[0001] The present invention relates to a lavatory flush tank feed valve.
[0002] As is known, lavatory flush tanks are fitted with feed valves connected to the water
mains. Commonly used feed valves substantially comprise a metal fitting for connection
to the water mains; a valve assembly housed in a casing; and a movable float controlling
a shutter on the valve assembly. The valve assembly may be of the type closed directly
by a piston (in which the float-controlled shutter acts directly on the mains connection
nozzle), or of the type closed by counterpressure (in which the shutter acts on an
auxiliary nozzle which closes a counterpressure chamber). In either case, the feed
valve must be adjusted during installation according to the water mains operating
pressure by adjusting the level of the float, i.e. the distance between the float
and the valve body. Since the mains pressure may differ widely, however, from one
situation to another, the level of the float may have to be adjusted considerably,
thus affecting the overall size of the feed valve; whereas a feed valve capable of
at least partly compensating for differences in operating pressure with no major adjustment
required in the level of the float would be more desirable.
[0003] Moreover, piston feed valves are suitable for use with relatively low operating pressures
(maximum 15-16 bars), and even known counterpressure valves cannot be relied on over
20-bar pressure, so that a demand exists for a feed valve enabling the use of ordinary
valve assemblies at higher mains pressures, even of over 20 bars.
[0004] It is an object of the present invention to provide a lavatory flush tank feed valve
designed to eliminate the aforementioned drawbacks of known solutions. More specifically,
it is an object of the invention to provide a feed valve capable of at least partly
compensating for differences in the operating pressure of the water mains to which
it is connected with no major adjustment required in the level of the float, and which
is compact in size by requiring, at most, a minimum amount of adjustment. It is a
further object of the invention to provide a feed valve which, despite employing substantially
known valve assemblies, can also be used at relatively high pressures (even over 20
bars), and which at the same time is reliable, and cheap and easy to produce and install.
[0005] According to the present invention, there is provided a feed valve for a lavatory
flush tank, comprising a body housing a valve assembly; and first float means movable
with respect to said body and connected to a shutter of said valve assembly to control
opening-closing of the valve assembly; the feed valve being characterized by also
comprising reversible connecting means for selectively connecting-disconnecting said
first float means and said body.
[0006] More specifically, said reversible connecting means comprise second float means for
moving corresponding retaining means to selectively connect-disconnect said first
float means and said body alongside a variation in the level of the water in the flush
tank.
[0007] The feed valve according to the invention thus adapts automatically to different
operating pressures of the water mains to which it is connected, with no major adjustment
required in the level of the float, and is therefore highly compact by requiring,
at most, a minimum amount of adjustment.
[0008] Moreover, the feed valve according to the invention operates reliably even at relatively
high pressures (over 20 bars), despite employing substantially known - in particular,
counterpressure-type - valve assemblies, and at the same time is cheap and easy to
produce and install.
[0009] A non-limiting embodiment of the present invention will be described by way of example
with reference to the accompanying drawings, in which:
Figure 1 shows an overall view in perspective of a feed valve in accordance with the
invention;
Figure 2 shows a longitudinal section of the Figure 1 feed valve.
[0010] Number 1 in the accompanying drawings indicates as a whole a feed valve for a lavatory
flush tank (not shown). Feed valve 1 comprises a body 2 having an inner cavity 3 housing
a known, e.g. counterpressure-type, valve assembly 4 not described in detail for the
sake of simplicity. A tubular fitting 5 is connected to body 2 by a ring nut 7, has
an externally threaded end 6 for connection to an external feed pipe (not shown),
and may be fitted inside with a noise-damping member 8, e.g. of the type described
in the Applicant's pending Italian Patent Application n. MI200A002272.
[0011] Body 2 is also connected to a pipe 9 perpendicular to fitting 5, and along which
water flows in known manner from fitting 5 and valve assembly 4 into the flush tank.
The same pipe 9 also acts as a guide member 10 for a main float 11 fitted coaxially
to and sliding axially on the outside of guide member 10, and connected mechanically
by an adjustable rod 12 to a lever 13 controlling valve assembly 4. More specifically,
lever 13 has a shutter 14 cooperating with a valve seat 15 of a nozzle 16 of valve
assembly 4 to control opening-closing of valve assembly 4.
[0012] In the non-limiting example shown, main float 11 comprises a substantially prismatic
buoyancy tank 18 having a central through seat 19 defined by a cylindrical inner lateral
surface 20. Guide member 10 is inserted to slide axially inside seat 19, and comprises,
on its outer lateral surface 21, two diametrically opposite rails 22 cooperating in
known manner with respective longitudinal ribs (not shown) projecting from inner lateral
surface 20.
[0013] Outer lateral surface 21 also comprises, between rails 22, a succession of longitudinally
spaced teeth 23 projecting radially from outer lateral surface 21 to define a number
of respective seats 24 having respective mating surfaces 25 facing downwards, i.e.
facing a free end 26 of guide member 10.
[0014] Feed valve 1 also comprises reversible connecting means 30 for selectively connecting-disconnecting
main float 11 and guide member 10 (i.e. main float 11 and body 2). More specifically,
reversible connecting means 30 comprise an auxiliary float 31 for moving a retaining
member 32 for selectively connecting-disconnecting main float 11 and guide member
10 alongside a variation in the level of the water in the flush tank.
[0015] In the non-limiting example shown, auxiliary float 31 and retaining member 32 are
carried by a rocking member 33 hinged to a top face 34, facing body 2, of buoyancy
tank 18 of main float 11. Rocking member 33 comprises a fork 35 having two parallel
arms 36 hinged at respective ends 37 and by respective pins 38 to buoyancy tank 18.
