[0001] The present invention refers to a procedure for packaging small products with heat-shrinking
film on an energy-saving packager.
[0002] Machines for packaging products with centre-folded heat-shrinking film have a dome
hinged onto a structure to form a heat-shrinking chamber, equipped with a heat source
and a fan for circulating the heated air. A cutting and sealing frame, equipped with
a blade or sealing rods is applied integral with the edges of the dome.
[0003] The procedure foresees that an operator place the products to be packaged on a support
surface inside the chamber between two flaps of a film folded upon itself in the longitudinal
direction, known as "centre-folded film". The lowering of the dome determines the
action of the blade or sealing rods on the film to form an encasement closed around
the product. The subsequent activation of the heat source and of the fan determines
the heat-shrinking of the film on the product. The packaging operations follow on
for each product in the same way as that which is described.
[0004] Such machines, having to adapt to products of various sizes, must be of a suitable
volume and have ventilation and heating capabilities which are suitable for large
products and are therefore oversized in the case of the packaging of small products.
[0005] An energy-saving packaging machine foresees the realisation of a heat-shrinking chamber
which can be divided through a mobile dividing wall, where each of the zones which
are formed is arranged with a heat source and a fan for circulating air which are
independent and can be selectively activated.
[0006] In the case of packaging small products, the heat-shrinking will take place in just
one zone, defined by the dividing wall; in the case of treatment of large products,
on the other hand, the entire volume of the dome shall be used with the simultaneous
activation of both fans and both heat sources.
[0007] The main drawback of the conventional use of packaging machines with a dome consists
of the high energy consumption, in the form of heat dispersion, which cannot be avoided
each time the dome is opened.
[0008] Moreover, this use produces working conditions which are very dangerous for the operator,
who, for each packaging product, is run over a great mass of hot ait.
[0009] The general purpose of the present invention is that of overcoming the aforementioned
drawbacks of the prior art in an extremely simple, cost-effective and particularly
functional manner.
[0010] Another purpose is that of improving the heat-shrinking of film with low heat-absorption
capability or with a greater thickness.
[0011] In view of the aforementioned purposes, according to the present invention, it has
been thought of to realise a procedure for packaging with heat-shrinking film, having
the characteristics outlined in the attached claims.
[0012] The structural and functional characteristics of the present invention and its advantages
compared to the prior art shall become even clearer from an examination of the following
description, referring to the attached drawings, which show a procedure realised according
to the innovative principles of the invention itself.
[0013] In the drawings:
- figure 1 is a side elevation section view which longitudinally shows a machine for
packaging with heat-shrinking film which can be used in a possible non-exclusive embodiment
of the present invention;
- figure 2 is a cross-section rotated by 90° with respect to the previous view of figure
1;
- figure 3 is plan view from above of the machine of figure 1;
- figures 4a-4c schematically show the steps of a packaging procedure, object of the
present invention, carried out on the machine of figure 1, according to a first embodiment;
- figures 5a-5d schematically show the steps of a second embodiment of a packaging procedure;
- figures 6a-6d schematically show the steps of a third embodiment of a packaging procedure,
object of the present invention;
- figures 7a-7e schematically show the steps of a fourth embodiment of a packaging procedure.
[0014] With reference to the drawings, with 10 an energy-saving machine for packaging products
with heat-shrinking film is wholly indicated, comprising a structure 11 upon which
a reel of heat-shrinking film 14 is fitted and upon which for example the procedure
according to the invention is carried out.
[0015] The packaging machine 10 consists of a cover 13 or dome, equipped with cutting and
sealing means, such as a blade or sealing rods, which fits onto a lower part 11, hinged
at 16 along one of its sides, and defines a heat-shrinking chamber 15.
[0016] In the chamber a dividing wall is arranged, formed from an upper portion 17, integral
with the dome 13, and a lower portion 18, inserted into the structure 11. Such portions
of wall 17 and 18 can be both of the removable type or they can be generically mobile.
[0017] In this way the chamber 15 is divided into two separate zones A and B, which can
be used independently, thanks to a sensor 19, which detects the presence or nonpresence
of the wall 18.
[0018] Each zone A and B is equipped with a heat source, resistors 21A and 21B, and with
a fan 20A and 20B for circulating the heated air, as well as with a support surface
22A and 22B, for example a gridded surface, for products to be packaged 23. Such a
support surface 22A and 22B can be of the type which can be adjusted in height, to
allow the chamber 15 to also be divided in the vertical direction.
[0019] Moreover, in a different embodiment which is not shown in the figures, the support
surface 22A and 22B of the machine 10 also has the function of transporting the products
23 into such a machine 10 and of discharging them out from it and is made up of a
transportation device for example a conveyor belt or else rollers.
[0020] The procedure for packaging small products with heat-shrinking film 14 foresees the
preparation of many products for every work cycle. By work cycle we mean all of the
packaging operations carried out in succession on a number of products, which can
be received simultaneously in the chamber 15 during heat-shrinking. In the subsequent
descriptions of the procedure the products packaged in a work cycle shall be indicated
with I, II, III, IV; those packaged in the subsequent cycles shall be indicated with
I', II' and so on.
