FIELD OF THE INVENTION
[0001] The present invention relates to a drivetrain for a hybrid vehicle including an engine
and a motor and, more particularly, to a drivetrain which performs a continuously
variable speed change by a differential mechanism such as a planetary gear mechanism.
BACKGROUND OF THE INVENTION
[0002] JP2000-142146A published by the Japanese Patent Office in 2000 discloses a drivetrain
for a hybrid vehicle which is constructed by connecting a generator, an engine and
a motor for driving a vehicle to a sun gear, a planetary carrier and a ring gear of
a planetary gear mechanism. According to this drivetrain, the continuously variable
speed change and the increase or decrease of the output torque can be performed by
using the differential function of the gears to distribute the engine output partially
to the generator and supplying the generated electric power to the motor.
SUMMARY OF THE INVENTION
[0003] In this drivetrain using the three-component planetary gear mechanism, however, it
is difficult to increase the energy passing through the planetary gears due to mechanical
restrictions. This difficulty makes it necessary to enlarge the generator and the
motor. Especially, the ratio of the power passing through the generator and the motor,
to the power passing through the differential mechanism approaches a value of 1 at
a lower speed and cannot be increased. For retaining a sufficient driving force at
a starting time, therefore, the generator and the motor are required to have outputs
as large as that of the engine. Thus, the size and weight of the drivetrain increase
and the efficiency of the drivetrain decreases.
[0004] It is therefore an object of the present invention to provide a drivetrain which
is enabled to have a large driving force from a stationary state by providing a two-freedom-degree
differential mechanism including three or more elements with a brake.
[0005] In order to achieve above object, this invention provides a drivetrain for transmitting
driving force from an engine to a drive shaft of a vehicle, comprising a planetary
gear mechanism including first to fifth rotational elements arrayed on an alignment
chart, the first rotational element being connected to an output shaft of the engine
and the second rotational element being connected to the drive shaft, a first motor-generator
connected to the fourth rotational element, a second motor-generator connected to
the third rotational element, and a brake which brakes one rotational element other
than the second rotational element.
[0006] The details as well as other features and advantages of this invention are set forth
in the remainder of the specification and are shown in the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Fig. 1A is a schematic construction diagram of a first embodiment of the present
invention and Fig. 1B is its alignment chart.
[0008] Fig. 2 is a characteristic diagram illustrating the maximum driving force characteristics
in the various states according to the embodiment.
[0009] Fig. 3 is a characteristic diagram illustrating the characteristics of an output
sharing ratio of motor-generators according to the embodiment, with respect to vehicle
speed.
[0010] Fig. 4A is a schematic construction diagram of the second embodiment of the present
invention and Fig. 4B is its alignment chart.
[0011] Fig. 5A is a schematic construction diagram of the third embodiment of the present
invention and Fig. 5B is its alignment chart.
[0012] Fig. 6A is a schematic construction diagram of the fourth embodiment of the present
invention Fig. 6B is its alignment chart.
[0013] Fig. 7A is a schematic construction diagram of the fifth embodiment of the present
invention and Fig. 7B is its alignment chart.
[0014] Fig. 8A is a schematic construction diagram of the sixth embodiment of the present
invention and Fig. 8B is its alignment chart
[0015] Fig. 9 is a characteristic diagram illustrating the maximum driving force characteristics
in the various states according to the sixth embodiment.
[0016] Fig. 10A is a schematic construction diagram of the seventh embodiment of the present
invention and Fig. 10B is its alignment chart.
[0017] Fig. 11A is a schematic construction diagram of the eighth embodiment of the present
invention and Fig. 11B is its alignment chart.
[0018] Fig. 12A is a schematic construction diagram of the ninth embodiment of the present
invention and Fig. 12B is its alignment chart.
[0019] Fig. 13A is a schematic construction diagram of the tenth embodiment of the present
invention and Fig. 13B is its alignment chart.
[0020] Fig. 14A is a schematic construction diagram of the eleventh embodiment of the present
invention and Fig. 14B is its alignment chart.
[0021] Fig. 15 is a characteristic diagram illustrating the output sharing characteristics
of motor-generators according to the eleventh embodiment, against a speed ratio.
[0022] Fig. 16A is a schematic construction diagram of the twelfth embodiment of the present
invention and Fig. 16B is its alignment chart.
[0023] Fig. 17A is schematic construction diagram of the thirteenth embodiment of the present
invention and Fig. 17B is its alignment chart.
[0024] Fig. 18A is a schematic construction diagram of the fourteenth embodiment of the
present invention and Fig. 18B is its alignment chart.
[0025] Fig. 19A is a schematic construction diagram of the fifteenth embodiment of the present
invention and Fig. 19B is its alignment chart.
[0026] Fig. 20A is a schematic construction diagram of the sixteenth embodiment of the present
invention and Fig. 20B is its alignment chart.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027] With reference to the accompanying drawings, embodiments in which the present invention
is applied to a drivetrain for a front-wheel drive vehicle will be described. Figs.
