[0001] The present invention relates to packaging boxes provided with comer reinforcements
which afford considerable advantages over those currently known in the field, possessing
appreciable characteristics of novelty and inventive activity.
[0002] The packaging boxes with comer reinforcements to which the present invention relates
are for general use, although a particular field of use is that of fruit, vegetables
and the like, for the marketing of the said products.
[0003] The present invention applies to boxes produced by means of a thermoformed laminar
element which, owing to its particular structure, can be assembled quickly and easily,
so as to be very practical for storage and transportation because of its flatness
in the opened-out condition, but which, on the other hand, can quickly form a firm
and stable box for holding the desired products.
[0004] The present invention extends to the general configuration of the box and, in particular,
to the specific configuration of the edges which have to overlap when the box is in
the assembled condition, providing a simple and practical solution for the joining
of the said edges.
[0005] The present invention also extends to the particular comer reinforcements of the
boxes, which comer reinforcements are produced in the form of dihedral or tubular
profiles, with or without internal fins for guiding lateral flaps of the various side
walls of the box.
[0006] The present invention also extends to the configuration of means for the stacking
of the box by means of injected flanges on the upper edges of the side walls of the
box, with small projecting fins which can coincide with the openings in the lower
side edges of the appropriate smaller side walls, enabling easy stacking to be achieved.
[0007] The present invention also extends to the particular configuration of the lower portions
of the larger and smaller side walls of the box by the provision of ribs which are
formed by deep drawing and which considerably reinforce the articulations of the side
walls.
[0008] For a better understanding, some drawings showing the boxes of the present invention
are appended by way of non-limiting example.
Figure 1 shows a plan view of a blank for a stackable box with corner reinforcements.
Figure 2 is a detail showing, in plan, the relative arrangement of two edges of side
walls which are to overlap.
Figure 3 shows a detail in a cross-section taken in the section plane indicated.
Figures 4 and 5 are a plan view and an elevational view of a particular profile of
one of the side walls, respectively.
Figure 6 is a cross-section taken in the section plane shown in Figure 5.
Figure 7 is a perspective view.
Figures 8 and 9 are a side elevational view and a front elevational view of a flap
of one of the side walls to be coupled with the flaps shown in Figures 4 to 7.
Figure 10 shows a detail, sectioned in the section plane indicated in Figure 8.
Figures 11 and 12 show the relative positions of two flaps of side walls, prior to
their coupling and after their coupling.
Figure 13 is a perspective view of a box after its assembly.
Figures 14 to 17 show respective details, sectioned in the section planes indicated.
Figures 20 to 29 are respective perspective views of alternative embodiments of corner
reinforcements according to the present invention.
[0009] As shown in the appended drawings, the present invention relates to the configuration
of boxes, a blank for which is generally indicated 1 in the plan view of Figure 1.
The blank is composed of a base panel 2, two panels 3 and 4 which correspond to the
longer side walls, and a further two panels 5 and 6 corresponding to the shorter side
walls.
[0010] According to one of the characteristics of the present invention, opposed lateral
flaps of the side walls, which are to be joined together during the assembly of the
box, have particular characteristics of shape which enable them to be coupled and
retained very easily and effectively. Although the flaps corresponding to all of the
side walls have been shown in the drawings, in the detailed explanation given below,
reference will be made in particular to the flaps 7 and 8 of the side walls 6 and
4, respectively, which flaps are to overlap. The so-called edge portions, indicated
9 and 10, have as a characteristic the formation of recesses, such as 11 and 12, of
complementary shape such that, when the said walls are turned up about the corresponding
edges by which they are joined to the base 2, each edge portion is retained with a
complementary edge portion. This can be seen in greater detail in Figures 4 to 7,
corresponding to the flap 8, and in Figures 8 to 10, which correspond to the flap
7. In fact, as can be appreciated from these drawings, the recess 12 is intended to
fit inside the recess 11 of the opposed flap, as shown in Figures 11 and 12 which
show the assembly, in a manner such that, when the side walls are turned up, they
are fastened together by the overlapping edge portions, simply by the pressing of
some profiles into others. This considerably simplifies the assembly of the box.
[0011] As can be appreciated from Figures 3, 6 and 10, the flaps of the edges of the side
walls will preferably have a dihedral structure with flat faces of different lengths
such as those indicated 13 and 14 in Figure 6 and 15 and 16 in Figure 10.
[0012] As indicated, the present invention also extends to the configuration of deep-drawn
reinforcing elements in the vicinity of the lower edges of the side walls of the box.
These deep-drawn elements in the form of longitudinal or curved ribs are shown, for
example, in Figure 1, those corresponding to the longer side walls being indicated
17 and 17', and those corresponding to the shorter side walls 18 and 18'. They have
a curved shape to permit the formation of openings in the edges of the smaller walls,
such as the openings indicated 19 and 19' in the walls 5 and 6.
[0013] The present invention also extends to the formation of stacking flanges on the upper
edges of the smaller sides; for example, the stacking profile, indicated 20 in Figure
13, has an arrangement complementary with that of the lower edge of the box itself
to permit stacking.
[0014] The present invention also extends to the provision of a reinforcing rib 21 in the
upper edge of each lateral handle opening, such as the opening 22 shown in Figure
15.
