FIELD OF THE INVENTION
[0001] The present invention relates to an improvement for handling of inner bag for bag-in-box
comprising an inner bag which is a molded product made of synthetic resin film and
an outer box made of cardboard. More in detail, the present invention relates to an
improved inner bag for bag-in-box possessing a gazette part.
BACKGROUND OF THE INVENTION
[0002] In general, a container composed of an inner bag fabricated by heat sealing of synthetic
resin film and an outer box made of cardboard which is prepared for the purpose of
filling up, preserving and transferring of fluid such as liquid or powder is commonly
called as a bag-in-box, and ones whose capacity are from 5 to 20 liter are broadly
used as a container for foods or medicines. These containers are mainly applied for
the business use, and actually used as a container for materials of foods or medicines
or as a large size container for subdivisional use.
[0003] In the meanwhile, recently, for the purpose of severe sanitary controlling of producing
environment of foods or medicines, the requirements to protect the contamination of
the producing environment by dusts generated from the outer box by picking out an
inner bag from the outer box and carrying it alone in into the producing environment
is becoming more serious.
[0004] Therefore, for these inner bag for bag-in-box, the easiness in handling when handled
without outer box is becoming strongly required.
[0005] In the meanwhile, these inner bags for bag-in-box are becoming to be required to
have a good handling efficiency when handled without an outer box.
[0006] The inner bag for bag-in-box can be classified into following two types. That is,
one is a molded type inner bag having excellent self-standing ability prepared by
a blow molding method or by a vacuum molding method and another one is a film type
inner bag which is prepared by thermally sealing of film which is characterized by
using smaller amount of synthetic resin. Further, said film type can be classified
into a plane bag type and a gazette bag type.
[0007] Although the self-standing ability of the above mentioned gazette type inner box
as a container is not superior to that of a molded type, it is superior to that of
a plane bag type, therefore, it is desirably used as the inner bag to be handled without
an outer box.
[0008] But, the gazette type bag-in-box has several problems, and the intensity of it is
pointed out as one of the problems.
[0009] For example, in Japanese utility model laid open publication JP64-9174 (refer to
drawing No.7), a gazette type bag-in-box whose gazette part is formed by folding both
sides of periphery edge of the bag main-body to inner side is disclosed.
[0010] As disclosed in said Japanese utility model laid open publication JP64-9174, a bag
of gazette shape has following defect. That is, when the bag is filled up by liquid,
since the stress is concentrated to the crossing point of crease of folding part of
film located to the side surface and a heat sealed part of upper or lower side, the
bag is weak against the stress such as inner pressure.
[0011] In above mentioned Japanese utility model laid open publication JP64-9174, for the
purpose to improve above mentioned defect, there is the description that the intensity
of the crossing point is improved by preparing an oblique belt shape heat sealed part
which traverses from the crossing point of crease of folding part and a heat sealed
part of upper or lower side to the voluntary point of the both sides of periphery
edge of the bag. The preparation of said oblique belt shape heat sealed part is also
useful from the view point to reduce the remaining amount of liquid at the discharging
of the liquid, because it is effective to prevent the liquid from remaining between
a film and a film at the end of inner bag.
[0012] However, the effect of preparation of the oblique belt shape heat sealed part is
not sufficient. Sometimes, by the strong impact such as falling down, the bag is broken
because of lack of intensity. According to the description of above mentioned Japanese
utility model laid open publication JP64-9174, the effect of the improvement is only
illustrated as follows. Namely, since the tensile tension is dispersed homogeneously,
it is possible to use a press discharging method characterizing by discharge the contents
by pressing the outer surface of the bag. Further, the triangle part locating at the
outside of oblique belt shape heat sealed part is easily opened at the handling of
a filled up bag and deteriorate the intensity of above mentioned crossing point.
[0013] Furthermore, this triangle part disturbs the easiness in handling of the filled up
bag, when it is contained into an outer box.
[0014] Still further, since this triangle part becomes hard and disturbs the self-standing
ability of the bag, said triangle part becomes the cause to disturb the self-standing
of the filled up inner bag when it is handled without outer bag.