1A and 1B and succeeding figures show the schematic constructions and their alignment
charts of different embodiments. Firstly, the embodiment of Figs 1A and 1B will be
described in detail with respect to its construction, and the remaining embodiments
will be described only with respect to points of difference. The common members among
the individual embodiments will be designated by common reference numerals.
[Figs. 1A and 1B: Embodiment 1 (5 elements - 1 Brake)]
[0028] In Figs. 1A and 1B, reference letters Hm designate a motor housing, Ct a transmission
casing, Hc a clutch housing, and Ha an axle housing. The clutch housing Hc is provided
with a clutch CL for coupling or decoupling an output shaft Je of an engine Eg and
a transmission input shaft Jr1. A single-pinion planetary gear train P1 and a double-pinion
planetary gear train P2 are connected to share their ring gears R and carriers C (composite
planetary gear mechanism) and are housed in the casing Ct. The input shaft Jr1, to
which the clutch CL is connected, is the ring gear shaft of the planetary gear train
P1. The input shaft Jr1 is equipped with a one-way clutch CLo for preventing the reverse
rotation of the engine Eg. Here, in the reference numerals designating the components
of the planetary gear trains P1 and P2, the suffix numeral 1 designates the components
of the first planetary gear train P1, and the suffix numeral 2 designates the components
of the second planetary gear train P2. Moreover, the planetary gear train P2 of the
double pinion type is expressed (as in the following construction diagrams) in diagrams
expanded conveniently in a section extending through the two pinion shafts.
[0029] In the motor housing Hm, there are coaxialty supported an inner rotor Rmi and an
annular outer rotor Rmo, by which compact electric machines are constructed to act
as two motor-generators MGi and MGo. Between the inner and outer rotors Rmi and Rmo,
there is interposed an annular coil Cm, by which the rotors Rmi and Rmo can be respectively
actuated as a generator or motor. An inner rotor shaft Jmi is connected to a sun gear
S1 of the planetary gear train P1 through a hollow outer rotor shaft Jmo, and the
outer rotor shaft Jmo is connected to a sun gear S2 of the planetary gear train P2.
Letters Ssi and Sso in Fig. 1A designate rotation speed sensors for detecting the
rotation speeds of the inner rotor shaft Jmi and the outer rotor shaft Jmo respectively.
Here, in the reference numerals designating the components of the motor-generators
MGi and MGo, the suffix letter i designates the components of the first motor-generator
MGi, and the suffix letter o designates the components of the second motor-generator
MGo.
[0030] The axle housing Ha is connected to the side face of the transmission casing Ct.
In the axle housing Ha, a final reduction mechanism Fin and a drive shaft Drv are
supported in parallel with the planetary gear trains P1 and P2. The rotation of the
carrier C is transmitted to the final reduction mechanism Fin through a reduction
gear Rg. In this case, a carrier shaft Jc is an output shaft connected to the drive
shaft Drv via the final reduction mechanism Fin.
[0031] A ring gear R3 which is supported coaxially with the ring gear R of the planetary
gear train P1 meshes with large diameter inner pinions pi meshing with the sun gear
S2 and outer pinions po of the planetary gear train P2. A brake B for braking the
rotation of the ring gear R3 is mounted in the casing Ct.
[0032] By braking the ring gear R3 with the brake B, the ratio of the input rotation speed
relative to the output rotation speed becomes large, i.e., a large speed ratio can
be obtained, as illustrated in the alignment chart of Fig. 1B, so the driving force
and the starting performance from a stop state can be improved. In the alignment chart
of Fig 1B, reference letters EV designate characteristics while running only by the
motor-generators MGi and MGo, START characteristics at the starting time with the
brake B being applied, MAX characteristics at the maximum vehicle speed, and REV characteristics
while reverse running. Moreover, reference letters Out designate the output to the
drive shaft Drv, and letters In designate the input from the engine Eg.
[0033] The alignment chart will be described hereafter. In the alignment chart, the tooth
number is distributed on an abscissa whereas the rotation speed of each element is
expressed on an ordinate at a point distributed at a tooth number ratio, and the rotation
speeds of the elements always take linear relations proportional to the tooth ratio.
If two sets of planetary gear trains are combined by sharing a ring gear and a carrier
of the first planetary gear train P1 with a ring gear and a carrier of the second
planetary gear train P2, as in this embodiment, the elements to be connected to the
input/output sides are four (or five if the ring gear R3 is added): the sun gear S1
of the first planetary gear train P1; the sun gear S2 of the second planetary gear
train P2; and the carrier C and the ring gear R shared between the planetary gear
trains P1 and P2. This composite planetary gear mechanism is known as a Ravineaux
planetary gear train. This composite planetary gear mechanism has two degrees of freedom.
