacuum
cleaner 1 is next shown in FIG. 14. The present control circuit is one wherein the
voltage converting means 19 shown in FIG. 4 is applied as the voltage converting means
19 of the control circuit shown in FIG. 12. Another control button is additionally
provided in the operation mode switching control unit 9.
[0106] The operation of the electric vacuum cleaner 1 at the time that a low-operation setting
control button 9e, a middle-operation setting control button 9f and a high-operation
setting control button 9g in the operation mode switching control unit 9 are operated
in the control circuit shown in FIG. 14, will be described in detail with reference
to FIG. 15 together with the operations of a switching part (Q) 51, a switching part
(A) 24a and a switching part 25 as switching means.
[0107] When the low-operation setting control button 9e is first operated in the electric
vacuum cleaner 1 being in a halt state, the motor-driven blower control means 14 outputs
an on/off signal and thereby the switching part 25 is repeatedly turned on and off
based on the signal. Thus, the motor-driven blower 6 starts to rotate and hence the
output of the electric vacuum cleaner 1 rises from a zero output to a preset low operation
mode output W4. The output of the motor-driven blower 6 can be adjusted based on duty
of a pulse signal or the like.
[0108] When the middle-operation setting control button 9f is operated from this state,
the motor-driven blower control means 14 outputs a pulse signal large in duty as compared
with the low operation mode and thereby the switching part 25 is repeatedly turned
on and off based on the signal, whereby the output of the electric vacuum cleaner
1 is raised to a preset middle operation mode output W6.
[0109] Thus, when the low-operation setting control button 9e or the middle-operation setting
control button 9f is operated, the switching part (A) 24a and the switching part (Q)
51 are deactivated and hence an output voltage boosted by the voltage converting means
19 is not supplied to the motor-driven blower 6.
[0110] Further, when the high-operation setting control button 9g is operated from this
state, the switching part 25 is turned off and thereafter the switching part (A) 24a
is turned on. Further, the voltage conversion control means 15 outputs a pulse signal
to the switching part (Q) 51. Consequently, the voltage converting means main circuit
19a is operated so that a voltage outputted from a secondary battery 10a is boosted
via the voltage converting means main circuit 19a, followed by application to the
motor-driven blower 6. Thus, the output voltage of the voltage conversion means 19
is supplied to the motor-driven blower 6, where the output thereof is raised to a
preset high operation mode output W8. The high output operation mode for the output
W8 is a maximum output operation mode of operation modes prepared for the electric
vacuum cleaner 1 and provides the highest dust suction power in the electric vacuum
cleaner 1.
[0111] Incidentally, a process for controlling the switching operations of the switching
part (Q) 51, the switching part (A) 24a and the switching part 25 constitutes a switching
means for selecting any one of the output voltage of the DC power supply 10 and the
output voltage boosted by the voltage converting means 19 together with the switching
part (Q) 51, the switching part (A) 24a and the switching part 25.
[0112] According to the present embodiment, however, when the high-operation setting control
button 9g is operated, the output voltage of the voltage converting means 19 is supplied
to the motor-driven blower 6. Therefore, a non-boost operation mode is set in a low
or middle operation mode of general operation modes of "low", "middle" and "high"
of the electric vacuum cleaner 1, whereas a boost operation mode is set in a high
operation mode of the general operation modes of "low", "middle" and "high" of the
electric vacuum cleaner 1. In this sense, the low-operation setting control button
9e and the middle-operation setting control button 9f function as a control part for
selecting the non-boost operation mode, and the high-operation setting control button
9g functions as a control part for selecting the boost operation mode. The stop button
9d functions as a stop control part for stopping rotational driving of the motor-driven
blower 6.
[0113] Incidentally, the above description based on FIG. 15 has been made by the example
in which the low-operation setting control button 9e, the middle-operation setting
control button 9f and the high-operation setting control button 9g are successively
operated from the halt state. Therefore, it shows the example in which the operation
mode has been changed from the non-boost operation mode to the boost operation mode.
However, when the high-operation setting control button 9g is operated immediately
in the halt state, the operation mode is directly changed from the halt state to the
boost operation mode.
