FIELD OF THE INVENTION
[0001] The present invention relates to a light-sensitive silver halide photographic film
material, and, more particularly a material suitable for use in combination with one
or two intensifying screens having luminescent phosphors, wherein said film material
comprises, in the light-sensitive emulsion layers, tabular hexagonal {111} silver
halide grains.
BACKGROUND OF THE INVENTION
[0002] Since the early eighties practical use of light-sensitive tabular silver halide grains
or crystals has become common knowledge for anyone skilled in the art of photography.
From Eastman Kodak's basic patents relied thereupon those related with the preparation
of {111} tabular silver halide grains, sensitivity increase by spectral and chemical
sensitization, and coating in a light-sensitive silver halide photographic material,
more particularly in a forehardened duplitized radiographic material showing improved
covering power for tabular grains having a thickness of less than 0.20 µm as described
in US-A 4,414,304 and in the patents corresponding therewith in Japan and in the European
countries, it becomes clear that problems encountered by making use of such grains
are related with image tone and developability as has also been set forth in US-A
5,595,864.
[0003] In radiographic applications the film materials are coated with relatively high amounts
of silver, in order to provide a suitable sensitometry even if a low radiation dose
is applied to the patient as is always desirable. Although the use of {111} tabular
silver halide grains permits coating of lower amounts of silver, if compared e.g.
with grains having a more globular shape as applied before practical application of
said tabular grains, there remains the need to provide an acceptable image tone after
development of materials having light-sensitive silver halide layers containing said
tabular grains. Reduction of thickness of the {111} tabular grains coated in a radiographic
film material hitherto, although providing a higher covering power, remains unambiguously
related indeed with the occurrence, after processing of such materials, of diagnostic
images having an unacceptable reddish-brown image tone for radiologists as image tone
and image quality are closely related with each other in the specific context of examination
of diagnostic images. Measures taken in order to get a shift in image tone from reddish-brown
to the desired bluish-black colour of the developed silver, well-known from the state-of-the-art
are hitherto unsatisfactory. Coating light-sensitive emulsion layers on a blue base
as in US-A 5,800,976 makes increase minimum density, a phenomenon which is interpreted
by the radiologist as an undesired increase of "fog density". Incorporation in the
other layers of the film material of such dyes or dye precursors providing blue colour
directly or indirectly (by processing and oxidative coupling reactions) are e.g. known
from US-A's 5,716,769 and 5,811,229 and EP-A 0 844 520, and JP-A 10-274 824 respectively
and causes the same problems as set forth hereinbefore, moreover showing, in the worst
cases, staining of the screens with blue dyes diffusing from the material onto the
screen, with residual colour of dyes due to uncomplete removal of said dyes in, nowadays
desired, rapid processing steps and problems related with criticality of generation
of imagewise developed blue coloured silver and preservation characteristics of the
material.
[0004] Radiographic elements exhibiting increased covering power and colder image tones
have been published in US-P's 5,795,795; 5,800,976 and 5,955,249.
[0005] More recently very effective measures in order to improve image tone have been described
in EP-Applications Nos. 00203914, 00203916, 00203917, 00203918, simultaneously filed
November 7, 2000.
[0006] Apart from an improved image tone it has always been an important goal to have stable
materials: preservation of said materials in severe circumstances with respect to
heat and humidity before exposure remains important.
[0007] To summarize: the stringent demand remains to get a desired blue-black image tone
of a diagnostic image without disturbing residual color obtained after processing
of the radiographic light-sensitive silver halide film material, wherein the said
material has suitable preservation characteristics before use.
OBJECTS OF THE INVENTION
[0008] It is a first object of the present invention to provide a better image tone after
processing of a light-sensitive silver halide film material having tabular grain emulsions.
[0009] It is a second object of the present invention to provide improved preservation of
the material before exposure.
[0010] Further objects will become apparent from the description hereinafter.
SUMMARY OF THE INVENTION
[0011] The above mentioned objects to improve preservation characteristics before use and
to provide a colder image tone of the processed material after exposure have, unexpectedly,
simultaneously been realized both by providing a light-sensitive silver halide film
material, comprising at least one light-sensitive silver halide emulsion layer overcoated
with a protective antistress layer, said light-sensitive emulsion layer(s) having
{111} tabular grains or crystals in an amount of at least 50 % of the total projective
grain surface of all grains, characterized in that said protective layer, said light-sensitive
layer(s) or both said protective layer and said light-sensitive layer(s) comprise,
in an amount of at least 0.5 mmole per mole of silver halide coated, a (phenyl) mercapto-tetrazole
compound according to the general formula (I), presented in the claims and in the
detailed description. More particularly presence of said compound in high amounts
of from 1 up to 5 mmole per mole of silver halide coated in a radiographic film material
is preferred.
[0012] Specific features for preferred embodiments of the invention are set out in the dependent
claims.
[0013] Further advantages and embodiments of the present invention will become apparent
from the following description.
DETAILED DESCRIPTION OF THE INVENTION
[0014] In the film material according to the present invention, said protective antistress
layer, said light-sensitive emulsion layer or layers, or both said protective antistress
layer and said light-sensitive emulsion layer(s) thus comprise a mercapto-tetrazole
compound according to the general formula (I),

wherein R stands for a phenyl group substituted by at least one substituent represented
by
X-L-{(OCH
2)
n}
m-OR
1,
wherein
- X
- is selected from the group consisting of O-CO-, R3N-CO-, -CO-O, and -CO-NR3
- L
- represents an aliphatic divalent linking group
- R1 and R3
- are independently selected from the group consisting of hydrogen, a substituted or
unsubstituted aliphatic group, a substituted or unsubstituted aromatic group and a
substituted or unsubstituted heteroaromatic group.
[0015] In a more preferred embodiment the mercapto-tetrazole compound according to general
formula (I) is a 1-aryl-5-mercapto-tetrazole according to the general formula (II)
:

wherein:
- X
- is selected from the group consisting of O-CO-, R3N-CO-, -CO-O and -CO-NR3,
- L
- is an aliphatic divalent linking group
- R1
- represents -{(OCH2)n}m-OR4
- R2, R3 and R4
- are each independently selected from the group consisting of hydrogen, a substituted
or unsubstituted aliphatic group, a substituted or unsubstituted aromatic group and
a substituted or unsubstituted heteroaromatic group,
- M
- represents hydrogen or a monovalent counterion, p+y+z = 5 and p is at least 1,
- n
- represents an integer having a value from 2 to 5, and
- m
- represents an integer having a value from 1 to 5
[0016] In a preferred embodiment X represents a HN-CO-group, z equals 4, n equals 2 and
R
4 is selected from the group consisting of hydrogen and an aliphatic hydrocarbon chain
containing up to five carbon atoms or less.
[0017] In an even more preferred embodiment R
4 stands for hydrogen, a methyl or ethyl group and L represents a methylene group.
[0018] In a specific embodiment the mercapto-tetrazole compound according to general formula
(I) is bifunctional as represented by general formula (III):

