Field of the invention
[0001] The present invention relates to thermographic recording materials whose prints have
improved image tone.
Background of the invention.
[0002] Thermal imaging or thermography is a recording process wherein images are generated
by the use of thermal energy. In direct thermal thermography a visible image pattern
is formed by image-wise heating of a recording material.
[0003] EP 692 733 discloses a direct thermal recording process wherein a direct thermal
recording material is heated dot-wise and the direct thermal recording material comprises
on a substrate an imaging layer containing uniformly distributed in a film-forming
polymeric binder (i) one or more substantially light-insensitive organic silver salts
being no double salts, the silver salt(s) being in thermal working relationship with
(ii) an organic reducing agent therefor, characterized in that the reducing agent
is a benzene compound the benzene nucleus of which is substituted by no more than
two hydroxy groups which are present in 3,4-position on the nucleus and have in the
1-position of the nucleus a substituent linked to the nucleus by means of a carbonyl
group.
[0004] EP-A 903 625 discloses a substantially light-insensitive black and white monosheet
thermographic recording material is provided comprising a support and a thermosensitive
element containing a substantially light-insensitive organic silver salt, a 1,2-dihydroxybenzene-compound
in thermal working relationship therewith and a binder, characterized in that the
1,2-dihydroxybenzene-compound is represented by formula (I):

where R is -P(=O)R
1R
2, -SO
xR
3, -CN , -NO
2 or -CR
4=NR
5 when n is 0; R is -P(=O)R
1R
2, -SO
xR
3, -CN, -NO
2, -CR
4=NR
5 or -COR
6 when n is an integer; R
1 and R
2 are independently an alkyl, a substituted alkyl, an aryl, a substituted aryl group,
an alkoxy, a substituted alkoxy, an aryloxy, a substituted aryloxy, a hydroxy group,
an amino group or a substituted amino group; R
3 is an alkyl, a substituted alkyl, an aryl, a substituted aryl, an amino or a substituted
amino group; R
4 is an alkyl, a substituted alkyl, an aryl or a substituted aryl group or hydrogen;
R
5 is an alkyl, a substituted alkyl, an aryl, a substituted aryl, a hydroxy, an alkoxy,
an aryloxy, an acyl, an amino or a substituted amino group; R
6 is an alkyl, a substituted alkyl, an aryl, a substituted aryl, an alkoxy, a substituted
alkoxy, an aryloxy, a substituted aryloxy, a hydroxy, an amino or a substituted amino
group or hydrogen; x is 1, 2 or 3; and the benzene ring of the 1,2-dihydroxybenzene-compound
represented by the formula (I) may be further substituted.
[0005] Unpublished European Patent Application Nr. EP01000096.6 disclosed a monosheet black
and white substantially light-insensitive thermographic recording material comprising
a thermosensitive element and a support, the thermosensitive element containing a
substantially light-insensitive organic silver salt, a 3,4-dihydroxybenzene compound
in thermal working relationship therewith and a binder, characterized in that the
3,4-dihydroxybenzene compound is an aryloxo-3,4-dihydroxybenzene compound in which
the aryl-group is substituted with at least one substituent having a σ
m-value greater than 0; or a heteroaryloxo-3,4-dihydroxybenzene compound in which the
heteroaryl group has a unified aromaticity index I
A greater than 53 and is optionally substituted with at least one group selected from
the group consisting of aryl, hydroxy, carboxy, sulfo, sulfoalkyl, sulfoaryl, sulfonylalkyl,
sulfonylaryl, annulated aryl, annulated heteroaryl, carboxyalkyl, carboxyaryl, oxoalkyl,
oxoaryl, halogen, nitro, cyano and mercapto-alkyl groups; and a thermographic recording
process therefor.
[0006] Unpublished European Patent Application Nr. EP01000095.8 disclosed a monosheet black
and white substantially light-insensitive thermographic recording material comprising
a thermosensitive element and a support, the thermosensitive element containing a
substantially light-insensitive organic silver salt, a 1,2-dihydroxybenzene-compound
in thermal working relationship therewith and a binder, characterized in that the
1,2-dihydroxybenzene-compound is represented by formula (I): R
1SO
2R
2, wherein R
1 is an optionally substituted aryl group and R
2 is selected from the group consisting of a 3,4,5-trihydroxyphenyl group, a 3-alkoxy-4,5-dihydroxyphenyl
group and a 3-aryloxy-4,5-dihydroxyphenyl group; or the 1,2-dihydroxybenzene-compound
is represented by formula (II): R
3COOR
4, wherein R
3 is a 3-alkoxy-4,5-dihydroxyphenyl group or a 3-aryloxy-4,5-dihydroxyphenyl group;
and R
4 is an alkyl group or an aryl group; and a thermographic recording process therefor.
[0007] US 3,028,254 discloses heat-sensitive copy-sheets comprising a substantially light-insensitive
organic silver salt, a reducing agent therefor and a binder. Specifically in Example
1 molar ratio of molar hydroxy-equivalents of reducing agents to molar silver-equivalents
of the substantially light-insensitive organic silver salts of 1.78 and 1.33 are disclosed
with respect to 3,3,3',3'-tetramethyl-1,1'-spiro-bis-indane 5,5',6,6'-tetrol and behenyl
pyrogallol and silver behenate; and 3,3,3',3'-tetramethyl-1,1'-spiro-bis-indane 5,5',6,6'-tetrol
and silver behenate respectively.
[0008] US 3,031,329 discloses heat-sensitive copy-sheets comprising a substantially light-insensitive
organic silver salt, a reducing agent therefor and a binder. Specifically in Examples
1 and 2 molar ratios of molar hydroxy-equivalents of reducing agents to molar silver-equivalents
of the substantially light-insensitive organic silver salts of 7.29 and 4.13 are disclosed
respectively with respect to 3,3,3',3'-tetramethyl-1,1'-spiro-bis-indane 5,5',6,6'-tetrol,
3,4-dihydroxybenzoic acid and silver behenate; and methyl gallate and silver behenate
respectively.
[0009] US 3,074,809 discloses heat-sensitive copy-sheets comprising a substantially light-insensitive
organic silver salt, a reducing agent therefor and a binder. Specifically in Examples
1, 2 and 3 molar ratios of molar hydroxy-equivalents of reducing agents to molar silver-equivalents
of the substantially light-insensitive organic silver salts of 5.725, 5.725 and 2.310
are disclosed respectively with respect to hydroquinone and silver behenate; hydroquinone
and silver behenate; and methyl gallate, 2,3-dihydroxybenzoic acid and silver behenate
respectively.
[0010] US 3,103,881 discloses heat-sensitive copy-sheets comprising a substantially light-insensitive
organic silver salt, a reducing agent therefor and a binder. Specifically in Example
3 a molar ratio of molar hydroxy-equivalents of reducing agents to molar silver-equivalents
of the substantially light-insensitive organic silver salts of 2.95 is disclosed with
respect to 3,4-dihydroxybenzoic acid and silver behenate.
[0011] US 3,107,174 discloses heat-sensitive copy-sheets comprising a substantially light-insensitive
organic silver salt, a reducing agent therefor and a binder. Specifically in Example
1 a molar ratio of molar hydroxy-equivalents of reducing agents to molar silver-equivalents
of the substantially light-insensitive organic silver salts of 3.29 is disclosed with
respect to methyl gallate and silver behenate.
[0012] Typical X-ray images with conventional silver halide radiographic film have an image
tone corresponding to CIELAB-values of a* = -4.62 and b* = -8.86 for D = 1.0 and a*
= -2.53 and b* =-4.41 for a density of 2.0 and exhibit excellent archivability both
as regards stability of image density and stability of image tone. Prints produced
with prior art thermographic recording materials which exhibit acceptable archivability
exhibit a reddish image tone and prior art thermographic recording materials which
exhibit clinically acceptable neutral (a* = b* = 0) to bluish image tone (a* = 0 to
-7; b* < 0) exhibit unacceptable archivability. This problem is particularly acute
if prints are produced with thermal head printers with a heating time ≤ 15ms. It is
desirable to obtain image tones as close to the image tone typically attained with
silver halide radiographic film as possible.
Aspects of the invention.
[0013] It is therefore an aspect of the present invention to provide concepts to enable
substantially light-insensitive thermographic recording materials to be developed
whose prints exhibit both satisfactory archivability and image tone.
[0014] It is a further aspect of the present invention to provide concepts to enable substantially
light-insensitive thermographic recording materials to be developed which upon printing
with a thermal head printer with a heating time ≤ 15 ms produce prints exhibiting
both satisfactory archivability and image tone.
[0015] Further aspects and advantages of the invention will become apparent from the description
hereinafter.
Summary of the invention
[0016] It has been surprisingly found that with particular classes of 1,2-dihydroxybenzene
compound reducing agents, an increase in the molar ratio of molar equivalents of active
hydroxy groups in the 1,2-dihydroxybenzene compound reducing agent or mixtures thereof
with respect to the molar equivalents of organic silver salt or mixtures thereof above
the stoichiometric value of 1.00 had the unexpected result of reducing both the CIELAB
a*-value of prints produced therewith without the expected prohibitive deterioration
in the archival properties of the prints. This effect was found to be particularly
pronounced when the prints were produced with a thermal head printer with heating
time ≤ 15 ms.
[0017] The above mentioned aspects of the present invention are realized by providing a
monosheet black and white substantially light-insensitive thermographic recording
material comprising a thermosensitive element and a support, the thermosensitive element
containing one or more substantially light-insensitive organic silver salts, one or
more reducing agents consisting of one or more 1,2-dihydroxybenzene-compounds in thermal
working relationship therewith and a binder, characterized in that the molar ratio
of molar hydroxy-equivalents of the 1,2-dihydroxybenzene compounds to molar silver-equivalents
of the substantially light-insensitive organic silver salts is between 1.2 and 6.0;
the 1,2-dihydroxybenzene-compounds have a -(CH=CH)
nR group in the 4 position wherein n is zero or an integer and R is a substituent with
a Hammett σ
p constant > 0.35 and < 0.95 exclusive of a carboxy-group; and the benzene ring of
the 1,2-dihydroxy-compounds is optionally further substituted with an entity selected
from the group consisting of an alkyl, substituted alkyl, alkenyl, aryl, heteroaryl,
alkoxy, thioalkyl, aryloxy, thioaryl, thioheteroaryl, acyloxy, thioacyl, amido, sulphonamido
and halogen groups, an annelated aryl ring system and an annelated heteroaryl ring
system.
[0018] The above mentioned aspects of the present invention are also realized by providing
a thermographic recording process for a monosheet black and white substantially light-insensitive
thermographic recording material according to any of the preceding claims comprising
the steps of: (i) providing the thermographic recording material; (ii) bringing the
thermographic recording material into the proximity of a heat source; (iii) applying
heat imagewise from the heat source to the thermographic recording material; and (iv)
removing the thermographic recording material from the proximity of the heat source.
[0019] Several embodiments are disclosed in the dependent claims.
Detailed description of the invention.
[0020] According to a first embodiment of the thermographic recording process, according
to the present invention, the heat source is a thermal head. According to a second
embodiment of the thermographic recording process according to the present invention,
the heat source is a thin film thermal head. According to a third embodiment of the
thermographic recording material according to the present invention, the heat source
is a thin film thermal head operating with heating time of ≤ 25 ms. According to a
fourth embodiment of the thermographic recording material according to the present
invention, the heat source is a thin film thermal head operating with heating time
of ≤ 15 ms.
Definitions
[0021] The term alkyl means all variants possible for each number of carbon atoms in the
alkyl group i.e. for three carbon atoms: n-propyl and isopropyl; for four carbon atoms:
n-butyl, isobutyl and tertiary-butyl; for five carbon atoms: n-pentyl, 1,1-dimethylpropyl,
2,2-dimethylpropyl and 2-methyl-butyl etc.
[0022] "Annelated" means having a carbon-carbon bond in common with e.g. annelation of a
benzene ring with a naphthalene ring results in anthracene or phenanthrene depending
on which carbon-carbon bond in the naphthalene ring is common to both the naphthalene
ring and the benzene ring.
[0023] By substantially light-insensitive is meant not intentionally light sensitive.
[0024] Selected values of Hammett σ
m and Hammett σ
p substituent constants are to be found in Advances in Linear Free Energy Relationships,
Edited by N. B. Chapman and J. Shorter, published by Plenum Press, London in 1972
on pages 28-29. The highest value reported for the Hammett σ
m and Hammett σ
p substituent constants is regarded as being the Hammett σ
m and Hammett σ
p substituent constant for the purposes of the present invention.
[0025] The unified aromaticity index I
A is described by C.W. Bird in Tetrahedron, 48(32), 335-340 (1992), which also discloses
aromaticity index values for a large range of aromatic groups.
[0026] The molar hydroxy-equivalents of a 1,2-dihydroxybenzene compound is obtained by multiplying
the molar concentration of the 1,2-dihydroxybenzene compound by the number of hydroxy-groups
substituents on benzene rings in formula (I) and then adding these values together.
For example ethyl 3,4-dihydroxybenzoate has two molar hydroxy-equivalents per mole,
n-propyl gallate with the benzene ring substituted with three hydroxy-groups has three
molar hydroxy-equivalents per mole and 3,3,3',3'-tetramethyl-1,1'-spiro-bis-indane
5,5',6,6'-tetrol with two benzene rings each substituted with two hydroxy-groups has
four molar hydroxy-equivalents per mole.
[0027] The molar silver-equivalent of a substantially light-insensitive organic silver salt
is obtained by multiplying the molar concentration of the substantially light-insensitive
organic silver salt by the number of silver-atoms in the particular substantially
light-insensitive organic silver salt e.g. silver behenate has one molar silver-equivalent
per mole and silver adipate, being a silver salt of a dicarboxylic acid, has two molar
silver-equivalents per mole.
[0028] The molar ratio of the molar hydroxy-equivalent of the 1,2-dihydroxybenzene compound
to the molar silver-equivalent of the substantially light-insensitive organic silver
salt is obtained by dividing the molar hydroxy-equivalent of the 1,2-dihydroxybenzene
compound, obtained as described above, by the molar silver-equivalents of the substantially
light-insensitive organic silver salt, obtained as described above.