[0021] The number of products packaged for each work cycle is at least equal to two and
the maximum depends upon the sizes of the products themselves, as well as upon the
capacity of the chamber 15.
[0022] A first embodiment of the procedure, object of the present invention, is carried
out with the dividing wall 18 in closed position to separate the chamber 15 into the
two zones A and B. In zone A the sealing operations of products I and II are carried
out in succession between the sealing rods (figures 4a-4c).
[0023] Each time the dome 13 is opened, the product I or II, enclosed by a closed encasement,
is transferred into zone B (figures 4b and 4c). The work cycle ends with the heat-shrinking
of all of the products present in zone B, through the activation of the fan 20B and
of the heat source 21B (figure 4c). Possibly, as indicated in the figures, at the
same time as the heat-shrinking, the sealing of the first product I' of the subsequent
work cycle takes place in zone A.
[0024] A second embodiment of the procedure, object of the present invention and schematically
shown in figures 5a-5d, is carried out with the dividing wall 18 in open position
to define a single heat-shrinking chamber 15.
[0025] The sealing operations are carried out in succession upon products I, II, III, IV,
which are then transferred into a different position of the support surface 22A and
22B (figures 5a-5c).
[0026] Once the capacity of the chamber 15 has been reached and the last product IV has
been sealed, without opening the dome 13, the heat-shrinking of all of the products
present in the chamber 15 takes place through the activation of the fans 20A and 20B,
as well as of the heat sources 21A and 21B (figure 5d).
[0027] The embodiments described hereafter allow more than one heat-shrinking operation
to be carried out for each product being treated, which is desirable in order to improve
the heat-shrinking of film with low heat-absorption capability or with an increased
thickness.
[0028] The third embodiment of the procedure foresees the operation of the machine 10 with
the dividing wall 18 closed. In each work cycle in zone A the sealed products I and
II of figures 6a and 6b accumulate, which are then transferred simultaneously into
zone B (figure 6c). Then many heat-shrinking operations, up to a maximum equal to
the number of products packaged in every work cycle, are carried out. Such heat-shrinking
operations (figures 6c and 6d) coincide with the sealing operations in zone A of the
products of the subsequent cycle I' and II' and therefore are interrupted by the opening
of the dome 13.
[0029] Finally, in a final embodiment of the procedure the machine 10 functions with the
dividing wall 18 closed and each sealing operation in zone A also corresponds to the
actuation of the fan 20B and of the heat source 21B (figures 7c-7e). Figures 7a and
7b, on the other hand, represent a transitory start-up step of the machine 10. The
products being treated I, II, I', II', I" are transferred, for example through a non-shown
automated transporter, into a series of contiguous successive positions and are discharged
one at a time from zone B.
[0030] The operation of the chamber according to the described procedures can be programmed
by the operator and is carried out step-by-step according to an automated sequence.
[0031] From that which is described above with reference to the figures is clear how a The
procedure for packaging small products with heat-shrinking film on an energy-saving
packager, according to the invention, is particularly useful and advantageous. Such
a procedure, indeed, guarantees an increase in productivity, as well as a good shrinking
of the film on the products with a substantial saving in energy.
[0032] The purpose mentioned in the preamble of the description is thus achieved.
1. Procedure for packaging small products with heat-shrinking film on an energy-saving
packager (10) consisting of a cover (13) or dome, equipped with cutting and sealing
means, such as a blade or sealing rods, which fits onto a lower part (11), to define
a chamber (15), where said chamber (15) foresees a dividing wall (17, 18) to define
at least two separate zones (A, B), equipped with at least one heat source (21A, 21B)
and with a fan (20A, 20B) for circulating the heated air and with a support surface
(22A, 22B) for products to be packaged (23),
characterised in that it foresees for every work cycle the packaging of a number of products (I, II, III,
IV, I', II') at least equal to two and at most equal to the number of products which
can simultaneously be received in said chamber (15, A, B), where said work cycle comprises:
- a number of sealing operations in said zone (A) equal to the number of products
(I, II, III, IV) to be packaged;
- at least one heat-shrinking operation of said products (I, II, III, IV) arranged
in at least one of said zones (A, B) through the activation of said fans (20A, 20B)
and of said heat sources (21A, 21B).
2. Procedure according to claim 1, characterised in that said at least one heat-shrinking operation is just one in number and is carried out
in said zone (B) with said dividing wall (18) in closed position.
3. Procedure according to claim 2, characterised in that at the same time as said heat-shrinking operation in said zone (B) the sealing in
said zone (A) of a first product (I') of the next work cycle takes place.
4. Procedure according to claim 1, characterised in that said at least one heat-shrinking operation is just one in number and is carried out
in both of said zones (A and B) with said dividing wall (18) in open position.
5. Procedure according to claim 1, characterised in that said at least one heat-shrinking operation are equal in number to the products to
be packaged (I, II, III, IV) for each work cycle.
6. Procedure according to claim 1, characterised in that said products to be packaged (I, II, III, IV) are transferred in an automated manner,
said support surface (22A, 22B) consisting of a transporter.
7. Machine for packaging products in heat-shrinking film when realised to carry out the
procedure according to any one of claims 1-6.