wherein X,L,R
2 and M are defined in general formula (II),

and
- R5
- represents -O-{(CH2)n-O-}m and wherein
- m and n
- are defined as indicated above.
[0020] In the film material according to the present invention, said protective antistress
layer, said light-sensitive emulsion layer or layers, or both said protective antistress
layer and said light-sensitive emulsion layer(s) comprise a phenylmercapto-tetrazole
compound according to the general formula (I).
[0021] According to the present invention the said compounds are coated in an amount of
at least 0.5 mmole. Combinations of more than one of those compounds may be present,
in one or more layers of the material according to the present invention.
[0022] More particularly with respect to improved preservation characteristics in addition
to image tone, presence the specific phenyl mercapto tetrazole compound T2, the structure
of which has been given hereinbefore, in the material according to the present invention
is recommended.
[0023] In a preferred embodiment according to the present invention said compound is present
in an amount of from 1 up to 5 mmole per mole of silver halide.
[0024] It is an essential feature of the present invention to add to the protective antistress
layer(s) of the radiographic single or double-side coated or duplitized material,
besides the normally added components (see Examples), a mercapto-tetrazole compound
according to the general formula (I), in exceptionally huge amounts of at least 0.5
mmole per mole of coated silver, more preferred from 1 mmole up to 5 mmole and even
more preferred up to an amount of 10 mmole per mole of coated silver halide. It has
been established that the presence of such compounds in the non-light sensitive hydrophilic
layers of the said radiographic material (as are the protective antistress layers
and the optionally present antihalation undercoats between subbing layer and light-sensitive
emulsion layer, both hydrophilic layers being coated adjacent to the light-sensitive
silver halide emulsion layers) further improves image tone in that a "colder" blue-black
image is obtained for at least the same and even an increased covering power, besides
remarkably better preservation characteristics.
[0025] The protective antistress layers of the radiographic material according to the present
invention may be the outermost layers of the material but an outermost afterlayer
may be optionally present as disclosed e.g. in EP-A's 0 644 454 and 0 644 456, wherein
e.g. a synthetic clay is present in favour of pressure resistance.
[0026] Moreover protective antistress layers may be coated as two adjacent layers, wherein
one or both can be provided with at least one compound according to the general formula
(I). It is however understood that in a preferred embodiment said the layer coated
adjacent to the emulsion layer should include such a compound. Protective antistress
layers, besides their function as protection layer may include compounds providing
better antistatic properties has been disclosed e.g. in EP-A 0 644 454 (with polyoxyalkylene
compounds as antistatic agents), in EP-A's 0 505 626, 0 534 006 and 0 644 456. As
said layers are in most cases outermost layers, their contribution to satisfactory
surface characteristics of the processed film material is very important, e.g. from
the point of view of an excellent surface glare as desired by examining medecins,
as has been described in EP-A's 0 806 705 and 0 992 845.
[0027] When a antihalation undercoat is present, as described in e.g. US-A's 5,077,184 and
5,693,370 the said compound according to the formula (I) is advantageously present
therein, particularly if the said compound would be absent in the protective antistress
layers for whatever a reason and may be present therein if the said compound is present
in the said protective antistress layers.
[0028] It has been established now that the presence of compounds satisfying formula (I)
in one or more non-light-sensitive layers (like the protective antistress layers and/or
antihalation undercoat layers) adjacent to the light-sensitive silver halide emulsion
layers of the material of the present invention further improves image tone in that
a "colder" blue-black image is obtained as desired by medecins examining radiographs
for at least the same, and even an increased, covering power, besides good preservation
characteristics before exposure.
[0029] The light-sensitive (photosensitive) layers of the (preferred radiographic) film
material of the present invention coated on one or each of the major surfaces of the
subbed support, optionally provided with a antihalation undercoat, thus contain chemically
and spectrally sensitized {111} tabular hexagonal silver halide emulsion grains or
crystals in an amount of at least 50 %, more preferably at least 70 % and most preferably
at least 90 % of the total projective surface of all grains, wherein the said tabular
grains have a mean or average equivalent volume diameter of from 0.3 µm up to 1.0
µm and an average grain thickness of less than 0.30 µm, and more preferably from 0.05
µm up to 0.25 µm, wherein said film material is coated with a total amount of silver
halide, expressed as an equivalent amount of silver nitrate of less than 7 g/m
2, more preferably from 3.0 up to 6.0 g/m
2.
[0030] In a preferred embodiment said grains are core-shell emulsion grains or crystals,
present in an amount of at least 50 %, preferably at least 70 % and most preferably
at least 90 % of the total projective surface of all grains, said grains being composed
of a silver bromide core and a silver bromoiodide shell having an average amount over
the whole crystal volume of more than 90 mole % of silver bromide, said grains further
having a mean equivalent volume diameter of from 0.3 µm up to 1.0 µm and an average
grain thickness of less than 0.30 µm, an amount of at most 3 mole %, based on silver,
the said tabular grains having a mean equivalent volume diameter of from 0.3 µm up
to 1.0 µm and an average grain thickness of less than 0.30 µm, wherein said film material
is coated with a total amount of silver halide, expressed as an equivalent amount
of silver nitrate of less than 7 g/m
2, characterized in that said protective antistress layer, said antihalation undercoat
or both said protective antistress layer and said antihalation undercoat comprise
a mercapto-tetrazole compound according to the general formula (I), given in the detailed
description hereinafter and in the claims, in an amount of at least 0.5 mmole, more
preferably, from 1 mmole up to 10 mmole per mole of silver halide coated.
[0031] Average grain volumes can be determined from calculations, after measurement for
each individual grain of its volume determined after having applied electrochemical
reduction techniques, wherein electrical signals thus obtained are related with silver
halide grain volumes after total reduction thereof to metallic silver at the cathode
of an electrochemical cell. The percentage of the total projective area of all tabular
grains with respect to the total projective area of all grains present in the emulsion
is calculated from electron microscopic photographs. Average grain diameters and thicknesses
of the tabular grains are calculated after determination of individual grain thickness
and diameter, calculated as equivalent circular diameter of the hexagonal surface,
from shadowed electron microscopic photographs or scanning electron microscopic photographs.
From the average ratios of (equivalent circular) diameter to thickness for each individual
tabular grain aspect ratios are determined in order to get ability to further calculate
the mean aspect ratio of the tabular grains in the emulsion distribution.
[0032] The silver halide emulsions coated in at least one light-sensitive layer on at least
one side of a transparent film support having first and second major surfaces coated
on each of the said major surfaces of the support, have at least one photosensitive
layer overcoated with a protective antistress layer, wherein said photosensitive layer
is containing a tabular grain emulsion having tabular hexagonal core-shell emulsion
grains or crystals in an amount of at least 50 % of the total projective grain surface
of all grains, said grains being composed of a silver bromide core and a silver bromoiodide
shell having an average amount over the whole crystal volume of more than 90 mole
% of silver bromide, said grains having a mean equivalent volume diameter of from
0.3 µm up to 1.0 µm and an average grain thickness of less than 0.30 µm, and more
preferably from 0.05 µm up to 0.15 µm, and wherein said film material is coated with
a total amount of silver halide, expressed as an equivalent amount of silver nitrate
of less than 7 g/m
2, more preferably from 3.0 up to 6.6 g/m
2. Typical for a core-shell structure as present in the tabular hexagonal grains of
the present invention is that at least two regions having a differing silver halide
composition are present in the grain volume: the inner core is composed of silver
bromide, thus free of iodide, while the outermost shell corresponding with at most
20 % of all silver halide precipitated has a silver bromoiodide composition, thus
having silver iodide in an amount in order to get an average amount amount of less
than 1 mole % of iodide, based on silver, over the whole crystal volume of the tabular
hexagonal grains in the material of the present invention.
[0033] In a more preferred embodiment said tabular grains have all silver iodide present
on the grain surface thereof in an amount in order to get an average amount of silver
iodide over the whole grain volume of from 0.05 mole % up to less than 1 mole %, based
on silver; and even more preferred in order to get an average amount of silver iodide
of from 0.05 mole % up to 0.5 mole % based on silver over the whole grain volume.
[0034] Not only in favour of image tone as set forth in the objects of the present invention
but also in favour of developability it is an essential feature to have an amount
of iodide in the outermost shell of the tabular grains, and even more preferred, at
the grain surface of the tabular grains in order to get an average amount of iodide
over the whole grain volume of less than 1 mole % based on silver, and even most preferred
