BACKGROUND - FIELD OF INVENTION
[0001] This invention relates to a water spray system used to soften soil in the preparation
for compacting, specifically applied to a backhoe or the like machines operated and
controlled by a single operator.
BACKGROUND - DESCRIPTION OF PRIOR ART
[0002] A backhoe or the like machine comes in various sizes and is used to excavate deep
trenches, to lay down sewer pipes, water pipes, electrical cable and many other types
of underground accouterments. It is also used to remove large amounts of earth from
a work site to prepare the earth's surface for construction and road building, and,
in addition, it is also used to back fill the excavated trenches and holes after the
pipes and accouterments are lain in the trenches.
[0003] After the pipes and various accouterments are in place, the trenches are filled with
backfill soil, and a vibrating earth compactor attached to end joint of the backhoe
arm is used to compact the back fill soil to specified soil density requirement. To
achieve this requirement, water is applied to soften the back fill soil, thus enhancing
the compaction.
[0004] Our Invention relates directly to applying the water to soften the soil in order
to enhance the compactness of the soil. PRIOR ART required that a number of workers
be standing around the backhoe, or like machine, with hoses to apply water to the
soil at various locations at the direction of the backhoe operator who is sitting
in the cab and operating the machine, as well as, at the same time, directing the
workers holding water hoses around the working area. Because of the loud machine noise
of the backhoe, hand signals are used by the backhoe operator to direct the workers
where best to apply the water.
[0005] Our Invention obviates the necessity for workers to be employed in the above-described
tasks. It allows the backhoe operator to apply and control the water spray to the
fill soil as needed, while still operating the backhoe. Our Invention configures to
all sizes of backhoes or the like machines, as well as other earth moving equipment
where spray water is required.
[0006] Our discussion and criticism of the relevant prior art, is based on our hands-on
experience with a backhoe soil compactor attachment, and the soil watering methods
presently used in the industry.
[0007] Typically, a backhoe operator attaches a vibratory soil compactor to the jig boom
extension arm of the backhoe to compact the back fill soil, which is used to cover
a trench after the underground accouterments are lain into position. The soil is loose
and must be compacted to acceptable soil density compact standards required by various
construction specifications. To achieve the density standards, the soil must be wetted
down with water to a workable consistency as the backhoe operator, in his cab, applies
the vibratory soil compactor to the loose soil. Workers, with water hoses, positioned
around the backhoe machine, are directed by the operator, in the cab of the backhoe,
to apply water to the soil during the time that the backhoe machine is in full operation.
[0008] During the operation of the backhoe, the operator will manipulate the backhoe boom
arm forward, backwards or will swing the boom arm 360° degrees in either direction
to reach areas where the soil must be compacted.
[0009] This manipulation of the backhoe is conducted within the path of the workers holding
water hoses to wet the soil, thus creating a severe safety hazard to the workers as
they are in harm's way of the boom arm. Consequently, as it is imperative for the
operator to view the workers from his position in the cab of the backhoe, it becomes
difficult for the operator to clearly see all the workers surrounding the backhoe
machine, thus further jeopardizing the safety of the workers.
[0010] The low efficiency of this operation, and the additional manpower required, in having
workers stand around the backhoe applying water by hand to the soil, is not only dangerous
and unsafe, but is not cost effective either. The backhoe operator does not have the
direct control of the amount of water applied to the soil, which presents a further
obstacle in making it difficult for him to achieve the maximum dry density of the
soil being compacted.
[0011] During road working, the workers holding the water hoses are, at times, close to
the path of on-coming traffic, thus creating yet another added safety issue. An especially
hazardous safety issue relates to workers standing on wet slippery ground while watering
the soil. The workers are subject to slipping and falling into the path of the backhoe
during the soil compacting process, which such accident can cause severe injury and
possible fatalities.
SUMMARY
[0012] Our new water spray system Invention is designed for the adaptation on all types
and sizes of backhoe machines produced in the United States of America and abroad,
by the simple retrofitting of the machine. It can also be installed during the production
phase of the backhoe machine.
[0013] The general object of our Invention is to provide a safe, efficient, cost effective
modus, and a better method of applying spray water for compacting soil by the operator
of a backhoe machine, militating against the necessity to manually apply water to
the soil by workers holding water hoses. With the water spray system incorporated
into the backhoe control system, the operator will have full control over how much
water is applied to the soil, and when and where to apply water spray to the soil.