[0029] If more than one 1,2-dihydroxybenzene compound and/or more than one substantially
light-insensitive organic silver salt is present, the molar ratio of molar hydroxy-equivalents
of the 1,2-dihydroxybenzene compounds to molar silver-equivalents of the substantially
light-insensitive organic silver salts is determined by dividing the sum of the hydroxy-equivalents
of the 1,2-dihydroxybenzene compounds present by the sum of the silver-equivalents
of the substantially light-insensitive organic silver salts present.
[0030] The total line time of a thermal head is the time between the beginning of the printing
of one line of pixels and the beginning of the printing of the next line of pixels
in the printer transport direction. The total line time is equal to the active line
time if no cooling time is included in the total line time. Should a cooling time
be included in total line time, this cooling time should be subtracted from the total
line time to obtain the active line time.
[0031] The heating time of a thermal head is obtained by multiplying the active line time
of the thermal head by the ratio of the length of the resistance elements in the thermal
head in the transport direction of the printer to the distance between the beginning
of one printing line to the next printing line e.g. for an active line time of 12ms,
a resistance element length in the printer transport direction of 75 µm and a distance
between the beginning of one printing line to the next printing line of 50 µm, the
printing time is 12 x (75/50) = 18ms. This heating time corresponds to the time during
which the film element experiences heat.
[0032] Heating in association with the expression a substantially water-free condition as
used herein, means heating at a temperature of 80 to 250°C. The term "substantially
water-free condition" as used herein means that the reaction system is approximately
in equilibrium with water in the air, and water for inducing or promoting the reaction
is not particularly or positively supplied from the exterior to the element. Such
a condition is described in T.H. James, "The Theory of the Photographic Process",
Fourth Edition, Macmillan 1977, page 374.
Molar ratio of molar OH-equivalents of the 1,2-dihydroxybenzene compounds to molar
Ag-equivalents of the organic silver salts
[0033] According to a first embodiment of the substantially light-insensitive thermographic
recording material of the present invention the molar ratio of molar hydroxy-equivalents
of the 1,2-dihydroxybenzene compounds to molar silver-equivalents of the substantially
light-insensitive organic silver salts is 1.3 to 5.0.
[0034] According to a second embodiment of the substantially light-insensitive thermographic
recording material of the present invention the molar ratio of molar hydroxy-equivalents
of the 1,2-dihydroxybenzene compounds to molar silver-equivalents of the substantially
light-insensitive organic silver salts is 1.3 to 4.0.
[0035] According to a third embodiment of the substantially light-insensitive thermographic
recording material of the present invention the molar ratio of molar hydroxy-equivalents
of the 1,2-dihydroxybenzene compounds to molar silver-equivalents of the substantially
light-insensitive organic silver salts is 1.5 to 3.5.
[0036] According to a fourth embodiment of the substantially light-insensitive thermographic
recording material of the present invention the molar ratio of molar hydroxy-equivalents
of the 1,2-dihydroxybenzene compounds to molar silver-equivalents of the substantially
light-insensitive organic silver salts is 1.5 to 3.0.
[0037] According to a fifth embodiment of the substantially light-insensitive thermographic
recording material of the present invention the molar ratio of molar hydroxy-equivalents
of the 1,2-dihydroxybenzene compounds to molar silver-equivalents of the substantially
light-insensitive organic silver salts is 1.5 to 2.5.
[0038] According to a sixth embodiment of the substantially light-insensitive thermographic
recording material of the present invention the molar ratio of molar hydroxy-equivalents
of the 1,2-dihydroxybenzene compounds to molar silver-equivalents of the substantially
light-insensitive organic silver salts is 1.3 to 2.0.
1,2-dihydroxybenzene compounds according to formula (I)
[0039] The 1,2-dihydroxybenzene-compounds used the substantially light-insensitive thermographic
recording material of the present invention have a -(CH=CH)
nR group in the 4 position wherein n is zero or an integer and R is a substituent with
a Hammett σ
p constant > 0.35 and < 0.95 exclusive of a carboxy-group; and the benzene ring of
the 1,2-dihydroxy-compounds is optionally further substituted with an entity selected
from the group consisting of an alkyl, substituted alkyl, alkenyl, aryl, heteroaryl,
alkoxy, thioalkyl, aryloxy, thioaryl, thioheteroaryl, acyloxy, thioacyl, amido, sulphonamido
and halogen groups, an annelated aryl ring system and an annelated heteroaryl ring
system.
[0040] According to an seventh embodiment of the substantially light-insensitive thermographic
recording material of the present invention the R group in the 1,2-dihydroxybenzene-compounds
is -P(=O)R
1R
2, -SO
xR
3, -CN, -NO
2, -CR
4=NR
5 or -COR
6; R
1 and R
2 are independently an alkyl, a substituted alkyl, an aryl, a substituted aryl group,
an alkoxy, a substituted alkoxy, an aryloxy, a substituted aryloxy, a hydroxy group,
an amino group or a substituted amino group; R
3 is an alkyl, a substituted alkyl, an aryl, a substituted aryl, an amino or a substituted
amino group; R
4 is an alkyl, a substituted alkyl, an aryl or a substituted aryl group or hydrogen;
R
5 is an alkyl, a substituted alkyl, an aryl, a substituted aryl, a hydroxy, an alkoxy,
an aryloxy, an acyl, an amino or a substituted amino group; R
6 is a hydrogen atom or an alkyl, a substituted alkyl, an aryl, an aryl substituted
with at least one substituent having a Hammett σ
m-constant > 0 and < 0.85, an alkoxy, a substituted alkoxy, an aryloxy, a substituted
aryloxy, a heteroaryl having a unified aromaticity index greater than 53 or a substituted
heteroaryl group having a unified aromaticity index greater than 53; and x is 1, 2
or 3.
[0041] According to an eighth embodiment of the substantially light-insensitive thermographic
recording material of the present invention the 1,2-dihydroxybenzene-compounds are
selected from the group consisting of 3,4-dihydroxybenzoate alkyl and aryl esters,
3,4-dihydroxybenzophenone, 3,4-dihydroxybenzophenone compounds in which the benzene
ring without hydroxy-group substituents is substituted with at least one substituent
having a Hammett σ
m-constant > 0 and < 0.85, 3,4-dihydroxy-acetophenone and 3,4-dihydroxybenzonitrile.
[0042] According to a ninth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the 1,2-dihydroxybenzene compounds according
to formula (I) are selected from the reducing agents disclosed in EP-B 692 733, EP-A
903 625 and unpublished European Patent Application Nr. EP01000096.6.
[0043] According to a tenth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, wherein the thermosensitive element contains
more than one of the 1,2-dihydroxybenzene compounds according to formula (I) and one
of the 1,2-dihydroxybenzene compounds according to formula (I) is 1,2-dihydroxybenzonitrile.
[0044] According to an eleventh embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the 1,2-dihydroxybenzene compounds according
to formula (I) are 3,4-dihydroxybenzonitrile and 3,4-dihydroxybenzophenone.
[0045] According to a twelfth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the 1,2-dihydroxybenzene compounds according
to formula (I) is an alkyl 3,4-dihydroxybenzoate such as ethyl 3,4-dihydroxybenzoate
and n-butyl 3,4-dihydroxybenzoate.
Thermosensitive element
[0047] The thermosensitive element as used herein is that element which contains all the
ingredients which contribute to image formation. According to the present invention,
the thermosensitive element contains one or more substantially light-insensitive organic
silver salts, one or more 1,2-dihydroxybenzene-compounds as reducing agents therefor
in thermal working relationship therewith and a binder. The element may comprise a
layer system in which the above-mentioned ingredients may be dispersed in different
layers, with the proviso that the substantially light-insensitive organic silver salts
are in reactive association with the reducing agents i.e. during the thermal development
process the reducing agent must be present in such a way that it is able to diffuse
to the particles of substantially light-insensitive organic silver salt so that reduction
to silver can occur.
Organic silver salt
[0048] According to a thirteenth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the organic silver salts are not double
organic salts containing a silver cation associated with a second cation e.g. magnesium
or iron ions.
[0049] According to a fourteenth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, at least one of the organic silver salts
is a substantially light-insensitive silver salt of an organic carboxylic acid.
[0050] According to a fifteenth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, at least one of the organic silver salts
is a substantially light-insensitive silver salt of an aliphatic carboxylic acids
known as a fatty acid, wherein the aliphatic carbon chain has preferably at least
12 C-atoms, e.g. silver laurate, silver palmitate, silver stearate, silver hydroxystearate,
silver oleate and silver behenate, which silver salts are also called "silver soaps".
Other silver salts of an organic carboxylic acid as described in GB-P 1,439,478, e.g.
silver benzoate, may likewise be used to produce a thermally developable silver image.
Combinations of different silver salt of an organic carboxylic acids may also be used
in the present invention, as disclosed in EP-A 964 300.
[0051] Organic silver salts may be dispersed by standard dispersion techniques. Ball mills,
bead mills, microfluidizers, ultrasonic apparatuses, rotor stator mixers etc. have
been found to be useful in this regard. Mixtures of organic silver salt dispersions
produced by different techniques may also be used to obtain the desired thermographic
properties e.g. of coarser and more finely ground dispersions of organic silver salts.
Auxiliary reducing agent
[0052] Combinations of compounds according to formula (I) with a further reducing agent
may also be used that on heating become reactive partners in the reduction of the
substantially light-insensitive organic silver salt. According to an sixteenth embodiment
of the substantially light-insensitive thermographic recording material of the present
invention, the thermosensitive element contains a reducing agent in addition to 1,2-dihydroxybenzene
compounds according to formula (I).
[0053] According to a seventeenth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the thermosensitive element further contains
at least one reducing agent disclosed in unpublished European Patent Application Nr.
EP01000095.8, such as: 4-methyl-3',4',5'-trihydroxy-diphenylsulphone.
Binder of the thermosensitive element
[0054] The film-forming binder of the thermosensitive element may be all kinds of natural,
modified natural or synthetic resins or mixtures of such resins, in which the substantially
light-insensitive organic silver salt can be dispersed homogeneously either in aqueous
or solvent media: e.g. cellulose derivatives such as ethylcellulose, cellulose esters,
e.g. cellulose nitrate, carboxymethylcellulose, starch ethers, galactomannan, polymers
derived from α,β-ethylenically unsaturated compounds such as polyvinyl chloride, after-chlorinated
polyvinyl chloride, copolymers of vinyl chloride and vinylidene chloride, copolymers
of vinyl chloride and vinyl acetate, polyvinyl acetate and partially hydrolyzed polyvinyl
acetate, polyvinyl alcohol, polyvinyl acetals that are made from polyvinyl alcohol
as starting material in which only a part of the repeating vinyl alcohol units may
have reacted with an aldehyde, preferably polyvinyl butyral, copolymers of acrylonitrile
and acrylamide, polyacrylic acid esters, polymethacrylic acid esters, polystyrene
and polyethylene or mixtures thereof.
[0055] According to an eighteenth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the thermosensitive element contains
a binder which does not contain additives or impurities which adversely affect the
thermographic properties of the thermographic recording materials in which they are
used.
Toning agent
[0056] According to a nineteenth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the thermosensitive element further contains
a so-called toning agent organic silver salt in order to obtain a neutral black image
tone in the higher densities and neutral grey in the lower densities.
[0057] Suitable toning agents are described in US 3,074,809, US 3,446,648 and US 3,844,797
and US 4,082,901. Other particularly useful toning agents are the heterocyclic toning
compounds of the benzoxazine dione or naphthoxazine dione type as disclosed in GB
1,439,478, US 3,951,660 and US 5,599,647.
[0058] According to a twentieth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the thermosensitive element further contains
one or more toning agents selected from the group consisting of phthalazinone, benzo[e][1,3]oxazine-2,4-dione,
7-methyl-benzo[e][1,3]oxazine-2,4-dione, 7-methoxy-benzo[e][1,3]oxazine-2,4-dione
and 7-(ethylcarbonato)-benzo[e][1,3]oxazine-2,4-dione.
Stabilizers
[0059] Stabilizers may be incorporated into the substantially light-insensitive thermographic
recording materials of the present invention in order to obtain improved shelf-life
and reduced fogging.
[0060] According to a twenty-first embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the thermosensitive element further contains
at least one stabilizer selected from the group consisting of benzotriazole; substituted
benzotriazoles; tetrazoles; mercaptotetrazoles, such as 1-phenyl-5-mercapto-tetrazole;
and aromatic polycarboxylic acids, such as ortho-phthalic acid, 3-nitro-phthalic acid,
tetrachlorophthalic acid, mellitic acid, pyromellitic acid and trimellitic acid, and
anhydrides thereof.
Polycarboxylic acids and anhydrides thereof
[0061] According to a twenty-second embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the thermosensitive element further comprises
at least one optionally substituted aliphatic (saturated as well as unsaturated aliphatic
and also cycloaliphatic) polycarboxylic acid and/or anhydride thereof in a molar percentage
of at least 15 with respect to all the organic silver salt(s) present and in thermal
working relationship therewith. The polycarboxylic acid may be used in anhydride form
or partially esterified form on the condition that at least two free carboxylic acids
remain or are available in the heat recording step. According to a twenty-third embodiment
of the substantially light-insensitive thermographic recording material of the present
invention, the thermosensitive element further contains glutaric acid.
Surfactants and dispersion agents
[0062] Surfactants and dispersants aid the dispersion of ingredients or reactants which
are insoluble in the particular dispersion medium. The thermographic recording materials
of the present invention may contain one or more surfactants, which may be anionic,
non-ionic or cationic surfactants and/or one or more dispersants.
Other additives
[0063] The recording material may contain in addition to the ingredients mentioned above
other additives such as levelling agents e.g. BAYSILON™ MA (from BAYER AG, GERMANY).