[0114] An example of another operation of the electric vacuum cleaner 1 where the operation
mode switching control unit 9 is operated in the control circuit shown in FIG. 14,
will next be described in detail with reference to FIG. 16. In the present example,
the operation of the switching part 25 in the middle operation mode is different from
the example of the operation shown in FIG. 15. In the example shown in FIG. 15, the
switching part 25 is repeatedly turned on and off based on the on/off signal outputted
from the motor-driven control means 14 in the middle operation mode. In the example
shown in FIG. 16 on the other hand, a pulse signal indicative of normally on (duty:
100%) is outputted from the motor-driven blower control means 14 on the middle operation
mode, and the switching part 25 performs a normally-on operation based on the signal.
In either case, however, no on signal is outputted to the switching part (Q) 51 and
the voltage converting means 19 is deactivated.
[0115] The switching part (A) 24a is a part capable of directly controlling the supply of
the output voltage boosted by the voltage converting means 19 to the motor-driven
blower. Operating states of the switching part (A) 24a in the boost operation mode
are given two types. One of them corresponds to an operating state in which the switching
part repeats on/off operations, whereas the other thereof corresponds to an operating
state in which the switching part is held on. The operation example shown in FIG.
15 is common to the operation example illustrated in FIG. 16 in that the switching
part (A) 24a is held on based on the signal outputted from the motor-driven blower
control means 14 in the boost operation mode.
[0116] When the switching part (A) 24a is brought into an on/off operating state in the
boost operation mode in the control circuit shown in FIG. 14, the switching part (Q)
51 is also in an operating state in which it repeats on/off operations. Therefore,
the ripple of a voltage inputted to the motor-driven blower 6 becomes large, thus
leading to vibrations and noise. Thus, the state of operation of the switching part
(A) 24a in the boost operation mode is controlled to a normally-on state, thereby
providing an electric vacuum cleaner easy to use for the user.
[Boost operation mode start operation]
[0117] A procedure for performing a start operation of the boost operation mode in the control
circuit shown in FIG. 14 will next be described with reference to FIG. 17. A switching
start operation of the switching part (A) 24a is controlled so as to take earlier
than a switching start operation of the switching part (Q) 51 when the high-operation
setting control button 9g is operated in the halt state. Owing to the execution of
such control, the operation mode is transitioned to the boost operation mode after
the transition of the non-boost operation mode. Thus, since the voltage converting
means main circuit 19a is not operated in an unloaded condition, it does not lead
to an unstable state that the voltage boosted by the voltage converting means 19 becomes
abnormally high, thus enabling a safety and stable operation of the voltage converting
means 19.
[0118] When the power inputted to the motor-driven blower 6 changes, vibrations and noise
of the motor-driven blower 6 are produced due to its change. The vibrations give uncomfortable
feeling to a user particularly when the user is cleaning with the handle 8. However,
the power inputted to the motor-driven blower 6 becomes large stepwise according to
the execution of a sequence that the operation mode is shifted to the boost operation
mode after the transition of the non-boost operation mode. Thus, since the degree
of a change in the power inputted to the motor-driven blower 6 upon the start of the
boost operation mode is relaxed, the vibrations and noise of the motor-driven blower
6 can be lessened.
[0119] Further, a problem arises in that when large power is suddenly inputted to the motor-driven
blower 6 upon start of the driving of the electric vacuum cleaner 1 where such a dust
collection system as shown in FIG. 2 is utilized which causes air to rotate tornadically
and separates dust and air by centrifugal force, air lying within the dust cup 13
is disturbed, so that the effect of separating the dust and air from each other is
weakened, and the dust or the like collected within the dust cup are raised up, so
that the speed of contaminating the prefilter 33 is made fast. However, owing to the
adoption of the sequence that the operation mode is shifted to the boost operation
mode after the transition of the non-boost operation mode, the power inputted to the
motor-driven blower 6 becomes large stepwise and these problems become no pronounced.
[0120] Combining the above method with control for gradually increasing a boost rate is
much more effective.
[Boost operation mode stop operation]
[0121] A procedure for performing a stop operation of the boost operation mode in the control
circuit shown in FIG. 14 will next be described with reference to FIG. 18. As shown
in FIG. 18, a switching stop operation of the switching part (Q) 51 is made earlier
than a switching stop operation of the switching part (A) 24a even when the stop button
9d is operated in the boost operation mode. Owing to the execution of a sequence that
the operation mode passes the non-boost operation mode after the stop of the boost
operation mode, the voltage converting means main circuit 19a is not operated in an
unloaded condition. Therefore, the present circuit does not lead to an unstable state
that the voltage boosted by the voltage converting means 19 becomes abnormally high,
thus enabling a safety and stable operation thereof.