an average amount of iodide of 0.05 mole % up to 0.5 mole % as set forth hereinbefore.
[0035] The radiographic film material according to the present invention comprises light-sensitive
layers at one or both sides of the film support wherein {111} tabular silver halide
grains rich in silver bromide (having aat least 90 mole % of silver bromide, based
on silver) and containing silver iodide in the limited amounts as set forth hereinbefore
in the outermost shell representing at most 20 % of all silver halide precipitated,
and more preferred at the grain surface. Said grains have an average aspect ratio
of 5 or more, preferably in the range from 5 to 20, an average grain thickness of
less than 0.30 µm, more preferably less than 0.25 µm, and account for at least 50
% (more preferably at least 70 % and even most preferably at least 90 %) of the total
projective area of all grains. More preferably said grains having an average aspect
ratio of from 5 up to 20, have an average grain thickness of from 0.05 µm up to 0.15
µm. In a further preferred embodiment the {111} tabular hexagonal grain population
making part of a light-sensitive emulsion is homogeneous, i.e., has a variation coeffient
of less and 0.40 and more preferably even from 0.10 up to 0.30, based on the equivalent
circular diameters calculated for the individual {111} tabular grains.
[0036] Preparation methods for {111} tabular grain emulsions rich in silver bromide suitable
for use with respect to tabular grains in materials of the present invention can be
found in Research Dislosure No. 389057,p. 591-639 (1996), more particularly in Chapter
I. A very useful method has e.g. been described in EP-A 0 843 208. Said {111} tabular
hexagonal crystals rich in silver bromide are thus composed of silver bromoiodide
or silver bromochloroiodide (with less than 10 mole % of silver chloride, based on
silver). Iodide ions added during precipitation of the last amount of at most 20 %
of all precipitated silver halide or, in an even more preferred embodiment, at the
surface of al {111} tabular hexagonal grains, are provided in the preparation method
by addition of an inorganic iodide salt as potassium iodide, thus causing conversion.
[0037] More preferred as providing slower liberation of iodide in the reaction vessel is
addition of organic agents releasing iodide ions in order to provide the low silver
iodide concentrations, not exceeding 1 mole % and even more preferably not exceeding
the range from 0.1 mole % up to 0.4 mole % based on silver and calculated as an average
value over het whole grain volume. Addition of iodide by organic agents releasing
iodide ions has been described e.g. in EP-A's 0 561 415, 0 563 701, 0 563 708 and
0 651 284 and in US-A's 5,482,826 and 5,736,312. In an alternative method iodide ions
can be released from iodate as has been described in US-A 5,736,312. Release of iodide
in the presence of a compound adjusting the rate of iodide release can be applied
as described in US-A 5,807,663.
[0038] In another preferred embodiment addition of iodide to emulsion grains rich in silver
bromide is performed by adding fine preformed grains of silver iodide, whether or
not including bromide and/or chloride in minor amounts, said grains having a grain
diameter of not more than 100 nm, and ,more preferably, not more than 50 nm. Such
fine grains are so-called "Lippmann" emulsions. Addition of iodide making use from
such fine grains rich in silver iodide (or even pure silver iodide) has been described
for the preparation of {111} tabular grains in JP-A's 04-251241 and 08-029904 and
in EP-A's 0 662 632 and 0 658 805, wherein an outermost phase rich in silver iodide
has been added to {111} tabular grains rich in silver bromide (optionally comprising
up to less than 10 mole % of silver chloride). Addition of fine AgI-Lippmann emulsions
to the surface of the silver halide crystals in order to get a global iodide content
of less than 1 mole % in the grain may advantageously proceed as disclosed in EP-A
0 475 191, wherein an excellent speed/fog ratio and a high covering power are attained.
[0039] The material according to the present invention invention thus has silver halide
grains, composed of silver bromoiodide.
[0040] Preparation of the {111} tabular grain emulsions is performed in the presence of
gelatin or colloidal silica sol as a binder providing colloidal stability during all
preparation steps.
[0041] In one embodiment the precipitation of the tabular silver halide crystals according
to the present invention is performed in the presence of a protective, hydrophilic
colloid, e.g. conventional lime-treated or acid treated gelatin but also oxidized
gelatin (see e.g. EP-A 0 843 208) or a synthetic peptiser may be used. The preparation
of such modified gelatin types has been described in e.g. "The Science and Technology
of Gelatin", edited by A.G. Ward and A. Courts, Academic Press 1977, page 295 and
next pages. The gelatin can also be an enzyme-treated gelatin as described in Bull.
Soc. Sci. Phot. Japan, No. 16, page 30 (1966). Before and during the formation of
the silver halide grains it is common practice to establish a gelatin concentration
of from about 0.05 % to 5.0 % by weight in the dispersion medium.
[0042] In another embodiment tabular silver halide grains used in emulsions according to
the present invention are precipitated in the absence of gelatin by using colloidal
silica sol as a protective colloid in the presence of an onium compound, preferably
a phosphonium compound, as has been described in EP-A 0 677 773.
[0043] In order to control the grain size, beside dyes (even spectral sensitizing dyes e.g.)
or crystal habit modifiers, other grain growth restrainers or accelerators may also
be used during the precipitation, together with the flow rate and/or concentration
variations of the silver and halide salt solutions, the temperature, pAg, physical
ripening time, etc.. Silver halide solvents such as ammonia, a thioether compound,
thiazolidine-2-thione, tetra-substituted thiourea, potassium or ammonium rhodanide
and an amine compound may be present during grain precipitation in order to further
adjust the average grain size.
[0044] At the end of the precipitation the emulsion is made free from excess of soluble
inorganic salts by a conventional washing technique e.g. flocculation by ammonium
sulphate or polystyrene sulphonate, followed by one or more washing and redispersion
steps. Another well-known washing technique is ultrafiltration or diafiltration. Finally,
extra gelatin is added to the emulsion in order to obtain a gelatin to silver ratio
which is optimized with respect to the coating conditions and/or in order to establish
the required thickness of the coated emulsion layer. Preferably a gelatin to silver
halide weight ratio ranging from 0.3 to 1.0 is then obtained.
[0045] It is clear that {111} tabular silver halide emulsion grains, present in light-sensitive
emulsion layers of materials according to the present invention, are, besides spectrally
sensitized, also chemically sensitized, at least with a combination of labile sulphur
compounds and gold compounds, more preferably with compounds providing sulphur, selenium
(without even excluding tellurium) and gold. Chemical sensitization methods for {111}
tabular grain emulsions rich in silver bromide can be found in Research Dislosure
No. 389057, p. 591-639 (1996), more particularly in Chapter IV. Very useful methods
related therewith have been disclosed in EP-A's 0 443 453, 0 454 069, 0 541 104 and
in US-A's 5,112,733 and 5,654,134. Useful labile selenium compounds have been disclosed
in EP-A's 0 831 363, 0 889 354 and 0 895 121. Said labile selenium compounds are commonly
applied in combination with sulphur and gold, and so are labile tellurium compounds
as has been disclosed e.g. in EP-A 1 070 986.
[0046] The {111} tabular silver halide emulsion grains, present in light-sensitive emulsion
layers of materials according to the present invention, are spectrally sensitized
in the blue to near ultraviolet wavelength range and/or green wavelength range, depending
on the requirements as set forth by medecins examining radiological images as especially
sharpness (low cross-over percentage), but also contrast (which should be a "dedicated
contrast" depending on the density range wherein image details should be discernable),
speed and density range.
[0047] Preparation of spectrally and chemically sensitized tabular grains as may be applied
to emulsion grains to be coated light-sensitive layers of a radiographic material
according to the present invention has been described in US-A 4,439,520, wherein it
has been established to perform spectral sensitization before chemical sensitization,
so that the spectral sensitizer acts as a site-director for the sensitivity specks,
generated during chemical sensitization. A broad review about spectral sensitization
can be found in in Research Dislosure No. 389057, p. 591-639 (1996), more particularly
in Chapter V. Further useful information about additives which may be used in order
to prepare emulsions to be coated in a material according to the present invention
can be found in Research Dislosure No. 389057, p. 591-639 (1996), as in Chapter VII
about antifoggants and stabilizers, in Chapter VIII about coating physical property
modifying addenda, in Chapter XI about layer arrangements and in Chapter XV about
supports.
[0048] In one embodiment according to the present invention the duplitized film material
comprises light-sensitive emulsion layers coated on both sides of a subbed support
(i.a. a support coated with good adhesion providing subbing layers) with, optionally,
inbetween said subbing layers and the light-sensitive layers coated thereupon, a hydrophilic
non-light-sensitive layer, e.g. comprising antihalation dyes providing less cross-over
and thus a better sharpness as described e.g. in US-A's 5,344,749; 5,478,708; 5,811,545
and 5,811,546. Said light-sensitive layers present in the material according to the
present invention further comprise, in one embodiment, an emulsion having {111} hexagonal
tabular grains rich in silver bromide, spectrally sensitive to irradiation in the
wavelength range shorter than 420 nm by the presence of at least one J-aggregating
zeromethine blue spectral sensitizer (preferred sensitizers have been given in EP-A's