[0015] By the way, in above mentioned Japanese utility model laid open publication JP64-9174,
there is a description to cut off the triangle parts of the lower part of the inner
bag for the purpose to improve the self-standing ability of it. However, when the
triangle part is cut off, the new problems, that the crossing point becomes more easily
opened and the intensity to the inner pressure is affected, are arisen. Such kind
of problems can be observed when a laminated film prepared by laminating multi layers
so as a biaxial orientated film or a nylon resin layer which are hard to be adhered
by heat sealing to be arranged at the surface. And, for the improvement of the intensity
of gazette type bag-in-box inner bag, above mentioned problem is an obstacle to disturb
said improvement.
[0016] Further, another problem is pointed out. Namely, since an adequate hand hold part
is not attached to the inner bag, the handling of it is not so easy, especially when
a filled up inner bag is picked up and removed from an outer box or is carried without
outer box. For the purpose of easiness in handling of an inner bag, as shown in Fig.21,
the inner bag for bag-in-box to which a hand hold is attached is disclosed in Japanese
Patent Laid Open Publication 2-8763. In this case, a heat sealed part is formed on
the upper part of gazette type inner bag, and further a heat sealed part is formed
so as a front film and a rear film become one body at the corner part of the inner
bag. And said heat sealed part can be held by a hand. However, according to said reference
invention, since whole upper side of the bag is sealed by heat in a straight line
at the forming process of a heat sealed part of the corner part, there is no space
to thrust a finger into. Therefore, the problem that the heavy load is burdened with
a finger is pointed out.
[0017] Additionally, at the filling up process, in a case when an inner bag is set to an
outer box after contents are filled up into the inner bag, there is also a problem
same as mentioned above.
DISCLOSURE OF THE INVENTION
[0018] The structural feature of a gazette shape inner bag for bag-in-box is characterized
as that the side film which is folded from both side edge part to inner side is inserted
between a front film and a rear film at the gazette part. A heat sealed part of an
upper or lower side is consisted of two heat sealed parts. That is, one is the heat
sealed part locating at the center position where the front film and the rear film
are faced and said front film is adhered with said rear film directly by heat sealing
(this part is called as a heat sealed part), and another one is the heat sealed part
locating to the outer side where the front film or the rear film is adhered with the
side film by heat sealing. At the preparation of the heat sealed part of upper side
or lower side, said two heat sealed part are prepared continuously to form a straight
line. Generally, the surface and the reverse surface of the film which consist of
a gazette shape inner bag for bag-in-box are usually made of thermo fusable film,
and the films of the side surface are sealed by heat and adhered each other at the
folded part of upper or lower side. In a case when a laminated film prepared by laminating
multi layers so as a biaxial orientated film or a nylon resin layer which are hard
to be adhered by heat sealing to be arranged at the surface is used, for the purpose
to improve the intensity of inner bag, films of the side surface are not sealed by
heat and not adhered each other.
[0019] The present invention is carried out to dissolve above mentioned problem that a conventional
bag-in-box has. The first object of the present invention is to improve the intensity
of the inner bag without spoiling the self-standing ability of it when a filled up
inner bag for bag-in-box is handled without an outer box. The second object of the
present invention is to provide an inner bag for bag-in-box whose easiness in handling
and convenience are improved.
[0020] The first invention is the invention which is preferable to be applied to a gazette
shape inner bag for bag-in-box whose side film to be folded is composed of a laminated
film prepared by laminating multi layers so as a resin layer which is hard to be adhered
by heat sealing is arranged at the surface. The important point of the first invention
is an inner bag for bag-in-box comprising reinforcing heat sealed parts formed by
cutting out side films and sealing a front film with a rear film are provided continuously
or closely to heat sealed parts on an upper side and/or a lower side of the inner
bag. In a case of above mentioned inner bag for bag-in-box, it is desirable that the
front film is adhered by heat sealing with the rear film by cutting out the side films
at a corner part or near the corner part. In a case of above mentioned inner bag for
bag-in-box, it is further desirable to divide the containing part for contents by
heat sealed part so that forms fin parts of triangle shape. At least one of said fin
parts of triangle shape can be cut off, and it is desirable to cut off all fin parts
of triangle shape locating at the lower part.