Support
[0064] The support for the thermosensitive element according to the present invention may
be transparent, translucent or opaque and is a thin flexible carrier made of transparent
resin film, e.g. made of a cellulose ester, cellulose triacetate, polypropylene, polycarbonate
or polyester, e.g. polyethylene terephthalate.
[0065] The support may be in sheet, ribbon or web form and subbed if need be to improve
the adherence to the thereon coated thermosensitive element. It may be pigmented with
a blue pigment as so-called blue-base. One or more backing layers may be provided
to control physical properties such as curl and static.
Protective layer
[0066] According to a twenty-fourth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the thermosensitive element is provided
with a protective layer to avoid local deformation of the thermosensitive element
and to improve resistance against abrasion.
[0067] According to a twenty-fifth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the thermosensitive element is provided
with a protective layer comprising a binder, which may be solvent-soluble, solvent-dispersible,
water-soluble or water- dispersible.
[0068] According to a twenty-sixth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the thermosensitive element is provided
with a protective layer comprising solvent-soluble polycarbonates as binders, as described
in EP-A 614 769.
[0069] According to a twenty-seventh embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the thermosensitive element is provided
with a protective layer comprising a water-soluble or water-dispersible binder, as
coating can be performed from an aqueous composition and mixing of the protective
layer with the immediate underlayer can be avoided by using a solvent-soluble or solvent-dispersible
binder in the immediate underlayer. The protective layer according to the present
invention may be crosslinked. Crosslinking can be achieved by using crosslinking agents
such as described in WO 95/12495. Solid or liquid lubricants or combinations thereof
are suitable for improving the slip characteristics of the thermographic recording
materials according to the present invention.
[0070] According to a twenty-eighth embodiment of the substantially light-insensitive thermographic
recording material of the present invention, the thermosensitive element is provided
with a protective layer comprising a solid thermomeltable lubricant such as those
described in WO 94/11199. The protective layer of the thermographic recording material
according to the present invention may comprise a matting agent. According to a twenty-ninth
embodiment of the substantially light-insensitive thermographic recording material
of the present invention, the thermosensitive element is provided with a protective
layer comprising a matting agent such as described in WO 94/11198, e.g. talc particles,
and optionally protrude from the protective layer.
Backing layer configuration
[0071] According to a thirtieth embodiment of the substantially light-insensitive thermographic
recording material, according to the present invention, the support, on the opposite
side of the support to the thermosensitive element, is provided with an adhesion layer
containing an intrinsically conducting polymer. The adhesion layer contains a binder
e.g. a latex binder and a colloidal pigment e.g. colloidal silica.
[0072] According to a thirty-first embodiment of the substantially light-insensitive thermographic
recording material, according to the present invention, the support, on the opposite
side of the support to the thermosensitive element, is provided with an adhesion layer
containing an intrinsically conducting polymer and the adhesion layer is provided
with a backing layer optionally containing a second intrinsically conducting polymer.
The backing layer contains a binder e.g. poly(vinyl alcohol), poly(methyl methacrylate)
and gelatine, a pigment e.g. colloidal silica, and a matting agent e.g. silica particles
or polymer particles e.g. poly(methyl methacrylate) particles.
[0073] According to a thirty-second embodiment of the substantially light-insensitive thermographic
recording material, according to the present invention, the support, on the opposite
side of the support to the thermosensitive element, is provided with an adhesion layer
containing an intrinsically conducting polymer and the adhesion layer is provided
with a backing layer optionally containing a second intrinsically conducting polymer
and the intrinsically conducting polymer and/or the second intrinsically conducting
polymer is a polythiophene.
[0074] According to a thirty-second embodiment of the substantially light-insensitive thermographic
recording material, according to the present invention, the support, on the opposite
side of the support to the thermosensitive element, is provided with an adhesion layer
containing an intrinsically conducting polymer and the adhesion layer is provided
with a backing layer optionally containing a second intrinsically conducting polymer
and the intrinsically conducting polymer and/or the second intrinsically conducting
polymer is a polythiophene, which is a polymer or copolymer of a 3,4-dialkoxythiophene
in which said two alkoxy groups may be the same or different or together represent
an optionally substituted oxy-alkylene-oxy bridge e.g. poly(3,4-ethylenedioxythiophene).
[0075] It is important that the pH of the dispersion for coating the outermost layer of
the same side of the support as the thermosensitive element be less than 5 and substantially
identical to that of the dispersion for coating the outermost layer of the side of
the support opposite to that of the thermosensitive element. This results in a similar
surface pH from the outermost layers on both sides of the support.
Coating
[0076] The coating of any layer of the recording material of the present invention may proceed
by any coating technique e.g. such as described in Modern Coating and Drying Technology,
edited by Edward D. Cohen and Edgar B. Gutoff, (1992) VCH Publishers Inc. 220 East
23rd Street, Suite 909 New York, NY 10010, U.S.A.
Thermographic processing
[0077] Thermographic imaging is carried out by the image-wise application of heat either
in analogue fashion by direct exposure through an image or by reflection from an image,
or in digital fashion pixel by pixel either by using an infra-red heat source, for
example with a Nd-YAG laser or other infra-red laser, with a substantially light-insensitive
thermographic material preferably containing an infra-red absorbing compound, or by
direct thermal imaging with a thermal head.
[0078] In thermal printing image signals are converted into electric pulses and then through
a driver circuit selectively transferred to a thermal printhead. The thermal printhead
consists of microscopic heat resistor elements, which convert the electrical energy
into heat via Joule effect. The operating temperature of common thermal printheads
is in the range of 300 to 400°C and the heating time per picture element (pixel) may
be less than 1.0ms, the pressure contact of the thermal printhead with the recording
material being e.g. 200-500g/cm
2 to ensure a good transfer of heat.
[0079] In order to avoid direct contact of the thermal printing heads with the outermost
layer on the same side of the support as the thermosensitive element when this outermost
layer is not a protective layer, the image-wise heating of the recording material
with the thermal printing heads may proceed through a contacting but removable resin
sheet or web wherefrom during the heating no transfer of recording material can take
place.
[0080] Activation of the heating elements can be power-modulated or pulse-length modulated
at constant power. EP-A 654 355 discloses a method for making an image by image-wise
heating by means of a thermal head having energizable heating elements, wherein the
activation of the heating elements is executed duty cycled pulsewise. EP-A 622 217
discloses a method for making an image using a direct thermal imaging element producing
improvements in continuous tone reproduction.
[0081] Image-wise heating of the recording material can also be carried out using an electrically
resistive ribbon incorporated into the material. Image- or pattern-wise heating of
the recording material may also proceed by means of pixel-wise modulated ultrasound.
Industrial application
[0082] Thermographic imaging can be used for the production of reflection type prints and
transparencies, in particular for use in the medical diagnostic field in which black-imaged
transparencies are widely used in inspection techniques operating with a light box.
[0083] The invention is illustrated hereinafter by way of comparative examples and invention
examples. The percentages and ratios given in these examples are by weight unless
otherwise indicated. The ingredients used in the substantially light-insensitive thermographic
recording materials of the invention and comparative examples in addition to those
disclosed above are given below:
Ingredients for the backing and adhesion layers:
- POVAL™ 103 = a 98% hydrolyzed poly(vinyl alcohol) from Kuraray;
- V03/140 = Erkol™ V03/140, a 88% hydrolyzed poly(vinyl alcohol) from Acetex Europe;
- KELZAN™S = a xanthan gum from MERCK & CO., Kelco Division, USA, which according
to Technical Bulletin DB-19 is a polysaccharide containing mannose, glucose and glucuronic
repeating units as a mixed potassium, sodium and calcium salt;
- PE40 = PERAPRET™ PE40, a 40% aqueous dispersion of polyethylene latex from BASF;
- Poligen™ WE7 = a 40% aqueous latex of oxidized polyethylene from BASF;
- LATEX01 = a 26.8% aqueous latex of a copolymer of 88% vinylidene chloride, 10% methyl
acrylate and 2% itaconic acid and containing 0.13% Mersolat H;
- LATEX02 = a 20% aqueous poly(methyl methacrylate) latex with 100 nm particles;
- LATEX03 = a 30% latex of a copolymer of 88% vinylidene chloride, 10% methyl acrylate
and 2% itaconic acid and 0.75% Hostapon™ T;
- LATEX04 = a 20% aqueous poly(methyl methacrylate) latex with 50nm particles;
- PEDOT/PSS-1 = a 1.2% aqueous dispersion of poly(3,4-ethyleneoxythiophene)/poly(styrene
sulphonic acid) (1:2.46 by weight) produced as described in US 5,354,613;
- PEDOT/PSS-2 = homogenized PEDOT/PSS-1;
- Snowtex™ O = a 20% aqueous dispersion of colloidal silica from Nissan Chemical;
- Kieselsol 100F = a 30% aqueous dispersion of colloidal silica from BAYER;
- UVONAC = a 10% aqueous solution of acetylated ULTRAVON W;
- Mersolat™ H = a 76% aqueous paste of a sodium pentadecylsulfonate from BAYER;
- ZONYL™ FSO 100 = a block copolymer of polyethyleneglycol and polytetrafluoroethylene
with the structure: F(CF2CF2)yCH2CH2O(CH2CH2O)xH, where x = 0 to ca. 15 and y = 1 to ca. 7from DUPONT
- Hostapon™ T = a 40% concentrate of a sodium salt of N-methyl-N-2-sulfoethyl-oleylamide
by HOECHST;
- Arkopal NO 60 = a nonylphenylpolyethylene-glycol from HOECHST;
- OP80 = Akypo™ OP80, an 80% concentrate of an octylphenyl-oxy-polyethyleneglycol(EO
8)acetic acid from CHEMY;
- MAT01 = Sunsphere™51, a 8.63% dispersion of 5.7 µm silica particles from Asahi Glass;
- MAT02 = a 20% aqueous dispersion of 6 µm crosslinked beads of a copolymer of 98%
methyl methacrylate and 2% stearyl methacrylate and 0.4% Arkopal NO 60 produced as
described in US 4,861,812;
Ingredients for thermosensitive element:
- the organic silver salt:
AgB = silver behenate;
- binders:
BL5HP = S-LEC BL5HP, a polyvinylbutyral from Sekusui;
- crosslinking agent:
VL = Desmodur™ VL, a 4,4'-di-isocyanatodiphenylmethane from BAYER;
- the reducing agent:
CR01 = methyl gallate (from US 3,031,329 and US 3,107,174);
CR02 = 3,3,3',3'-tetramethyl-1,1'-spiro-bis-indane 5,5',6,6'-tetrol (according to
US 3,028,254, 3,031,329 and EP 599 369):

- the toning agents:
T01 = benzo[e][1,3]oxazine-2,4-dione;
T02 = 7-(ethylcarbonato)-benzo[e][1,3]oxazine-2,4-dione;
T03 = 7-methyl-benzo[e][1,3]oxazine-2,4-dione;
- the stabilizers:
S01 = glutaric acid;
S02 = tetrachlorophthalic acid anhydride;
S03 = benzotriazole.
Ingredients for the protective layers:
- Ercol 48 20 = Ercol™ 48 20, a polyvinylalcohol from Acetex Europe;
- 26/88 = MOWIOL™ 26/88, a polyvinylalcohol from Clariant GmbH;
- VP AC 4055 = LEVASIL™ VP AC 4055, a 15% aqueous dispersion of colloidal silica with
a specific surface area of 500m2/g from Bayer AG which had been converted into the ammonium salt;
- ULTRAVON™ W = a 75-85% concentrate of a sodium arylsulfonate from Ciba Geigy converted
into acid form by passing through an ion exchange column;
- SYLOID™ 72 = a silica from Grace;
- VPDZ 3/100 = SERVOXYL™ VPDZ 3/100, a mono[isotridecyl polyglycolether (3EO)] phosphate
from Servo Delden BV);
- VPAZ 100 = SERVOXYL™ VPAZ 100, a mixture of monolauryl and dilauryl phosphate from
Servo Delden B.V.;
- type P3 = MICROACE™ type P3, an Indian talc from Nippon Talc;
- Satintone S = Satintone™ S, a calcined china clay from Engelhard, USA;
- RILANIT™ GMS = a glycerine monotallow acid ester from Henkel AG;
- TMOS = tetramethylorthosilicate hydrolyzed in the presence of methanesulfonic acid.
COMPARATIVE EXAMPLES 1 to 12 and INVENTION EXAMPLES 1 to 11
Preparation of the thermosensitive element
[0084] The thermosensitive elements of the substantially light-insensitive thermographic
recording materials of COMPARATIVE EXAMPLES 1 to 12 and INVENTION EXAMPLES 1 to 11
were produced by coating a dispersion with the following ingredients in 2-butanone
onto a subbed 168µm thick blue-pigmented polyethylene terephthalate support with CIELAB
a*- and b*- values of -7.9 and -16.6 respectively; and drying at 50°C for 1h in a
drying cupboard to produce layers with the compositions given in Table 1.