0 712 034 and 1 045 282). Moreover at least one dye selected from the group consisting
of azacyanine dyes and monomethine cyanine dyes, as further disclosed in the already
cited EP-A 1 045 282 is preferably present. So the material according to the present
invention has grains which have thus been made sensitive to the ultraviolet and/or
blue range of the wavelength spectrum, wherein the blue/ultraviolet absorbing dye
combination of zeromethine dyes with monomethine or azacyanine sensitizing dyes absorbing
blue/UV-radiation as described in EP-A 1 045 282 is particularly preferred and suitable
for use when the radiographic material according to the present invention is applied
in combination with a blue/UV-intensifying screen. Besides the favourable diagnostic
value with respect to image quality thanks to a low fog level, a high overall contrast,
an enhanced sharpness (low cross-over percentage) and absence of residual colour,
even in rapid processing cycles, as described therein, a particularly good image tone
is provided offering cold black-bluish images as desired by the examiners, according
to the objects of the present invention.
[0049] Said blue-sensitizing dye or dyes are added as first dye during the chemical ripening
procedure, before addition of the chemical ripening compounds or agents. Mixtures
of blue sensitizing dyes are particularly interesting from the point of view of an
increased spectral response in form of speed, which can be achieved at lower total
amounts of dyes as becomes clear from US-A 5,707,794.
[0050] In another embodiment the material according to the present invention has grains
which have been made sensitive to the green range of the wavelength spectrum, more
particularly in the wavelength range from 530 to 580 nm, and even more preferred in
the range from 540 up to 570 nm. The radiographic film material as claimed thus has
at least one emulsion comprising hexagonal {111} tabular silver halide grains rich
in silver bromide (silver bromoiodide, optionally containing chloride in amounts of
less than 10 mole % based on silver), spectrally sensitive to irradiation in the green
wavelength range by the presence of at least one J-aggregating spectrally sensitizing
tri-methine cyanine dye according to the general formula given in EP-A 0 678 772 and
0 953 867, wherein e.g. trimethine benzoxazoles and imidazoles are used apart or in
combination, and of at least one dye selected from the group consisting of monomethine
cyanine dyes and azacyanine dyes mentioned hereinfore.
[0051] Therefore in a preferred embodiment radiation-sensitive emulsions having silver bromoiodide
grains, as in the present invention, sensitive to irradiation in the wavelength range
between 530 and 580 nm, are made sensitive thereto by the presence of a J-aggregating
spectrally sensitizing cyanine dye as the particularly preferred J-aggregating orthochromatic
oxacarbocyanine dyes anhydro-5,5'-dichloro-3,3'-bis(n-sulpho-butyl)-9-ethyloxacarbocyanine
hydroxide and anhydro-5,5'-dichloro-3,3'-bis(n-sulphopropyl)-9-ethyloxa-carbocyanine
hydroxide. Furthermore green-light absorbing spectral sensitizers according to the
formulae given in JP-A's 06,035,104; 06,035,101; 06,035,102; 62,191,847; 63,249,839;
01,312,536; 03,200,246; US-A 4,777,125 and DE 3,819,241 may be used. The right choice
of said sensitizers or combinations thereof is always related with the purpose of
obtaining the highest possible photographic speed while reducing possible dye stain,
due to the use of huge amounts of dyes after processing, especially in rapid processing
cycles.
[0052] As it is a particularly favourable aspect for materials coated from emulsions having
tabular grains in general, and more specifically for materials according to the present
invention coated from emulsions having tabular hexagonal {111} tabular grains to be
coated with lower amounts of silver without loss of covering power in the material,
the total amount of silver halide coated in said film material, expressed as an equivalent
amount of silver nitrate, is less than 7.0 g/m
2, preferably in the range from 3.0 to 6.6 g/m
2.
[0053] Said duplitized film materials for use in radiographic applications are irradiated
by the light emitted imagewise by X-ray intensifying screens after conversion of X-ray
radiation to the said light by luminescent phosphors coated in the said screens or
panels, in intimate contact therewith at both sides of the coated film support during
X-ray exposure of part of a patient. A diagnostic silver image, in conformity with
the X-ray image, is obtained after processing of the said film material. For use in
common medical radiography (projection radiography) the X-ray film material comprises
a transparent film support, coated on both sides with at least one silver halide emulsion
layer, further overcoated with at least one protective antistress layer and, optionally,
an afterlayer as disclosed e.g. in EP-A's 0 644 454 and 0 644 456. It is further preferable
to add to the protective antistress layer(s), besides the normally added components
a substituted 1-phenyl 5-mercaptotetrazole compound, preferably in huge amounts of
at least 0.5 mmole per mole of coated silver, more preferably 1 mmole and even up
to an amount 10 mmole. It has been established that the presence of such compounds
in the protective antistress layer(s) further improves image tone in that a "colder"
blue-black image is obtained for at least the same and even an increased covering
power, with the remark that use of tetrazoles in the protective antistress layer is
more effective when lower amounts of silver iodide are present at the grain surface
of the {111} tabular grains.
[0054] During the X-ray irradiation said film is arranged in a cassette between two X-ray
intensifying screens each of them making contact with its corresponding light-sensitive
side, thus forming a film/screen system or said film is in contact with one single
X-ray intensifying screen in case of a single-side coated radiographic material.
[0055] According to the present invention a radiographic screen/film combination or system
is thus provided, said system comprising a radiographic film material as disclosed
in the present invention in contact with one supported or self-supporting X-ray intensifying
screen or sandwiched between a pair of said screens, wherein said intensifying screen
or screens comprise(s) luminescent phosphor particles emitting at least 50 % of their
emitted radiation in the wavelength range for which said material has been made spectrally
sensitive.
[0056] In one embodiment according to the present invention a radiographic screen/film combination
or system has been provided comprising a duplitized film material, sandwiched between
a pair of supported or self-supporting X-ray intensifying screens, characterized in
that
i) said pair of supported or self-supporting X-ray intensifying screens essentially
consists of luminescent phosphor particles emitting at least 50 % and more preferably
at least 80 % of their emitted radiation in the wavelength range shorter than 420
nm, as e.g. a niobium and gadolinium doped, monoclinic M, yttriumtantalate (MYT) phosphor
or a calcium tungstate phosphor;
ii) said film comprises {111} tabular silver halide grains rich in silver bromide,
spectrally sensitive to irradiation in the said wavelength range shorter than 420
nm by the presence of at least one J-aggregating blue spectral sensitizer (e.g. a
zeromethine sensitizer as disclosed in EP-A 0 712 034) and of at least one of the
non-J-aggregate forming dyes selected from the group consisting of azacyanine dyes
and monomethine cyanine dyes (as disclosed in EP-A 1 045 282) respectively, mentioned
hereinbefore in the description, wherein said emulsion is present in at least one
light-sensitive emulsion layer on at least one side of the film support of the radiographic
material of the present invention.
[0057] As the radiographic film material as claimed has as least one silver bromoiodide
emulsion comprising {111} tabular grains, spectrally sensitive to irradiation in the
wavelength range shorter than 420 nm by the presence of at least one spectrally sensitizing
zeromethine dye and of at least one dye selected from the group consisting of monomethine
cyanine dyes and azacyanine dyes respectively, the film perfectly matches with the
screen emitting said radiation in the wavelength range shorter than 420 nm as in a
preferred embodiment of the present invention absorption of radiation in the said
wavelength range shorter than 420 nm by the {111} tabular silver bromoiodide grains
is corresponding with at least 50 % and more preferably at least 80 % of the total
radiation absorption by the said grains.
[0058] Luminescent phosphors suitable for use in a conventional intensifying screen of a
radiographic film/screen system as the one according to the present invention must
have a high prompt emission of fluorescent light on X-ray irradiation and low afterglow
in favour of image sharpness. The relationship between resolution and speed of X-ray
intensifying screens is described e.g. in Med. Phys. 5(3), 205 (1978). Specific intensifying
screens emitting ultraviolet-blue radiation have e.g. been disclosed in US-A's 4,225,653;
4,387,141; 4,710,637; 5,112,700; 5,173,611 and 5,432,351; in EP-A's 0 650 089; 0 658
613; in PCT-Applications WO 93/11457 and WO 95/15514. Typical blue-UV emitting phosphors
therein are tantalates as described in PCT-Applications WO 93/1521 and 93/1522, hafnates
as described in US-A 5,173,611 and fluorohalides (fluorobromides) of barium and strontium
as in WO 91/1357 and US-A 5,629,125, doped with europium and co-doped with samarium
as in US-A's 5,422,220 and 5,547,807 and even mixtures of tantalates and fluorohalides
as in US-A 5,077,145 and EP-A 0 533 234, replacing CaWO4 as representative for an
older well-known generation of luminescent phosphors. Very useful phosphor particles
have e.g.been disclosed in EP-A 0 820 069 wherein particles of niobium doped, monoclinic
M, yttriumtantalate phosphor and particles of an europium doped bariumfluorohalide
phosphor are composing the screen.
[0059] In the film/screen system according to the present invention preferred phosphor particles
are niobium and gadolinium doped, monoclinic M, yttriumtantalate (MYT) phosphor corresponding
to formula (IV):

