[0001] The present invention relates to a flow distributor apparatus, in particular for
a valve assembly for filling containers comprised in a bottling plant.
[0002] In the bottling industry, containers (such as bottles, cans, jars) are filled by
means of filler machines which, in the rotary case, are provided with a plurality
of filling heads positioned in correspondence with the periphery of a rotating platform.
To the filling heads are associated respective filler valves. The containers to be
filled are positioned below the filler valve, which normally dispenses the filling
product through a substantially vertical outflow conduit.
[0003] Oftentimes, the direction of dispensing does not coincide with the direction of flow
of the product to the filling valve. In particular, a very widely used type of filling
valves provides for the product to be fed to the valve in a substantially radial direction
to the outflow conduit, which is normally vertical. The direction change is obtained
in a sharp and sudden manner, making the product flow impact against the walls of
the conduit.
[0004] An important drawback associated with the aforesaid deviation from a radial direction
to an axial direction is represented by the formation of foam consequent to the turbulence
that develops in the product flow as a result of the sharp and sudden direction change.
[0005] An aim of the present invention is to eliminate the aforesaid drawback, making available
a flow distributor apparatus, in particular for a filling valve assembly, which allows
a deviation of the product flow from a direction of inflow to the filling assembly
to a direction of dispensing, avoiding the formation of foam.
[0006] An additional aim of the present invention is to propose a distributor apparatus
that is able to reduce the turbulence of the flow and to direct it towards a dispensing
mouth of the filling assembly.
[0007] Another aim is to obtain a flow distributor apparatus that is applicable to different
types of filling assemblies, without requiring substantial modifications to the assembly
itself.
[0008] A further aim of the present invention is to obtain this in an extremely simple and
economical manner.
[0009] Said aims are fully achieved by the flow distributor apparatus, in particular for
a filling valve assembly, of the present invention, which is characterised by the
content of the claims set out below and in particular in that it comprises a deflector
element so shaped as to continuously deviate a flow of product from a direction of
entry to a direction of exit and means for reducing the turbulence of the flow, directing
it towards a dispensing mouth of the filling valve assembly.
[0010] Preferably, the direction of entry is substantially radial and horizontal and the
direction of exit is substantially vertical.
[0011] This and other characteristics shall become more readily apparent from the description
that follows of a preferred embodiment illustrated, purely by way of non limiting
example, in the accompanying drawing tables, in which:
- Figure 1 shows a global perspective view of a flow distributor apparatus according
to the invention;
- Figure 2 shows a lateral view of the distributor apparatus shown in Figure 1;
- Figure 3 shows a front view of the distributor apparatus shown in Figure 1;
- Figure 4 shows a global view of a filling valve assembly provided with a distributor
apparatus according to the invention.
[0012] With particular reference to Figures 1, 2 and 3, the reference number 1 globally
indicates a flow distributor apparatus, in particular for a filling valve assembly.
The distributor apparatus 1 is preferably made of a technopolymer. The distributor
apparatus 1 comprises a deflector element 2 so shaped as to continuously deviate a
flow of product from a direction of entry, which in the illustrated embodiment is
substantially radial (and horizontal) to the filling assembly and indicated with the
arrow A in Figure 4, to a direction of exit, which in the illustrated embodiment is
substantially axial (and vertical) to the filling assembly and indicated with the
arrow B in Figure 4. In the described embodiment, the deflector element 2 has a semi-annular
development and it is concave with substantially constant radius of curvature.
[0013] The distributor apparatus 1 comprises means 3 for reducing the turbulence of the
flow, directing it towards a dispensing mouth 4 of the filling valve assembly 5, shown
in Figure 4. With particular reference to Figures 1, 2 and 3, the reference number
6 indicates a discoidal element, comprised in the means 3 for reducing turbulence
and provided with a plurality of recesses 6a positioned peripherally thereto and intercepting
the flow of product. This allows significantly to reduce the velocity components of
the flow that are not oriented in the axial direction. The discoidal element 6, moreover,
is positioned inside a filling assembly at a certain distance from the inner walls
of the assembly itself, to prevent possible clogging of the recesses 6a in the presence,
for instance, of liquids having pulp or fibres in suspension.
[0014] The distributor apparatus 1 further comprises means for splitting the inflow of product
into at least two sub-flows before deflecting it. In the illustrated embodiment, said
means for splitting the flow coincide with the deflector element 2, which splits the
flow, entering according to the arrow A, into a first sub-flow indicated by the arrow
C, which is directly deviated in the axial direction by the deflector element 2; a
second sub-flow, indicated with the arrow D, is deviated in the axial direction after
hitting the distributor apparatus and impacting against inner walls 5a of the filling
assembly 5. In an alternative embodiment, not shown herein, it is possible to provide
the distributor apparatus with second means for operating the deviation of the second
sub-flow, for instance by means of an additional deflector element. Subsequently,
the aforesaid sub-flows rejoin downstream of the discoidal element 6, to restore a
single flow that is dispensed by the dispensing mouth 4 of the filling assembly 5.
[0015] The invention achieves important advantages.
[0016] First of all, the distributor apparatus 1, by splitting the inflow in two sub-flows
and deviating one of said sub-flows in smooth and continuous fashion, inhibits the
formation of foam in the filling liquid.
[0017] In the second place, the presence of the discoidal element 6, by reducing the turbulence
of the flow, allows a regular and precise filling, preventing the formation of foam
also inside the container. Moreover, said discoidal element, being positioned at a
certain distance from the inner walls of the filling assembly, can also be used with
liquids having pulp or fibres in suspension.
[0018] Advantageously, said flow distributor is economical and simple to construct.
1. Flow distributor apparatus (1), in particular for a filling valve assembly,
characterised in that it comprises:
at least a deflector element (2) so shaped as to continuously deviate a flow of product
from a direction of entry (A) to a direction of exit (B); and
means (3) for reducing the turbulence of the flow, directing it towards a dispensing
mouth (4) of the filling valve assembly (5).
2. Apparatus as claimed in claim 1, characterised in that said means (3) for reducing the turbulence of the flow comprise at least a discoidal
element (6) having a plurality of recesses (6a) arranged peripherally thereto and
intercepting the flow itself.
3. Apparatus as claimed in claim 1, characterised in that the deflector element (2) has semi-annular development and is concave with substantially
constant radius of curvature.
4. Apparatus as claimed in claim 1, characterised in that it comprises means for slitting the flow of product into at least two sub-flows before
deviating it.
5. Apparatus as claimed in claim 4, characterised in that the means for dividing the flow into at least two sub-flows coincide with the deflector
element (2).
6. Apparatus as claimed in claim 5, characterised in that said deflector element (2) is operatively active on a first of said sub-flows.
7. Apparatus as claimed in claim 4, characterised in that it comprises second means for deviating a second one of said sub-flows from a direction
of entry to a direction of exit.
8. Apparatus as claimed in claim 7, characterised in that said second means comprise inner walls (5a) of the filling valve assembly.
9. Filling valve assembly, characterised in that it comprises a flow distributor apparatus (1) according to any of the previous claims.