[0021] The inner bag for bag-in-box to which a reinforcing heat sealed parts formed by sealing
a front film with a rear film are provided has following strong points based on above
mentioned structural feature, that is;
(1) At the heat sealed part on an upper side or a lower side of the gazette shape
inner bag for bag-in-box, a front film is adhered by heat seal with a rear film by
cutting out side films, and when abnormal stress caused by careless falling down of
the inner bag is loaded to the bag, the breaking of the side films near the heat sealed
part on an upper side or a lower side is prevented by this structural feature, and
further the load burdened to the top heat sealed part can be reduced.
(2) Further, at the corner part or near the corner part, side films are cut off and
a front film is adhered by heat sealing with a rear film, and by this structural feature,
the reinforcing effect described in (1) becomes more remarkable and the damage of
a side film caused by the contact with the inner surface of an outer box can be prevented.
And, since the heat sealed parts at the corner part can be used as the holding part,
it is convenience for loading and unloading of the filled up inner bag from the outer
box, transferring of the filled up inner bag or for discharging of the contents contained
in the inner bag.
(3) The amount of the remaining liquid after whole contents in the inner bag is discharged
can be reduces by making the inner bag gazette shape having fin parts divided from
the containing part by the heat sealed part. And at the forming process of a reinforcing
heat sealed part, even if the cutting off width of a side film is wider than the width
of an upper or lower heat sealed part, the cut out part is existing in the fin part,
and the leaking of the contained liquid does not occur.
(4) And, in a case when the film composing an inner bag is a hard material, since
the presence of the fin part prevents easiness in handling at insertion of the filled
up inner box into an outer box, at putting on the lid and further deteriorates the
self standing ability of the bag, it is desirable to cut off the fin part previously
to avoid such kinds of inconvenience.
[0022] The second invention is the invention which is desirable to be applied to a gazette
shape inner bag for bag-in-box prepared by adhesion by heat sealing of one or more
sheets of film and the important point of the invention is illustrated as follows.
That is, the important point of the second invention is an inner bag for bag-in-box
providing a holding part formed by sealing the front film with the rear film through
or without through the side film so that a not sealed part between the films is formed
at or near at least one corner part between the films and the heat sealed parts and
so that, when a hand is accessed from the side part of the inner bag, fingers are
passed to the outside of the inner bag through the not sealed part. For the purpose
of further improvement of the easiness in handling and convenience of the inner bag
for bag-in-box, it is desirable that the holding part is prepared on both side of
the heat sealed part locates at upper and/or lower side. Furthermore, it is more desirable
to provide a cut out part prepared by cutting off one part or all part of film of
above mentioned not sealed part locating at upper and/or lower side, because the load
to be burdened with a finger can be reduced when the bag is held by a hand. Still
further, it is desirable to prepare a band shape sealed part at the voluntary position
from the edge of the heat sealed part locating at upper and/or lower side to the outer
periphery part, prepare a fin part divided by triangle shape and provide a holding
part to the triangle fin part. Said triangle fin part which locates at the lower side
can be cut off, and by cutting off it, the self standing ability of the inner bag
when it is handled without an outer box can be improved.
[0023] In the case of the gazette shape inner bag of the present invention, the front film
is adhered by heat sealing with the rear film so that a not sealed part is formed
at or near at least one corner between the heat sealed part. The inner bag is designed
so as the finger can pass through from the not sealed part of the front film and the
rear film when a hand is accessed from the side part of the inner bag to the gap between
the front film and the side film or the rear film and the side film. Therefore, the
bag can be held by hand without burdening the load to fingers. And it is desirable
to provide a holding part composed of the heat sealed part of the front film with
the rear film to the both side of the heat sealed part so as the inner bag can be
held by both hands.