[0060] In another embodiment the radiographic film material has {111} tabular silver bromoiodide
emulsions spectrally sensitized with spectrally sensitizing dyes absorbing light in
the green wavelength range.
[0061] In another embodiment according to the present invention a radiographic screen/film
combination or system is thus provided comprising a duplitized film material, sandwiched
between a pair of supported or self-supporting X-ray intensifying screens, characterized
in that
i) said pair of supported or self-supporting X-ray intensifying screens essentially
consists of luminescent phosphor particles emitting at least 50 % and more preferably
at least 80 % of their emitted radiation in the green wavelength range from 500 nm
to 550 nm, as e.g. a terbium doped gadolinium oxisulfide phosphor;
ii) said film comprises {111} tabular silver halide grains rich in silver bromide,
spectrally sensitive to irradiation in the said wavelength range from 500 to 550 nm
by the presence of at least one J-aggregating green spectral sensitizer and of at
least one the non-J-agregating dyes selected from the group consisting of azacyanine
dyes and monomethine cyanine dyes, as mentioned hereinbefore respectively, wherein
said emulsion is present in at least one light-sensitive emulsion layer on at least
one side of the film support.
[0062] In the context of the present invention, more particularly with respect to the purposes
to get reduced dye stain besides an excellent image tone, said reduced dye stain delivering
an indispensible asset thereto, azacyanine dyes are advantageously used in the preparation
of {111} tabular grain emulsions as the presence of said dyes permits further addition
of J-aggregating spectral sensitizers in lower amounts, without loss in speed, thereby
providing better decolouration in the processing. A survey of other useful chemical
classes of J-aggregating spectral sensitizers suitable for use in spectrally sensitizing
emulsions of the present invention has been described by F.M. Hamer in "The Cyanine
Dyes and Related Compounds", 1964, John Wiley & Sons and other examples specifically
useful for spectral sensitization of tabular grains have been given in Research Disclosure
Item 22534 and in addition a more recent overview has been given in EP-A 0 757 285,
wherefrom dyes forming J-aggregates on the flat surface of the preferred silver bromide
or silver bromoiodide crystals are particularly useful. It is moreover preferred that
the radiation-sensitive emulsion used in the material according to the present invention
has one or more azacyanine dye(s) and (a) J-aggregating spectrally sensitizing dye(s),
whether providing spectral sensitivity in the blue/UV or in the green light range
in a ratio amount of more than 1:4 for a grain coverage exceeding 50 %.
[0063] Other dyes, which per se do not have any spectral sensitization activity, or certain
other compounds, which do not substantially absorb visible radiation, can have a supersensitization
effect when they are incorporated together with said spectral sensitizing agents into
the emulsion. Suitable supersensitizers are, i.a. heterocyclic mercapto compounds
containing at least one electronegative substituent as described e.g. in US-A 3,457,078,
nitrogen-containing heterocyclic ring-substituted aminostilbene compounds as described
e.g. in US-A's 2,933,390 and 3,635,721, aromatic organic acid/for-maldehyde condensation
products as described e.g. in US-A 3,743,510 as well as cadmium salts and azaindene
compounds.
[0064] At least one non-spectrally sensitizing dye can be added to an emulsion layer or
to one or more non-light-sensitive hydrophilic layers such as an optionally present
antihalation undercoat between the subbing layer and the emulsion layer as has e.g.
been described in US-A's 5,077,184 and 5,693,370. The presence of such dye(s) in adapted
amounts in an emulsion layer can even be recommended in order e.g. to adjust the sensitivity
of the emulsion layer(s) or the required contrast, but also in order to reduce scattering
of exposure radiation and thus to enhance sharpness. Preferred dyes are those that
are removed easily from the photographic material during wet processing in order not
to leave any residual colour. When said dyes are added to the emulsion side, it may
be preferred that these dyes are non-diffusible during coating of the hydrophilic
layers. Examples of such dyes, without being limited thereto, are the dyes that have
been described in e.g. US-A's 3,560,214; 3,647,460; 4,288,534; 4,311,787 and 4,857,446.
These dyes may be added to the coating solution as a solid particle dispersion of
water insoluble dyes having a mean particle diameter of less than 10 µm, more preferably
less than 1 µm and still more preferably less than 0.1 µm. Examples of such dyes are
disclosed in EP-A's. 0 384 633; 0 351 593; 0 586 748; 0 587 230 and 0 656 401, EP-A's.
0 323 729; 0 274 723 and 0 276 566, and in US-A's 4,900,653; 4,904,565; 4,949,654;
4,940,654; 4,948,717; 4,988,611; 4,803,150 and 5,344,749. Said dyes can also be added
in form of a solid silica particle dispersion as disclosed in EP-A 0 569 074. Still
another technique applied in order to obtain ultra fine dye dispersions consists in
acidifying a slightly alkaline coating composition "in situ" just before coating it
onto the supporting layer. A more recent review of dispersion methods, useful in the
context of the present application has been described in EP-A 0 756 201.
[0065] The silver halide emulsions used in light-sensitive layers of the material according
to the present invention may also comprise compounds preventing the formation of a
high minimum density or stabilizing the photographic properties during the production
or storage of photographic materials or during the photographic treatment thereof.
Many known compounds can be added as fog-inhibiting agent or stabilizer to the silver
halide emulsion. Suitable examples are i.a. the heterocyclic nitrogen-containing compounds
such as benzothiazolium salts, nitroimidazoles, nitrobenzimidazoles, chlorobenzimidazoles,
bromobenzimidazoles, mercaptothiazoles, mercaptobenzothiazoles, mercaptobenzimidazoles,
mercaptothiadiazoles, aminotriazoles, benzotriazoles (preferably 5-methyl-benzotriazole),
nitrobenzotriazoles, mercaptotetrazoles, in particular 1-phenyl-5-mercapto-tetrazole,
mercaptopyrimidines, mercaptotriazines, benzothiazoline-2-thione, oxazoline-thione,
triazaindenes, tetrazaindenes and pentazaindenes, especially those described by Birr
in Z. Wiss. Phot. 47 (1952), pages 2-58, triazolopyrimidines such as those described
in GB-A 1,203,757, GB-A 1,209,146, JP-B 77/031738 and GB-A 1,500,278, and 7-hydroxy-s-triazolo-[1,5-a]-pyrimidines
as described in US-A 4,727,017, and other compounds such as benzenethiosulphonic acid,
benzenethio-sulphinic acid and benzenethiosulphonic acid amide.
[0066] Other compounds which can be used as fog-inhibiting compounds are those described
in Research Disclosure No. 17643 (1978), Chaptre VI. These fog-inhibiting agents or
stabilizers can be added to the silver halide emulsion prior to, during, or after
the ripening thereof and mixtures of two or more of these compounds can be used.
[0067] The binder of the layers, especially when gelatin is used as a binder, can be forehardened
with appropriate hardening agents such as those of the epoxide type, those of the
ethylenimine type, those of the vinylsulfone type, e.g. 1,3-vinylsulphonyl-2-propanol
or di-(vinylsulphonyl)-methane, vinylsulphonyl-ether compounds, vinylsulphonyl compounds
having soluble groups, chromium salts like e.g. chromium acetate and chromium alum,
aldehydes as e.g. formaldehyde, glyoxal, and glutaraldehyde, N-methylol compounds
as e.g. dimethylolurea and methyloldimethylhydantoin, dioxan derivatives e.g. 2,3-dihydroxy-dioxan,
active vinyl compounds e.g. 1,3,5-triacryloyl-hexahydro-s-triazine, active halogen
compounds e.g. 2,4-dichloro-6-hydroxy-s-triazine, and mucohalogenic acids e.g. mucochloric
acid and mucophenoxychloric acid. These hardeners can be used alone or in combination.
The binder can also be hardened with fast-reacting hardeners such as carbamoylpyridinium
salts as disclosed in US-A's 4,063,952 and with the onium compounds as disclosed in
EP-A 0 408 143.
[0068] The photographic material according to the present invention may further comprise
various kinds of surface-active agents in the light-sensitive emulsion layer(s) or
in at least one other hydrophilic colloid layer. Suitable surface-active agents include
non-ionic agents such as saponins, alkylene oxides, e.g., polyethylene glycol, polyethylene
glycol/polypropylene glycol condensation products, polyethylene glycol alkyl ethers
or polyethylene glycol alkylaryl ethers, polyethylene glycol esters, polyethylene
glycol sorbitan esters, polyalkylene glycol alkylamines or alkylamides, silicone-polyethylene
oxide adducts, glycidol derivatives, fatty acid esters of polyhydric alcohols and
alkyl esters of saccharides, anionic agents comprising an acid group such as a carboxyl,
sulpho, phospho, sulphuric or phosphoric ester group; ampholytic agents such as aminoacids,
aminoalkyl sulphonic acids, aminoalkyl sulphates or phosphates, alkyl betaines, and
amine-N-oxides; and cationic agents such as alkylamine salts, aliphatic, aromatic,
or heterocyclic quaternary ammonium salts, aliphatic or heterocyclic ring-containing
phosphonium or sulphonium salts. Such surface-active agents can be used for various
purposes, e.g. as coating aids, as compounds preventing electric charges, as compounds
improving film transport in automatic film handling equipment, as compounds facilitating