That is, if the rotation speeds of any two elements are determined, the rotation speeds
of the remaining two elements are determined.
[0034] If the input from the engine Eg and the output to the drive shaft Drv are assigned
to any two of the four elements other than the ring gear R3 and if the motor-generators
MGi and MGo are connected to the remaining two elements, there are many combinations
of the speeds of the two motor-generators MGi and MGo which achieves a certain ratio
between the input rotation speed and output speed ratio. From these combinations,
therefore, there can be selected the combination which can minimize the energy supported
by the motor-generators MGi and MGo. Especially in the present embodiment, an input
In from the engine Eg and an output Out to the drive shaft Drv are assigned to the
two elements on the inner side of the alignment chart, and motor-generators MGo and
MGi are connected to the two elements on the outer sides. Therefore, the torque supported
by the motor-generators MGi and MGo with respect to the engine output, that is, the
energy passing through the motor-generators MGi and MGo can be made lower to improve
the transmission efficiency of the drivetrain.
[0035] In the state where the ring gear R3 (fifth element) is being braked by the brake
B, the drivetrain functions as a reduction mechanism for decelerating and transmitting
the rotations from the three drive sources to the carrier C connected to the drive
shaft Drv, as illustrated by START of the alignment chart Fig. 1B. Therefore, a satisfactory
starting performance can be retained by the power source of a relatively small output.
[0036] More specifically, at the forward running time, in the brake-on state having the
ring gear R3 braked, a forward torque is generated at the output Out, if the second
motor-generator MGo generates torque in the forward direction, the engine (the input
In) generates torque in the forward direction, and the first motor-generator MGi generated
in the reverse direction. The torque at this time is increased and transmitted from
the two motor-generators MGi and MGo and the input In to the output Out so that a
large driving force is obtained.
[0037] If the output rotation speed is raised when the brake B is applied, the rotation
speeds of two motor-generators MGi and MGo and the engine Eg become high, so the rotation
speed of the output Out cannot be sufficiently raised due to their rotation speed
limits. In this case, by releasing the brake B to allow the ring gear R3 to rotate
and by changing the rotation of the first motor-generator MGi from the reverse rotation
to the stop position or to the forward rotation, the output rotation speed can be
raised without raising the rotation speed of the input In.
[0038] Although the maximum driving force which can be generated is larger in the brake-on
state than in the brake-off state, the driving force characteristics can be smoothed
by controlling the output torque of the motor-generators to reduce the variation in
the driving force at a shift from the brake-on state to the brake-off state.
[0039] In the brake-on state, the torque can be transmitted to the output Out if any of
drive sources generates torque, and the two motor-generators MGi and MGo may be set
in an idle state.
[0040] In the brake-off state, one motor-generator generates the electric power and the
other motor-generator is driven by this generated power. By controlling the rotation
speeds and torques of the two motor-generators MGi and MGo sufficiently at this time,
various speed ratios (i.e., the ratio between the rotation speed of the input In and
the speed of the output Out) can be achieved (as referred to MAX or the like in the
alignment chart) while the power generation and power consumption are balanced. By
increasing the output to the drive shaft, it is possible to obtain an output larger
than the engine power.
[0041] Further, in the brake-off state, there are two drive points, at which the rotation
speed of the first or second motor-generator becomes zero. At these drive points,
the vehicle can run without transmitting the power electrically. At drive points between
these two drive points, the ratio of the power to be electrically transmitted in a
lower efficiency than that of the mechanical transmission, to the power to be transmitted
by the drivetrain can be reduced. Thus, the transmission efficiency of the drivetrain
can be improved.
[0042] The two motor-generators MGi and MGo can be used for running the vehicle. At this
time, by releasing the clutch CL, the vehicle can be driven with low friction without
the engine Eg.
[0043] At the reverse running time, in the brake-on state, the torque in reverse direction
can be generated in the output Out if the second motor-generator MGo generates torque
in the reverse direction and the first motor-generator MGi generates torque in the
forward direction. If the output is reversed, the engine rotation is also reversed,
so the clutch CL is then released. In this case, the one-way clutch CLo for preventing
the reverse rotation is unnecessary and may be omitted.
[0044] The EV running can be made by driving the two motor-generators MGi and MGo in the
reverse direction with both the brake B and the clutch CL being released. In the clutch-on
but brake-off state, the power generation and power consumption can be balanced by
driving the first motor-generator MGi in the reverse direction and by generating the
electric power by the second motor-generator MGo.
