BACKGROUND OF THE INVENTION
1. Field of the invention
[0001] The present invention relates to a switch device for use as a power switch provided
with a detection switch for an electronic device, and more particularly to the structure
of a built-in type switch device whose detection switch is housed in the same case
as the power switch.
2. Description of the Prior art
[0002] Known structures of a detection switch include an external type switch device formed
by connecting and fixing a ready-made detection switch to the fore or rear part of
a power switch with a linking member and a built-in type switch device formed by building
the switch of a ready-made detection switch into the main case of a power switch.
[0003] In the external type switch device, suppression by a sliding member linked to the
manipulating section of the power switch is made possible by using a ready-made detection
switch and partially altering the shape of a manipulating lever, which constitutes
the manipulating section of the detection switch. The linking structure by the linking
member enables, when the manipulating section of the power switch is pressed, the
detection switch also is to be manipulated. In this structure, the detection switch
and the power switch are independent of each other, and each is formed in an individual
case.
[0004] The built-in type switch device is formed by depriving a ready-made detection switch
of its manipulating lever and case part to take out the switch and building only this
switch into the case of the power switch. Changing over of the detection switch is
made possible by partially altering the shape of the case of the power switch and,
as required, that of the sliding member which serves as the manipulating section.
In this case the detection switch and the power switch are housed in the same case,
and the use of a linking member is dispensed with.
[0005] However, regarding the above-described structures of the detection switch-equipped
power switches according to the prior art, the external type switch device involves
problems in the strength of the fitting portion of the detection switch, in the accuracy
of the turning-on position, and in cost on account of the increased number of parts
use and assembling complexity because a ready-made detection switch is linked to the
fore or rear part of the power switch with a linking member or the like.
[0006] Both the external type and the built-in type inevitably tend to be bigger in external
size on account of a problem with the shifting stroke of the sliding member and the
safety requirement to ensure a certain insulating distance.
SUMMARY OF THE INVENTION
[0007] Therefore, an object of the present invention is to solve the problems noted above,
and provide a switch device structure permitting simplification of the detection switch,
reduction in size, greater assembling ease and a cost saving as well as improvements
in accuracy of a turning-on position and fitting strength by using a twisted coil
spring for a movable contact.
[0008] In order to solve the problems noted above, according to a first aspect of the invention,
there is provided a switch device having a configuration provided with a first fixed
side contact; a conductor plate having a first movable side contact brought into and
out of contact with the first fixed side contact; a central terminal supporting the
conductor plate; a first switch comprising a spring member arranged between the conductor
plate and the central terminal in a bent form and swingably supporting the conductor
plate onto the central terminal; a second switch comprising a second fixed side contact
and a second movable side contact brought into and out of contact with the second
fixed side contact; a sliding member for bringing the first movable side contact into
and out of contact with the first fixed side contact by displacing the conductor plate
in a direction substantially normal to the sliding direction by springiness of the
spring member, and displacing the second movable side contact to bring it into and
out of contact with the second fixed side contact; and a case for shiftably holding
the sliding member in its protruding position and locked position and having the first
switch and the second switch built into it, wherein the second fixed side contact
comprises a pair of fixed terminals arranged opposite each other in the case, and
the second movable side contact comprises a twisted coil spring having a pair of arms
brought into contact with the fixed terminals.
[0009] According to a second aspect of the invention, there is provided a configuration
in which the pair of fixed terminals are arranged toward an inner bottom face of the
case, and the second movable side contact is arranged toward an under side of the
sliding member, opposite a face of locking means formed toward a top face of the sliding
member of the case.
[0010] - According to a third aspect of the invention, there is provided a configuration
in which a guide comprises a stub and a pair of hook-shaped holders with the guide
between them are formed toward the under side of the sliding member; a wound portion
of the second movable side contact, comprising a twisted coil spring, is engaged with
the guide; and the pair of arms are kept in elastic contact with the holders.
[0011] According to a fourth aspect of the invention, there is provided a configuration
in which a partition wall is formed between the first switch and the second switch
on an inner bottom of the case.