The system is comprised of a water spray head mounted to the end of the jig boom arm
of the backhoe, located just above the vibrating soil compactor, and addressed toward
the ground, in direct view of the backhoe operator, to accurately direct and apply
the water spray.
[0014] Attached to the spray head is a metal conduit supplying water to the spray head;
the conduit is mounted and clamped to the jig boom arm and routed along the length
of the jig boom arm to its pivot joint. Coupled to the end of the conduit is a flexible
rubber hose which is looped to compensate for the bending and pivotal rotational movement
of the jig boom.
[0015] The other end of the rubber hose is connected to a second metal conduit, thus mounted
and clamped to the main boom of the backhoe, and routed to the main boom pivot, located
within the well of the backhoe. To compensate for the pivotal movement of the main
boom, a second rubber hose is coupled to the end of the metal conduit, looped within
the well of the baclchoe and routed under the cab to the outlet port of an electrically
controlled valve, positioned under the frame of the backhoe drive motor. A third rubber
hose routed from the inlet port of the valve is suspended by plastic ties to a support
frame, extending rearward of the backhoe and connected to the water supply tank.
[0016] A manually operated foot control switch, located in the backhoe cab, opens and closes
the electrically operated valve, thus controlling the flow of water from the water
supply tank to the spray head located on the jig boom. Thus, the water spray system
allows the backhoe operator to have the capability to control the flow of water to
the ground surface while still operating the boom arms, and to drive the backhoe to
various areas within the designated work zone when compacting the soil.
[0017] A related feature is to also provide the backhoe operator with the capability to
wet the surrounding working area in order to control harmful soil and concrete dust
generated during the hoe-ram operation, which machinery breaks up concrete and asphalt
roads, in preparation for paving the way for the laying of new roads.
[0018] Prior Art requires workers to manually wet the surface while holding water hoses,
placing the workers in danger of getting in the way of the backhoe operator, subjecting
them to the possibility of being struck by the backhoe. The Invention of our Backhoe
Water Spray System totally eliminates this potential safety hazard.
Objects and Advantages
[0019] Accordingly, besides the objectives and advantages of providing the ground watering
spray system for the backhoe described in our above patent, several other objectives
and advantages of the present invention are:
[0020] To provide the backhoe operator full control over the quantity of water administered
to the soil being compacted by controlling the water spray from the cab while operating
the soil compactor.
[0021] To empower the backhoe operator, from his position in the cab, with full control
of where the water must be applied to the soil being compacted.
[0022] To provide the backhoe operator with full control of the amount of water applied
to the soil in order to achieve the maximum dry density required of the compacted
soil.
[0023] To provide the backhoe operator with the capability of wetting the surrounding working
area by using the water spray system to control harmful concrete dust and/or soil
dust, which is generated during trench digging and/or excavation of the soil, or simply
wetting the ground to hold down dust, blowing as the result of high wind conditions.
[0024] To provide the backhoe spray system with the capability of cleaning large areas of
ground surfaces with high pressure water, high pressure steam, detergents, biodegradable
solvents or the like cleaning liquids.
[0025] To provide a safe environment within the 360° radial swing of the backhoe boom arms
by eliminating the need for workers to stand around the backhoe, applying water to
the ground with hoses, as is the industry's present practice.
[0026] To provide a welded frame assembly in the rear of the machine to suspend the water
hose high above the ground in order to prevent driving over the hose when the backhoe
moves in reverse direction.
[0027] To provide a welded frame assembly in the rear of the machine to suspend the water
hose high above the ground for the backhoe operator to have a clear and unobstructed
view of the hose, to determine the limit at which the backhoe can move forward without
over-stretching the water supply hose. The stretching of the hose is gauged by the
position of the spring supported horizontal pivot beam, to which the water supply
hose is attached. A down angle position of the beam alerts the backhoe operator that
the hose is being stretched to its limit.
DRAWINGS FIGURES
[0028] In the drawings, which form part of the specification, closely related figures have
the same number but different alphabetic suffixes.
[0029] FIGURE 1 shows an elevation view showing PRIOR ART of the present ground watering
hand method used to wet and soften the ground when the backhoe vibratory soil compactor
is employed.