[Example of still further configuration of control circuit]
[0122] A still further control circuit for the motor-driven blower 6 in the electric vacuum
cleaner 1 is next shown in FIG. 19. The present control circuit is one in which the
voltage converting means 19 shown in FIG. 4 is applied as the voltage converting means
19 of the control circuit shown in FIG. 13. A switching part (A) 24b shown in FIG.
19 is a part capable of directly controlling the supply of an output voltage boosted
by the voltage converting means 19 to the motor-driven blower. The switching part
(A) 24b performs an operation similar to the switching part (A) 24a shown in FIG.
14. Thus, the electric vacuum cleaner 1 performs such operations as shown in FIGS.
15 and 16. Thus, the switching part (A) 24b also functions as a switching means.
[0123] When the switching part (A) 24b is brought into an on/off operating state inn the
boost operation mode in the control circuit shown in FIG. 19, the timing provided
to bring a voltage inputted to the voltage converting means 19 into zero takes place.
Thus, a pulse signal inputted to a switching part 51 (Q) greatly varies in duty, and
hence a voltage converting operation becomes unstable. Accordingly, the state of operation
of the switching part 24b in the boost operation mode is controlled to a normally-on
state.
[0124] Incidentally, a process for controlling the switching operations of the switching
part (Q) 51, the switching part (A) 24b and the switching part 25 constitutes a switching
means for selecting any one of a voltage outputted from a DC power supply 10 and the
output voltage of the voltage converting means 19 together with the switching part
(Q) 51, the switching part (A) 24b and the switching part 25.
[Boost operation mode start operation]
[0125] A procedure for performing a start operation of the boost operation mode in the control
circuit shown in FIG. 19 will next be described with reference to FIG. 17. A switching
start operation of the switching part (A) 24b is controlled so as to take earlier
than a switching start operation of the switching part (Q) 51 when the high-operation
setting control button 9g is operated in the halt state. Owing to the execution of
such control, the operation mode is transitioned to the boost operation mode after
the transition of the non-boost operation mode. Thus, since the timing in which the
voltage converting means main circuit 19a is operated in an input voltage zero state,
is not provided, the state in which the duty of the pulse signal to the switching
part 51 (Q) becomes unstable, can be avoided, whereby the voltage converting means
19 is operated in safety and stably.
[0126] When the power inputted to the motor-driven blower 6 changes, vibrations and noise
of the motor-driven blower 6 are produced due to its change. The vibrations give uncomfortable
feeling to a user particularly when the user is cleaning with the handle 8. However,
the power inputted to the motor-driven blower 6 becomes large stepwise according to
the execution of a sequence that the operation mode is shifted to the boost operation
mode after the transition of the non-boost operation mode. Thus, since the degree
of a change in the power inputted to the motor-driven blower 6 upon the start of the
boost operation mode is relaxed, the vibrations and noise of the motor-driven blower
6 can be lessened.
[0127] Further, a problem arises in that when large power is suddenly inputted to the motor-driven
blower 6 upon start of the operation of the electric vacuum cleaner 1 where such a
dust collection system as shown in FIG. 2 is utilized which causes air to rotate tornadically
and separates dust and air by centrifugal force, air lying within the dust cup 13
is disturbed, so that the effect of separating the dust and air from each other is
weakened, and the speed of raising up the dust or the like collected within the dust
cup to thereby contaminate the prefilter 33 is made fast. However, owing to the adoption
of the sequence that the operation mode is shifted to the boost operation mode after
the transition of the non-boost operation mode, the power inputted to the motor-driven
blower 6 becomes large stepwise and these problems become no pronounced.
[Boost operation mode stop operation]
[0128] A procedure for performing a stop operation of the boost operation mode in the control
circuit shown in FIG. 18 will next be described with reference to FIG. 18. As shown
in FIG. 18, a switching stop operation of the switching part (Q) 51 is made earlier
than a switching stop operation of the switching part (A) 24b even when the stop button
9d is operated in the boost operation mode. Owing to the use of a sequence that the
operation mode passes the non-boost operation mode after the stop of the boost operation
mode, the timing in which the voltage converting means main circuit 19a is operated
in an input voltage zero state, is not provided. Thus, the state in which the duty
of the pulse signal to the switching part 51 (Q) becomes unstable, can be avoided,
whereby the voltage converting means 19 is operated in safety and stably.