[0045] Fig. 2 illustrates the maximum driving force in the various states of the case in
which the aforementioned structure is applied to the hybrid vehicle, and Fig. 3 illustrates
the ratio (i.e., the output sharing ratio) of the power through the motor-generators
relative to the power transmitted by the drivetrain in the state where the power generation
and power consumption are balanced. In Fig. 2, curves a1 and a2 illustrate the maximum
driving force characteristics of the case where the battery power is used and not
used when the brake B is released. On the other hand, curves b1 and b2 illustrate
the maximum driving force characteristics of the case where the battery power is used
and not used when the brake B is applied. As illustrated, a large driving force is
obtained in a low speed range including the start by applying the brake B. Here, curve
c illustrates the maximum driving force characteristics in the EV running, and curve
d illustrates the driving force characteristics of the case where the driving force
is controlled to change smoothly.
[0046] The "PRESENT INVENTION (1)" and the "PRESENT INVENTION (2)" in Fig. 3 are different
from each other only in the settings of the final reduction ratio of the vehicle,
and the vehicle can run in most vehicle speed ranges in either case at the output
sharing ratio of 30% or less of the motor-generators. From these figures, it is found
that motor-generators MGo and MGi of a lower output can be applied according to the
present invention to improve the transmission efficiency in comparison to the related
art where the present invention is not applied. Here, the letters SHV in Fig. 3 designate
the case of a series hybrid vehicle, which is always given an output sharing ratio
of 1 because the engine output is wholly used for driving the generator.
[Figs. 4A, 4B to 7A, 7B: Embodiments 2 to 5]
[0047] Figs. 4A, 4B to 7A, 7B show other embodiments on the drivetrain having a construction,
in which one element is provided with the brake in the differential mechanism having
the five elements like that of Fig. 1A. The following description will be made mainly
on the portions different from those of Fig. 1A.
[0048] In the second embodiment shown in Figs. 4A and 4B, the sun gear S1 of the planetary
gear train P1 is connected to the outer rotor shaft Jmo, and the sun gear S2 of the
planetary gear train P2 is connected to the inner rotor shaft Jmi. Here, reference
letters Fw in Fig 4 designate a flywheel of the engine Eg.
[0049] The third embodiment shown in Figs. 5A and 5B is provided with the two motor-generators
MGi and MGo independent of each other.
[0050] In the fourth embodiment shown in Figs. 6A and 6B, the first planetary gear train
P1 having the sun gear S1 connected to the inner rotor shaft Jmi is of a double-pinion
type, and the second planetary gear train P2 having the sun gear S2 connected to the
outer rotor shaft Jmo is of a single-pinion type.
[0051] In the fifth embodiment shown in Figs. 7A and 7B, the carrier shaft Jc is the input
shaft connected to the engine output shaft Je via the clutch CL, and the ring gear
shaft Jr is the output shaft connected to the final reduction mechanism Fin via the
reduction gear Rg.
[Figs. 8A and 8B: Embodiment 6 (4 Elements - 1 Brake)]
[0052] Figs. 8A and 8B show the sixth embodiment, in which the motor-generator MGo, the
input In, the output Out, set of the motor-generator MGi and the brake B are connected
in the order of rotation speeds to the four elements of the two-freedom-degree, four-element
differential mechanism. The ring gear R and the carrier C are shared, and the common
carrier C is connected to the engine output shaft Je via the clutch CL, and the rotor
shaft Jmi of the motor-generator MGi is braked by the brake B. This embodiment is
similar to the foregoing embodiments excepting that the motor-generator MGi cannot
rotate in the brake-on state.
[0053] Fig. 9 illustrates the driving force characteristics according to this embodiment.
The reference characters appearing in Fig. 9 have the same meanings as those of Fig.
3. The ratio of the power through the motor-generators MGi and MGo to the power transmitted
by the drive train in the state where the power generation and power consumption are
balanced is similar to that of Fig. 2.
[Figs. 10A, 10B to 13A, 13B: Embodiments 7 to 10]
[0054] Figs. 10A, 10B to 13A; 13B show the seventh to tenth embodiments relating to the
embodiment of Fig. 8A and 8B. The embodiments of Figs. 10A, 10B and 11A, 11B are different
from the construction of Fig. 8A in that both the two planetary gear trains P1 and
P2 are of a single-pinion type and are provided with ring gears R1 and R2 respectively,
and a common sun gear S, and in that the ring gear R2 of the planetary gear train
P2 is connected to the second motor-generator MGo and the brake B brakes the rotary
shaft Jr2 and outer rotor shaft Jmo. The embodiment of Figs. 10A and 10B is further
different in that the two motor-generators MGo and MGi are independent of each other.
[0055] In the embodiment of Figs. 12A and 12B, the carrier C shared between the first planetary
gear train P1 and the second planetary gear train P2 is braked by the brake B. In
the embodiment of Figs. 13A and 13B, the ring gear R shared between the first planetary
gear train P1 and the second planetary gear train P2 is braked by the brake B.