[0030] FIGURE 2 shows an elevation view of our Invention, The Ground Watering Spray System
installed on a backhoe machine.
[0031] FIGURE 3 shows an elevation view, showing the Watering Spray System raised above
the ground.
[0032] FIGURE 4 shows an enlarged diagrammatic perspective view of the water spray head.
[0033] FIGURE 5 shows an enlarged view of the water conduit attachment and clamping means.
[0034] FIGURE 6 shows an enlarged view of the of the water conduit supporting means.
[0035] FIGURE 7 shows a rear view of the backhoe machine showing the conduit supporting
means.
[0036] FIGURE 8 shows an enlarged view of the hose supporting means shown in FIGURE 7.
[0037] FIGURE 9 shows an enlarged view of the operator's foot control protuberance for administering
water spray to the ground working area.
[0038] FIGURE 10 shows an electric schematic showing the electrical control valve de-energized.
[0039] FIGURE 11 shows an electric schematic showing the electric control valve energized.
[0040] FIGURE 12 shows an enlarged view of the water conduit tension relief means.
[0041] FIGURE 13 shows an elevation view of our invention, with an eagle claw thumb attached
to the backhoe boom arm for surfaces cleaning purposes.
REFERENCE NUMERALS IN DRAWINGS
[0042]
- 10.
- Backhoe
- 14.
- Manual application
- 18.
- Soil
- 22.
- Workers
- 24.
- Arm
- 28.
- Pivot
- 32.
- Backhoe center pivot axis
- 36.
- Water spray system
- 41.
- Well
- 44.
- Water supply tank
- 48.
- Actuator
- 52.
- Pipe
- 56.
- Cap
- 60.
- Conduit
- 64.
- Bolt
- 68.
- Tube
- 72.
- Flexible hose
- 76.
- Valve
- 80.
- Inlet port
- 83.
- Hose support ring
- 86.
- Bracket
- 88.
- Square hole
- 90.
- Weld
- 100.
- Arm
- 104.
- Plate
- 108.
- Spring
- 112.
- Foot
- 116.
- Slack
- 120.
- Surface
- 124.
- Ground subsurface
- 128.
- Liquid cleaners
- 12.
- Operator
- 16.
- Water
- 20.
- Vibrator soil compactor attachment
- 23.
- Arm
- 26.
- Pivot
- 30.
- Cab
- 34.
- Motor
- 38.
- Spray head
- 42.
- Valve
- 46.
- Lever
- 50.
- Conduit system
- 54.
- Hole
- 58.
- 90°
- 62.
- Retainer
- 66.
- Coupling
- 70.
- Conduit
- 74.
- Outlet port
- 78.
- Frame
- 82.
- Hose
- 84.
- Frame
- 87.
- Pin
- 89.
- Leg
- 98.
- Clevis
- 102.
- Pin
- 106.
- Holes
- 110.
- Hole
- 114.
- Switch
- 118.
- Eagle claw thumb attachment
- 122.
- Rocks
- 126.
- Contaminated areas
DESCRIPTION OF INVENTION
Fig. 1-Prior Art
[0043] With reference to Figure 1. of the appended drawings, prior art for backhoe 10 operators
12 have long been plagued with problems associated with the manual application 14
of water 16 to the soil 18 when operating the vibratory soil compactor attachment
20.
[0044] It is to be noted that the archaic practice of manually applying water 16 to soften
the soil 18 to meet today's compact earth density regulations in preparing the way
for new roads, building foundations, parking lots, and various construction needs
where compaction of the soil 18 is a fundamental requirement, has long been, and continues
to be, a safety hazard to the workers 22, who must water the soil while in harm's
way, when the backhoe 10 machine is in full operation.
[0045] The backhoe 10 has the capability of extending the jig boom arm 23 and the main boom
arm 24 about pivot joints 26 and 28, respectively, as well as rotating the arm 360°
degrees about the cab 30 center pivot line 32, thus sweeping through a large radius
of the working area. During this operation, the backhoe operator 12 will lose visual
contact with workers 22, hence requiring strict safety measures to prevent potential
harm to the workers 22 positioned in the work area.