[Example of still further configuration of control circuit]
[0129] A still further control circuit for the motor-driven blower 6 in the electric vacuum
cleaner 1 is next shown in FIG. 20. As shown in FIG. 20, a voltage converting control
means 15 for pulse-controlling a switching (Q) 51 and a motor-driven blower control
means 14 for controlling a switching part (A) 24b are separated so as to be driven
in discrete power supplies. A voltage from a drive power supply 60 for a voltage conversion
control means is supplied from the motor-driven blower 6 side rather than from the
switching part (A) 24b.
[0130] Since a voltage converting means 19 is not operated owing to the adoption of such
a configuration unless the switching part (A) 24b is in an on state, the setting of
the start operation sequence in the boost operation mode shown in FIG. 17 becomes
easy. Thus, since timing in which a voltage converting means main circuit 19a is operated
in an input voltage zero state, is not provided, such an unstable state that a pulse
signal to the switching part (Q) 51 abnormally increases in duty, can be avoided,
whereby the voltage converting means 19 is operated in safety and stably. In the present
control circuit, the switching part (A) 24b in the boost operation mode is controlled
to a normally-on.
[0131] Since the drive power supply 60 is disposed on the motor-driven blower 6 side as
viewed from the switching part (A) 24b, no reactive power is consumed by the drive
power supply 60 if the switching part (A) 24b is turned off when the electric vacuum
cleaner 1 is not in use. It is thus possible to effectively use power charged in a
secondary battery 10a.
[Example of still further configuration of control circuit]
[0132] A still further control circuit for the motor-driven blower 6 in the electric vacuum
cleaner 1 is next shown in FIG. 21.
[0133] In the control circuit shown in FIG. 21, a switching part (A) 58 used as a switching
means is provided on the low voltage side of the motor-driven blower 6 as a switching
part (A). There is not provided a bypass path for directly connecting a DC power supply
10 and the motor-drive blower 6. It is needless to say that the switching part (A)
58 can be implemented not only by semiconductor switching elements such as a MOSFET,
a bipolar transistor or an IGBT, etc. but also by switching parts such as the electromagnetic
relay. Since, however, the semiconductor switching elements such as the MOSFET, bipolar
transistor or IGBT, etc. can be switched at high speed in power lower than the electromagnetic
relay, they are so suitable for a battery-operated electric vacuum cleaner as switching
parts.
[0134] The operation of the electric vacuum cleaner 1 at the time that a low-operation setting
control button 9e, a middle-operation setting control button 9f and a high-operation
setting control button 9g in an operation mode switching control unit 9 of the control
circuit shown in FIG. 21 are operated, will be described in detail with reference
to FIG. 22 together with the operations of a switching part (Q) 51 and a switching
part (A) 58.
[0135] When the low-operation setting control button 9e is first operated in the electric
vacuum cleaner 1 being in a halt state, the motor-driven blower control means 14 outputs
an on/off signal and thereby the switching part (A) 58 repeats on/off operations based
on the signal respectively. Thus, the motor-driven blower 6 starts to rotate, and
hence the output of the electric vacuum cleaner 1 rises from a zero output to a preset
low operation mode output W34.
[0136] When the middle-operation setting control button 9f is operated from this state,
the motor-driven blower control means 14 outputs a signal having a high proportion
of an on time as compared with on a low operation mode and thereby the switching part
(A) 58 is repeatedly turned on and off based on the signal, whereby the output of
the electric vacuum cleaner 1 is raised to a preset middle operation mode output W36.
[0137] Thus, when the low-operation setting control button 9e or the middle-operation setting
control button 9f is operated, the voltage converting means 19 is deactivated and
hence an output voltage boosted via a voltage converting means main circuit 19a is
not supplied to the motor-driven blower 6.