[0024] When a single film or a multi layered film which has a heat adherent resin layer
such as polyethylene or polypropylene on the both surfaces is used alone as the side
film, the front film and the rear film can be adhered by heat sealing through side
film at the corner part. Therefore, for the purpose to form a not sealed part of side
films, it is only needed to seal with a seal bar used for the sealing of upper or
lower side possessing a cut out to form a not sealed part. When a laminate which is
prepared so as a resin layer that is hard to be adhered by heat seal such as a polyamide
resin layer or a biaxial orientated film to be arranged on the surface is used as
the side film, for the purpose to adhere a front film with a rear film by heat seal,
a part of the side film is cut off by circular or oval shape (punch hole) and the
reverse side of the front film is adhered by heat seal with the reverse side of the
rear film without through the side film. It is desirable to prepare plural punch holes
to improve the intensity, and preferably, the distance among punch holes can be make
wider and make it a not sealed part so as to allow the insertion of fingers.
[0025] As mentioned above, easiness in handling of the inner bag of the present invention
can be improved by forming a holding part prepared by adhering the front film with
the rear film by heat seal so as to form a not sealed part between at least one comer
part and heat sealed part, and said not sealed part is located at the corner part
or near the corner part. However, when the amount of the contents is over than 10
litter, films of higher intensity is used and the toughness of the inner bag becomes
stronger. Therefore, when a filled up inner bag is picked up by holding a holding
part, the film at the not sealed part is bent toward inner side and sometimes a finger
is caught between films. To reduce the load to the finger, in the present invention,
for example, a not sealed part is prepared on upper or lower side and prepare a cut
out part in a part of said not sealed part. Throughout the cut out part, fingers can
pass through and can hold the holding part provided to upper or lower side. And by
above mentioned structural feature, the handling of the inner bag becomes very easy,
that is, easiness in handling, for example, picking out the inner bag from the outer
box, carrying the inner bag or discharging the contents from the inner bag is improved.
Further, also the work to insert the inner bag filled up with the content to the outer
box becomes very easy. By preparing a cut out part, a hole is prepared on upper or
lower side, and hereinafter this cut out part can be described as a handle hole. Surrounding
the handle hole, the not sealed part can be remained or can not be remained. In a
case that the not sealed part is not remained, a hole is formed after all side is
sealed by heat and the hole can be used as a handle hole.
[0026] In the present invention, for the purpose to prevent the leak of the contents in
the inner bag which is caused by preparing the cut out part, it is desirable to prepare
a band shape heat sealed part at the voluntary position from the edge of a heat sealed
part locating at upper and/or lower side to an outer periphery part, and prepare a
fin part divided by triangle shape. And by providing a holding part to the triangle
fin part, the contents do not remain in the corner part at the discharging operation,
further it acts as a protector of the side film at the transferring operation of the
filled up bag-in-box. Further, by cutting off the triangle shape fin part located
at the lower side, the self standing stability of the inner bag, which is important
when the inner bag is took out, is improved so that the inner bag is easily contained
in the outer box.
[0027] The gazette shape inner bag for bag-in-box of the present invention is the gazette
shape bag prepared by inserting a side film which is folded to inner side between
the front film and rear film and whose surrounding part is sealed by heat and having
tucks at the side part, however, it is possible to use a cylinder shape film instead
of the front film, rear film and the side surface film, both sides of the cylindrical
film are fold to inner side, and to adhere the upper comer part with the lower corner
part by heat sealing without forming a heat sealed part on a side part.
BRIEF ILLUSTRATION OF THE DRAWINGS
[0028]
Fig.1 is the plane view of the folded state of one example of the inner bag for bag-in-box
of the first invention.
Fig.2 is the plane view of the folded state of the other example of the inner bag
for bag-in-box of the first invention.
Fig.3 is the plane view from the bottom of the inner bag for bag-in-box of Fig.2 in
which liquid filled up.
Fig.4 is the plane view of the other example of the inner bag for bag-in-box of the
first invention.
Fig.5 is the plane view from the bottom of the inner bag for bag-in-box of Fig.4 in
which liquid is filled up.
Fig.6 is the plane view of the other example of the inner bag for bag-in-box of the
first invention.
Fig.7 is the example of the conventional gazette shape inner bag for bag-in-box on
which oblique heat sealed parts are formed.
Fig.8 is the example of the conventional gazette shape inner bag for bag-in-box from
which the outside parts from oblique heat sealed parts are cut off.
Fig.9 is the plane view from the bottom of the inner bag for bag-in-box of Fig.7 in
which liquid contents is filled up.