dispersive emulsification, as compounds preventing or reducing adhesion, and as compounds
improving photographic properties such as higher contrast, sensitization and development
acceleration. Especially when rapid processing conditions are important, development
acceleration may be useful, which can be accomplished with the aid of various compounds,
preferably polyoxyalkylene derivatives having a molecular weight of at least 400 such
as those described in e.g. US-A's 3,038,805; 4,038,075 and 4,292,400. Especially preferred
developing accelerators are recurrent thioether groups containing polyoxyethylenes
as described in DE 2,360,878, EP-A's 0 634 688 and 0 674 215. The same or different
or a mixture of different developing accelerators may be added to at least one of
the hydrophilic layers at the emulsion side. It may be advantageous to partially substitute
the hydrophilic colloid binder, preferably gelatin, of the light-sensitive silver
halide emulsion layer or of an hydrophilic colloid layer in water-permeable relationship
therewith by suitable amounts of dextran or dextran derivatives to improve the covering
power of the silver image formed and to provide a higher resistance to abrasion in
wet condition.
[0069] The photographic material of the present invention may further comprise various other
additives such as compounds improving the dimensional stability of the photographic
material, UV-absorbers, spacing agents, lubricants, plasticizers, antistatic agents,
etc. Suitable additives for improving the dimensional stability are i.a. dispersions
of a water-soluble or hardly soluble synthetic polymer e.g. polymers of alkyl (meth)acrylates,
alkoxy(meth)acrylates, glycidyl (meth)acrylates, (meth)acrylamides, vinyl esters,
acrylonitriles, olefins and styrenes, or copolymers of the above with acrylic acids,
methacrylic acids, α-β-unsaturated dicarboxylic acids, hydroxyalkyl (meth)acrylates,
sulphoalkyl (meth)acrylates, and styrene sulphonic acids. Suitable UV-absorbers are
e.g. aryl-substituted benzotriazole compounds as described in US-A 3,533,794, 4-thiazolidone
compounds as described in US-A's 3,314,794 and 3,352,681, benzophenone compounds as
described in JP-A 2784/71, cinnamic ester compounds as described in US-A's 3,705,805
and 3,707,375, butadiene compounds as described in US-A 4,045,229, and benzoxazole
compounds as described in US-A 3,700,455.
[0070] In general, the average particle size of spacing agents is comprised between 0.2
and 10 µm. Spacing agents can be soluble or insoluble in alkali. Alkali-insoluble
spacing agents usually remain permanently in the photographic material, whereas alkali-soluble
spacing agents usually are removed in an alkaline processing bath. Suitable spacing
agents can be made i.a. of polymethyl methacrylate, of copolymers of acrylic acid
and methyl methacrylate, and of hydroxypropylmethyl cellulose hexahydrophthalate.
Other suitable spacing agents have been described in US-A 4,614,708.
[0071] Compounds which can be used as a plasticizer for the hydrophilic colloid layers are
acetamide or polyols such as trimethylolpropane, pentanediol, butanediol, ethylene
glycol and glycerine. Further, a polymer latex is preferably incorporated into the
hydrophilic colloid layer for the purpose of improving the anti-pressure properties,
e.g. a homopolymer of acrylic acid alkyl ester or a copolymer thereof with acrylic
acid, a copolymer of styrene and butadiene, and a homopolymer or copolymer consisting
of monomers having an active methylene group.
[0072] The photographic material according to the present invention may comprise an antistatic
layer to avoid static discharges during coating, processing and other handling of
the material. Such antistatic layer may be an outermost coating like the protective
layer or an afterlayer or a stratum of one or more antistatic agents or a coating
applied directly to the film support or other support and overcoated with a barrier
or gelatin layer. Antistatic compounds suitable for use in such layers are e.g. vanadium
pentoxide soles, tin oxide soles or conductive polymers such as polyethylene oxides
(see e.g. EP-A 0 890 874) or a polymer latex and the like or polymers providing permanent
antistatic properties as polyethylene dioxythiophenes (PEDT) described e.g. in US-A
5,312,681; 5,354,613 and 5,391,472; and in EP-A 1 031 875.
[0073] During X-ray irradiation of the radiographic film material of the present invention
said film material (made sensitive to green or blue light by suitable spectral sensitization
of its light-sensitive emulsion grains) is arranged in a cassette with one X-ray intensifying
screen (emitting green or blue light by suitable luminescent phosphors) making contact
with the silver halide emulsion layer. For chest radiography said cassette is provided
with two X-ray intensifying screens making contact with two X-ray intensifying screens,
being the same or different. When two intensifying screens are used it is thus possible
to use two identical screens (having same radiation sensitivity), to use two screens
emitting the same irradiation but differing in speed, e.g. due to different coating
amounts of phosphors (coating thickness), or even to use two intensifying screens
having a different light emission. So combination of an intensifying screen sensitive
to blue/UV-irradiation and a screen sensitive to green light may be favourable in
order to attain desired properties with respect to sensitometry (desired sensitometric
curve from the point of diagnostic view) and/or image quality (granularity and/or
image definition, particularly sharpness).
[0074] Specific intensifying screens or conversion screens emitting green or blue light
for use in the diagnostic image forming method according to the present invention
are the commercially available X-ray generating devices providing an exposure to X-rays
(e.g. with a tube voltage from 70 kV up to 100 kV - as in chest radiography - without
however being limitative).
[0075] A preferred luminescent phosphor coated in the X-ray conversion screen used in a
film/screen system sensitive to green light is Gd2O2S:Tb, emitting light in the wavelength
range from 540 tot 555 nm. Said phosphor and its use in intensifying screens have
been described extensively in patent literature, e.g. in US-A's 3,872,309; 4,130,429;
4,912,333; 4,925,594; 4,994,355; 5,021,327; 5,107,125 and 5,259,016 and in GB-Patent
1,489,398 and is suitable for use in the context of the film/screen system according
to the present invention. The thickness of the phosphor layer therein depends on the
amount of coated phosphor required in order to obtain the desired screen speed. X-ray
intensifying screens used in the film/screen system according to the present invention
can be self-supporting or supported. X-ray intensifying screens in the screen/film
system according to the present invention generally comprise in order: a support (also
called substrate), at least one layer comprising phosphor particles dispersed in a
suitable binder and a protective coating coated over the phosphor containing layer
to protect said layer during use. Further, a primer layer is sometimes provided between
the phosphor containing layer and the substrate to closely bond said layer thereto.
[0076] X-ray intensifying screens according the present invention can be self-supporting
or supported. X-ray intensifying screens in accordance with the present invention
generally comprise in order: a support (also called substrate), at least one layer
comprising phosphor particles dispersed in a suitable binder and a protective coating
coated over the phosphor containing layer to protect said layer during use. Further,
a primer layer is sometimes provided between the phosphor containing layer and the
substrate to closely bond said layer thereto. A plastic film is preferably employed
as support material. Depending on the speed class of the screens for which a synergistic
effect should be attained in the relation between speed and sharpness, supports characterized
by their reflectance properties, expressed as % reflectance over the wavelength range
from 350 to 600 nm, are particularly used as described e.g. in US-A 5,381,015. Such
supports can be highly light reflecting as e.g. polyethylene terephthalate comprising
a white pigment, e.g. BaSO
4, TiO
2, etc., or it can be light absorbing supports, e.g. polyethylene terephthalate comprising
a black pigment, e.g. carbon black. Supports comprising dyes or pigments that absorb
light of a specific wavelength can also be useful in the preparation of X-ray intensifying
screens in the film/screen system according to the present invention. In most applications
the phosphor layers contain sufficient binder to give structural coherence to the
layer. A mixture of two or more of these binders may be used, e.g., a mixture of polyethyl
acrylate and cellulose acetobutyrate. The weight ratio of phosphor to binder is generally
within the range of from 50:50 to 89:11, preferably from 80:20 to 89:11. The screen
used in a screen/film system according to the present invention may comprise a supported
layer of phosphor particles dispersed in a binding medium comprising one or more rubbery
and/or elastomeric polymers as described in EP-A's 0 647 258 and 0 648 254. In this
way a ratio by weight of pigment to binding medium of more than 90:10 and more preferably
of at least 93:7, e.g. 98:2 can be obtained providing besides an excellent image resolution
a high ease of manipulation as a result of a good elasticity of the screen and good