[0012] According to a fifth aspect of the invention, there is provided a configuration in
which the first switch is a power switch for changing over an A.C. power source on
a primary side and the second switch is a power switch for changing over a D.C. power
source on a secondary side.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
Fig. 1 shows a vertical section of a switch device, which is an embodiment of the
present invention, when it is off;
Fig. 2 shows a plan of the same switch device according to the invention when it is
off in a state in which its cover and sliding member are partially broken;
Fig. 3 shows a vertical section of the switch device according to the invention when
its detection switch is on;
Fig. 4 shows a plan of the same switch device according to the invention when it is
on in a state in which its cover and sliding member are partially broken;
Fig. 5 shows a vertical section of the switch device according to the invention when
its detection switch and power switch are on;
Fig. 6 shows a plan of the same switch device according to the invention when its
detection switch and power switch are on in a state in which its cover and sliding
member are partially broken; and
Fig. 7 shows a partial perspective view of a state of engagement between a movable
side contact and the sliding member of the detection switch according to the invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0014] A switch device, which is a preferred embodiment of the present invention, will be
described below with reference to Fig. 1 through Fig. 7. Fig. 1 shows a vertical section
of the switch device when it is off; Fig. 2 shows a plan of the same switch device
in a state in which its cover and sliding member are partially broken; Fig. 3 shows
a vertical section of the switch device when its detection switch is on; Fig. 4 shows
a plan of the same switch device in a state in which its cover and sliding member
are partially broken; Fig. 5 shows a vertical section of the switch device when its
detection switch and power switch are on; Fig. 6 shows a plan of the same switch in
a state in which its cover and sliding member are partially broken; and Fig. 7 shows
a partial perspective view of a state of engagement between a movable side contact
and the sliding member of the detection switch.
[0015] Referring to the figures, a case 1 is formed of an insulator, such as synthetic resin,
in a box shape whose top face is open. In the opening of this case 1 are formed a
first accommodating section 1b positioned backward and a second accommodating section
1c positioned forward, separated from each other by a partition wall 1a. On the inner
bottom face of the first accommodating section 1b are arranged a peripheral terminal
2 consisting of a conducting metal plate and having on its top face a first fixed
side contact 2a and, adjacent to this peripheral terminal 2, a central terminal 3
also consisting of a conducting metal plate. On the inner bottom face of the second
accommodating section 1c are arranged, opposite each other, fixed terminals 4 and
4, also consisting of conducting metal plates, and the tips of these fixed terminals
4 and 4 constitute second fixed side contacts 4a and 4a.
[0016] In the first and second accommodating sections 1b and 1c is housed and slidably arranged
a sliding member 11 to be described in more detail afterwards. Toward the fore tip
of the case 1 is fitted a frame 5 having a fitting leg 5a for fitting to a circuit
board or the like and consisting of a metal plate, and toward its rear tip is formed
a fitting stub 1d to which is fitted a cover 13 to be described in more detail afterwards.
Toward the fore tip of the case 1 is provided a shaft hole 1e for bearing one end
of a lock pin (not shown), which locks the sliding member 11 in its pressed-in position
by the engagement of its other end with a lock cam (not shown) of the sliding member
11 to be described in more detail afterwards. Farther out toward the tip than this
shaft hole 1e extends a return spring hook If for hooking on one end of a return spring
6 to energize the sliding member 11, to be described in more detail afterwards, toward
its returned position.
[0017] On the central terminal 3 stand a supporting arm engaging stub 3a for engaging a
supporting arm 7 to be described in more detail afterwards and a spring engaging stub
3b for engaging an inverting coil spring 10 to be described in more detail afterwards,
and with these engaging stubs 3a and 3b are to be engaged the supporting arm 7 to
be described in more detail afterwards and one end of the inverting coil spring 10.
These engaging stubs are formed in an arcwise shape matching the respective wire diameters
of the supporting arm 7 to be described in more detail below and of the inverting
coil spring 10.
