[0001] The present invention relates to paperboard sleeves for retaining a plurality of
articles. Usually, but not exclusively, such articles are arranged and retained in
rectangular arrays such as 3 x 2, 4 x 2, 3 x 1 etc.
[0002] According to the present invention there is provided a paperboard sleeve for retaining
a plurality of articles each having a lower heel portion, said sleeve comprising a
top panel, a pair of side panels hingedly connected to oppositely disposed side edges
of the top panel and a base which interconnects the two side panels, apertures being
provided at the junctions of the base and the side panels, each aperture receiving
the heel portion of one of the articles, the sleeve providing at each lengthwise end
a hingedly connected end panel which is adhesively secured to at least one flap which
is constituted by a portion of paperboard which is cut and folded from an adjacent
heel receiving aperture.
[0003] Preferably each end panel is adhesively secured to two of said flaps formed from
respective apertures at the junctions of both side panels and the base.
[0004] In preferred arrangements each end panel is hingedly secured to the base and also
the base is formed by first and second base panels hingedly connected to respective
bottom edges of the side panels. Usually the first and second base panels are secured
together by means of interlocking formations provided therein.
[0005] With some arrangements the lower part of each side panel is angled inwardly towards
the base.
[0006] Conveniently, each flap is hingedly connected to its associated side panel by a first
fold and comprises first and second parts separated by a second fold spaced from the
first fold. With preferred embodiments the first and second folds are substantially
perpendicular to the base, the distance between the first and second folds being substantially
equal to the distance between the first fold and an adjacent end edge of the side
panel.
[0007] Generally, the end panels extend only partly towards the top panel. In some arrangements
a top end panel is folded downwardly from each end to the top panel, each top end
panel being interconnected to the adjacent side panels by gusset panels which are
folded inwardly.
[0008] Embodiments of the present invention will now be described in more detail. The description
makes reference to the following drawings in which:
Figure 1 shows a paperboard blank for producing a sleeve according to the present
invention,
Figure 2 shows in perspective part of the blank of figure 1 in a partially folded
condition,
Figure 3 shows in perspective in simplified form part of the figure 1 blank with two
articles removed for clarity purposes, prior to securing of an end panel, and
Figure 4 shows in perspective an end view of the fully assembled sleeve.
[0009] The figures show a paperboard blank 10 for producing a sleeve 11 around a plurality
of articles 12. In this particular arrangement the articles 12 are bottles, each of
which has a heel portion 13 at its lower end, and the bottles are to be retained in
a 3 x 2 rectangular array. Other arrays such as 4 x 2, 5 x 2, 3 x 1 etc can, of course,
be accommodated with corresponding modifications to the form of the blank.
[0010] The blank 10 provides a generally rectangular top panel 14 which is hingedly connected
at its opposite side edges 15 to first and second side panels 16, 17. In this arrangement
each side panel 16, 17 comprises an upper side panel 18 which tapers outwardly from
the top panel 14 to follow the general shape of the necks 19 of the bottles 12, a
central side panel 20 to follow the main body of the bottles 12 and a lower side panel
21 which tapers inwardly. The lower side panel 21 of the first side panel 16 is hingedly
connected to a first base panel 22 and the lower side panel 21 of the second side
panel 17 is hingedly connected to a second base panel 23.
[0011] The first base panel 22 is provided with formations 24 which interlock with corresponding
formations 25 provided on the second base panel 23 to retain the assembled blank 10
in the form of a sleeve 11 around the article 12. These formations 24, 25, being well
known in the industry, will not be described in any more detail and are not shown
in figure 3 for the purposes of simplicity and clarity. Other forms of interlocking
formations are also known and could be used. Alternatively, the base panels could
be secured together adhesively.
[0012] At the opposite end edges 26, partial end panels 27 are hingedly connected to the
first base panel 22. In use these are to be folded into a generally upright position
and can serve as a cover to hide the bar codes on the individual bottles 12 and/or
can be provided for aesthetic purposes or for the display of information, advertising
or other graphic material.
[0013] At each end of the top panel 14, a partial end panel 28 is connected by a fold 29.
Each partial end panel 28 is connected to each of the two adjacent upper side panels
18 by a pair of gusset panels 30, 31, folds 32, 33 and a central reverse fold 34.
Again, this type of partial end panel arrangement is well known in the industry and
will not be described in detail. However, when the side panels 16, 17 and the partial
end panels 28 are folded down relative to the top panel 14, the gusset panels 30,
31 tuck inwardly of the sleeve 11 with the gusset panels 30 lying generally against
the inside surface of the upper side panels 18.