Table 1:
Comparative example nr. |
Reducing agent |
Ratio of molar OH-equivalents to molar Ag-equivalents |
AgBeh coverage [g/m2] |
BL5HP [g/m2] |
T01 mol% vs AgB |
T02 mol% vs AgB |
S01 mol% vs AgB |
S02 mol% vs AgB |
S03 mol% vs AgB |
Oil [g/m2] |
1 |
CR01 |
1.0 |
3.71 |
14.84 |
15 |
5 |
24 |
4.91 |
9.84 |
0.033 |
2 |
CR01 |
1.5 |
3.68 |
14.72 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0335 |
3 |
CR01 |
2.0 |
3.94 |
15.76 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0351 |
4 |
CR02 |
1.0 |
3.71 |
14.84 |
15 |
5 |
24 |
4.91 |
9.84 |
0.033 |
5 |
CR02 |
1.5 |
3.63 |
14.52 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0323 |
6 |
CR02 |
2.5 |
3.63 |
14.52 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0323 |
7 |
I-6 |
1.0 |
3.81 |
15.24 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0339 |
8 |
I-6 |
1.0 |
3.50 |
14.00 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0328 |
9 |
I-6 |
7.0 |
3.50 |
14.00 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0328 |
10 |
I-13 |
1.0 |
3.45 |
13.80 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0339 |
11 |
I-13 |
7.0 |
3.60 |
14.40 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0324 |
12 |
I-14 |
1.0 |
3.58 |
14.33 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0339 |
Invention example nr |
|
|
|
|
|
|
|
|
|
|
1 |
I-6 |
1.33 |
3.87 |
15.48 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0344 |
2 |
I-6 |
1.50 |
3.92 |
15.68 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0349 |
3 |
I-6 |
1.75 |
3.87 |
15.48 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0344 |
4 |
I-6 |
2.0 |
3.81 |
15.24 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0339 |
5 |
I-6 |
2.5 |
3.76 |
15.04 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0335 |
6 |
I-6 |
3.0 |
3.48 |
13.92 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0335 |
7 |
I-6 |
5.0 |
3.66 |
14.64 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0332 |
8 |
I-13 |
3.0 |
3.65 |
14.60 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0337 |
9 |
I-13 |
5.0 |
3.54 |
14.16 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0325 |
10 |
I-14 |
3.0 |
3.50 |
14.00 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0349 |
11 |
I-14 |
5.0 |
3.37 |
13.49 |
15 |
5 |
24 |
4.91 |
9.84 |
0.0344 |
protective layer
[0085] The thermosensitive elements of the thermographic recording materials of COMPARATIVE
EXAMPLES 1 to 12 and INVENTION EXAMPLES 1 to 11 were then coated with an aqueous composition
with the following ingredients to produce a layer with the following ingredient coverages
as solids after drying:
ERCOL 48 20 |
= 2.1g/m2 |
VP AC 4055 |
= 1.05g/m2 |
ULTRAVON™ W |
= 0.075g/m2 |
SYLOID™ 72 |
= 0.09 g/m2 |
VPDZ 3/100 |
= 0.075g/m2 |
VPAZ 100 |
= 0.075g/m2 |
type P3 |
= 0.045g/m2 |
RILANIT™ GMS |
= 0.15g/m2 |
TMOS (assuming complete conversion to silica) |
= 0.87g/m2 |
[0086] The pH of the coating composition was adjusted to a pH of 3.8 by adding IN nitric
acid. Those lubricants which were insoluble in water, were dispersed in a ball mill
with, if necessary, the aid of a dispersion agent. The composition was coated to a
wet layer thickness of 85mm and then dried at 40°C for 15 minutes and hardened for
7 days at 45°C and a relative humidity of 70% thereby producing the thermographic
recording materials of COMPARATIVE EXAMPLES 1 to 12 and INVENTION EXAMPLES 1 to 11.
thermographic printing
[0087] The thermographic recording materials of COMPARATIVE EXAMPLES 1 to 12 and INVENTION
EXAMPLES 1 to 11 were printed using a DRYSTAR™ 4500 printer from AGFA-GEVAERT equipped
with a thin film thermal head with resistor elements 75 µm long in the transport direction
of the printer and 50 µm wide in the direction perpendicular to the transport direction
to print symmetrical pixels with a resolution of 508 dpi (= 200 dots/cm), adapted
to operate in three modes:
|
maximum printing power* [mW/pixel] |
line time [ms] |
heating time [ms] |
DRYSTAR™ 4500 mode 1 |
34 |
12 |
18 |
DRYSTAR™ 4500 mode 2 |
36 |
7 |
10.5 |
DRYSTAR™ 4500 mode 3 |
43.5 |
3.5 |
5.25 |
*printing power required to attain an optical density of 3.0 with a DRYSTAR™ TM1B
film |
The thermal head resistors were power-modulated to produce different image densities.
[0088] The maximum densities of the images (D
max) measured through a visible filter with a MACBETH™ TR924 densitometer in the grey
scale step corresponding to a data level of 64 are given in Tables 2 for COMPARATIVE
EXAMPLES 1 to 12 and INVENTION EXAMPLES 1 to 11 for DRYSTAR™ 4500 printer modes 1,
2 and 3 respectively.
Table 2:
Comparative Example nr. |
Reducing agent |
Ratio of molar OH-equiv to molar Ag-equiv |
Printer mode 1 |
Printer mode 2 |
Printer mode 3 |
|
|
|
Dmax (vis) |
Dmin (vis) |
Dmax/AgB coverage [m2/g] |
Dmax (vis) |
Dmin (vis) |
Dmax/AgB coverage [m2/g] |
Dmax (vis) |
Dmin (vis) |
Dmax/AgB coverage [m2/g] |
1 |
CR01 |
1.0 |
3.26 |
0.23 |
0.88 |
- |
- |
- |
3.12 |
0.22 |
0.84 |
2 |
CR01 |
1.5 |
3.52 |
0.23 |
0.96 |
- |
- |
- |
3.42 |
0.22 |
0.93 |
3 |
CR01 |
2.0 |
3.52 |
0.22 |
0.89 |
- |
- |
- |
3.59 |
0.22 |
0.91 |
4 |
CR02 |
1.0 |
2.48 |
0.23 |
0.67 |
- |
- |
- |
2.46 |
0.22 |
0.66 |
5 |
CR02 |
1.5 |
3.82 |
0.22 |
1.05 |
- |
- |
- |
3.53 |
0.22 |
0.97 |
6 |
CR02 |
2.0 |
3.75 |
0.22 |
1.03 |
- |
- |
- |
3.72 |
0.22 |
1.03 |
7 |
I-6 |
1.0 |
3.39 |
0.22 |
0.89 |
- |
- |
- |
3.49 |
0.22 |
0.91 |
8 |
I-6 |
1.0 |
3.02 |
0.22 |
0.86 |
3.36 |
0.22 |
0.96 |
3.46 |
0.22 |
0.99 |
9 |
I-6 |
7.0 |
3.09 |
0.21 |
0.88 |
3.39 |
0.21 |
0.97 |
3.60 |
0.22 |
1.03 |
10 |
I-13 |
1.0 |
3.26 |
0.22 |
0.94 |
3.53 |
0.22 |
1.02 |
3.51 |
0.22 |
1.02 |
11 |
I-13 |
7.0 |
3.29 |
0.20 |
0.91 |
3.50 |
0.20 |
0.98 |
3.62 |
0.20 |
1.00 |
12 |
I-14 |
1.0 |
3.30 |
0.21 |
0.92 |
3.49 |
0.21 |
0.97 |
3.52 |
0.21 |
0.98 |
Invention Example nr. |
|
|
|
|
|
|
|
|
|
|
|
1 |
I-6 |
1.33 |
3.50 |
0.22 |
0.90 |
- |
- |
- |
3.74 |
0.22 |
0.96 |
2 |
I-6 |
1.50 |
3.45 |
0.23 |
0.88 |
- |
- |
- |
3.77 |
0.22 |
0.96 |
3 |
I-6 |
1.75 |
3.35 |
0.22 |
0.87 |
- |
- |
- |
3.8 |
0.22 |
0.98 |
4 |
I-6 |
2.0 |
3.31 |
0.22 |
0.87 |
- |
- |
- |
3.88 |
0.22 |
1.02 |
5 |
I-6 |
2.5 |
3.23 |
0.22 |
0.86 |
- |
- |
- |
3.78 |
0.22 |
1.00 |
6 |
I-6 |
3.0 |
3.19 |
0.21 |
0.92 |
3.43 |
0.22 |
0.99 |
3.69 |
0.21 |
1.06 |
7 |
I-6 |
5.0 |
3.12 |
0.21 |
0.85 |
3.39 |
0.21 |
0.93 |
3.62 |
0.22 |
0.99 |
8 |
I-13 |
3.0 |
3.36 |
0.21 |
0.97 |
3.55 |
0.21 |
0.97 |
3.86 |
0.21 |
1.06 |
9 |
I-13 |
5.0 |
3.12 |
0.20 |
0.89 |
3.46 |
0.20 |
0.98 |
3.69 |
0.20 |
1.03 |
10 |
I-14 |
3.0 |
3.28 |
0.20 |
0.94 |
3.59 |
0.20 |
1.03 |
3.91 |
0.20 |
1.12 |
11 |
I-14 |
5.0 |
3.20 |
0.19 |
0.95 |
3.48 |
0.19 |
1.03 |
3.52 |
0.20 |
1.04 |
Image evaluation
[0089] The image tone of fresh prints made with the substantially light-insensitive thermographic
recording materials of COMPARATIVE EXAMPLES 1 to 12 and INVENTION EXAMPLES 1 to 11
using printer modes 1, 2 and 3 was assessed on the basis of the L*, a* and b* CIELAB-values.
The L*, a* and b* CIELAB-values were determined by spectrophotometric measurements
according to ASTM Norm E179-90 in a R(45/0) geometry with evaluation according to
ASTM Norm E308-90. The b* CIELAB-values changed little between the printer modes and
as a function of the ratio of molar hydroxy-equivalents to molar silver equivalents.
On the other hand, the a* CIELAB-values of fresh prints of the substantially light-insensitive
thermographic recording materials of COMPARATIVE EXAMPLES 1 to 12 and INVENTION EXAMPLES
1 to 11 at optical densities, D, of 1.0 and 2.0 given in Table 3 changed dramatically
both with the DRYSTAR™ 4500 printer mode used and with the ratio of molar hydroxy-equivalents
to molar silver equivalents.
[0090] In Table 3 a* CIELAB-values are given for D = 1.0 and D = 2.0 for the fresh substantially
light-insensitive thermographic recording materials of COMPARATIVE EXAMPLES 1 to 12
and INVENTION EXAMPLES 1 to 11 printed in printer mode 1 and the changes in a* CIELAB-values,
Δa*, on changing the printer mode from mode 1 to mode 2 and mode 1 to mode 3 respectively.
[0091] In the CIELAB-system a negative CIELAB a*-value indicates a greenish image-tone becoming
greener as a* becomes more negative, a positive a*-value indicating a reddish image-tone
becoming redder as a* becomes more positive. A negative CIELAB b*-value indicates
a bluish tone which becomes increasingly bluer as b* becomes more negative and a positive
b*-value indicates a yellowish image-tone becoming more yellow as b* becomes more
positive. In terms of the visual perception of an image as a whole, the image tone
of elements of the image with a density of 1.0 have a stronger effect than the image
tone of elements with lower or higher optical density.
[0092] In general with the DRYSTAR™ 4500 printer in mode 1 thermographic recording materials
with all the reducing agents investigated surprisingly exhibited CIELAB a*-values
which very strongly decreased with increasing ratio of molar hydroxy-equivalents to
molar silver-equivalents in the range 1.0 to about 3.0. Above a ratio of 3.0 the change
in CIELAB a*-value was much lower.
[0093] Fresh prints obtained with the substantially light-insensitive thermographic recording
materials with all the reducing agents investigated surprisingly exhibited CIELAB
a*-values which strongly increased as the heating time was reduced from 18 ms in printer
mode 1 to 10.5 ms in printer mode 2 to 5.25 ms in printer mode 3. This effect was
surprisingly ameliorated by increasing the ratio of molar hydroxy-equivalents to molar
silver-equivalents. For example in the case of substantially light-insensitive recording
materials with reducing agent I-6, the shift in a* CIELAB-value in going from printer
mode 1 to printer mode 3 was a prohibitive ca. + 11.5 at D = 1.0 for a ratio of molar
hydroxy-equivalents to molar silver-equivalents of 1.0 (COMPARATIVE EXAMPLES 7 and
8) and was only -0.23 at D = 1.0 for a ratio of molar hydroxy-equivalents to molar
silver-equivalents of 7.0 (COMPARATIVE EXAMPLE 9).

[0094] Such an effect is only usable for substantially light-insensitive thermographic recording
materials with reducing agents which upon printing with DRYSTAR™ 4500 printer in mode
1 produce prints with acceptable image tones. Table 4 summarizes the a* and b* CIELAB
values obtained with the substantially light-insensitive thermographic recording materials
of COMPARATIVE EXAMPLES 1 to 12 and INVENTION EXAMPLES 1 to 11.
Table 4
(DRYSTAR™ 4500 printer mode 1) : |
Comparative Example nr. |
Reducing agent |
Ratio of molar OH-equivalents to molar Ag-equivalents |
fresh print CIELAB values: |
|
|
|
D=1.0 |
D = 2.0 |
|
|
|
a* |
b* |
a* |
b* |
1 |
CR01 |
1.0 |
+4.74 |
+4.15 |
+11.45 |
+7.57 |
2 |
CR01 |
1.5 |
+1.12 |
+2.10 |
+6.36 |
+4.90 |
3 |
CR01 |
2.0 |
-0.77 |
+1.01 |
+3.88 |
+3.82 |
4 |
CR02 |
1.0 |
+27.03 |
+32.06 |
+29.54 |
+13.85 |
5 |
CR02 |
1.5 |
+1.12 |
-5.31 |
+5.78 |
-0.89 |
6 |
CR02 |
2.0 |
-1.45 |
-4.00 |
+3.45 |
-0.44 |
7 |
I-6 |
1.0 |
-2.08 |
-8.65 |
+2.21 |
-5.44 |
8 |
I-6 |
1.0 |
-3.05 |
-8.02 |
+1.60 |
-5.37 |
9 |
I-6 |
7.0 |
-4.64 |
-5.3 |
-2.04 |
-4.49 |
10 |
I-13 |
1.0 |
-2.66 |
-7.40 |
+1.63 |
-5.49 |
11 |
I-13 |
7.0 |
-3.95 |
-3.34 |
-1.53 |
-2.37 |
12 |
I-14 |
1.0 |
-2.06 |
-7.53 |
+2.43 |
-5.70 |
Invention Example nr. |
|
|
|
|
|
|
1 |
I-6 |
1.33 |
-3.80 |
-8.93 |
+0.13 |
-6.40 |
2 |
I-6 |
1.50 |
-4.24 |
-8.73 |
-0.51 |
-6.70 |
3 |
I-6 |
1.75 |
-4.53 |
-8.33 |
-1.20 |
-6.73 |
4 |
I-6 |
2.0 |
-4.67 |
-8.21 |
-1.56 |
-6.92 |
5 |
I-6 |
2.5 |
-4.68 |
-7.57 |
-1.94 |
-6.69 |
6 |
I-6 |
3.0 |
-4.89 |
-6.49 |
-2.08 |
-5.85 |
7 |
I-6 |
5.0 |
-4.64 |
-5.71 |
-2.03 |
-5.14 |
8 |
I-13 |
3.0 |
-4.21 |
-4.94 |
-1.64 |
-4.32 |
9 |
I-13 |
5.0 |
-3.86 |
-3.61 |
-1.39 |
-2.67 |
10 |
I-14 |
3.0 |
-4.50 |
-4.08 |
-1.46 |
-3.70 |
11 |
I-14 |
5.0 |
-4.48 |
-2.50 |
-1.16 |
-1.70 |
[0095] Table 4 shows that substantially light-insensitive thermographic recording materials
of INVENTION EXAMPLES 1 to 11 and COMPARATIVE EXAMPLES 9 and 11 with reducing agents
I-6, I-13 and I-14, exhibit neutral to bluish image tones. However, this is clearly
not the case for the substantially light-insensitive thermographic recording materials
of COMPARATIVE EXAMPLES 1 to 6 with reducing agents CR01 and CR02, which exhibited
strongly reddish image tones.