[0018] The supporting arm 7 is formed of a conducting round wire having springiness in a
substantially U shape, an engaging shaft to be engaged with the supporting arm engaging
stub 3a, a pair of arm pieces extending from this engaging shaft and arranged opposite
each other in a flexible way. The tips of these arm pieces engage with engaging holes
8c provided on side walls 8a of a conductor plate 8 to be described in more detail
afterwards to be able to rotate together with the conductor plate 8.
[0019] The conductor plate 8, similarly consisting of a conducting metal plate, has on its
sides the side walls 8a opposite each other, and at the center of this conductor plate
8 is provided a window hole 8b. The side walls 8a are provided with the pair of engaging
holes 8c, and the supporting arm 7 rotatably engage with these engaging holes 8c.
Into the window hole 8b is fitted the supporting arm 7 with play, and the supporting
arm engaging stub 3a and the inverting coil spring 10 to be described in more detail
afterwards are also to be fitted with play.
[0020] To one end of the conductor plate 8 is fixed a first movable side contact 9. At that
end of the conductor plate 8 where the first movable side contact 9 is fixed are formed
the engaging holes 8c to engage the supporting arm 7, and with the other end is engaged
the inverting coil spring 10 to be described in more detail afterwards to permit movable
fitting to the central terminal 3. At the other end is provided a contact portion
8d consisting of an arcwise face and displacing the conductor plate 8 in a direction
substantially normal to the sliding direction in contact with an operating face portion
11d of the sliding member 11 to be described in more detail afterwards.
[0021] The inverting coil spring 10, formed by winding a conducting springy round wire in
a coiled shape, has a pair of spring pieces, of which one is engaged with the spring
engaging stub 3b of the central terminal 3 and the other is engaged with the other
end of the conductor plate 8. The inverting coil spring 10 is arranged in a bent shape
between the central terminal 3 and the conductor plate 8, and the conductor plate
8 is energized by the energizing force of the inverting coil spring 10 in the direction
reverse to the position where the first fixed side contact 2a is arranged (the inner
bottom face side of the first accommodating section 1b).
[0022] The first movable side contact 9 fixed to one end of the conductor plate 8 is arranged
opposite and detachable from the first fixed side contact 2a provided on the peripheral
terminal 2, and in this case the central terminal 3, the inverting coil spring 10,
the supporting arm 7, the conductor plate 8 and the peripheral terminal 2 constitute
a power switch for changing over the A.C. power source on the primary side, which
is a first switch.
[0023] The sliding member 11, formed of an insulator such as synthetic resin, is provided
with a base 11a arranged on the first accommodating section 1b of the case 1 and a
manipulating section lib extending at the tip of this base 11a. The base 11a is provided
with a conductor plate accommodating section 11c for accommodating the conductor plate
8 and the supporting arm 7 among others, and in this conductor plate accommodating
section 11c is formed the operating face portion lid, consisting of an inclined face,
for displacing the conductor plate 8 in a direction substantially normal to the sliding
direction in sliding contact with the contact portion 8d of the conductor plate 8.
On the top face of the conductor plate accommodating section 11c is provided a stub
11e for regulating the position of the conductor plate 8 in contact with the tip of
the conductor plate 8.
[0024] With the tip of the base 11a is in sliding contact the aforementioned lock pin (not
shown) to form the lock cam (not shown) for locking the sliding member 11 in its pressed-in
position. Further the manipulating section 11b is provided with a return spring accommodating
section 11f for accommodating the return spring 6 to energize the sliding member 11
toward its returned position.
[0025] On the under face of the sliding member 11, opposite the face on which the lock cam
is formed, there is formed a guide 11g consisting of a columnar stub, and a pair of
hook-shaped holders 11h and 11h with this guide 11g between them. With this guide
11g is engaged a wound portion 12a of a second movable side contact 12, consisting
of a twisted coil spring formed by winding a conducting springy round wire in a coiled
shape, and a pair of arms 12b and 12b extending from this wound portion 12a are fitted
to the holders 11h and 11h in elastic contact.