Fig.10 is the plane view from the bottom of the inner bag for bag-in-box of Fig.8
in which liquid is filled up.
Fig.11 is the plane view of the folded state of one example of the inner bag for bag-in-box
of the second invention.
Fig.12 is the plane view of the folded state of the other example of the inner bag
for bag-in-box of the second invention.
Fig.13 is the plane view of the folded state of the other example of the inner bag
for bag-in-box of the second invention to which cut out parts are formed.
Fig.14 is other example of the inner bag for bag-in-box of the second invention showing
the plane view of the folded state of the inner bag for bag-in-box of Fig.13 from
which triangle fin parts locating at lower position are cut off.
Fig.15 is the perspective view of the inner bag for bag-in-box of Fig.14 in which
liquid is filled up.
Fig.16 is the other example of the inner bag for bag-in-box of the second invention
showing the plane view of the folded state of the inner bag to the corner part of
which a punch hole is formed.
Fig.17 is the other example of the inner bag for bag-in-box of the second invention
showing the plane view of the folded state of the inner bag which abbreviate to form
a heat sealed part at the both sides.
Fig.18 is the other example of the inner bag for bag-in-box of the second invention
which abbreviates to form a heat sealed part at the sides, showing the plane view
of the folded state of the inner bag.
Fig.19 is the partial plane view of the other example of the inner bag for bag-in-box
of the second invention showing the folded state of the inner bag to the corner part
and near the heat sealed part of which punch holes are formed.
Fig.20 is the partial plane view of another example of the inner bag for bag-in-box
of the second invention showing the folded state of the inner bag to the corner part
and near the heat sealed part of which punch holes and also cut out parts are formed.
Fig.21 is the conventional inner bag for bag-in-box with handle parts.
THE BEST EMBODYMENT TO CARRY OUT THE INVENTION
[0029] The present invention is illustrated more in details.
[0030] As the materials of the bag used in the first invention, a laminate such as a laminated
film or a co-extruded film is used according to the required ability. As a laminate
to be used, a laminate having following structural feature can be mentioned. That
is, a film having relatively high mechanical strength such as biaxial orientated polyamide,
biaxial orientated polyester or biaxial orientated polypropylene or a resin layer
not to be easy sealed by heat e.g. polyamide resin layer is arranged to be the outermost
surface layer, and a polyolefin resin layer to be easily sealed by heat such as polyethylene
or polypropylene is arranged to be the inmost layer, can be mentioned. When it is
necessary to add further ability to these laminate, an adequate functional film can
be voluntarily added to the laminate. For example, when a barrier ability against
oxygen gas is necessary, a silica evaporated film or copolymer of ethylene-vinylalcohol
(EVOH) can be added, and when a light shielding ability is necessary, an aluminum
foil or an aluminum evaporated film can be added to the laminate. That is, adequate
multi layered film, which is a laminate, is voluntarily selected according to the
use. For example, a laminate film composed of polyester, aluminum foil and polyethylene,
a co-extruded multi layered film of EVOH and polyethylene or a co-extruded multi layered
film of polyamide, EVOH and polyethylene can be mentioned. Further, these films can
be used alone or can be used by overlapping with polyethylene single film without
sealing, however, not intending to be limited to them.
[0031] In the present invention, the heat sealed part of upper and/or lower side indicates
the part where a front film is directly adhered by heat seal with a rear film at upper
and/or lower side. In the present invention, a cut out part is prepared to a side
film continuously or closely to said heat sealed part, and a reinforced heat sealed
part is formed by adhering a front film with a rear film by heat sealing. As the shape
of the cut out part, any shape such as circular or oval shape can be used, and for
the purpose to improve the mechanical strength plural numbers of cut out parts can
be prepared. In this case, it is desirable to prepare a cut out part on the comer
part or closely to the corner part.
[0032] Still further, it is desirable to provide a heat sealed part at the position from
the edge part of heat sealed part locating at upper and/or lower side toward the side
periphery part, and to divide the containing part for contents by said heat sealed
part, because the amount of remaining liquid can be reduced by dividing the containing
part. And, it is further desirable by the reason mentioned above to cut off and remove
the triangle shape fin parts that is divided by said heat sealed parts.