At ends 37, arms 36 have respective projections 39 projecting on the opposite side
to face 34 and connected rigidly by a crossbar 40. Crossbar 40 defines retaining member
32, which engages a selected seat 24 by resting substantially axially against mating
surface 25 of seat 24.
[0016] Auxiliary float 31 is carried by and projects from respective ends 41, opposite ends
37, of arms 36, and comprises a buoyancy tank 42 (preferably, though not necessarily,
much smaller than buoyancy tank 18) parallel to crossbar 40 and rigidly connecting
ends 41 transversely. Arms 36, crossbar 40 and buoyancy tank 42 define a gap 43 through
which guide member 10 extends; and retaining member 32 and auxiliary float 31 are
located diametrically opposite with respect to guide member 10.
[0017] Auxiliary float 31 is so sized that rocking member 33 selectively assumes a first
operating position 33a (shown by the continuous line in Figure 2) in which retaining
member 32 engages seat 24 when the water in the flush tank is below a predetermined
level H1, and a second operating position 33b (shown by the dash line in Figure 2)
in which retaining member 32 does not engage seat 24 when the water in the flush tank
reaches or exceeds level H1. Auxiliary float 31 therefore moves retaining member 32
(by rotating rocking member 33) to selectively connect-disconnect main float 11 and
guide member 10 (i.e. main float 11 and body 2) alongside a variation in the level
of the water in the flush tank.
[0018] Feed valve 1 operates as follows:
[0019] When the flush tank is empty (i.e. when the water in the flush tank has been discharged),
main float 11, no longer buoyed up by the water, weighs on rod 12, which, by means
of lever 13, keeps shutter 14 detached from valve seat 15 to open nozzle 16, so that
water from the mains flows into the flush tank through valve assembly 4 (operation
of which is known and therefore not described for the sake of simplicity). Similarly,
auxiliary float 31, no longer buoyed up by the water, weighs on rocking member 33
to keep it in the first operating position 33a, in which retaining member 32 engages
seat 24 and rests axially upwards against mating surface 25, so that main float 11
is connected axially to guide member 10.
[0020] As the flush tank fills up, the water level first reaches main float 11 (level H2
in Figure 2), which, as opposed to sliding upwards along guide member 10, remains
stationary by being connected axially to guide member 10, so that valve assembly 4
remains open and water continues flowing into the flush tank. When the water in the
flush tank eventually reaches auxiliary float 31, i.e. the predetermined level H1
causing rotation of rocking member 33, the buoyancy of the water on auxiliary float
31 rotates rocking member 33 into the second operating position 33b, in which retaining
member 32 does not engage seat 24, so that main float 11 is disconnected from and
slides along guide member 10 to close valve assembly 4 and cut off the flow of water
into the flush tank.
[0021] Clearly, changes may be made to the feed valve as described and illustrated herein
without, however, departing from the scope of the present invention.
1. A feed valve (1) for a lavatory flush tank, comprising a body (2) housing a valve
assembly (4); and first float means (11) movable with respect to said body and connected
to a shutter (14) of said valve assembly to control opening-closing of the valve assembly;
the feed valve being characterized by also comprising reversible connecting means (30) for selectively connecting-disconnecting
said first float means (11) and said body (2).
2. A feed valve as claimed in Claim 1, characterized in that said reversible connecting means (30) comprise second float means (31) for moving
corresponding retaining means (32) to selectively connect-disconnect said first float
means (11) and said body (2) alongside a variation in the level of the water in the
flush tank.
3. A feed valve as claimed in Claim 2, characterized in that said first and second float means comprise a main float (11) and an auxiliary float
(31) respectively; said main float (11) sliding axially along a guide member (10)
carried by said body (2); and said auxiliary float (31) and said retaining means (32)
being carried by said main float (11).
4. A feed valve as claimed in Claim 3, characterized by comprising a rocking member (33) hinged to said main float (11); said rocking member
(33) having, at respective ends, said auxiliary float (31), and a retaining member
(32) which engages a respective seat (24) on said guide member (10) to connect said
main float (11) axially to said guide member (10).
5. A feed valve as claimed in Claim 4, characterized is that said auxiliary float (31) is so sized that said rocking member (33) selectively
assumes a first operating position (33a) wherein said retaining member (32) engages
said seat (24) when the water in the flush tank is below a predetermined level (H1),
and a second operating position (33b) wherein said retaining member (32) does not
engage said seat (24) when the water in the flush tank rises above said level (H1).
6. A feed valve as claimed in Claim 5, characterized in that said auxiliary float (31) is located at a top face (34) of said main float (11).
7. A feed valve as claimed in one of Claims 4 to 6, characterized in that said rocking member (33) comprises at least one arm (36) hinged at a first end (37)
to said main float (11); said auxiliary float (31) being carried by and projecting
from a second end (41), opposite said first end (37), of said at least one arm (36);
and said at least one arm (36) also having, at said first end (37), a crossbar (40)
defining said retaining member (32).
8. A feed valve as claimed in one of Claims 4 to 7, characterized in that said seat (24) is defined by a tooth (23) projecting from an outer lateral surface
(21) of said guide member (10), and having a mating surface (25) to rest substantially
axially on said retaining member (32).
9. A feed valve as claimed in Claim 9, characterized in that said guide member (10) comprises a succession of teeth (23) projecting from said
outer lateral surface (21) of said guide member (10) to define a number of respective
seats (24); said retaining member (32) being selectively insertable inside a predetermined
one of said seats (24).