[0026] The pair of arms 12b and 12b are arranged opposite each other to be detachable from
the second fixed side contacts 4a and 4a provided at the tips of the pair of fixed
terminals 4 and 4 arranged toward the inner bottom face of the second accommodating
section 1c. In this case, the second movable side contact 12 consisting of a twisted
coil spring and the second fixed side contacts 4a and 4a provided at the tips of the
pair of fixed terminals 4 and 4 constitute a power switch for changing over the D.C.
power source on the secondary side, which is a second switch. The power switch and
the detection switch are formed in a state of being separated from each other by the
partition wall 1a provided toward the inner bottom of the case 1.
[0027] The formation of the partition wall 1a between the power switch and the detection
switch as described above prevents any arc or the like arising in the power switch
on the primary side from affecting the detection switch on the secondary side, resulting
in enhanced reliability of the switch.
[0028] The cover 13, formed of an insulator such as synthetic resin in a rectangular shape,
is fitted, by a fitting arm 13a to be engaged with the fitting stub 1d toward the
rear end of the case 1 and the frame 5 fitted toward the fore tip of the case 1, to
the open first and second accommodating sections 1b and 1c of the case 1 so as to
cover them.
[0029] When the contact mechanism for the first switch of the above-described switch device,
first the conductor plate 8 should be fitted to the central terminal 3 arranged toward
the inner bottom face of the case 1. In this process, as the supporting arm 7 is engaged
with the conductor plate 8 being elastically energized, the conductor plate 8 and
the supporting arm 7 are integrated into a single component, the conductor plate 8
can be easily built into the central terminal 3 merely by fitting the supporting arm
engaging stub 3a of the central terminal 3 into the window hole 8b of the conductor
plate 8 with play and incorporating the supporting arm 7 into the supporting arm engaging
stub 3a. Then, the guided insertion of the supporting arm engaging stub 3a into the
window of the conductor plate 8 serves to position it. From this state, with the inverting
coil spring 10 being kept fitted in the window hole 8b of the conductor plate 8 with
play, the assembling of the first switch is completed by engaging the inverting coil
spring 10 in a bent state between the other end of the conductor plate 8 and the spring
engaging stub 3b of the central terminal 3.
[0030] At this time, the conductor plate 8 is placed by the energizing force of the inverting
coil spring 10 in a state of being energized in the direction reverse to the direction
in which the peripheral terminal 2 of the first accommodating section 1a is arranged,
and the upper end face side onto which the first movable side contact 9 is fixed is
in contact with the stub 11e of the sliding member 11, and the coming into contact
of the contact portion 8d on the other end face side with the operating face portion
11d causes the conductor plate 8 to be arranged substantially in parallel to the first
accommodating section 1b in a state in which the first movable side contact 9 and
the first fixed side contact 2a keep a certain distance between them.
[0031] On the under side opposite the face on which the lock cam of the sliding member 11
is formed, there are formed the guide 11g consisting of a columnar stub and the pair
of hook-shaped holders 11h and 11h opposite each other with this guide 11g between
them, the wound portion 12a of the second movable side contact 12, consisting of a
twisted coil spring, is engaged with this guide 11g, and the pair of arms 12b and
12b extended from this wound portion 12a are fitted to the holders 11h and 11h in
elastic contact. When the sliding member 11 is accommodated in the first and second
accommodating sections 1b and 1c, the arrangement of the pair of arms 12b and 12b
opposite each other in a state of keeping a certain distance from the second fixed
side contacts 4a and 4a provided at the tips of the pair of fixed terminals 4 and
4 arranged toward the inner bottom face of the second accommodating section 1c results
in the constitution of the second switch.
[0032] In this case, the fitting of the pair of arms 12b and 12b of the second movable side
contact 12 to the holders 11h and 11h of the sliding member 11 in elastic contact
as shown in Fig. 7 facilitates integration and assembly. Moreover, pre-tension applied
to the pair of arms 12b and 12b makes it easy to secure a sufficient contact pressure
at the time of being turned on.