[0033] The first invention will be illustrated more readily according with the drawings.
[0034] Fig.1 is the plane view of the folded state of one example of the inner bag for bag-in-box
of the first invention.
[0035] In Fig.1, 1 is an inner bag, 2 is a heat sealed part of the upper side, 3 is a heat
sealed part of the lower side, 4, 4' are side films which are folded, 5, 5' are reinforcing
heat sealed parts which exist closely to the heat sealed part of the upper side, 6
is a front film of the inner bag and 7 is a heat sealed part which divides a containing
part and a fin part. By preparing holes previously to each folded side films 4, 4',
and by sealing lower side, the reinforce heat sealed part is formed by adhering the
front film with the rear film by heat sealing at the hole position. And, in the drawings,
8 and 10 are a crossing point of the heat sealed part of the lower side and the side
film, 9 and 11 are crossing point of the heat sealed part of the upper side and the
side film, 13 is a heat sealed part of the side periphery, 14 is a rear film and 15
is a spout.
[0036] Fig.2 is the case of the inner bag for bag-in-box of Fig.1 to which a corner heat
sealed part 16 is formed by cutting out the side film near the corner point. Fig.3
is a plane view from the bottom of the inner bag for bag-in-box of Fig.2 in which
liquid is filled up. In addition to the reinforced heat sealed part 5, 5', since the
front film and the rear film of the bag are becoming one body, even if the impact
is added, the side film near the heat sealed part does not spread and the mechanical
strength is improved.
[0037] Fig.4 is the shape showing outer part of the heat sealed part 7 which divide a containing
part and fin part is cut off.
[0038] Fig.5 is the perspective illustration from the bottom side of the inner bag for bag-in-box
of Fig.4 in which liquid is filled up. Same as to Fig.1, a front film and a rear film
of inner bag are adhered by heat sealing and become one body at the reinforcing heat
sealed parts 5, 5', therefore, even if the impact is added, the side film near the
heat sealed part does not spread and the mechanical strength is improved. Further,
the inner bag can stand up by itself stable, because the fin part is cut off.
[0039] Fig.6 is another example of the present invention. This drawing shows the example
that the all fin parts are cut off.
[0040] Fig.7 and Fig.8 are the plane view of the conventional inner bag for bag-in-box.
Fig.9 is the perspective illustration from the bottom side of the inner bag for bag-in-box
of Fig.7 in which liquid is filled up, and Fig.10 is the perspective illustration
from the bottom side of the inner bag for bag-in-box of Fig.8 in which liquid is filled
up. The inner bag for bag-in-box shown in Fig.9 and Fig.10 have a weak point that
the side films near the heat sealed part is easily open and the mechanical strength
against the inner pressure is not so strong.
[0041] Further, the second invention will be illustrated more readily in accordance with
the drawings.
[0042] Fig.11 is the plane view of the folded state of the inner bag for bag-in-box of the
second invention. In Fig.11, 17 is the not sealed part, 2 is the heat sealed part
of the upper side, 3 is the heat sealed part of the lower side, 13 is the heat sealed
part of the side periphery, 12 and 12' are the folding line of the side film, 15 is
the spout, 4 is the side film and 6 is the front film. In a case of this inner bag
for bag-in-box, when a hand is inserted from the side part, a finger can pass through
from the not sealed part 17 and can hold the corner heat sealed part. Regarding the
lower side, it is also possible to prepare a not sealed part and to seal it.
[0043] Fig.12 is the plane view of the folded state of the inner bag for bag-in-box of another
Example of the present invention. In Fig.12, 18 is a cut out part and 7 is a oblique
heat sealed part. When the inner bag is hold by the finger passed through the not
sealed part of the inner bag for bag-in-box of Fig.11, since sometimes the film of
not sealed part cuts into the finger, Fig.12 is the Example to avoid said problem
and to reduce the load to the finger by preparing a cut out part (handle hole) 18.
And, for the purpose to prevent the leak of the contents in the inner bag from the
cut out part (handle hole) 18, a heat sealed part 7 is prepared obliquely from the
edge part of the heat sealed part to the outer periphery part. By preparing the cut
out part (handle hole) 18, it becomes possible to hold the heat sealed part of the
upper side easily and certainly without burden.