Archivability tests
[0096] Simulated long-term archivability tests were performed by heating prints produced
with the DRYSTAR™ 4500 printer in modes 1, 2 and 3 with the substantially light-insensitive
thermographic recording materials of COMPARATIVE EXAMPLES 1 to 12 and INVENTION EXAMPLES
1 to 11 to heating at 57°C in 34% relative humidity for 3 days in the dark and the
CIELAB b*-values were determined for densities of 1.0 and 2.0. The changes in b* CIELAB-values
for densities of 1.0 and 2.0 for printer modes 1, 2 and 3 are given in Table 5.

[0097] The present invention is demarcated with respect to the prior art by the surprising
decrease in a* CIELAB-values with increasing ratio of molar hydroxy-equivalents to
molar silver-equivalents together with the deterioration in archivability for a ratio
of molar hydroxy-equivalents to molar silver-equivalents of 7.0, see the Δb* CIELAB-values
for COMPARATIVE EXAMPLE 9 and COMPARATIVE EXAMPLE 11 compared with those for INVENTION
EXAMPLES 7 and 9 respectively for printer modes 1, 2 and 3.
COMPARATIVE EXAMPLE 13 and INVENTION EXAMPLES 12 and 13
Preparation of the thermosensitive element
[0098] The thermosensitive elements of the substantially light-insensitive thermographic
recording materials of COMPARATIVE EXAMPLE 13 and INVENTION EXAMPLES 12 and 13 were
produced by coating a dispersion with the following ingredients in 2-butanone onto
a subbed 168µm thick blue-pigmented polyethylene terephthalate support with CIELAB
a*- and b*- values of -7.9 and -16.6 respectively; and drying at 75°C (temperature
of the dry air) for 7 minutes to produce layers with the compositions given in Table
6.
Table 6:
Comparative example nr |
Reducing agent |
Ratio of molar OH-equivalents to molar Ag-equivalents |
AgBeh coverage [g/m2] |
BL5HP [g/m2] |
T01 mol% vs AgB |
T02 mol% vs AgB |
S01 mol% vs AgB |
S02 mol% vs AgB |
S03 mol% vs AgB |
Oil [g/m2] |
13 |
I-1
I-13 |
0.6 +
0.4 |
4.93 |
19.71 |
15 |
5 |
22 |
4.92 |
9.80 |
0.048 |
Invention example nr |
|
|
|
|
|
|
|
|
|
|
12 |
I-1
I-13 |
0.8 +
0.50 |
4.98 |
19.92 |
15 |
5 |
22 |
4.92 |
9.80 |
0.048 |
13 |
I-1
I-13 |
1.00 +
0.60 |
4.93 |
19.71 |
15 |
5 |
22 |
4.92 |
9.80 |
0.048 |
[0099] The thermosensitive elements of the thermographic recording materials of COMPARATIVE
EXAMPLE 13 and INVENTION EXAMPLES 12 and 13 were coated with a protective layer as
described for the thermographic recording materials of COMPARATIVE EXAMPLES 1 to 12
and INVENTION EXAMPLES 1 to 11 and the resulting thermographic recording materials
hardened for 7 days at 45°C thereby producing the thermographic recording materials
of COMPARATIVE EXAMPLE 13 and INVENTION EXAMPLES 12 and 13.
Thermographic evaluation
[0100] The fresh thermographic recording materials of COMPARATIVE EXAMPLE 13 and INVENTION
EXAMPLES 12 and 13 were printed with DRYSTAR™ 4500 printer mode 3 and evaluated as
described for the thermographic recording materials of COMPARATIVE EXAMPLES 1 to 12
and INVENTION EXAMPLES 1 to 11. The results are summarized in Table 7.
[0101] The image tone obtained with the thermographic recording material containing reducing
agents I-1 and I-13 in an overall ratio of molar hydroxy-equivalents to molar silver
equivalents of 1.0 (COMPARATIVE EXAMPLE 13) was reddish, as can be seen be the positive
CIELAB a*-value for D = 2.0, whereas the image tone of the substantially light-insensitive
thermographic recording materials of INVENTION EXAMPLES 12 and 13 were close to that
of a typical X-ray image with conventional silver halide radiographic film.
Table 7
(DRYSTAR™ 4500 printer mode 3): |
Comparative Example nr |
Reducing agent |
Ratio of molar OH-equivalents to molar Ag-equivalents |
Dmax (vis) |
Dmin (vis) |
Dmax/AgB coverage [m2/g] |
fresh print CIELAB values |
|
|
|
|
|
|
D=1.0 |
D = 2.0 |
|
|
|
|
|
|
a* |
b* |
a* |
b* |
13 |
I-1
I-13 |
0.60 +
0.40 |
3.28 |
0.23 |
0.66 |
-0.36 |
-7.17 |
+1.81 |
-6.09 |
Invention example nr |
|
|
|
|
|
|
|
|
|
12 |
I-1
I-13 |
0.80 +
0.50 |
3.41 |
0.23 |
0.69 |
-2.32 |
-7.25 |
-0.04 |
-6.30 |
13 |
I-1
I-13 |
1.00 +
0.60 |
3.51 |
0.23 |
0.61 |
-3.10 |
-7.03 |
-0.88 |
-5.80 |
Archivability tests
[0102] Simulated long-term archivability tests were performed by heating prints produced
with the thermographic recording materials of COMPARATIVE EXAMPLES 13 and INVENTION
EXAMPLES 12 and 13 to heating at 57°C in 34% relative humidity for 3 days in the dark
and the CIELAB a*- and b*- values were determined for densities of 1.0 and 2.0 are
summarized for prints produced with the DRYSTAR™ 4500 printer in mode 3 in Table 8.
[0103] The changes in image tone during the archivability tests were much smaller for the
substantially light-insensitive thermographic recording materials of INVENTION EXAMPLES
12 and 13 than for the substantially light-insensitive thermographic recording materials
of INVENTION EXAMPLES 1-11, but these materials had the drawback that the D
max achieved per unit silver behenate coverage was significantly lower than for the substantially
light-insensitive thermographic recording materials of INVENTION EXAMPLES 1-11.
Table 8
(DRYSTAR™ 4500 printer mode 3): |
Comparative Example nr |
Reducing agent |
Ratio of molar OH-equivalents to molar Ag-equivalents |
Δ CIELAB values of fresh prints after heating for 3d at 57°C/34%RH for: |
ΔD after heating for 3d/57°C /34%RH for |
|
|
|
D= 1.0 |
D = 2.0 |
ΔD for D=1.0 |
ΔD for D=2.0 |
|
|
|
Δa* |
Δb* |
Δa* |
Δb* |
|
|
13 |
I-1
I-13 |
0.60 +
0.40 |
+0.17 |
+0.91 |
-0.65 |
+1.26 |
+0.17 |
+0.16 |
Invention example nr |
|
|
|
|
|
|
|
|
12 |
I-1
I-13 |
0.80 +
0.50 |
+0.33 |
-0.69 |
-0.24 |
+0.25 |
+0.16 |
+0.18 |
13 |
I-1
I-13 |
1.00 +
0.60 |
+0.31 |
-1.35 |
-0.18 |
-0.30 |
+0.17 |
+0.20 |
COMPARATIVE EXAMPLES 14 and 15 and INVENTION EXAMPLES 14 and 15
Preparation of the thermosensitive element
[0104] The thermosensitive elements of the substantially light-insensitive thermographic
recording materials of COMPARATIVE EXAMPLES 14 and 15 and INVENTION EXAMPLES 14 and
15 were produced by coating a dispersion with the following ingredients in 2-butanone
onto a subbed 168µm non-pigmented polyethylene terephthalate support; and drying at
50°C for 1 hour to produce layers with the compositions given in Table 9.
Table 9:
Comparative example nr. |
Reducing agent |
Ratio of molar OH-equivalents to molar Ag-equivalents |
AgBeh coverage [g/m2] |
BL5HP [g/m2] |
T01 mol% vs AgB |
T02 mol% vs AgB |
S01 mol% vs AgB |
S02 mol% vs AgB |
S03 mol% vs AgB |
Oil [g/m2] |
14 |
I-6 |
1.0 |
4.1 |
16.4 |
15 |
5 |
24 |
4.92 |
9.80 |
0.048 |
15 |
I-6 |
1.0 |
4.0 |
16.0 |
15 |
5 |
26 |
4.92 |
9.80 |
0.048 |
Invention example nr. |
|
|
|
|
|
|
|
|
|
|
14 |
I-6 |
1.5 |
4.0 |
16.0 |
15 |
5 |
24 |
4.92 |
9.80 |
0.048 |
15 |
I-6 |
1.5 |
4.0 |
16.0 |
15 |
5 |
26 |
4.92 |
9.80 |
0.048 |
thermographic printing
[0105] The fresh thermographic recording materials of COMPARATIVE EXAMPLES 14 and 15 and
INVENTION EXAMPLES 14 and 15 were printed using a DRYSTAR™ 2000 printer from AGFA-GEVAERT
equipped with a thin film thermal head with resistor elements 152 µm long in the transport
direction of the printer and 85 µm wide in the direction perpendicular to the transport
direction to print symmetrical pixels (85 µm x 85 µm) with a resolution of 300 dpi
(= 118 dots/cm), adapted to operate in two modes:
|
maximum printing power* [mW/pixel] |
line time [ms] |
heating time [ms] |
DRYSTAR™ 2000 mode 1 |
104 |
12 |
21.5 |
DRYSTAR™ 2000 mode 2 |
104 |
7.1 |
12.7 |
*printing power required to attain an optical density of 2.8 with a DRYSTAR™ TM1B
film to take into account the use of a thin intermediate material separating the imaging
layer from the thermal head |
During printing the printhead was separated from the imaging layer by a thin intermediate
material contacted with a slipping layer of a separable 5mm thick polyethylene terephthalate
ribbon coated successively with a subbing layer, heat-resistant layer and the slipping
layer (anti-friction layer) giving a ribbon with a total thickness of 6mm. During
the line time the print head received constant power. The thermal head resistors were
power-modulated to produce different image densities.
[0106] The prints produced were evaluated as described for the thermographic recording materials
of COMPARATIVE EXAMPLES 1 to 12 and INVENTION EXAMPLES 1 to 11. The results are summarized
in Tables 10 and 11 for DRYSTAR™ 2000 printer modes 1 and 2 respectively.
Table 10
(DRYSTAR™ 2000 printer mode 1): |
Comparative Example nr. |
Reducing agent |
Ratio of molar OH-equivalents to molar Ag-equivalents |
CIELAB values for fresh prints |
|
|
|
D = 0.5 |
D = 1.0 |
D = 1.5 |
D = 2.0 |
|
|
|
a* |
b* |
a* |
b* |
a* |
b* |
a* |
b* |
14 |
I-6 |
1.0 |
+1.01 |
-0.57 |
+1.72 |
-4.96 |
+1.63 |
-7.14 |
+2.24 |
-7.28 |
15 |
I-6 |
1.0 |
+0.79 |
-1.89 |
+1.39 |
-5.36 |
+1.95 |
-6.79 |
+1.64 |
-6.72 |
Invention example nr. |
|
|
|
|
|
|
|
|
|
|
14 |
I-6 |
1.5 |
+0.3 |
+2.12 |
-0.13 |
-2.27 |
-0.20 |
-5.07 |
-0.36 |
-6.75 |
15 |
I-6 |
1.5 |
-0.1 |
+0.75 |
-0.77 |
-3.16 |
-1.49 |
-5.48 |
-1.28 |
-6.64 |
Table 11
(DRYSTAR™ 2000 printer mode 2): |
Comparative Example nr. |
Reducing agent |
Ratio of molar OH-equivalents to molar Ag-equivalents |
CIELAB values for fresh prints |
|
|
|
D = 0.5 |
D = 1.0 |
D = 1.5 |
D = 2.0 |
|
|
|
a* |
b* |
a* |
b* |
a* |
b* |
a* |
b* |
14 |
I-6 |
1.0 |
+3.12 |
-1.39 |
+5.16 |
-7.25 |
+4.6 |
-8.22 |
+6.93 |
-7.59 |
15 |
I-6 |
1.0 |
+3.33 |
-3.10 |
+5.11 |
-7.16 |
+5.69 |
-8.28 |
+4.21 |
-8.05 |
Invention example nr. |
|
|
|
|
|
|
|
|
|
|
14 |
I-6 |
1.5 |
+0.66 |
-0.16 |
+1.55 |
-5.15 |
+1.47 |
-7.67 |
+1.87 |
-7.89 |
15 |
I-6 |
1.5 |
+0.37 |
-1.13 |
+0.70 |
-6.03 |
+0.59 |
-8.19 |
+1.02 |
-8.03 |
A desirable image tone was obtained with the thermographic recording materials containing
reducing agent I-6 upon printing with the DRYSTAR™ 2000 printer mode 1 for a ratio
of molar hydroxy-equivalents to molar silver equivalents of 1.5, despite the thermographic
materials having been coated on a non-pigmented support, whereas thermographic recording
materials containing reducing agents I-6 upon printing with the DRYSTAR™ 2000 printer
mode 2 for a ratio of molar hydroxy-equivalents to molar silver equivalents of 1.0
exhibited prohibitively reddish images as can be seen from the pronouncedly positive
CIELAB a*-values.