[0014] Also, in the top panel 14 are optional lines of weakening 35 which define push through
flaps 36 for ease of carrying and openable access flaps 37 for eventual removal of
the bottles.
[0015] At the junction of the side panels 16, 17 and the base panels 22, 23 are heel retaining
apertures 38. The central apertures are standard cut-outs but the end apertures on
each side are more complicated. Each of the end apertures 38 retains a flap 39 by
means of a first vertical fold 40. Each flap 39 comprises a first part 41 adjacent
the fold 40 and a second part 42 attached to the first part 41 by means of a second
vertical fold 43 which is spaced from the first fold 40. Ideally, and as shown in
the illustrated embodiment, the distance between the first and second folds 40, 43
is substantially the same as the distance between the first fold 40 and the end edge
44 of the sleeve. In use the flap 39 is folded back about the first fold 40 so that
the first part 41 of the flap lies generally against the inside of the side panel
and the second part 42 is folded about the second fold 43 so as to lie generally in
the end plane of the sleeve 11. A portion of paperboard is removed entirely from each
area 45 and this assists in allowing the flap to be folded.
[0016] This enables the partial end panels 27 to be adhesively secured to the respective
second parts 42 of the flaps 39. Clearly when the sleeve 11 is assembled each partial
end panel 27 is, therefore, secured to a pair of flaps 39 on respective sides of the
sleeve 11. The folding back of the flaps 39 results in apertures for receiving and
retaining the heel portions 13 of the end bottles 12 and the flaps 39 utilise portions
of paperboard which would usually be discarded.
[0017] Assembly of the sleeve 11 from the blank 10 is generally a standard procedure in
that the top panel 14 is placed on top of a 3 x 2 array of bottles and the side panels
16, 17 are folded down whilst the partial top end panel 28 is folded down and the
gusset panels 30, 31 are tucked in. The flaps 39 are then pushed out and folded into
position as the side panels 16, 17 engage the bottles and the base panels 22, 23 are
folded under the bottles 12, the heels 13 of which engage in the respective apertures
39. The sleeve is tightened around the bottles 12 and the interlocking base formations
24, 25 are activated to secure the sleeve 11 around the bottles 12. The partial end
panels 27 are then folded up from the base and adhesively secured to the second parts
42 of the flaps 39.
[0018] It will be appreciated that the precise shape and form of the flaps 39 can be altered
and the folds 40, 43 need not be vertical or parallel to each other, as long as they
provide a part which can be adhered to the partial end flaps 27.
1. A paperboard sleeve for retaining a plurality of articles each having a lower heel
portion, said sleeve comprising a top panel, a pair of side panels hingedly connected
to oppositely disposed side edges of the top panel and a base which interconnects
the two side panels, apertures being provided at the junctions of the base and the
side panels, each aperture receiving the heel portion of one of the articles, the
sleeve providing at each lengthwise end a hingedly connected end panel which is adhesively
secured to at least one flap which is constituted by a portion of paperboard which
is cut and folded from an adjacent heel receiving aperture.
2. A paperboard sleeve as claimed in claim 1 wherein each end panel is adhesively secured
to two of said flaps formed from respective apertures at the junctions of both side
panels and the base.
3. A paperboard sleeve as claimed in claim 1 or 2 wherein each end panel is hingedly
secured to the base.
4. A paperboard sleeve as claimed in any one of claims 1 to 3 wherein the base is formed
by first and second base panels hingedly connected to respective bottom edges of the
side panels.
5. A paperboard sleeve as claimed in claim 4 wherein the first and second base panels
are secured together by means of interlocking formations provided therein.
6. A paperboard sleeve as claimed in any one of claims 1 to 5 wherein the lower part
of each side panel is angled inwardly towards the base.
7. A paperboard sleeve as claimed in any one of claims 1 to 6 wherein each flap is hingedly
connected to its associated side panel by a first fold and comprises first and second
parts separated by a second fold spaced from the first fold.
8. A paperboard sleeve as claimed in claim 7 wherein the first and second folds are substantially
perpendicular to the base, the distance between the first and second folds being substantially
equal to the distance between the first fold and an adjacent end edge of the side
panel.
9. A paperboard sleeve as claimed in any one of claims 1 to 8 wherein the end panels
extend only partly towards the top panel.
10. A paperboard sleeve as claimed in claim 9 wherein a top end panel is folded downwardly
from each end to the top panel, each top end panel being interconnected to the adjacent
side panels by gusset panels which are folded inwardly.