[0138] Further, when the high-operation setting control button 9g is operated from this
state, the switching part (A) 58 remains unchanged and the voltage conversion control
means 15 outputs a pulse control signal to the switching part (A) 51. Consequently,
the voltage converting means main circuit 19a is activated so that a voltage outputted
from a secondary battery 10a is boosted via the voltage converting means main circuit
19a, followed by application to the motor-driven blower 6. Thus, the output voltage
of the voltage converting means 19 is supplied to the motor-driven blower 6 and thereafter
the output of the motor-driven blower 6 is raised to a preset high operation mode
output W38. The high output operation mode for the output W38 is a maximum output
operation mode of operation modes prepared for the electric vacuum cleaner 1 and provides
high power consumption and the highest dust suction power.
[0139] The switching part (A) 58 performs an operation similar to the switching part (A)
24a under the boost operation mode start procedure shown in FIG. 17 and the boost
operation mode end procedure shown in FIG, 18, thus obtaining a similar effect.
[0140] A further example of the operation of the electric vacuum cleaner 1 at the time that
the operation mode switching control unit 9 in the control circuit shown in FIG. 21
is operated, will next be described in detail with reference to FIG. 23. In the present
example, the operation of the switching part (A) 58 in the high operation mode is
different from the operation example shown in FIG. 22. In the operation example shown
in FIG. 22, the switching part (A) 58 is repeatedly turned on and off according to
an on/off signal outputted from the motor-driven blower control means 14 on the high
operation mode. In the example shown in FIG. 23 on the other hand, the motor-driven
blower control means 14 outputs a pulse signal indicative of normally on (duty: 100%)
upon the high operation mode, and hence the switching part (A) 58 performs a normally
on operation based on the signal, respectively.
[0141] A still further example of the operation of the electric vacuum cleaner 1 where the
operation mode switching control unit 9 of the control circuit shown in FIG. 21, will
next be described in detail with reference to FIG. 24. In the present example, the
operation of the switching part (A) 58 in the middle operation mode is different from
the operation example shown in FIG. 23. In the operation example shown in FIG. 23,
the switching part (A) 58 repeats on/off operations according to an on/off signal
outputted from the motor-driven blower control means 14 on the middle operation mode.
In the example shown in FIG. 24 on the other hand, the motor-driven blower control
means 14 outputs a pulse signal indicative of normally on (duty: 100%) upon the middle
operation mode, and hence the switching part (A) 58 performs a normally on operation
based on the signal, respectively. In either case, however, no on signal is outputted
to the switching part (Q) 51 and the voltage converting means 19 is deactivated.
[0142] As in the case of the operation examples shown in FIGS. 22 through 24, a process
for controlling the switching operation of the switching part (Q) 51 constitutes a
switching means for selecting any one of the output voltage of the DC power supply
10 and the output voltage of the voltage converting means 19 together with the switching
part (Q) 51.
[0143] Such a control circuit is capable of switching between the non-boost operation mode.
and the boost operation mode owing to the operation of one switching part (Q) 51.
Thus, the number of switching parts can be reduced and the configuration of the switching
means is simplified, as compared with a configuration having a bypass path for the
voltage converting means main circuit 19a, like the control circuits shown in FIGS.
14 and 19, thus making it possible to bring the electric vacuum cleaner 1 into less
size and weight.
[0144] In the control circuit shown in FIG. 21, the switching part (A) 58 is a part capable
of directly controlling the supply of the output voltage boosted by the voltage converting
means 19 to the motor-driven blower. However, when the switching part (A) 58 is brought
into an on/off operating state in the boost operation mode, the switching part (Q)
51 is also in an operating state in which it repeats on/off operations. Therefore,
the ripple of a voltage inputted to the motor-driven blower 6 becomes large, thus
leading to vibrations and noise. Thus, as in the operation examples shown in FIGS.
23 and 24, the state of operation of the switching part (A) 58 in the boost operation
mode may be controlled so as to take normally-on because the variations and noise
of the motor-driven blower 6 can be reduced. Since losses produced due to a switching
operation can be eliminated, the service hour of a battery can be made long.
[Example of still further configuration of control circuit]
[0145] A still further control circuit for the motor-driven lower 6 in the electric vacuum
cleaner 1 is next shown in FIG. 25. While the switching part (A) 58 is provided on
the low voltage side of the motor-driven blower 6 as the switching part (A) in the
control circuit shown in FIG. 21, a switching part (A) 59 used as a switching means
is provided on the high voltage side of the motor-driven blower 6 in the control circuit
shown in FIG. 25. The switching part (A) 59 operates in a manner similar to the switching
part (A) 58 of the control circuit shown in FIG. 21, thus making it possible to bring
about a similar effect.