[0046] Because of the excessively loud, deafening noise generated by the backhoe motor 34,
hand signals must be used by the operator 12 to direct the workers 22 where best to
apply water 16 to the soil 18. This method not only distracts the operator 12, it
also hinders the operator 12 from precisely controlling the quantity of water 16 needed
to be applied to the soil 18 in order to achieve the correct soil compaction density
requirements.
[0047] Our Invention not only solves these persisting problems, but also solves the dust
control problems at the work site by providing the operator 12 with the means to independently
spray water 16 where it is needed, making redundant any assistance from workers 22
to manually spray the work area.
[0048] Our Invention also provides a means of cleaning large ground surfaces areas with
a loan operator of the backhoe machine, using our spray system attachment, with high
pressure water, high pressure steam, biodegradable detergents, and solvents or the
like cleaning liquids. As a result, oil spills, accidents on city streets, coastal
shores such as the Valdez oil spill disaster on Alaska coastal shores, and the like
accidents occurring all over the world, can be dealt with in a way far more efficient
and cost effective then the prior art.
Fig. 2-Preferred Embodiment
[0049] A preferred embodiment of our invention as illustrated in Figure 2 resolves the problems
which have plagued backhoe operators 12 from the beginning.
[0050] The water spray system 36 for a backhoe 10 is designed to provide the backhoe operator
12 with the means to independently control the application of spray water 16 onto
the soil 18 from the position of the cab 30, while still manipulating the control
levers 13 to operate the backhoe 10, jig boom 23, and the main boom 24. Water spray
16 is applied to the soil 18 being compacted through a water spray head 38 secured
to the jig boom 21, and it is located just above the vibratory soil compactor attachment
20. The primary importance of this feature is to provide the operator 12 full visual
sighting of the water 16 spray being applied to the soil 18.
[0051] Water 16 to the spray head 38 is supplied through a conduit system 50 which is secured
to the jig-boom 23, and the main-boom 24. The conduit 50 continues through, and into
the backhoe well 41, under the cab 30, to an electrically operated control valve 42
connected to a pressurized trailer which is mounted on the main water supply tank
44, thus providing water 16 to the water spray head 38.
[0052] Optional methods of supplying water 16 to the water head 38 is the use of water pumping
means from various water storage sites such as large water tanks, water storage ponds,
and pressurized water systems. In addition, a water storage tank will be mounted on
top of the backhoe 10, above the engine 34, as a means of supplying water to the water
spray head 38. The water tanks will also be used as counter weights during backhoe
operation. Counter weights are occasionally used on backhoe machines to gain traction,
and water storage tanks mounted on top of the backhoe 10, above the engine 34, will
be used to replace the counter weights.
[0053] Backhoe 10 machines, or the like equipment, as shown in Figure 1, which are presently
in the field, may be retrofitted with a water spray system 36, as shown in preferred
embodiment of Figure 2, irrespective of their size or brand name, and regardless of
whether it is manufactured in the United States or abroad. Furthermore, the water
spray system 36 is adaptable to all present on-line production assembly of new and
future backhoe 10, or the like machines.
Fig. 3-4-5-Additional Embodiments
[0054] With reference to Figure 3 of the appended drawings, it shows the boom arms 23 and
24 raised above the ground spraying water 16 onto the soil 18. The manipulation of
these boom arms 23 and 24 are controlled by the operator 12 using control levers 46
by retracting or extending linear hydraulic actuators 48, which rotate the boom arms
23 and 24 on pivot pins 26 and 28, thus permitting the conduit system 50 to flex at
these pivot pin joints 26 and 28.
[0055] With reference to Figure 3 , now directed to the conduit system 50, the spray head
38, shown in an enlarged view in Figure 4, is comprised of a steel pipe 52 threaded
at both ends with a plurality of spaced holes 54, a steel threaded cap 56, a series
of threaded 90° degree elbows 58, threaded to a steel conduit 60. Figure 5, an enlarged
view, is comprised of the conduit 60, which is attached by means of steel retainers
62, with bolt 64 threaded into the jib boom arm 23.
[0056] With reference again to Figure 3, the spray head 38 is fixed in its position by the
ridged arrangement of the steel conduit 60 bolted to the jig boom arm 23. The threaded
spray head 38 is removable and is designed to be replaced with spray head arrangements
of various spray patterns, such as wide angle, round, flat vertical and flat horizontal
patterns. These spray patterns are used to accommodate the terrain and soil compact
requirements.