[Figs. 14A and 14B: Embodiment 11 (3 Elements - 1 Brake)]
[0056] Figs. 14A and 14B show the eleventh embodiment, in which the set of the input In
and the motor-generator MGi, the output Out, and the set of the motor-generator MGo
and the brake B are connected to the three elements of the two-freedom-degree, three-element
differential mechanism in the order of rotation speeds. The sun gear S and the carrier
C of the single double-pinion type planetary gear train P are connected to the motor-generators
MGo and MGi respectively, and the carrier shaft Jc is connected to the engine output
shaft Je via the clutch CL whereas the ring gear shaft Jr is connected to the final
reduction mechanism Fin via the reduction gear Rg. The brake B brakes the sun gear
shaft Js.
[0057] This embodiment is similar to the foregoing embodiments excepting that the motor-generator
MGo cannot rotate in the brake-on state, and that there is only one drive point at
which the power passing through the motor-generator is zero. Fig. 15 illustrates the
output sharing ratio of the motor-generators MGo and MGi in the state where the power
generation and power consumption are balanced.
[Figs. 16A, 16B to 18A, 18B: Embodiments 12 to 14]
[0058] Figs. 16A, 16B to 18A, 18B show the twelfth to fourteenth embodiments relating to
the embodiment of Figs. 14A and 14B. In the embodiment of Figs. 16A and 16B, the sun
gear S and the ring gear R of the single single-pinion type planetary gear train P
are connected to the motor-generators MGo and MGi respectively, the ring gear shaft
Jr is connected to the engine output shaft Je, and the carrier shaft Jc is connected
to the final reduction mechanism Fin via the reduction gear Rg. The brake B brakes
the sun gear shaft Js.
[0059] In the embodiment of Figs. 17A and 17B, the sun gear S and the ring gear R of the
planetary gear train P are connected to the motor-generators MGi and MGo respectively,
the carrier shaft Jc is connected to the engine output shaft Je, and the ring gear
shaft Jr is connected to the final reduction mechanism Fin via the reduction gear
Rg. The brake B brakes the carrier shaft Jc.
[0060] In the embodiment of Figs. 18A and 18B, the sun gear S and the ring gear R of the
planetary gear train P are connected to the motor-generators MGi and MGo respectively,
the sun gear shaft Js is connected to the engine output shaft Je, and the carrier
shaft Jc is connected to the final reduction mechanism Fin via the reduction gear
Rg. The brake B brakes the sun gear shaft Js.
[Figs. 19A, 19B and 20A, 20B: Embodiments 15 and 16 (4 Elements - 2 Brakes)]
[0061] Figs. 19A and 19B show the embodiment, in which a brake B1, the set of the input
In and the motor-generator MGi, the set of the output Out and the motor-generator
MGo, and a brake B2 are coupled in the order of rotation speeds to the two-freedom-degree,
four-element differential mechanism. The single-pinion type first planetary gear train
P1 and the double-pinion type second planetary gear train P2 share the ring gear R
and the carrier C, and the carrier shaft Jc is connected to the motor-generator MGi
and the engine output shaft Je. The ring gear shaft Jr is connected to the motor-generator
MGo and connected to the final reduction mechanism Fin via the reduction gear Rg.
[0062] Moreover, the first sun gear shaft Js1 is braked by the first brake B1, and the second
sun gear shaft Js2 is braked by the second brake B2. In this embodiment, while the
two brakes B1 and B2 are released, the input In and the output Out exert no influence
upon each other both in the rotation speeds and torques, so the vehicle functions
as the series hybrid vehicle. The vehicle can run at an overdrive fixed speed ratio,
when the brake B1 adjacent to the input In is applied, and at a low fixed speed ratio
when the brake B2 adjacent to the output Out is applied. If the engine rotation transmission
to the carrier shaft Jc can be interrupted by releasing the clutch CL, the vehicle
can back at a low fixed speed ratio using the two motor-generators MGi and MGo.
[0063] By eliminating the brake B1 and the sun gear S1 to which the brake B1 is applied,
the drivetrain is constructed such that the set of the input and the motor-generator,
the set of the output and the motor-generator, and the brake are connected in the
order of rotation speeds to the two-freedom-degree, three-element differential mechanism.
The operation of this case is similar to the aforementioned one except for the absence
of the aforementioned overdrive fixed speed ratio.
[0064] Figs. 20A and 20B show an embodiment relating to the aforementioned embodiment of
Fig. 19A and 19B. In this embodiment, the set of the input In and the motor-generator
MGi, the brake B1, the set of the output Out and the motor-generator MGo, and the
brake B2 are coupled in the order of rotation speeds. The first planetary gear train
P1 and the second planetary gear train P2 share the ring gear R and the carrier C.
The carrier shaft Jc is connected to the motor-generator MGo and connected to the
final reduction mechanism Fm via the reduction gear Rg. The second sun gear shaft
Js2 is connected to the engine output shaft Je via the clutch CL and connected to
the motor-generator MGi. In this construction, the brake B1 brakes the ring gear shaft
Jr and the second brake B2 brakes the first sun gear shaft Js1.