[Example of further configuration of voltage converting means]
[0146] An example of a further configuration of the voltage converting means for the motor-driven
blower 6 in the electric vacuum cleaner 1 will next be described with reference to
FIG.26. In a voltage converting means 90 employed in the present embodiment, a transformer
92 having a primary winding 92a and a secondary winding 92b is used as a magnetic
part. The primary winding 92a and the secondary winding 92b of the transformer 92
are reversely connected.
[0147] Described more specifically, the voltage converting means 90 has an input terminal
Pa and a common terminal Pd on the input side, which are connected to a DC power supply
10, and an output terminal Pc and a common terminal Pe on the output side, which are
connected to the motor-driven blower 6. The voltage converting means 90 is configured
in such a manner that the input terminal Pa and one terminal of the primary winding
92a of the transformer 92 are connected to each other, the other terminal of the primary
winding 92a of the transformer 92 and a drain terminal of a switching part (Q) 51
are connected to each other, a source terminal of the switching part (Q) 51 and the
common terminal Pd are connected to each other, the output of a voltage conversion
control means 15 is connected to a control terminal of the switching part (Q) 51,
one terminal of the secondary winding 92b of the transformer 92 is connected to an
anode terminal of a diode 52, a cathode terminal of the diode 52 and one terminal
of a capacitor 53 are connected to each other, the other terminal of the capacitor
53 and the other terminal of the secondary winding 92b of the transformer 92 are connected
to each other, a point where the diode 52 and the capacitor 53 are connected, is connected
to the output terminal Pc, a point where the capacitor 53 and the secondary winding
92b of the transformer 92 are connected, is connected to the common terminal Pe, and
a voltage obtained by boosting a voltage outputted from the DC power supply 10 is
outputted between the output terminal Pc and the common terminal Pe.
[0148] A boosting operation of such a voltage converting means 90 will be explained. When
the switching part (Q) 51 is turned on in response to a pulse signal outputted from
the voltage conversion control means 15, a current IT1 flows so that energy is stored
in the transformer 92. Since, at this time, the primary winding 92a and the secondary
winding 92b in the transformer 92 are reversely connected to each other, no current
flows into the secondary side owing to the diode 52.
[0149] When the switching part (Q) 51 is turned off by the voltage conversion control means
15, a back electromotive voltage occurs in the corresponding winding of the transformer
92 and hence the potential is inverted. Therefore, the energy stored in the transformer
92 is discharged into the secondary winding 92b side as a current IT2 via the diode
52. A voltage higher than that of the DC power supply 10 is charged into the capacitor
53 and supplied to the motor-driven blower 6.
[0150] Controlling at least the frequency or duty of a pulse signal outputted from the voltage
conversion control means 15 in such a configuration provides a current continuous
mode for storing energy in a remaining state of the energy in the transformer 92 used
as the magnetic part. The current waveform currents IT1 and IT2 that respectively
flow into the primary winding 92a and the secondary winding 92b of the transformer
92 at this time, are illustrated in FIG.27. Thus, the current IT1 and IT2 continuously
flow in the voltage converting means main circuit 90a, thereby resulting in the current
continuous mode.
[0151] Thus, even the present embodiment is capable of obtaining operations and effects
similar to the voltage converting means 19 shown in FIG. 4.
[Operation mode switching control unit]
[0152] An example of another configuration of the operation mode switching control unit
according to the present invention will next be described based on FIG.28. FIG.28
is a front view showing one example of an operation mode switching control unit 71.
[0153] The operation mode switching control unit 71 according to the present embodiment
is provided with a power operation setting control button 71d in addition to a stop
setting control button 71a, a low-operation setting control button 71b and a middle-operation
setting control button 71c. These control buttons 71a, 71b, 71c and 71d are successively
arranged side by side in a line. Of operation modes set by these respective control
buttons 71a, 71b, 71c and 71d, the operation modes indicative of "low" and "middle",
which are set by the low-operation setting control button 71b and the middle-operation
setting control button 71c, respectively correspond to non-boost operation modes in
which the output voltages boosted by the voltage converting means 19 and 90 are not
supplied to the motor-driven blower 6. On the other hand, the power operation mode
set by the power operation setting control button 71d is a boost operation mode for
supplying the output voltages boosted by the voltage converting means 19 and 90 to
the motor-driven blower 6. Therefore, the power operation mode rather than the middle
operation mode provides high power consumption of the DC power supply 10, a large
output of the motor-driven blower 6 and high dust suction power.