[0044] Fig.13 is the plane view of the other Example of the present invention, to the lower
part of which a oblique heat sealed part 7 is prepared. By preparing the oblique heat
sealed part 7 at the lower part, it becomes possible to reduce the amount of remaining
liquid in the inner bag at the discharging of the contained liquid in the inner bag.
Further, it is possible to prevent the damage of the inner box caused by rubbing of
the side surface film at the transferring action of the filled up inner bags for bag-in-
box.
[0045] Fig.14 is the plane view of the inner bag for bag-in-box from which a triangle shape
fin part formed by preparing a oblique heat sealed part at the lower side. And by
cutting off said triangle shape fin part, the self-standing ability of the inner bag
filled up with liquid is improved.
[0046] Fig.15 is the perspective view of the inner bag for bag-in-box of Fig.14 in which
liquid is filled up. It is clearly understand from Fig.15 that the film locating at
the both side of the upper heat sealed part can expand to front and rear direction,
and the filled up inner bag can be easily lifted by inserting fingers into handle
holes. If the handling holes are not prepared, it is not so easy to lift the large
capacity inner bag of 20 liter around, because the high load is burdened to the fingers.
[0047] If the laminate which laminate a biaxial orientated film or a nylon resin layer which
are hard to be adhered by heat sealing are arranged at the surface is used as a side
film, a front film and a rear film can be sealed by heat and adhered each other without
sealing the side film by preparing a punch hole on the side film. Fig.16 is the plane
view of the inner bag for bag-in-box using a laminate arranging a resin layer which
is hard to be sealed by heat on the surface as a side film. In Fig.16, a punch hole
is prepared at the corner of the side film, the front film and rear film forms the
reinforcing heat sealed part 16 by being sealed by heat together with without sealing
the side film throughout the punch hole, and a cut out part 18 can be prepared between
a heat sealed part and a corner heat sealed part so as the cut out part acts as a
handle.
[0048] Figs.17 and 18 are the plane view showing the other examples of the present invention.
These examples are showing the cases abbreviating the sealing of the side part. These
bags show the following case, that is, the both ends of the cylindrical film such
as an inflation tube or a cylindrical tube formed by back sealing method is folded
to inner side so as to form tucks and upper and lower part are adhered by heat sealing.
Fig.17 shows an example that a handle hole is prepared at the upper triangle shape
fin part of the inner bag that abbreviating the preparation of the sealing at the
side part, further another handle hole is also prepared at the lower triangle shape
fin part of the inner bag. Fig.18 shows an example that a reinforcing heat sealed
part 16 is prepared by a punch hole closely to the upper corner and a handling hole
is prepared at the upper triangle shape fin part, further, the lower triangle shape
fin part is cut off.
[0049] Furthermore, Figs.19 and 20 are the partial plane view showing the other examples
of the present invention. Fig.19 shows an example that a reinforcing heat sealed part
16 is prepared by a punch hole at the corner part and closely to the end of the heat
sealed part by making a punch hole, and Fig.20 shows an example that a cut out part
18 is prepared between reinforcing heat sealed part 16 prepared by two punch holes
shown in Fig.19. In Fig.19, since the part between two holes is not sealed, it is
possible to hold the bag for bag-in-box by piercing fingers throughout this not sealed
part. As shown in Fig.20, the bag for bag-in-box can be hold more easily by preparing
a cut out part 18.
EXAMPLES AND COMPARTIVE EXAMPLES
[0050] The first invention will be illustrated in more detail according to the Examples,
however, not intended to be limited to these Examples.
Example A and B and Comparative Example C and D
[0051] The self-standing test and the dropping test of the container are carried out on
Example A and B of the present invention corresponding to Fig.2 and Fig.4 and Comparative
Example C and D corresponding to Fig.7 and Fig.8 which are the conventional type container.
The self-standing ability and the intensity for dropping of these containers are compared.
The materials of these inner bag are the double bag using linear polyethylene mono
film of 60 µm thickness as an inner layer and using laminated film composed of 15
µm thickness nylon film/60µm thickness linear polyethylene mono film as an outer layer.