[0107] A desirable image tone was obtained with the thermographic recording materials containing
reducing agents I-6 upon printing with the DRYSTAR™ 2000 printer mode 2 for a ratio
of molar hydroxy-equivalents to molar silver equivalents of 1.5, despite the thermographic
materials having been coated on a non-pigmented support, whereas thermographic recording
materials containing reducing agents I-6 upon printing with the DRYSTAR™ 2000 printer
mode 2 for a ratio of molar hydroxy-equivalents to molar silver equivalents of 1.0
exhibited prohibitively reddish images as can be seen from the pronouncedly positive
CIELAB a*-values.
archivability tests
[0108] Simulated long-term archivability tests were performed by heating prints produced
with the thermographic recording materials of COMPARATIVE EXAMPLES 14 and 15 and INVENTION
EXAMPLES 14 and 15 to heating at 45°C in 70% relative humidity for 4 days in the dark
and the CIELAB a*- and b*- values determined for densities of 0.5, 1.0 and 1.5 are
summarized for prints produced with DRYSTAR™ 2000 printer mode 1 and DRYSTAR™ 2000
printer mode 2 in Tables 12 and 13 respectively.
Table 12
(DRYSTAR™ 2000 printer mode 1) : |
Comparative Example nr. |
Reducing agent |
Ratio of molar OH-equivalents to molar Ag-equivalents |
CIELAB values for prints after 4d/45°C/70%RH: |
|
|
|
D = 0.5 |
D = 1.0 |
D = 1.5 |
D = 2.0 |
|
|
|
a* |
b* |
a* |
b* |
a* |
b* |
a* |
b* |
14 |
I-6 |
1.0 |
+2.44 |
+0.76 |
+4.31 |
-2.19 |
+1.54 |
-4.09 |
+1.10 |
-4.36 |
15 |
I-6 |
1.0 |
+2.09 |
-0.47 |
+3.44 |
-2.42 |
+1.30 |
-3.60 |
+0.42 |
-3.73 |
Invention example nr. |
|
|
|
|
|
|
|
|
|
|
14 |
I-6 |
1.5 |
+0.74 |
-0.48 |
+0.63 |
-3.52 |
-0.02 |
-5.48 |
-0.81 |
-5.66 |
15 |
I-6 |
1.5 |
+0.22 |
-1.21 |
+0.16 |
-3.61 |
-1.56 |
-5.37 |
-1.36 |
-5.22 |
[0109] Prints produced with DRYSTAR™ 2000 printer mode 1 with the substantially light-insensitive
thermographic recording materials of INVENTION EXAMPLES 14 and 15 with a ratio of
molar hydroxy-equivalents to molar silver equivalents of 1.5 exhibited marginally
acceptable image tones after 4 days at 45°C and 70% relative humidity in the dark,
whereas prints produced with the substantially light-insensitive thermographic recording
materials of COMPARATIVE EXAMPLES 14 and 15 with a ratio of molar hydroxy-equivalents
to molar silver equivalents of 1.0 were very reddish for densities of both 0.5 and
1.0.
Table 13
(DRYSTAR™ 2000 printer mode 2): |
ComparAtive Example nr. |
Reducing agent |
Ratio of molar OH-equivalents to molar Ag-equivalents |
CIELAB values for prints after 4d/45°C/70%RH: |
|
|
|
D = 0.5 |
D = 1.0 |
D = 1.5 |
D = 2.0 |
|
|
|
a* |
b* |
a* |
b* |
a* |
b* |
a* |
b* |
14 |
I-6 |
1.0 |
+5.19 |
+1.97 |
+5.87 |
-2.80 |
+4.51 |
-3.93 |
+5.90 |
-3.67 |
15 |
I-6 |
1.0 |
+4.93 |
+0.59 |
+5.58 |
-2.51 |
+8.25 |
-3.95 |
+2.30 |
-4.80 |
Invention example nr. |
|
|
|
|
|
|
|
|
|
|
14 |
I-6 |
1.5 |
+2.71 |
-0.20 |
+3.22 |
-4.03 |
+2.07 |
-5.24 |
+1.31 |
-5.65 |
15 |
I-6 |
1.5 |
+2.21 |
-0.72 |
+2.03 |
-4.61 |
+1.32 |
-6.36 |
+0.51 |
-5.69 |
[0110] Prints produced with DRYSTAR™ 2000 printer mode 2 with the substantially light-insensitive
thermographic recording materials of INVENTION EXAMPLES 14 and 15 with a ratio of
molar hydroxy-equivalents to molar silver equivalents of 1.5 exhibited a much less
reddish image tone after 4 days at 45°C and 70% relative humidity in the dark, than
those produced with the substantially light-insensitive thermographic recording materials
of COMPARATIVE EXAMPLES 14 and 15 with a ratio of molar hydroxy-equivalents to molar
silver equivalents of 1.0 were extremely red at all densities.
COMPARATIVE EXAMPLE 16
preparation of the subbed support
[0111] The subbed support was prepared by coating a 175 µm thick blue-pigmented polyethylene
terephthalate support with L*, a* and b* CIELAB-values of 86.7, -8.2 and -18.2 respectively
and a density through a visible filter determined with a MacBeth™ 924 of 0.19 on both
sides with a layer with an aqueous ethanol dispersion containing the following ingredients
to produce the following ingredient coverages as solids after drying:
|
Coverage [mg/m2] |
LATEX01: |
162.2 |
Kieselsol 100F: |
40.0 |
Mersolat™ H |
0.85 |
UVONAC |
4.0 |
coating of backing layer
[0112] A backing layer was then applied to one side of the subbed support with an aqueous
ammoniacal N-methyl-pyrrolidinone dispersion containing the following ingredients
to produce the following ingredient coverages as solids after drying:
|
Coverage [mg/m2] |
Kelzan™ S |
10 |
PEDOT/PSS-1 |
15 |
UVONAC |
21 |
Kieselsol 100F |
20 |
Perapret™ |
10 |
LATEX02 |
200 |
MAT02 |
30 |
preparation of the thermosensitive element
[0113] The thermosensitive elements of the substantially light-insensitive thermographic
recording materials of COMPARATIVE EXAMPLE 16 was produced by coating a dispersion
with the following ingredients in 2-butanone to a wet thickness of 95 µm onto the
side of the subbed support opposite to that to which the backing layer had been applied,
and drying at 85°C for 5 minutes to produce a layer with the following composition:
|
Coverage [g/m2] |
mol% vs AgB |
AgB |
3.809 |
100 |
BL5HP |
15.202 |
- |
I-6 |
0.768 |
49.50 |
T01 |
0.209 |
15.06 |
T02 |
0.107 |
5.02 |
S01 |
0.271 |
24.08 |
S02 |
0.120 |
4.94 |
S03 |
0.100 |
9.85 |
Oil |
0.025 |
- |
protective layer
[0114] The thermosensitive elements of the thermographic recording material of COMPARATIVE
EXAMPLE 16 was produced by coating an aqueous dispersion with the following ingredients
onto the thermosensitive element to give a layer with the following ingredient coverages
as solids after drying:
ERCOL 48 20 |
= 2.1g/m2 |
VP AC 4055 |
= 1.05g/m2 |
ULTRAVON™ W |
= 0.075g/m2 |
SYLOID™ 72 |
= 0.09 g/m2 |
VPDZ 3/100 |
= 0.075g/m2 |
VPAZ 100 |
= 0.075g/m2 |
type P3 |
= 0.045g/m2 |
RILANIT™ GMS |
= 0.15g/m2 |
TMOS (assuming that the tetramethylorthosilicate is completely converted to SiO2 |
= 0.87g/m2 |
The pH of the coating composition was adjusted to a pH of 3.8 by adding IN nitric
acid. Those lubricants which were insoluble in water, were dispersed in a ball mill
with, if necessary, the aid of a dispersion agent. The composition was coated to a
wet layer thickness of 85 µm and then dried at 40°C for 15 minutes and hardened for
11 days at 45°C thereby producing the thermographic recording material of COMPARATIVE
EXAMPLE 16.
thermographic evaluation
[0115] The fresh thermographic recording materials of COMPARATIVE EXAMPLE 16 was printed
with DRYSTAR™ 4500 printer modes 1, 2 and 3 and evaluated as described for the thermographic
recording materials of COMPARATIVE EXAMPLES 1 to 12 and INVENTION EXAMPLES 1 to 11.
The results are summarized in Table 14.
Table 14:
DRYSTAR 4500 mode |
Ratio of molar hydroxy-equivalents to molar silver equivalents |
Dmax (vis) |
Dmin (vis) |
Dmax/AgB coverage [m2/g] |
fresh print CIELAB values: |
|
|
|
|
|
D=1.0 |
D = 2.0 |
|
|
|
|
|
a* |
b* |
a* |
b* |
1 |
0.99 |
3.05 |
0.22 |
0.80 |
-4.66 |
-9.39 |
-1.11 |
-5.61 |
2 |
0.99 |
3.15 |
0.22 |
0.83 |
-2.69 |
-10.87 |
1.66 |
-7.85 |
3 |
0.99 |
3.35 |
0.22 |
0.88 |
2.72 |
-13.20 |
6.79 |
-9.84 |
It is clear from the CIELAB values that, for a ratio of molar hydroxy-equivalents
to molar silver equivalents of 1.0 outside the scope of the present invention, there
is an undesirable shift in image tone to positive values of a* i.e. to a reddish image
tone with fresh films from DRYSTAR™ 4500 Printer mode 1 to modes 2 and 3 for a density
of 2.0. These very strong positive shifts in CIELAB a* values from DRYSTAR™ 4500 Printer
mode 1 to modes 2 and 3 are shown in Table 15.
Table 15:
|
Mode 1 |
a*/mode2 -a*/mode1 |
a*/mode3 -a*/mode1 |
|
a* |
Δa*(2/1) |
Δa*(3/1) |
Fresh print CIELAB values for D=1.0 |
-4.66 |
1.97 |
7.38 |
Fresh print CIELAB values for D=2.0 |
-1.11 |
2.77 |
7.90 |
This demonstrates the strong effect of variation of the line and heating times on
CIELAB a* values in rendering the image tone increasingly red with decreasing line
time and heating time.
archivability tests
[0116] Simulated long-term archivability tests were performed by heating prints produced
with the DRYSTAR™ 4500 printer in modes 1, 2 and 3 with the substantially light-insensitive
thermographic recording material of COMPARATIVE EXAMPLE 16 to heating at 57°C in 34%
relative humidity for 3 days in the dark and the CIELAB b*-values were determined
for densities of 1.0 and 2.0. The changes in a* and b* CIELAB-values for densities
of 1.0 and 2.0 for printer modes 1, 2 and 3 are given in Table 16.
Table 16:
DRYSTAR 4500 PRINTER mode |
Ratio of molar hydroxy-equivalents to molar silver equivalents |
Δ CIELAB values of fresh prints after heating for 3d at 57°C/34% RH for: |
ΔD after heating for 3d at 57°C/34%RH |
|
|
D= 1.0 |
D = 2.0 |
|
|
|
|
Δa* |
Δb* |
Δa* |
Δb* |
ΔD for D=1.0 |
ΔD for D=2.0 |
1 |
1.00 |
2.88 |
6.45 |
-0.62 |
3.77 |
0.35 |
0.30 |
2 |
1.00 |
2.50 |
10.12 |
-1.50 |
5.98 |
0.31 |
0.31 |
3 |
1.00 |
-0.47 |
12.40 |
-2.87 |
6.87 |
0.16 |
0.28 |
There is a considerable decrease in ΔD at D=1.0 upon changing the printer mode of
a DRYSTAR™ 4500 printer from mode 1 to mode 2 and mode 3 i.e. upon decreasing the
line time and heating time. There is also an strong increase in Δb* value as can be
seen from Table 17.
Table 17:
DRYSTAR™ 4500 Printer |
change in b* CIELAB value, Δb*, of fresh prints after heating for 3d at 57°C/34% RH
for: |
|
D= 1.0 |
D = 2.0 |
mode 1 |
6.45 |
3.77 |
mode 2 |
10.12 |
5.98 |
mode 3 |
12.40 |
6.87 |
INVENTION EXAMPLES 16 to 18
preparation of the subbed support
[0117] The subbed support was prepared by coating a 168 µm thick blue-pigmented polyethylene
terephthalate support with L*, a* and b* CIELAB-values of 86.7, -8.2 and -18.2 respectively
and a density through a visible filter determined with a MacBeth™ 924 of 0.19 on one
side with a non-antistatic layer with an aqueous dispersion containing the following
ingredients to produce the following ingredient coverages as solids after drying:
|
Coverage [mg/m2] |
LATEX03: |
151 |
Kieselsol 100F: |
35 |
Mersolat™ H |
0.75 |
and on the other side with an antistatic layer with an aqueous dispersion containing
the following ingredients to produce the following ingredient coverages as solids
after drying:
|
Coverage [mg/m2] |
PEDOT/PSS-2: |
2.58 |
LATEX03: |
147.3 |
Sorbitol(evaporated during drying): |
24.7 |
Kieselsol 100F: |
16.4 |
Mersolat™ H |
0.74 |
preparation of backing layer
[0118] The backing layer of the thermographic recording materials of INVENTION EXAMPLES
16 to 18 were prepared by producing a 13.2% by weight aqueous solution of POVAL™ 103
by adding 264 g to 1736 g of cold deionized water, heating to 95°C and maintaining
this temperature for 30 minutes before cooling to room temperature. This solution
was then mixed with 1067.6 g of deionized water followed by 130.7 mL of a 5% solution
of OP80 with mixing, then 1978.5 g of Snowtex™ O with mixing and finally 45.85 g of
MAT01 with mixing. The pH of the resulting dispersion was 4.8 and was adjusted to
a pH of 3.5 with IN nitric acid before coating to a wet thickness of 40 µm on the
antistatic subbing layer of the support. The resulting layer was dried with heated
air with a temperature of 140°C with the following composition as solids after drying:
POVAL 103 |
= 2.123g/m2 |
OP 80 |
= 0.053g/m2 |
Snowtex™ O |
= 3.183g/m2 |
Sunsphere H51 |
= 0.032g/m2 |
preparation of the thermosensitive element
[0119] The thermosensitive element of the substantially light-insensitive thermographic
recording materials of INVENTION EXAMPLES 16 to 18 was produced by coating a dispersion
to a wet thickness of 95 µm with the following ingredients in 2-butanone onto the
opposite side of the support to which the backing layer had been applied, and drying
at 85°C for 5 minutes to produce a layer with the following composition:
|
Coverage [g/m2] |
mol% vs AgB |
AgB |
4.149 |
100 |
BL5HP |
16.596 |
- |
I-1 |
0.438 |
35.00 |
I-13 |
0.894 |
45.00 |
T03 |
0.246 |
15.06 |
S01 |
0.294 |
24.00 |
S02 |
0.130 |
4.91 |
S03 |
0.109 |
9.84 |
VL |
0.185 |
- |
Oil |
0.037 |
- |
coating of protective layer
[0120] The thermosensitive elements of the thermographic recording materials of INVENTION
EXAMPLES 16 to 18 were then coated with an aqueous dispersion with the following ingredients
onto the thermosensitive element with the protective layers with the ingredient coverages
as solids after drying given for the thermographic recording materials for INVENTION
EXAMPLES 16 to 18 in Table 18.