[0065] In this embodiment, the low fixed speed ratio can be established by applying the
brake B1 or B2, and the vehicle can back at a fixed low speed ratio if the brake B
1 is applied.
[0066] The inventions supported by the above-mentioned embodiments are as follows:
[0067] In the first invention, there is provided the drivetrain including the differential
mechanism having four or more input/output elements and two degrees of freedom. The
input from the engine, the output to the drive shaft, and the two motor-generators
are assigned to the elements respectively, and the elements other than the element
to which the output is assigned are provided with the brake.
[0068] According to the second invention, in the first invention, the motor-generator, the
input, the output and the motor-generator are assigned in order of the rotation speeds
of the elements. Here, the order of the rotation speeds is the order of arraying the
elements in the alignment chart.
[0069] According to the third invention, the first invention is such that the element adjacent
to the element to which the output assigned is provided with the brake.
[0070] According to the fourth invention, the first to third inventions are such that the
motor-generator, the input, the output, and the set of the motor-generator and the
brake are assigned to the four elements of the four-element differential mechanism
in order of rotation speeds.
[0071] According to the fifth invention, the first to third inventions are such that the
motor-generator, the input, the output, the brake, and the motor-generator are assigned
to the five elements of the five-element differential mechanism in the order of rotation
speeds.
[0072] According to the sixth invention, the first to third inventions are such that the
motor-generator, the input, the brake, the output, and the motor-generator are assigned
to the five elements of the five-element differential mechanism in order of rotation
speeds.
[0073] According to the seventh invention, the first to third inventions are such that the
clutch is interposed between the engine and the element to which the input is assigned.
[0074] In the eighth invention, there is provided the drivetrain including the differential
mechanism having three or more elements and two degrees of freedom. The input from
the engine, the output to the drive shaft, and the two motor-generators are so assigned
that the input and the output, and the two motor-generators may not be coupled to
the same elements. The element to which the input is assigned is provided with the
brake.
[0075] According to the ninth invention, the eighth invention is such that the motor-generator,
the set of the input and the brake, and the set of the output and the motor-generator
are assigned to the three elements of the three-element differential mechanism in
order of rotation speeds .
[0076] According to the tenth invention, the eighth invention is such that the set of the
motor-generator, the input and the brake, the output, and the motor-generator are
assigned to the three elements of the three-element differential mechanism in order
of rotation speeds.
[0077] According to the eleventh invention, the first to third and the eighth inventions
are such that the motor-generator, the set of the input and the brake, the output,
and the motor-generator are assigned to the four elements of the four-element differential
mechanism in order of rotation speeds.
[0078] In the twelfth invention, the input from the engine and the output to the drive shaft
are assigned to the mutually different elements of the differential mechanism including
three or more elements and having two degrees of freedom. The motor-generators are
assigned to both the input and the output. One of the elements other than the elements
to which the input and the output assigned is provided with the brake.
[0079] According to the thirteenth invention, the twelfth invention is such that the set
of the input and the motor-generator, the set of the output and the motor-generator,
and the brake are assigned to the three elements of the three-element differential
mechanism in the order of rotation speeds.
[0080] According to the fourteenth invention, the twelfth invention is such that the brake,
the set of the input and the motor-generator, and the set of the output and the motor-generator
are assigned to the three elements of the three-element differential mechanism in
order of rotation speeds.
[0081] According to the fifteenth invention, the twelfth invention is such that the brake,
the set of the input and the motor-generator, the set of the output and the motor-generator,
and the brake are assigned to the four elements of the four-element differential mechanism
in order of rotation speeds.
[0082] According to the sixteenth invention, the twelfth invention is such that the set
of the input and the motor-generator, the brake, the set of the output and the motor-generator,
and the brake are assigned to the four elements of the four-element differential mechanism
in order of rotation speeds.
[0083] According to the seventeenth invention, the set of the input and the motor-generator,
the output, and the set of the motor-generator and the brake are assigned to three
elements of the differential mechanism having three or more elements in order of rotation
speeds.
[0084] According to the eighteenth invention, the first, eighth, twelfth and seventeenth
inventions are such that the brake is applied when a necessary driving force increases.
[0085] According to the nineteenth invention, the first, eighth, twelfth and seventeenth
inventions are such that in accordance with a rise in the vehicle speed when the brake
is applied, the driving force generated by the motor-generator is lowered to reduce
the braking force substantially to zero thereby to reduce the driving force variation
at the timing the brake is released.
[0086] According to the twentieth invention, the first, eighth, twelfth and seventeenth
inventions are such that the differential mechanism is constructed of the planetary
gear mechanism.
[0087] According to the twenty-first invention, the planetary gear mechanism of the twentieth
invention includes the single-pinion type first planetary gear train and the double-pinion
type second planetary gear train, any two elements of the sun gears, carriers and
ring gears of which are shared to construct the two-freedom-degree differential mechanism.