[0057] Referencing Figure 3 again, secured to the other end of the steel conduit 60 is a
pipe coupling 66 connected to a looped flexible rubber hose 68. At this pivotal position,
the flexibility of this rubber hose 68 allows the free bending of the conduit system
40, which is the natural result of the continued manipulation of the boom arms 23
and 24 during the backhoe 10 operation. Coupled to the other end of the rubber hose
68 is a longer steel conduit 70 secured to the main boom arm 24 with bolted steel
retainers 62.
[0058] This longer steel conduit 70 runs along the top surface 71 of the main boom arm 24
into the conduit well 41 which is positioned above the main boom arm pivot joint 28
and terminates at a pipe coupling 66 connected to a second flexible rubber hose 72,
which runs under the cab 30, connects into the outlet port 74 of an electrically operated
water control valve 76, and is positioned below the backhoe 10 motor 34 frame structure
78, which is also shown as a view in Figures 6 and 7. The flexible rubber hose 72
is positioned to allow the free bending of the conduit system 50 at the pivotal position
of the main boom arm pivot 28, and the free routing of the rubber hose 72 under the
motor frame 78 to the valve 76 outlet port 74.
Fig. 6-Additional Embodiments
[0059] As can best seen in Figure 6 and Figure 2, connected to the inlet port 80 of the
valve 76, a rubber hose 82 extends from the rear of the backhoe 10 through a series
of loosely guided rings 83, which are supported by frame 84, extending to the main
water supply tank 44.
Fig. 7-Additional Embodiments
[0060] As best seen in Figure 7, the frame 84 assembly is positioned at the center of the
backhoe 10 in the rear, and supported by bracket 86. The bracket 86 is an extruded
hollow square steel pipe with a square hole 88, and is attached to the motor frame
structure 78, by welds 90 which are best seen in Figure 8. The frame 84 horizontal
leg 85 is an extruded hollow square steel pipe which slides into the square hole 88
of bracket 86 and is secured with pin 87.
Fig. 6-7-8-Additional Embodiments
[0061] Best shown in Figures 6, 7 and 8, is the welded frame 84 assembly. The frame 84 is
purposely designed to be raised above the motor 34 for the backhoe operator 12 to
have a clear and unobstructed view in order to prevent the over-stretching of the
hose 82, by the operator's being able to clearly see the pivotal deflection of the
frame arm 100 from the cab 30. In addition, the frame 84 is purposely designed to
extend beyond the rear of the backhoe 10 to raise the hose 82 above the ground, and
to prevent the backhoe 10 from running over and damaging the hose 82 when the backhoe
10 moves in reverse. As the backhoe 10 moves in reverse gear, the hose 82 is held
high above the ground level by the support ring 83 attached to the frame arm 100,
thus preventing entanglement between the hose 82 and the backhoe10 track
[0062] The welded frame 84 assembly consists of a horizontal leg 85, and a vertical leg
89, attached by weld 90. A bracket 96 is welded to the side walls of the vertical
leg 89, thus forming a clevis 98 arrangement best shown in Figure 8, to which an arm
100, made from square steel pipe, is attached with pin 102, thus allowing the arm
100 to pivot on the pin 102. Welded to the pivot arm 100 is a flat steel plate 104
with a series of drilled holes 106 to which a steel tension spring 108 is attached,
the ends of which are attached to a hole 110 at the top of the vertical member 89,
and to one of the holes 106 in plate 104, all serving to balance the weight of the
rubber hose 82 against the spring 108 tension force in order to maintain the arm 100
in the horizontal position.
Fig. 3-9-10 and 11-Additional Embodiments
[0063] As best seen in Figures 3, 9, 10 and 11, the backhoe operator 12 controls the water
spray system 36 while still operating the control levers 13 of the backhoe 10. This
maneuver is accomplished by using his/her foot 112 to depress an electrical switch
114 which energizes the electric valve 76, causing it to open, initiating the water
spray 16 at the spray head 38. By raising the foot pedal 114 off the switch 112, the
electric valve 76 is de-energized, thus closing the electric valve 76, and shutting
off the water spray 16 at the spray head 38. Figure 10 is a schematic showing the
valve de-energized, and Figure 11 is a schematic showing the valve energized.