[0121] The pH of the coating composition was adjusted to a pH of 3.8 by adding IN nitric
acid. Those lubricants which were insoluble in water, were dispersed in a ball mill
with, if necessary, the aid of a dispersion agent. The composition was coated to a
wet layer thickness of 85 µm and then dried at 40°C for 15 minutes and hardened for
7 days at 50°C thereby producing the thermographic recording materials of INVENTION
EXAMPLES 16 to 18.
Table 18:
|
Invention Example nr 16 |
Invention Example nr 17 |
Invention Example nr 18 |
ERCOL 48 20 [g/m2] |
2.1 |
2.1 |
- |
26/88 [g/m2] |
- |
- |
2.1 |
VP AC 4055 [g/m2] |
1.05 |
1.05 |
1.05 |
ULTRAVON™ W [g/m2] |
0.075 |
0.075 |
0.075 |
SYLOID™ 72 [g/m2] |
0.09 |
0.09 |
0.09 |
VPDZ 3/100 [g/m2] |
0.075 |
0.075 |
0.075 |
VPAZ 100 [g/m2] |
0.075 |
0.075 |
0.075 |
Satintone 5 [g/m2] |
- |
0.100 |
0.100 |
type P3 [g/m2] |
0.045 |
- |
- |
RILANIT™GMS [g/m2] |
0.15 |
0.15 |
0.15 |
TMOS* [g/m2] |
0.87 |
0.87 |
0.87 |
*assumes that tetramethylorthosilicate is completely converted to SiO2 |
thermographic evaluation
[0122] The fresh thermographic recording materials of COMPARATIVE EXAMPLE 16 was printed
with DRYSTAR™ 4500 printer modes 1, 2 and 3 and evaluated as described for the thermographic
recording materials of COMPARATIVE EXAMPLES 1 to 12 and INVENTION EXAMPLES 1 to 11.
The results are summarized in Table 19.
Table 19:
Invention Example nr |
DRYSTAR 4500 Printer mode |
Ratio of molar OH-equivalents to molar Ag-equivalents |
Dmax (vis) |
Dmin (vis) |
Dmax/AgB coverage [m2/g] |
fresh print CIELAB values: |
|
|
|
|
|
|
D=1.0 |
D = 2.0 |
. |
|
|
|
|
|
a* |
b* |
a* |
b* |
16 |
1 |
1.6 |
3.11 |
0.22 |
0.75 |
-4.76 |
-3.48 |
-2.04 |
-1.50 |
|
2 |
1.6 |
3.04 |
0.22 |
0.73 |
-5.49 |
-5.02 |
-2.72 |
-2.54 |
|
3 |
1.6 |
3.02 |
0.22 |
0.73 |
-5.05 |
-8.26 |
-2.53 |
-5.65 |
17 |
1 |
1.6 |
3.05 |
0.22 |
0.73 |
-4.77 |
-4.10 |
-2.02 |
-1.90 |
|
2 |
1.6 |
3.01 |
0.22 |
0.73 |
-5.51 |
-5.74 |
-2.74 |
-2.99 |
|
3 |
1.6 |
3.02 |
0.22 |
0.73 |
-4.83 |
-8.85 |
-2.26 |
-5.95 |
18 |
1 |
1.6 |
3.11 |
0.22 |
0.75 |
-4.72 |
-3.39 |
-1.95 |
-1.33 |
|
2 |
1.6 |
3.07 |
0.22 |
0.74 |
-5.46 |
-4.89 |
-2.52 |
-2.42 |
|
3 |
1.6 |
3.05 |
0.22 |
0.73 |
-4.59 |
-8.26 |
-1.79 |
-5.75 |
[0123] It is clear from the CIELAB values that, for a ratio of molar hydroxy-equivalents
to molar silver equivalents of 1.6 within the scope of the present invention, the
shift in b* values from DRYSTAR™ 4500 Printer mode 1 to modes 2 and 3 are to increased
negativity i.e. to desirably increased bluer image tone for densities of 1.0 and 2.0.
The even smaller shifts in CIELAB a* values from DRYSTAR™ 4500 Printer mode 1 to modes
2 and 3 are shown in Table 20.
Table 20:
Invention Example nr. |
Ratio of molar OH-equiv. to molar Ag-equiv. |
Fresh print CIELAB values for D=1.0: |
Fresh print CIELAB values for D = 2.0: |
|
|
mode 1 |
a*/mode2 - a*/mode1 |
a*/mode3 - a*/mode1 |
mode 1 |
a*/mode2 - a*/mode1 |
a*/mode3 - a*/mode1 |
|
|
a* |
Δa*(2/1) |
Δa*(3/1) |
a* |
Δa*(2/1) |
Δa*(3/1) |
16 |
1.60 |
-4.76 |
-0.73 |
-0.29 |
-2.04 |
-0.68 |
-0.49 |
17 |
1.60 |
-4.77 |
-0.74 |
-0.06 |
-2.02 |
-0.72 |
-0.24 |
18 |
1.60 |
-4.72 |
-0.74 |
0.13 |
-1.95 |
-0.57 |
0.16 |
[0124] This demonstrates the advantageous effect of the present invention in surprisingly
allowing the same material to be used with printers used with widely differing line
and heating times without a negative effect on image tone.
Archivability tests
[0125] Simulated long-term archivability tests were performed by heating prints produced
with the DRYSTAR™ 4500 printer in modes 1, 2 and 3 with the substantially light-insensitive
thermographic recording materials of INVENTION EXAMPLES 16 to 19 to heating at 57°C
in 34% relative humidity for 3 days in the dark and the CIELAB a*- and b*-values were
determined for densities of 1.0 and 2.0. The changes in a* and b* CIELAB-values for
densities of 1.0 and 2.0 for printer modes 1, 2 and 3 are given in Table 21.
Table 21:
Invention Example nr. |
DRYSTAR 4500 Printer mode |
Ratio of molar hydroxy-equivalents to molar silver equivalents |
Δ CIELAB values of fresh prints after heating for 3d at 57°C/34% RH for: |
ΔD after heating for 3d/57°C/34%RH |
|
|
|
D= 1.0 |
D = 2.0 |
ΔD for D=1.0 |
ΔD for D=2.0 |
|
|
|
Δa* |
Δb* |
Δa* |
Δb* |
|
|
16 |
1 |
1.60 |
-1.29 |
1.85 |
-0.88 |
0.40 |
0.29 |
0.20 |
|
2 |
1.60 |
0.11 |
1.94 |
-0.43 |
0.59 |
0.31 |
0.24 |
|
3 |
1.60 |
0.75 |
3.78 |
0.06 |
2.03 |
0.22 |
0.25 |
17 |
1 |
1.60 |
-1.67 |
2.01 |
-0.97 |
0.38 |
0.29 |
0.20 |
|
2 |
1.60 |
0.01 |
2.18 |
-0.47 |
0.57 |
0.31 |
0.24 |
|
3 |
1.60 |
0.56 |
2.60 |
-0.04 |
1.72 |
0.11 |
0.24 |
18 |
1 |
1.60 |
-1.66 |
1.59 |
-0.90 |
0.01 |
0.26 |
0.17 |
|
2 |
1.60 |
-0.27 |
1.53 |
-0.60 |
0.21 |
0.29 |
0.22 |
|
3 |
1.60 |
0.30 |
2.63 |
-0.25 |
1.38 |
0.10 |
0.23 |
[0126] There is little change in a* CIELAB-value during the archivability tests whether
the prints were produced using DRYSTAR™ 4500 Printer modes 1, 2 or 3. The changes
in b* CIELAB-values were larger for prints produced using DRYSTAR™ 4500 Printer modes
1, 2 or 3 and increased in the order mode 1, mode 2 and mode 3, i.e. with decreasing
line and heating times, as can be seen in Table 22, which is extracted from Table
21.
Table 22:
Invention Example nr. |
Ratio of molar hydroxy-equivalents to molar silver equivalents |
change in CIELAB values of fresh prints after heating for 3d at 57°C/34% RH for: |
|
|
D= 1.0 |
D = 2.0 |
|
|
mode 1 |
mode 2 |
mode 3 |
mode 1 |
mode 2 |
mode 3 |
|
|
Δb* |
Δb* |
Δb* |
Δb* |
Δb* |
Δb* |
16 |
1.60 |
1.85 |
1.94 |
3.78 |
0.40 |
0.59 |
2.03 |
17 |
1.60 |
2.01 |
2.18 |
2.60 |
0.38 |
0.57 |
1.72 |
18 |
1.60 |
1.59 |
1.53 |
2.63 |
0.01 |
0.21 |
1.38 |
However, the changes in b* CIELAB-values were acceptable even in the case of prints
produced with DRYSTAR™ 4500 Printer mode 3 with the lowest line and heating times.
INVENTION EXAMPLE 19
[0127] The thermographic recording material of INVENTION EXAMPLE 19 was identical to that
of INVENTION EXAMPLE 16 except that the POVAL™103 was replaced by ERKOL™ V03/140 and
had the following ingredient coverages as solids after drying:
V03/140 |
= 2.123g/m2 |
OP 80 |
= 0.053g/m2 |
Snowtex™ O |
= 3.183g/m2 |
Sunsphere H51 |
= 0.032g/m2 |
thermographic evaluation
[0128] The fresh thermographic recording materials of INVENTION EXAMPLE 19 was printed with
DRYSTAR™ 4500 printer modes 1, 2 and 3 and evaluated as described for the thermographic
recording materials of COMPARATIVE EXAMPLES 1 to 12 and INVENTION EXAMPLES 1 to 11.
The results are summarized in Table 23.
Table 23:
DRYSTAR 4500 Printer mode |
Ratio of molar OH-equivalents to molar Ag-equivalents |
Dmax (vis) |
Dmin (vis) |
Dmax/AgB coverage [m2/g] |
fresh print CIELAB values: |
|
|
|
|
|
D=1.0 |
D = 2.0 |
|
|
|
|
|
a* |
b* |
a* |
b* |
1 |
1.6 |
3.07 |
0.22 |
0.74 |
-4.66 |
-3.27 |
-1.93 |
-0.92 |
2 |
1.6 |
3.02 |
0.22 |
0.73 |
-5.41 |
-4.87 |
-2.54 |
-2.20 |
3 |
1.6 |
3.04 |
0.22 |
0.73 |
-4.44 |
-8.33 |
-1.83 |
-5.75 |
[0129] It is clear from the CIELAB values that, for a ratio of molar hydroxy-equivalents
to molar silver equivalents of 1.6 within the scope of the present invention, the
shift in b* values from DRYSTAR™ 4500 Printer mode 1 to modes 2 and 3 are to increased
negativity i.e. to desirably increased bluer image tone for densities of 1.0 and 2.0.
The even smaller shifts in CIELAB a* values from DRYSTAR™ 4500 Printer mode 1 to modes
2 and 3 are shown in Table 24.
Table 24:
Ratio of molar OH-equiv. to molar Ag-equiv. |
Fresh print CIELAB values for D=1.0: |
Fresh print CIELAB values for D = 2.0: |
|
mode 1 |
a*/mode2 - a*/mode1 |
a*/mode3 - a*/mode1 |
mode 1 |
a*/mode2 - a*/mode1 |
a*/mode3 - a*/mode1 |
|
a* |
Δa*(2/1) |
Δa*(3/1) |
a* |
Δa*(2/1) |
Δa*(3/1) |
1.60 |
-4.66 |
-0.75 |
0.22 |
-1.93 |
-0.61 |
0.10 |
This demonstrates the advantageous effect of the present invention in surprisingly
allowing the same material to be used with printers used with widely differing line
and heating times without a negative effect on image tone.
Archivability tests
[0130] Simulated long-term archivability tests were performed by heating prints produced
with the DRYSTAR™ 4500 printer in modes 1, 2 and 3 with the substantially light-insensitive
thermographic recording materials of INVENTION EXAMPLE 19 to heating at 57°C in 34%
relative humidity for 3 days in the dark and the CIELAB a*- and b*-values were determined
for densities of 1.0 and 2.0. The changes in a* and b* CIELAB-values for densities
of 1.0 and 2.0 for printer modes 1, 2 and 3 are given in Table 25.