[0088] In the first invention, if the speeds of any two elements of the differential mechanism
of the two-freedom-degree having the four or more elements are determined, the speeds
of the remaining elements are determined. In this differential mechanism, a large
reduction ratio between the power source and the drive shaft can be achieved by providing
the element other than the elements to which the output to the drive shaft is assigned
with the brake to brake the other element. Thus, the startability can be improved
without increasing the capacities of the motor-generators. This two-freedom-degree
differential mechanism can be constructed by the planetary gear mechanism, as disclosed
as the twentieth or twenty first invention.
[0089] In the second invention, two drive points exist where the power passing through the
motor-generators becomes zero. Between these two drive points, the power passing through
the motor-generators can be reduced to about one half to one third of the power passing
through the drivetrain. A large driving force can be generated by applying the brake
at the low vehicle speed, so the driving force necessary from the low speed to the
high speed can be generated by using the motor-generators having a capacity of about
the maximum of the power passing through the motor-generators within such a range
between the two drive points.
[0090] In the third invention, a large speed ratio can be achieved by applying the brake,
so a large driving force on the low vehicle speed side can be achieved.
[0091] In the fourth invention, the differential mechanism can be constructed of four elements,
so the drivetrain can be downsized.
[0092] In the fifth invention, a large speed ratio can be achieved by applying the brake,
so a large driving force can be easily obtained.
[0093] In the sixth invention, a large speed ratio can be achieved when the output rotation
is in the reverse direction, so a large driving force can be obtained when the vehicle
backs.
[0094] In the seventh invention, the engine can be decoupled by the clutch so that the vehicle
can run only on the motor-generators and the efficiency in the EV running can be improved.
During the EV running, a large driving force can be generated by applying the brake.
If the vehicle is moved forward or backward with the same brake being applied, however,
the input element is reversed for the forward or backward run. In such a case, the
engine can be prevented from rotating in a reverse direction by releasing the clutch.
[0095] In the eighth invention, the same brake is applied for the forward and backward running
to generate a large driving force in the EV running. The input shaft is stopped for
both forward and backward running, so any mechanism for preventing the reverse rotation
of the engine can be omitted.
[0096] In the ninth invention, in addition to the effect of the eighth invention, the differential
mechanism can be made of one planetary gear train, so the drivetrain can be downsized.
[0097] In the tenth invention, in addition to the effect of the eighth invention, the differential
mechanism can be made of one planetary gear train, so the drivetrain can be downsized.
[0098] In the eleventh invention, the effects of the first to third and eighth inventions
can be obtained by an apparatus of a smaller size.
[0099] In the twelfth invention, in the brake-off state, the vehicle can be driven as a
series hybrid vehicle and can be driven in the brake-on state not as a result of transmitting
the power through the motor-generators but mechanically at a constant speed ratio,
so that high efficient drive can be made.
[0100] In the thirteenth invention, in addition to the effect of the twelfth invention,
the constant speed ratio can be set to a lower speed ratio so that a large driving
power can be generated.
[0101] In the fourteenth invention, in addition to the effect of the twelfth invention,
the constant speed ratio can be set to an overdrive side (larger side) so that the
gas mileage can be improved.
[0102] In the fifteenth invention, it is possible to achieve effects similar to those of
the twelfth, thirteenth and fourteenth inventions.
[0103] In the sixteenth invention, in addition to the effects of the twelfth and thirteenth
inventions, a large driving force can be generated at a constant speed ratio even
when reverse running.
[0104] In the seventeenth invention, three differential elements are provided and the transmission
mechanism can be downsized since it is constructed of one planetary gear mechanism.
[0105] In the eighteenth invention, when large driving force is required at low vehicle
speed, the driving force can be generated at a fixed low speed ratio with at least
one torque of the engine and the two motor-generators so that a large driving force
can be obtained.
[0106] In the nineteenth invention, the driving force makes little change at the timing
of releasing the brake.
[0107] The entire contents of Japanese Patent Applications P2001-221226 (filed July 23,
2001) and P2001-221222 (filed July 23, 2001) are incorporated herein by reference.
[0108] Although the invention has been described above by reference to a certain embodiment
of the invention, the invention is not limited to the embodiment described above.
Modifications and variations of the embodiments described above will occur to those
skilled in the art, in the light of the above teachings. The scope of the invention
is defined with reference to the following claims.
1. A drivetrain for transmitting driving force from an engine (Eg) to a drive shaft (Drv)
of a vehicle, comprising:
a planetary gear mechanism (P1, P2) including first to fourth rotational elements
arrayed on an alignment chart, the first rotational element being connected to an
output shaft of the engine (Eg) and the second rotational element being connected
to the drive shaft (Drv);
a first motor-generator (MGi) connected to the fourth rotational element;
a second motor-generator (MGo) connected to the third rotational element, and
a brake (B) which brakes one rotational element other than the second rotational element.