Fig. 12-Additional Embodiments
[0064] Figure 12 shows the pivot arm 100 in the downwardly position to relieve the tension
on the rubber hose 82 resulting from the back and forth movement of the backhoe 10
during its operation. Although the hose 82 is provided with sufficient slack 116 at
the onset of the operation, the pivot arm 100 provides a safety margin to prevent
potential rupturing of the hose as the backhoe moves forward. As the slack 116 in
the rubber hose 82 diminishes as the result of the forward motion of the backhoe,
the water tank 44 is manually pushed into a new position which will maintain the slack
116 in the hose 82.
Fig. 13-Additional Embodiments
[0065] The embodiment of our invention shown in Figure 13 resolves the problem of using
manual labor for cleaning ground surfaces contaminated with oil spills, gasoline spills,
acid spills and the like toxic compounds as a result of accidents. The backhoe conduit
system 50 allows a single backhoe operator 12 to clean the surfaces 120 with liquid
cleaners 128 such as high pressure water, high pressure steam, biodegradable detergents,
solvents or the like liquids with a spray 16. These liquid cleaners 128 will be supplied
from a storage tank 44 as depicted in Figure 2. The use of an eagle claw thumb 118
attached to the boom arm 23 of the backhoe 10 is used to turn over rocks 122, for
cleaning under the rocks 122 and ground 124 subsurface as the operator 12 is spraying
16 and cleaning the contaminated area 126. The use of the backhoe 10 to clean contaminated
areas provides safety for workers 22 by eliminating the need for workers 22 from being
in direct contact with the contaminates, and the cleaning fluids 128.
Conclusion, Ramification, and Scope
[0066] While a preferred form of the invention has been shown in the drawings and described,
since variations in the preferred form will be apparent to those skilled in the art,
the invention should not be construed as limited to the specific form shown and described,
but instead is as set forth in the following claims.
1. A ground watering spray system, for backhoe machines comprising:
• a spray head;
• a valve;
• a flexible conduit line; and
• a metal support frame;
said frame consisting of a downward pivoting horizontal bar hinged at one end about
a pivot pin welded to a vertical post;
wherein said downward pivoting horizontal bar is adapted to protrude outwardly from
the rear of the backhoe machine suspending said flexible conduit line above the ground
for prevention of entanglement of said flexible conduit line while the backhoe machine
is in operation.
2. The ground watering spray system of claim 1, wherein the spray head is removable.
3. The ground water spray system of claim 2, wherein the spray head includes a plurality
of apertures spaced in staggered rows along the under length of said spray head for
dispensing water in a spray pattern on the ground surface.
4. The ground watering spray system of claim 3, wherein the apertures are circular holes,
each said circular holes having a diameter less then 0.5 inches.
5. The ground watering spray system of claim 1, wherein the valve is electrically operated
from a remote manual switch between an open position and closed position for controlling
the flow of liquid to said spray head.
6. The ground watering spray system of claim 1, wherein said flexible conduit line comprises
rubber material.
7. The ground watering spray system of claim 6, wherein said flexible conduit line is
adapted to compensate for pivoting action between the arm and boom of a backhoe machine.
8. The ground watering system of claim 6 in combination with a backhoe machine, wherein
said flexible conduit line is positioned at the main boom and arm of the backhoe.
9. The ground watering system of claim 6 in combination with a backhoe machine, wherein
said flexible conduit line is positioned at the pivot joint of the main boom in the
backhoe well.
10. The ground watering spray system of claim 1 in combination with a backhoe machine,
wherein said support frame is mounted to a support bracket, said support bracket attached
to the rear center of the backhoe.
11. The ground watering spray system of claim 1, wherein said support frame is removable.
12. The ground watering spray system of claim 1, wherein said support frame supports a
liquid supply hose with hose support rings.
13. The ground watering spray system of claim 1 in combination with a backhoe machine,
wherein said support frame extends upwardly above the motor of the backhoe thereby
providing an indicium marker of the flexible conduit line from the backhoe cab.
14. The ground watering spray system of claim 1, further including a portable tank, wherein
said system is used to clean ground surfaces contaminated with hazardous materials
including oil spills, gasoline, and acids.