Table 25:
DRYSTAR 4500 Printer mode |
Ratio of molar hydroxy-equivalents to molar silver equivalents |
Δ CIELAB values of fresh prints after heating for 3d at 57°C/34% RH for: |
ΔD after heating for 3d/57°C/34%RH |
|
|
D= 1.0 |
D = 2.0 |
ΔD for D=1.0 |
ΔD for D=2.0 |
|
|
Δa* |
Δb* |
Δa* |
Δb* |
|
|
1 |
1.60 |
-1.62 |
1.97 |
-0.90 |
0.17 |
0.25 |
0.18 |
2 |
1.60 |
-0.14 |
1.44 |
-0.63 |
0.36 |
0.26 |
0.23 |
3 |
1.60 |
0.15 |
3.35 |
-0.34 |
1.69 |
0.24 |
0.26 |
[0131] There is little change in a* CIELAB-value during the archivability tests whether
the prints were produced using DRYSTAR™ 4500 Printer modes 1, 2 or 3. The changes
in b* CIELAB-values were larger for prints produced using DRYSTAR™ 4500 Printer modes
1, 2 or 3 and increased in the order mode 1, mode 2 and mode 3, i.e. with decreasing
line and heating times, as can be seen in Table 26, which is extracted from Table
25.
Table 26:
Ratio of molar hydroxy-equivalents to molar silver equivalents |
change in CIELAB values of fresh prints after heating for 3d at 57°C/34% RH for: |
|
D= 1.0 |
D = 2.0 |
|
mode 1 |
mode 2 |
mode 3 |
mode 1 |
mode 2 |
mode 3 |
|
Δb* |
Δb* |
Δb* |
Δb* |
Δb* |
Δb* |
1.60 |
1.97 |
1.44 |
3.35 |
0.17 |
0.36 |
1.69 |
However, the changes in b* CIELAB-values were acceptable even in the case of prints
produced with DRYSTAR™ 4500 Printer mode 3 with the lowest line and heating times.
INVENTION EXAMPLE 20
preparation of the subbed support
[0132] The subbed support was prepared by coating a 175 µm thick blue-pigmented polyethylene
terephthalate support with L*, a* and b* CIELAB-values of 86.7, -8.2 and -18.2 respectively
and a density through a visible filter determined with a MacBeth™ 924 of 0.19 with
the non-antistatic and antistatic subbing layers described for the support of INVENTION
EXAMPLES 16 to 18.
Coating of backing layer
[0133] A backing layer was applied to the antistatic layer of the support with an aqueous
dispersion containing the following ingredients to produce the following ingredient
coverages as solids after drying:
|
Coverage [mg/m2] |
KELZAN™ S |
10 |
PEDT/PSS-2 |
12 |
Zonyl™ FSO 100 |
21 |
Kieselsol 100F |
20 |
Poligen™ WE7 |
10 |
LATEX04 |
1000 |
MAT01 |
30 |
Preparation of the thermosensitive element
[0134] The thermosensitive elements of the substantially light-insensitive thermographic
recording materials of INVENTION EXAMPLE 20 was produced by coating a dispersion with
the following ingredients in 2-butanone onto the opposite site of the support to the
backing layer, and drying at 85°C for 5 minutes to produce layers with the following
composition:
|
Coverage [g/m2] |
mol% vs AgB |
AgB |
4.10 |
100 |
BL5HP |
16.40 |
- |
I-1 |
0.37 |
29.67 |
I-6 |
0.81 |
48.34 |
T02 |
0.12 |
5.00 |
T03 |
0.26 |
15.00 |
S01 |
0.29 |
23.98 |
S02 |
0.13 |
4.94 |
S03 |
0.11 |
9.85 |
Oil |
0.036 |
- |
The thermosensitive element was coated with the same protective layer as described
for COMPARATIVE EXAMPLE 16.
thermographic evaluation
[0135] The fresh thermographic recording materials of INVENTION EXAMPLE 20 was printed with
DRYSTAR™ 4500 printer modes 1, 2 and 3 and evaluated as described for the thermographic
recording materials of COMPARATIVE EXAMPLES 1 to 12 and INVENTION EXAMPLES 1 to 11.
The results are summarized in Table 27.
Table 27:
DRYSTAR 4500 printer mode |
Ratio of molar hydroxy-equivalents to molar silver equivalents |
Dmax (vis) |
Dmin (vis) |
Dmax/AgB coverage [m2/g] |
fresh print CIELAB values: |
|
|
|
|
|
D=1.0 |
D = 2.0 |
|
|
|
|
|
a* |
b* |
a* |
b* |
1 |
1.56 |
3.05 |
0.22 |
0.74 |
-4.03 |
-6.89 |
-2.01 |
-4.80 |
2 |
1.56 |
2.95 |
0.22 |
0.72 |
-4.66 |
-8.08 |
-2.20 |
-5.50 |
3 |
1.56 |
3.18 |
0.22 |
0.78 |
-3.70 |
-10.77 |
-0.81 |
-8.07 |
It is clear from the CIELAB values that, for a ratio of molar hydroxy-equivalents
to molar silver equivalents of 1.56 within the scope of the present invention, the
shift in b* values from DRYSTAR™ 4500 Printer mode 1 to modes 2 and 3 are to increased
negativity i.e. to desirably increased bluer image tone for densities of 1.0 and 2.0.
The even smaller shifts in CIELAB a* values from DRYSTAR™ 4500 Printer mode 1 to modes
2 and 3 are shown in Table 28.
Table 28:
|
Mode 1 |
a*/mode 2 - a*/mode 1 |
a*/mode 3 - a*/mode 1 |
|
a* |
Δa*(2/1) |
Δa*(3/1) |
Fresh print CIELAB values for D=1.0 |
-4.03 |
-0.63 |
0.33 |
Fresh print CIELAB values for D=2.0 |
-2.01 |
-0.19 |
1.20 |
This demonstrates the advantageous effect of the present invention in surprisingly
allowing the same material to be used printers used with widely differing line and
heating times without a negative effect on image tone.
Archivability tests
[0136] Simulated long-term archivability tests were performed by heating prints produced
with the DRYSTAR™ 4500 printer in modes 1, 2 and 3 with the substantially light-insensitive
thermographic recording material of INVENTION EXAMPLE 20 to heating at 57°C in 34%
relative humidity for 3 days in the dark and the CIELAB a*- and b*-values were determined
for densities of 1.0 and 2.0. The changes in a* and b* CIELAB-values for densities
of 1.0 and 2.0 for printer modes 1, 2 and 3 are given in Table 29.
[0137] The change in a* CIELAB-value for prints produced using DRYSTAR™ 4500 Printer modes
1, 2 or 3 were not insubstantial and varied with the mode used, but not in the order
mode 1, mode 2 and mode 3, i.e. there was no consistent increase with decreasing line
and heating times.
Table 29:
DRYSTAR 4500 PRINTER mode |
Ratio of molar hydroxy-equivalents to molar silver equivalents |
Δ CIELAB values of fresh prints after heating for 3d at 57°C/34% RH for: |
ΔD after heating for 3d at 57°C/34%RH |
|
|
D= 1.0 |
D = 2.0 |
ΔD for D=1.0 |
ΔD for D=2.0 |
|
|
Δa* |
Δb* |
Δa* |
Δb* |
|
|
1 |
1.56 |
0.65 |
1.44 |
0.35 |
-0.64 |
0.45 |
0.54 |
2 |
1.56 |
2.35 |
1.51 |
0.95 |
0.46 |
0.48 |
0.58 |
3 |
1.56 |
1.94 |
3.49 |
0.46 |
2.95 |
0.44 |
0.54 |
The change in b* CIELAB-value for prints produced using DRYSTAR™ 4500 Printer modes
1, 2 or 3 during the archivability tests increased in the order mode 1, mode 2 and
mode 3, i.e. there with decreasing line and heating times, as can be seen in Table
30, which is extracted from Table 29.
Table 30:
DRYSTAR 4500 Printer |
change in b* CIELAB value, Δb*, of fresh prints after heating for 3d at 57°C/34% RH
for: |
|
D= 1.0 |
D = 2.0 |
mode 1 |
1.44 |
-0.64 |
mode 2 |
1.51 |
0.46 |
mode 3 |
3.49 |
2.95 |
However, the changes in b* CIELAB-values were acceptable even in the case of prints
produced with DRYSTAR™ 4500 Printer mode 3 with the lowest line and heating times.
[0138] Having described in detail preferred embodiments of the current invention, it will
now be apparent to those skilled in the art that numerous modifications can be made
therein without departing from the scope of the invention as defined in the following
claims.
1. A monosheet black and white substantially light-insensitive thermographic recording
material comprising a thermosensitive element and a support, the thermosensitive element
containing one or more substantially light-insensitive organic silver salts, one or
more reducing agents consisting of one or more 1,2-dihydroxybenzene-compounds in thermal
working relationship therewith and a binder, characterized in that the molar ratio of molar hydroxy-equivalents of said 1,2-dihydroxybenzene compounds
to molar silver-equivalents of said substantially light-insensitive organic silver
salts is between 1.2 and 6.0; said 1,2-dihydroxybenzene-compounds have a -(CH=CH)nR group in the 4 position wherein n is zero or an integer and R is a substituent with
a Hammett σp constant > 0.35 and < 0.95 exclusive of a carboxy-group; and the benzene ring of
said 1,2-dihydroxy-compounds is optionally further substituted with an entity selected
from the group consisting of an alkyl, substituted alkyl, alkenyl, aryl, heteroaryl,
alkoxy, thioalkyl, aryloxy, thioaryl, thioheteroaryl, acyloxy, thioacyl, amido, sulphonamido
and halogen groups, an annelated aryl ring system and an annelated heteroaryl ring
system.
2. Thermographic recording material according to claim 1, wherein R in said 1,2-dihydroxybenzene-compounds
is -P(=O)R1R2, -SOxR3, -CN, -NO2, -CR4=NR5 or -COR6; R1 and R2 are independently an alkyl, a substituted alkyl, an aryl, a substituted aryl group,
an alkoxy, a substituted alkoxy, an aryloxy, a substituted aryloxy, a hydroxy group,
an amino group or a substituted amino group; R3 is an alkyl, a substituted alkyl, an aryl, a substituted aryl, an amino or a substituted
amino group; R4 is an alkyl, a substituted alkyl, an aryl or a substituted aryl group or hydrogen;
R5 is an alkyl, a substituted alkyl, an aryl, a substituted aryl, a hydroxy, an alkoxy,
an aryloxy, an acyl, an amino or a substituted amino group; R6 is a hydrogen atom or an alkyl, a substituted alkyl, an aryl, an aryl substituted
with at least one substituent having a Hammett σm-constant > 0 and < 0.85, an alkoxy, a substituted alkoxy, an aryloxy, a substituted
aryloxy, a heteroaryl having a unified aromaticity index greater than 53 or a substituted
heteroaryl group having a unified aromaticity index greater than 53; and x is 1, 2
or 3.
3. Thermographic recording material according to claim 1 or 2, wherein said 1,2-dihydroxybenzene-compounds
are selected from the group consisting of 3,4-dihydroxybenzoate alkyl and aryl esters,
3,4-dihydroxybenzophenone, 3,4-dihydroxybenzophenone compounds in which the benzene
ring without hydroxy-group substituents is substituted with at least one substituent
having a σm-constant > 0 and < 0.85, 3,4-dihydroxy-acetophenone and 3,4-dihydroxybenzonitrile.
4. Thermographic recording material according to any of claims 1 to 3, wherein said thermosensitive
element contains more than one of said 1,2-dihydroxybenzene compounds according to
formula (I) and one of said 1,2-dihydroxybenzene compounds according to formula (I)
is 1,2-dihydroxybenzonitrile.
5. Thermographic recording material according to any of the preceding claims wherein
said molar ratio of molar hydroxy-equivalents of said 1,2-dihydroxybenzene compounds
to molar silver-equivalents of said substantially light-insensitive organic silver
salts is between 1.3 and 5.0.
6. Thermographic recording material according to any of the preceding claims, wherein
said thermosensitive element further comprises one or more toning agents selected
from the group consisting of phthalazinone, benzo[e][1,3]oxazine-2,4-dione, 7-methyl-benzo[e][1,3]oxazine-2,4-dione,
7-methoxy-benzo[e][1,3]oxazine-2,4-dione and 7-(ethylcarbonato)-benzo[e] [1,3]oxazine-2,4-dione.
7. Thermographic recording material according to any of the preceding claims, wherein
said thermosensitive element further comprises at least one optionally substituted
aliphatic polycarboxylic acid and/or anhydride thereof in a molar percentage of at
least 15 with respect to all the organic silver salt(s) present and in thermal working
relationship therewith.
8. Thermographic recording material according to claim 7, wherein said optionally substituted
aliphatic polycarboxylic acid and/or anhydride is glutaric acid.
9. Thermographic recording material according to any of the preceding claims, wherein
said one or more organic silver salts are not double salts.
10. Thermographic recording material according to any of the preceding claims, wherein
said support, on the opposite side of the support to said thermosensitive element,
is provided with an adhesion layer containing an intrinsically conducting polymer.
11. Thermographic recording material according to claim 10, wherein and said adhesion
layer is provided with a backing layer optionally containing a second intrinsically
conducting polymer.
12. Thermographic recording material according to claim 10 or 11, wherein said intrinsically
conducting polymer and/or said second intrinsically conducting polymer is a polythiophene.
13. Thermographic recording material according to claim 12, wherein said polythiophene
is a polymer or copolymer of a 3,4-dialkoxythiophene in which said two alkoxy groups
may be the same or different or together represent an optionally substituted oxy-alkylene-oxy
bridge.
14. A thermographic recording process for a monosheet black and white substantially light-insensitive
thermographic recording material according to any of the preceding claims comprising
the steps of: (i) providing said thermographic recording material; (ii) bringing said
thermographic recording material into the proximity of a heat source; (iii) applying
heat imagewise from said heat source to said thermographic recording material; and
(iv) removing said thermographic recording material from the proximity of said heat
source.
15. Thermographic recording process according to claim 14, wherein said heat source is
a thin film thermal head.
16. Thermographic recording process according to claim 15, wherein said thin film thermal
head operates with a heating time ≤ 15 ms.