adhesion properties between the support and the phosphor layer. Problems concerning
staining of screens comprising said rubbery binder(s) may be overcome by the addition
of known rubber anti-oxidation compounds. Screen structure mottle can be reduced,
further providing a good relation between speed and image definition as disclosed
in EP-A 0 758 012 and in the corresponding US-A 5,663,005. Antistatic properties can
be improved by addition of e.g. polyoxyethylene compounds to the surface layers of
the screens.
[0077] According to the present invention a method of image formation is further obtained
by consecutively performing the steps of
- exposing to X-rays the radiographic screen/film combination or system described hereinbefore;
followed by
- processing the film according to the present invention by the steps of developing,
fixing, rinsing and drying.
[0078] The said processsing is preferably performed in an automatic processsing machine.
More in detail for processing the film material of the present invention, preferably
an automatically operating apparatus is used provided with a system for automatic
replenishment of the processing solutions. The processing dry-to-dry within a short
processing time of from 30 to 90 seconds and more preferably from 30 seconds to less
than 60 seconds of materials coated from low amounts of silver is made possible by
the steps of developing said material in a developer (preferably) without hardening
agent; fixing said material in a fixer, optionally without hardening agent; rinsing
and drying said material.
[0079] A normally used configuration in the processing apparatus shows the following consecutive
tank units corresponding with, as consecutive solutions: developer-fixer-rinse water.
Recent developments however have shown, that from the viewpoint of ecology and especially
with respect to reduction of replenishing amounts, as consecutive solutions the sequence
developer-fixer-fixer-rinse water-rinse water is preferred. One washing step between
developing and fixation and one at the end before drying may als be present. As ecology
and low replenishing amounts are main topics with respect to the present invention
use is made of concentrated hardener free processing solutions in one single package.
Examples thereof have been disclosed e.g. in US-A's 5,187,050 and 5,296,342. Especially
preferred developers comprising ecologically acceptable developing agents such as
ascorbic acid and derivatives thereof have been described in EP-A 0 732 619 and in
US-A's 5,593,817 and 5,604,082. Instead of or partially substituting (e.g. in a ratio
by weight of from 1:1 up to 9:1) the ecologically questionable "hydroquinone" (iso)ascorbic
acid, l-ascorbic acid and tetramethyl reductic acid are preferred as main developing
agent in the developer. Said developing agents have further been described in EP-A's
0 461 783, 0 498 968, 0 690 343, 0 696 759, 0 704 756, 0 732 619, 0 731 381 and 0
731 382; in US-A's 5,474,879 and 5,498,511 and in Research Disclosure No 371052, published
March 1, 1995, wherein a more general formula covering the formula of said developing
agents has been represented. In order to reduce "sludge formation" which is favored
by solubilizing agents like sulphites, present in the developer as preservatives,
a particularly suitable developer solution is the one comprising a reduced amount
of sulphite and ascorbic acid which acts as a main developer and anti-oxidant as well
and which is called "low-sludge" developer. Suitable measures taken therefore have
recently been described in the EP-Applications Nos. 99201891 and 99201892, both filed
simultaneously June 14, 1999.
[0080] In favour of ecological fixation the presence of aluminum ions should be reduced,
and more preferably, no aluminum ions should be present. This is moreover in favour
of the absence of "sludge" formation, a phenomenon which leads to pi-line defects
when high amounts of silver are coated in the light-sensitive layers. Measures in
order to reduce "sludge-formation" have further been described in US-A's 5,447,817;
5,462,831 and 5,518,868. A particularly suitable fixer solution comprises an amount
of less than 25 g of potassium sulphite per liter without the presence of acetic acid
wherein said fixer has a pH value of at least 4.5, in order to make the fixer solution
quasi odorless. If however aluminum ions are present in the fixer composition for
whatever a reason, the presence of α-ketocarboxylic acid compounds is recommended
as has been described in EP-A's 0 620 483 and 0 726 491 as well as in RD 16768, published
March 1978. It is possible to use sodium thiosulphate as a fixing agent, thus avoiding
the ecologically undesirable ammonium ions normally used. For low coating amounts
of emulsion crystals rich in chloride a fixation time which is reduced to about 2
to 10 seconds can be attained. Moreover regeneration is kept to a minimum, especially
in the processing of materials coated with reduced amounts of silver halide as in
the present invention.
[0081] As already set forth hereinbefore single-side coated materials are also envisaged
in the present invention, such as in combination with a single screen having luminescent
phosphors with a high prompt emission of fluorescent light on X-ray irradiation and
low afterglow in favour of image sharpness, suitable for use in mammography, wherefore
the relationship between resolution and speed of X-ray intensifying screens has been
described e.g. in Med. Phys. 5(3), 205 (1978). Other single-side coated materials
wherein the emulsions can advantageously applied, e.g. with respect to preservation
properties, developability, etc. are black-and-white silver halide material used e.g.
in micrography, in aviation photography, in black-and-white cinefilms, in laserfilms
or hardcopy films and in graphic or reprographic applications. Even use thereof in
light-sensitive layers of multilayered colour materials may be useful.
[0082] While the present invention will hereinafter be described in connection with preferred
embodiments thereof, it will be understood that it is not intended to limit the invention
to those embodiments.
EXAMPLES
1. Preparation of Emulsions E1 and E2
[0083] To a solution of 7.5 g of oxidized gelatin, in 3 1 of demineralized water at 25 °C,
adjusted to a pH of 1.8 by adding H
2SO
4 and to a pBr of 2.39 by adding a diluted solution of potassium bromide, stirred up
to a rate of 700 r.p.m., were added by double jet precipitation, aqueous solutions
of 1 M AgNO
3 (hereinafter referred to as A1) and 1 M KBr (hereinafter referred to as B1): 25 ml
of A1 and 25 ml of B1 were added in a time interval of 30 seconds. After a physical
ripening time of 90 seconds the temperature was increased up to 70 °C over a period
of 60 minutes. The pH was adjusted to a value of 5.0, followed by another 3 minutes
during which the temperature was held at 70°C and after which a solution of 50 g of
phthalated gelatin in 500 ml of demineralized water of 60°C were added. 3 minutes
later A1 was added at a rate of 7.0 ml/min during 120 seconds, while adding B1 at
a rate in order to get a UAg of +40 mV at a temperature of 70°C.
[0084] In a double jet addition A1 and B1 were added during a growth step taking 47 min.
at a linearly increasing rate going from 7.0 up to 21.1 ml/min., while adding B1 in
order to maintain a constant UAg potential of +40 mV in the reaction vessel. 5 minutes
after ending that double-jet addition period, a new double jet addition was started
taking 83 min at a lineairly increasing rate going from 10 up to 46 ml/min, while
adding B1 in order to maintain a constant UAg potential of +30 mV in the reaction
vessel.
[0085] For
Emulsion E1 an amount of an emulsion having ultrafine (ca. 0.040 µm) 100 % AgI crystals, was
added to the reaction vessel in a time of 2 minu-tes in order to get a total AgI content
at the end of precipitation of 0.1 mole % vs. silver precipitated (and 99.9 mole %
of AgBr).
[0086] Emulsion E2 was prepared in the same way, except for addition of an amount of an emulsion having
ultrafine (ca. 0.040 µm) 100 % AgI crystals to the reaction vessel in a time of 2
minutes in order to get a total AgI content at the end of precipitation of 0.3 mole
% vs. silver precipitated (and 99.7 mole % of AgBr).
[0087] The average grain sizes of the silver bromoiodide tabular {111} emulsion grains thus
prepared, have been calculated as follows:
* as average equivalent volume diameter - measured by a Möller counting apparatus,
expressing volume of each separate grain after electrochemical reduction: a value
of 0.57 µm was obtained;
* as average equivalent surface area - measured from electron microscopic photographs:
a value of 1.1 µm was obtained;
* as average thickness, measured from shadowed replicas obtained by electron microscopy:
a value of 0.095 µm was obtained.
After addition of polystyrene sulphonic acid, followed by decrease of pH in order
to flocculate the emulsion, a washing procedure followed by decanting supernatant
liquid, and peptization after addition of gelatin, was leading to an emulsion having
a weight ratio of gelatin to silver of 0.5 and a silver content, expressed as an equivalent
amount if silver nitrate in an amount of 230 g/kg.
2. Chemical sensitization
[0088] Slightly differing amounts of chemically and/or spectrally sensitizing agents were
added for Emulsion E1 and Emulsion E2 respectively (indicated between brackets for
Emulsion E2, if differing). As spectral sensitizers following compounds 1 and 2 were
added per 500 g AgNO3/m
2:
- 3 g of Compound 1 (as a main spectral sensitizer added in an aqueous solution).