[0033] Next, the operation of the above-described switch device will be explained with reference
to Fig. 1 through Fig. 6.
[0034] As shown in Fig. 1 and Fig. 2, in the initial state, the conductor plate 8 is off
contact in a state in which the first movable side contact 9 is separated from the
first fixed side contact 2a at a certain distance. In this state, the conductor plate
8 is energized by the energizing force of the inverting coil spring 10 in the direction
reverse to the peripheral terminal 2 and the first fixed side contact 2a (upward).
The second movable side contact 12 and the second fixed side contact 4a are also separated
from each other at a certain distance, resulting in an contact-off state.
[0035] When the manipulating section 11b of the sliding member 11 is pressed in from this
state against the energizing force of the return spring 6, the second movable side
contact 12 engaged with the guide 11g of the sliding member 11 is shifted backward
together as shown in Fig. 3 and Fig. 4, and the second movable side contact 12 comes
into contact with the second fixed side contact 4a, resulting in a contact-on state.
Although the operating face portion lid of the sliding member 11 then suppresses the
contact portion 8d of the conductor plate 8, the first movable side contact 9 and
the first fixed side contact 2a are still separated from each other, resulting in
a contact-off state.
[0036] When the manipulating section 11b of the sliding member 11 is further pressed in
from this state, the operating face portion 11d of the sliding member 11 further suppresses
the contact portion 8d of the conductor plate 8 as shown in Fig. 5 and Fig. 6, and
the contact portion 8d side of the conductor plate 8 is pressed down toward the inner
bottom face of the first accommodating section 1b against the energizing force of
the inverting coil spring 10. Then, after the point where the inverting coil spring
10 and the conductor plate 8 overlaps the engaging portion between the supporting
arm 7 and the central terminal 3 (the engaging portion of the supporting arm engaging
stub 3a), the direction of the energizing force of the inverting coil spring 10 is
inverted downward, and the conductor plate 8 self-travels toward the inner bottom
face of the first accommodating section 1b to bring the first movable side contact
9 into contact with the first fixed side contact 2a, resulting in a contact-on state.
[0037] Then, the second movable side contact 12 shifts farther backward, but the arms 12b
and 12b are flexed by their own elasticity in a state of being in contact with the
second fixed side contact 4a, and the flexure causes them to remain in sliding contact
with the second fixed side contact 4a to keep the contact-on state. By forming the
second movable side contact 12 of a twisted coil spring as described above, the contact-on
state can be held in a long stroke, and the sliding contact serves to stabilize the
contact portions. Then, the sliding member 11 is locked into the pressed-in position
by the synergy of the lock pin and the lock cam (neither shown).
[0038] For unlocking from this state, further suppression of the manipulating section 11b
of the sliding member 11 would disengage the lock pin from the lock cam to enable
the sliding member 11 to be returned to its initial position by the energizing force
of the return spring 6. Then, if the engaging portion between the conductor plate
8 and the inverting coil spring 10 surpasses the engaging portion between the supporting
arm 7 and the central terminal 3 (the engaging portion of the supporting arm engaging
stub 3a), the direction of the energizing force of the inverting coil spring 10 is
inverted upward, the conductor plate 8 self-travels away from the inner bottom face
of the first accommodating section 1b to bring the first movable side contact 9 into
separation from the first fixed side contact 2a, resulting in a contact-off state,
and the second movable side contact 12 also is separated from the second fixed side
contacts 4a and 4a into a contact-off state, resulting in a return to the initial
state shown in Fig. 1 and Fig. 2.
[0039] The preferred embodiment of the present invention described above permits simplification
of the configuration of the detection switch, reduction in size and a cost saving
by using the second movable side contact 12 consisting of a twisted coil spring for
the movable side contact of the detection switch for changing over the D.C. power
source on the secondary side, as well as greater assembling ease because the twisted
coil spring is easier to handle and more difficult to deform.