[0154] In the present embodiment in view of this sense, each of the low-operation setting
control button 17b and the middle-operation setting control button 71c functions as
a control part for selecting the non-boost operation mode. The power operation setting
control button 71d functions as a control part for selecting the boost operation mode,
and the operation mode switching control unit 71 functions as a control part for performing
switching between the boost operation mode and the non-boost operation mode. Therefore,
in the present embodiment, the boost operating control button 71d is provided so as
to take a button form separated and different from the normal control buttons 71b
and 71c for specifying "high" and "low" of a driving force of the motor-driven blower
6.
[0155] Thus, in the present embodiment, the control button 71d (boost operation mode control
part) for operating the voltage converting means 19 and 90, and the control buttons
71b and 71c for deactivating them can be shown to a user in a way easy to understand
them.
[0156] As specific means for allowing a user to make it easier to understand the boost operation
mode for supplying the output voltages boosted by the voltage converting means 19
and 90 to the motor-driven blower 6 and allowing the user to make it easier to recognize
that the control button 9d is a button for indicating that the DC power supply 10
is high in power consumption and for bringing dust suction power to a maximum level
in a maximum output operation mode of the motor-driven blower 6, the following means
are effective.
(1) The control button 71d for supplying the output voltages boosted by the voltage
converting means 19 and 90 to the motor-driven blower 6, and the control buttons 71b
and 71c for directly supplying the output voltage of the DC power supply 10 to the
motor-driven blower 6 are individually provided.
(2) As a notated character for the control button 71d for supplying the output voltages
boosted by the voltage converting means 19 and 90 to the motor-driven blower 6, a
character completely different in form, like "power" is used as in the case of "high"
without using characters associated with "middle" and "low".
(3) Forms (such as color, fonts, etc.) of notated characters for the control button
17d for supplying the output voltages boosted by the voltage converting means 19 and
90 to the motor-driven blower 6, and the control buttons 71b and 71c for directly
supplying the output voltage of the DC power supply 10 to the motor-driven blower
6, forms of their backgrounds (color and patterns), etc. are changed.
(4) In association with the stop control button 71a, the power control button 71d
for supplying the output voltages boosted by the voltage converting means 19 and 90
to the motor-driven booster 6 is disposed as shown in FIG.28a with the "low" control
button 71b and "middle" control button 71c for selecting the non-boost operation mode
being interposed therebetween. Since the power control button is separated from the
stop control button owing to the adoption of such a layout, as shown in FIG.28a, the
effect of preventing the boot operation mode from being used with ease can be brought
about. Namely, the boost operation mode in which the above-described power consumption
of the DC power supply 10 is high, is used to a required minimum.
(5) Even if the placement of such control buttons as shown in FIG.28b is taken as
a modification of FIG.28a where a shape restriction is imposed on the operation mode
switching control unit 71, a similar effect is obtained.
(6) As shown in FIG.29 as another form, control buttons (71b and 71c) for selecting
a non-boost operation mode and a control button 71d for selecting a boost operation
mode are disposed on both sides with a stop control button 71a interposed therebetween.
Owing to such placement, the operation of allowing a user of an electric vacuum cleaner
using these modes to intentionally distinguish them from one another is brought about,
and the effect of preventing an inadvertent use of a boost operation mode is brought
about. Even if the placement of such control buttons as shown in FIG.28b is taken
as a modification of FIG.28a where a shape restriction is imposed on the control means
71, a similar effect can be obtained.
[0157] A specific circuit configuration of the operation mode switching control unit 71
is next shown in FIG.30. The configuration resides in that one operation mode is added
to the operation mode switching control unit 9 shown in FIG. 9.
[0158] In a manner similar to the operation mode switching control unit 9 referred to above,
the operation mode switching control unit 71 is capable of selecting and setting a
plurality of voltages. Further, the voltage set by the operation mode switching control
unit 71 is read by a voltage reading means 109, and switching is performed between
a plurality of electric vacuum cleaner operation modes according to the read voltage.
Therefore, the addition of the operation mode can be realized at low cost without
an increase in signal lines for the operation mode switching control unit 71 and an
ADC 108.