- 0.5 g of Compound 2 (as an additional spectral sensitizer)

- Compound 3 as stabilizing agent was added in an amount of 1 µmole per 500 g of AgNO3.
As chemical sensitizers were added
[0089]
- 0.006 g (Em. E2: 0.008 g) of a sodium thiosulphate pentahydrate;
- 17.6 µmole (Em. E2: 11.7 µmole) of ammonium gold thiocyanate;

- 0.75 mmole of compound 5, present as sodium salt,
- 0.4 mmole of KSCN;
- 0.025 mmole (Em. E2: 0.01 mmole) of compound 6

Coating of the materials
[0090] Per mole of silver nitrate, following compounds were added to the light-sensitive
silver halide emulsion layers (same for coatings of Emulsion E1 and E2):
- 0.09 g of stabilizing compound 7

- 33 mg of stabilizing compound 8

Compound 8
[0091]
- 12.6 ml of sorbitol
- 47 ml of antifoam latex (30 % of silicone emulsion in water)
- 5 ml of surfactant compound 9 (45 ml/l)

- 2.8 g of resorcinol hardener - see compound 10;

- 0.1 g of polyglycol - compound 11;

- 14.8 ml of dextrane - compound 12 - (M.W.10.000)

-0.2 g of fluoroglucinol - compound 13;

[0092] The emulsion coating solutions thus prepared were coated on a blue colored polyethylene
terephthalate support (density of the support measured to be 0.200) in such an amount
in order to give a coating weight of 2.25 g/m
2 per side in terms of AgNO3 and 1.27 g of gelatin per m per side.
[0093] The following protective layer was coated thereupon (pH value: 6.20) at both sides:
Composition of the protective antistress layer (per m2):
[0094]
- 0.7 g of gelatin
- 56 mg of antistatic agent - compound 14

- 225 mg of latex - compound 15;

- 10 mg of surfactant - compound 16;
F3C-(CF2)6-COOH NH3 (Compound 16)
- 10 mg of stabilizing compound 7 (see above) ;
- 1.5 mg of stabilizing compound 17

[0095] Image tone modifying compounds (see figures in the Table)

[0096] Compound B corresponds with the structure of T1, while compound C corresponds with
the structure of T2, both structures being given hereinbefore in the detailed description.
Compounds D and E correspond with the structures given hereinafter respectively:

[0097] The coating layers of the material were hardened with bis vinyl sulfonyl methyl ether
(BVSME) as a hardening agent in order to reduce the swelling degree up to a level
of not more than 200 % (after swelling for 3 minutes in demineralized water of 20°C)
[0098] Film materials were called F2-F5 for those coated in the presence of compounds added
in favour of image tone of the processed material, while F1 has been coated without
such a compound in the light-sensitive emulsion layer of the respective film materials.
[0099] Samples of these coatings were exposed with green light of 540 nm during 0.1 seconds
using a continuous wedge and were processed.
[0100] The processing was run in the developer G138i, trademarked product from Agfa-Gevaert
N.V., Mortsel, Belgium, followed by fixing in fixer G334i, both being trademark products
from Agfa-Gevaert N.V., Mortsel, Belgium, and rinsing at the indicated temperature
of 33°C for a total processing time of 90 seconds.
[0101] Following sensitometric data have been summarized in the Table 1 hereinafter:
-
Fog "F", given as an integer after having multiplied the real fog density as measured with
a factor of 1000;
-
Speed "S", given as an integer after having multiplied the sensitivity measured at a density
of 1.00 above minimum density as measured with a factor of 100; - an decrease of speed
with a figure of 30 corresponding with a doubling in speed -;
-
Image tone "IT", evaluated from figures corresponding with Dr, wherefore data are summarised with
respect to the density Dr measured through a red filter at a blue density Db=2: the
higher this value (figure multiplied by a factor of 100), the better (more desired
blue-black instead of undesired red-brown) is the color of the developed silver.
-
Differences in speed "ΔS" (fresh material versus after storage for 6 days at 45°C at 70% RV)
-
Percentage of "contrast reduction" "%CR" (after storage during 6 days at 45°C at 70% RV), wherein said "contrast" was
measured as an average gradient in the density range between 0.25 and 2.00 above fog.
Table 1
| Matl. No |
Em. |
mmole/mole |
Fog |
Speed |
IT |
ΔS |
%CR |
| F1 (No) |
E1 |
- |
200 |
162 |
1.90 |
3 |
- 3 |
| F2(cpd A) |
E1 |
3.36 |
199 |
163 |
1.95 |
-80 |
-35 |
| F3(cpd B) |
E1 |
3.36 |
198 |
163 |
1.95 |
-38 |
-26 |
| F4(cpd C) |
E1 |
3.36 |
200 |
165 |
1.95 |
-67 |
-29 |
| F5(cpd D) |
E1 |
3.36 |
202 |
161 |
1.96 |
-83 |
---* |
| F6 (No) |
E2 |
- |
200 |
176 |
1.88 |
2 |
-11 |
| F7(cpd A) |
E2 |
3.36 |
195 |
184 |
1.92 |
-41 |
-25 |
| F8 (cpd E) |
E2 |
3.36 |
199 |
183 |
1.91 |
-33 |
-18 |
[0102] Presence of compounds B and C in the inventive materials F3 and F4, coated with Emulsion
E1 is clearly in favour of image tone without an unacceptable loss in speed after
preservation of the material.
[0103] For the materials coated with Emulsion E2 having a higher iodide content a lower
speed is found, but for a better image tone than for material F6, as obtained for
materials F7 and F8, the material F8 containing compound E has better preservation
properties as was the object of the present invention.
[0104] Having described in detail preferred embodiments of the current invention, it will
now be apparent to those skilled in the art that numerous modifications can be made
therein without departing from the scope of the invention as defined in the appending
claims.