The capacity of the inner bag is united to 20 liter.
[0052] The method for self-standing test of the container is illustrated as follows. That
is, an inner bag of 20 liter capacity is filled up with 20 liter of water is settled
without an outer box, then the floor is inclined to the front and rear direction and
the right and left direction of the inner box. The incline angle of the floor when
the inner bag tumbles down is measured. The test is repeated for five times. The results
are summarized in Table.1.
[0053] The method for the dropping test of the container is illustrated as follows. That
is, an inner bag of 20 liter capacity is filled up with 20 liter of water is fallen
down to the floor, and the height that the inner bag is broken and the broken position
are measured. The test is repeated for five times. The results are summarized in Table.2.
Table 1
Comparison test results of Self-standing ability
• Inclined angle of floor for a bag tumbling down
• 20 liter of water is filled into a bag of 20 liter capacity
• Measuring number: n=5 |
specimen |
inclined angle for the bag tumbling down (degree) |
|
front and rear direction |
right and left direction |
Example A |
10∼15 |
10∼20 |
Example B |
20∼25 |
20∼25 |
Comp. Example C |
10∼15 |
10∼20 |
Comp. Example D |
20∼25 |
20∼25 |
Table 2
Comparison test results of the dropping test
• Height for breaking
• 20 liter of water is filled into a bag of 20 liter capacity
• Dropped down from the bottom surface
measuring Temp. :20°C,
Measuring number: n=5 |
specimen |
height for bag breaking (m) |
broken position of bag |
Example A |
1.0∼1.5 |
bottom crossing point |
Example B |
0.8∼1.2 |
ditto |
Comp. Example C |
0.5∼0.7 |
ditto |
Comp. Example D |
0.3∼0.5 |
ditto |
[0054] According to these test results, following facts are become clear. That is, from
the results of Table 1, it is clearly understood that the self-standing ability of
Examples A and B are not spoiled in comparison with that of Comparative Examples C
and D. Further, from the results of Table 2, the inner bag of Comparative Examples
C and D breaks at lower height than that of Examples A and B, and the breaking position
is the crossing position of lower heat sealed part and side film. Therefore, it is
obvious that the intensity for dropping of Examples A and B are superior to that of
Comparative Examples C and D.
POSSIBILITY FOR THE INDUSTRIAL USE
[0055] As mentioned above, in the inner bag for bag-in-box of gazette shape, the first invention
is an inner bag for bag-in-box comprising reinforcing heat sealed parts formed by
cutting out side films and sealing a front film with a rear film are provided continuously
or closely to heat sealed parts on an upper side and/or a lower side of the inner
bag. And according to the first invention, when abnormal stress caused by careless
falling down of the inner bag is loaded to the bag, it is possible to prevent the
breaking of the side films near the heat sealed part on an upper side or a lower side
and can reduce the load to the top heat sealed part without spoiling the self-standing
ability of the container, that is the substantial mechanical strength of the bag can
be improved.
[0056] According to the present invention, at the corner part or near the corner part, side
films are cut off and a front film is adhered by heat sealing with a rear film, and
by this structural feature, the damage of a side film caused by the contact with the
inner surface of an outer box can be prevented. And, since the heat sealed parts at
the corner part can be used as the handling part, it is convenience for loading and
unloading of the filled up inner bag from the outer box, transferring of the filled
up inner bag or for discharging of the contents contained in the inner box.
[0057] Further, although the upper fin part does not have influence on the self-standing
ability of the inner box directly, it is possible to be cut off as well as the lower
fin part so as to improve the self-standing ability by making the center of gravity
lower, or not to be cut off so as to be used as a handle part when the bag is handled.
Furthermore, it is possible to prepare a partial heat sealed part or a full heat sealed
part.
[0058] According to the second invention, by preparing a not sealed part or a cut out part
at upper and/or lower side, the heat sealed part in the comer part can be used as
a handle part, consequently it brings excellent effects such as easy work, good handling
and convenience in cases when a filled up inner bag is lifted without an outer box,
transferred or the contained liquid is discharged.