[0040] The configuration in which the contact portions between the power switch for changing
over the A.C. power source on the primary side and the detection switch for changing
over the D.C. power source on the secondary side are built into the same case 1 and
the second movable side contact 12 of the detection switch and the second fixed side
contact 4a are formed on the under side, opposite the top side on which the lock cam
of the sliding member 11, which is shiftably accommodated in this case 1, has made
it possible to reduce the external size of the switch device by effectively utilizing
otherwise dead space toward the under side of the sliding member 11 with a corresponding
saving in cost. At the same time, building the detection switch into the same case
also contributes to enhancing the strength of the fitting portion and the accuracy
of the turning-on position.
[0041] Although the fixed terminals 4 and the second fixed side contact 4a of the detection
switch are supposed to be formed of conductor metal plates in the configuration of
the embodiment of the invention described above, they may as well be formed of conductor
wires instead, and this would serve to reduce the material cost, resulting in a further
saving in the overall cost.
[0042] The configuration in which the second movable side contact 12, consisting of a twisted
coil spring, of the detection switch is engaged with the guide 11g formed on the under
face side of the sliding member 11 can be replaced with another in which the guide
11g is formed toward the inner bottom face of the second accommodating section 1c
of the case 1 and the second movable side contact 12 is engaged with it. This alternative
configuration, too, can obviously provide the same advantages as the configuration
described above.
[0043] As hitherto described, the configuration of the switch device according to the present
invention is provided with a first fixed side contact; a conductor plate having a
first movable side contact brought into and out of contact with this first fixed side
contact; a central terminal supporting this conductor plate; a first switch comprising
a spring member arranged between the conductor plate and the central terminal in a
bent form and swingably supporting the conductor plate onto the central terminal;
a second switch comprising a second fixed side contact and a second movable side contact
brought into and out of contact with this second fixed side contact; a sliding member
for bringing the first movable side contact into and out of contact with the first
fixed side contact by displacing the conductor plate in a direction substantially
normal to the sliding direction by the springiness of the spring member, and displacing
the second movable side contact to bring it into and out of contact with the second
fixed side contact; and a case for shiftably holding this sliding member in its protruding
position and locked position and having the first switch and the second switch built
into it, wherein the second fixed side contact comprises a pair of fixed terminals
arranged opposite each other in the case, and the second movable side contact comprises
a twisted coil spring having a pair of arms brought into contact with the fixed terminals,
therefore the configuration of the detection switch can be simplified and reduced
in size and accordingly in cost, and moreover, as the twisted coil spring is easy
to handle and difficult to deform, the assembling ease is enhanced. Furthermore, the
contact-on state can be held in a long stroke, and the sliding contact serves to stabilize
the contact portions.
[0044] Also, as the pair of fixed terminals are arranged toward the inner bottom face of
the case, and the second movable side contact is arranged toward the under side of
the sliding member, opposite the face of a locking means formed toward the top face
of the sliding member of the case, it is made possible to reduce the external size
of the switch device by effectively utilizing otherwise dead space toward the under
side of the sliding member with a corresponding saving in cost. At the same time,
building the detection switch into the same case also contributes to enhancing the
strength of the fitting portion and the accuracy of the turning-on position.
[0045] Also, as a guide consisting of a stub and a pair of hook-shaped holders with this
guide between them are formed toward the under side of the sliding member; a wound
portion of the second movable side contact, consisting of a twisted coil spring, is
engaged with the guide; and the pair of arms are kept in elastic contact with the
holders, integration is facilitated and so is assembly. Moreover, pre-tension applied
to the pair of arms makes it easy to secure a sufficient contact pressure at the time
of being turned on.
[0046] Also, as a partition wall is formed between the first switch and the second switch
on the inner bottom of the case, any arc or the like arising in the power switch on
the primary side is prevented from affecting the detection switch on the secondary
side, resulting in enhanced reliability of the switch.
[0047] Also, as the first switch is the power switch for changing over the A.C. power source
on the primary side and the second switch is the power switch for changing over the
D.C. power source on the secondary side, there can be provided detection switch-equipped
power switches simplified in configuration and reduced in size and cost.