2. A drivetrain according to claim 1, wherein the rotational element provided with the
brake (B) is adjacent to the second rotational element on the alignment chart.
3. A drivetrain according to claim 1, wherein:
the brake (B) brakes the fourth rotational element, and
a rotation speed order of the rotational elements is the order of the third rotational
element, the first rotational element, the second rotational element, and the fourth
rotational element.
4. A drivetrain according to claim 1, wherein:
the brake (B) brakes the first rotational element, and
a rotation speed order of the rotational elements is the order of the third rotational
element, the first rotational element, the second rotational element, and the fourth
rotational element.
5. A drivetrain according to claim 1, wherein the planetary gear mechanism (P1, P2) further
includes a fifth rotational element and the brake (B) brakes the fifth rotational
element.
6. A drivetrain according to claim 5, wherein a rotation speed order of the rotational
elements is the order of the third rotational element, the first rotational element,
the second rotational element, the fifth rotational element, and the fourth rotational
element.
7. A drivetrain according to claim 5, wherein a rotation speed order of the rotational
elements is the order of the third rotational element, the first rotational element,
the fifth rotational element, the second rotational element, and the fourth rotational
element.
8. A drivetrain according to claim 1, wherein the brake (B) is applied when a necessary
driving force increases.
9. A drivetrain according to claim 8, wherein a state of the brake changes when the driving
force under the brake-on state is nearly equal to the driving force under the brake-off
state.
10. A drivetrain according to claim 1, further comprising a clutch (CL) interposed between
the output shaft of the engine (Eg) and the first rotational element.
11. A drivetrain according to claim 1, further comprising a reverse rotation preventing
mechanism (CLo) which prevents the first rotational element from rotating in the reverse
direction.
12. A drivetrain for transmitting driving force from an engine (Eg) to a drive shaft (Drv)
of a vehicle, comprising:
a planetary gear mechanism (P) including first to third rotational elements arrayed
on an alignment chart, the first rotational element being connected to an output shaft
of the engine (Eg) and the second rotational element being connected to the drive
shaft (Drv);
a first motor-generator (MGi) connected to one rotational element;
a second motor-generator (MGo) connected to one rotational element other than the
rotational element connected to the first motor-generator (MGi), and
a brake (B) which brakes the first rotational element.
13. A drivetrain according to claim 12, wherein:
the first motor-generator (MGi) is connected to the third rotational element;
the second motor-generator (MGo) is connected to the second rotational element, and
a rotation speed order of the rotational elements is the order of the third rotational
element, the first rotational element, and the second rotational element.
14. A drivetrain according to claim 12, wherein:
the first motor-generator (MGi) is connected to the first rotational element;
the second motor-generator (MGo) is connected to the third rotational element, and
a rotation speed order of the rotational elements is the order of the first rotational
element, the second rotational element, and the third rotational element.
15. A drivetrain for transmitting driving force from an engine (Eg) to a drive shaft (Drv)
of a vehicle, comprising:
a planetary gear mechanism (P1, P2) including first to third rotational elements arrayed
on an alignment chart, the first rotational element being connected to an output shaft
of the engine (Eg) and the second rotational element being connected to the drive
shaft (Drv);
a first motor-generator (MGi) connected to the first rotational element;
a second motor-generator (MGo) connected to the second rotational element, and
a brake (B2) which brakes the third rotational element.
16. A drivetrain according to claim 15, wherein a rotation speed order of the rotational
elements is the order of the first rotational element, the second rotational element,
and the third rotational element.
17. A drivetrain according to claim 15, further comprising:
a fourth rotational element of the planetary gear mechanism (P1, P2) arrayed on the
alignment chart;
a second brake (B1) which brakes the fourth rotational element, wherein
a rotation speed order of the rotational elements is the order of the fourth rotational
element, the first rotational element, the second rotational element, and the third
rotational element.
18. A drivetrain according to claim 15, further comprising:
a fourth rotational element of the planetary gear mechanism (P1, P2) arrayed on the
alignment chart;
a second brake (B1) which brakes the fourth rotational element, wherein
a rotation speed order of the rotational elements is the order of the first rotational
element, the fourth rotational element, the second rotational element, and the third
rotational element.
19. A drivetrain for transmitting driving force from an engine (Eg) to a drive shaft (Drv)
of a vehicle, comprising:
a planetary gear mechanism (P) including first to third rotational elements arrayed
on an alignment chart, the first rotational element being connected to an output shaft
of the engine (Eg) and the second rotational element being connected to the drive
shaft (Drv);
a first motor-generator (MGi) connected to the first rotational element;
a second motor-generator (MGo) connected to the third rotational element; and
a brake (B) which brakes the third rotational element.
20. A drivetrain according to claim 19, wherein a rotation speed order of the rotational
elements is the order of the first rotational element, the second rotational element,
and the third rotational element.