[0015] As shown in Figures 16 and 17, the base 2 is articulated to the side walls, for example,
to the side wall 3, by means of a bending line 23; the above-described reinforcing
rib 17, as well as an internal reinforcing rib 24 provided with openings 25, can be
seen. In the comer regions, the profile 17 has a somewhat flattened structure, as
shown in Figure 17.
[0016] The present invention also extends to the so-called comer reinforcements, which are
constituted substantially by a dihedral structure 26, Figure 18, with flat faces 27
and 28 from which fins 29 and 30 extend inwardly in order to hold fast the edges 31
and 32 of the adjacent side walls, for example, those indicated 33 and 34. In the
embodiment of Figure 18, the fins 29 and 30 terminate in inwardly-directed inner flanges
35 and 36.
[0017] In the embodiment shown in Figure 19, the comer reinforcement 37 has internal fins
38 and 39 which terminate internally in curved flanges 40 and 41.
[0018] The internal fins may also extend from the inner sides of the faces of the dihedral
figure, as can be seen in Figures 20 and 21, in which the comer reinforcements have
respective dihedrals 42 and 43 from the inner sides of which flat fins 44 and 45 extend
perpendicular to the plane of symmetry of the dihedral. In the case of the corner
reinforcement 43, the internal fins 46 and 47 have a structure similar to those of
Figure 20 although, in this embodiment, no fitting of the inner sides of the edges
of the side walls takes place.
[0019] As can be appreciated from Figure 22, the corner reinforcement may also be formed
by means of a dihedral 48 from which respective fins 49 and 50 extend inwardly at
an inclination in order to pinch the overlapping edges of the side walls.
[0020] Figure 23 shows a comer reinforcement constituted by a dihedral 51 which is extended
by internal fins 52 and 53 arranged substantially parallel to the faces of the dihedral
51.
[0021] Figures 24 to 26 show substantially circular or non-circular cylindrical comer-reinforcement
embodiments; Figure 24 shows the cylindrical body of a comer reinforcement 54 which
has an opening 55 along one of its inner generatrices so as to be able to coincide
with the narrowest region of the overlapping edges of two side walls.
[0022] In Figure 25, the cylindrical corner reinforcement 56 has a structure similar to
that of Figure 24, but has its internal fins 57 and 58 extending radially inwards.
[0023] Figure 26 shows the arrangement of a cylindrical comer reinforcement 59 with characteristics
similar to those of Figure 24, clasping flat regions 60 and 61 of two side walls of
a box.
[0024] Figures 27 to 29 show embodiments of comer reinforcements which are also dihedral
but with the front comer rounded. Thus, for example, Figure 27 shows a substantially
dihedral corner reinforcement 62 the comer 63 of which is rounded and which has curved
inner flanges 64 and 65.
[0025] The configuration of the comer reinforcement of Figure 28 is similar to that of Figure
27, clasping the overlapping edges of the two side walls 66 and 67 which have regions
partially enveloping inner loops formed by the curved fins 68 and 69.
[0026] Figure 29 shows a dihedral comer reinforcement 70 also with a rounded corner 71,
with a structure similar to that of Figure 27 and 28, in which the side walls 72 and
73 of the box are fitted in the curved regions 74 and 75 partially enveloping the
curved loops of the inner fins.
1. Packaging box of the type which comprises a single, thermoformed, laminar element
constituted by a central base element and lateral extensions, which extensions can
be turned up along their edges to constitute the side walls of the box, and are joined
at their overlapping edges by detachable, slidable comer reinforcements, characterized in that flaps which overlap at the common edges of the side walls have, in each pair of opposed
flaps, a device comprising opposed recesses and projections which can fit into one
another in order to retain each pair of side walls which define two adjacent sides
of the box.
2. Packaging box according to Claim 1, characterized in that the complementary recesses and projections are constituted by deep-drawn elements
which have shapes such that they can be coupled with one another, and which are formed
in the flaps that are joined together at each of the lateral corners of the box.
3. Packaging box according to Claim 1, characterized in that the shorter side walls have, in the vicinity of the lower edges, reinforcing ribs,
which ribs extend around pairs of openings in the edge and are intended for stacking.
4. Packaging box according to Claim 1, characterized in that the side walls have ribs formed by deep-drawing adjacent the upper edges of handle
openings.
5. Packaging box according to Claim 1, characterized in that each of the shorter side walls has, in its upper edge, an outwardly directed deep-drawn
element which extends for most of the length of the wall and which has intermediate
cut-outs for defining stacking fins.
6. Packaging box according to Claim 1, characterized in that the comer reinforcements adopt a dihedral structure with inwardly-directed rear fins
extending from the edges of the faces of the dihedral defining a slot for the insertion
of the overlapping flaps of each comer.
7. Packaging box according to Claim 6, characterized in that the fins extending from the side faces of the dihedral profile extend from the central
inner portions of the said faces of the dihedral.
8. Packaging box according to Claim 6, characterized in that the fins extending from the edges of the faces of the dihedral adopt a structure
which is inclined towards the interior of the dihedral.
9. Packaging box according to Claim 6, characterized in that the rear fins extending from the side edges of the faces of the dihedral make up,
together therewith, a prismatic profile having an opening in its inner corner for
the penetration of the overlapping flaps in each of the lateral comers of the box.
10. Packaging box according to Claim 1, characterized in that the comer reinforcement is substantially cylindrical with a longitudinal slot for
receiving the edges of the side walls which overlap in a corner of the box.