Technical Field
[0001] The present invention relates to solid fabric or cleaning compositions, especially
laundry detergent compositions that provide fabric softening benefits during the washing
process.
Background of the Invention
[0002] There is a consumer demand for solid laundry detergents that provide fabric softening
benefits during the washing process. To meet this demand, the laundry industry typically
adds a softening agent to solid detergent products. These softening agents do not
always efficiently deposit onto fabric, they do not disperse well or do not deposit
evenly on to the fabric surface, and are removed from the wash liquor during the washing
cycle, hence the softening benefit they provide during the washing cycle still needs
to be improved. Currently, the laundry industry typically adds flocculating aids to
solid detergent compositions comprising clay, to improve clay deposition onto fabric.
However, there is still a need to further improve the efficiency of clay deposition
onto fabric in such a manner that an improved fabric softening benefit is achieved.
[0003] The Inventors have surprisingly found that by using a combination of specific clays,
these clays provide an improved fabric softening benefit over several washing cycles,
compared to when the same amount of a single clay type is used.
[0004] Moreover, it is believed that a combination of specific types of clay, acts in such
a manner as to disperse better and more readily deposit onto fabric in such a manner
so that the fabric softening benefit over several washing cycles is improved, compared
to when only one clay type is used.
[0005] Furthermore, the Inventors have found that when the two clay types are present in
a solid detergent composition in the form of an agglomerate, then the fabric softening
benefit provided by the solid detergent composition during the washing cycle is further
improved. Granular fabric softening compositions are already known in the art, see
for example US-4 062 647-A, which discloses compositions comprising hectorite and
smectite type clays. The Inventors have also found that when the two clay types are
present in the same agglomerate, then the fabric softening benefit provided is further
improved, compared to two separate clay agglomerates being used.
[0006] The Inventors have also found that adding a hydrophobically modified cellulosic based
polymer to a solid detergent composition comprising specific types of clay, further
improves the fabric softening benefit provided and also provides a fabric anti-wrinkling
benefit, over several washing cycles.
Summary of the Invention
[0007] In a first embodiment of the present invention, a solid detergent composition is
provided which comprises hectorite clay and dioctahedral smectite clay, wherein the
weight ratio of said hectorite clay to said dioctahedral smectite clay is less than
1:1, wherein said hectorite clay and said dioctahedral smectite clay are present in
said composition in the form of agglomerate particles, and wherein further said hectorite
clay and said dioctahedral smectite clay are present in the same agglomerate particle.
[0008] In a second embodiment of the present invention, the use of a solid detergent composition
comprising hectorite clay and dioctahedral smectite clay, wherein the weight ratio
of said hectorite clay to said dioctahedral smectite clay is less than 1:1 wherein
said hectorite clay and said dioctahedral smectite clay are present in said composition
in the form of agglomerate particles, and wherein further said hectorite clay and
said dioctahedral smectite clay are present in the same agglomerate particle, to provide
fabric softening benefits to fabric, is provided.
[0009] In a third embodiment of the present invention, the use of a solid detergent composition
comprising hectorite clay, dioctahedral smectite clay and a hydrophobically modified
cellulosic based polymer, wherein the weight ratio of said hectorite clay to said
dioctahedral smectite clay is less than 1:1 wherein said hectorite clay and said dioctahedral
smectite clay are present in said composition in the form of agglomerate particles,
and wherein further said hectorite clay and said dioctahedral smectite clay are present
in the same agglomerate particle. to provide fabric softening benefits and fabric
anti-wrinkling benefits to fabric, is provided.
Detailed description of the invention
Hectorite clay
[0010] The composition herein comprises hectorite clay. Typical hectorite clay for use herein
has the general formula
(I) [(Mg
3-xLi
x)Si
4-yMe
III yO
10(OH
2-zF
z)]
-(x+y)((x+y)/n)M
n+
wherein y=0 to 0.4, if y=>0 then Me
III is Al, Fe or B, preferably y=0; M
n+ is a monovalent (n=1) or a divalent (n=2) metal ion, preferably selected from Na,
K, Mg, Ca and Sr. x is a number from 0.1 to 0.5, preferably from 0.2 to 0.4, more
preferably from 0.25 to 0.35. z is a number from 0 to 2. The value of (x+y) is the
layer charge of said first clay, preferably the value of (x+y) is in the range of
from 0.1 to 0.5, preferably from 0.2 to 0.4, more preferably from 0.25 to 0.35.
[0011] The Inventors have found that a specific volume weight mean particle size of hectorite
clay, typically from 5 micrometers to 20 micrometers, further improves the fabric
softening benefit provided. Therefore, the hectorite clay for use herein preferably
has a volume weight mean particle size of from 5 micrometers to 20 micrometers, preferably
from 7 micrometers to 19 micrometers, more preferably from 10 micrometers to 18 micrometers,
more preferably from 12 micrometers to 17 micrometers, more preferably from 14 micrometers
to 16 micrometers. The method for determining said volume weight mean particle size
of said first clay is described in more detail hereinafter
[0012] Also, the inventors have found that when the hectorite clay has a lath like primary
platelet shape, typically defined by an aspect ratio of greater than 3:1, then the
fabric softening benefit provided is further improved. Therefore the hectorite clay,
especially the primary platelets of said hectorite clay, has an aspect ratio of greater
than 3:1, more preferably greater than 5:1, more preferably greater then 7:1, or preferably
from 7:1 to 15:1. The aspect ratio of the primary platelets is typically defined as
the ratio of the average length of the primary platelets to the average width of the
primary platelets. It is believed that the small particles of the hectorite clay which
have primary platelets that are more elongated in structure, more easily fit into
the crevices of the fabric and give an improved softening benefit during the washing
process.
[0013] Preferred hectorite clays for use herein are those having a cationic exchange capacity
of at least 90meq/100g. The cationic exchange capacity of clays can be measured using
the method described in Grimshaw, The Chemistry and Physics of Clays, Interscience
Publishers, Inc., pp. 264-265 (1971).
[0014] An especially preferred hectorite clay is that supplied by Rheox under the trade
name Bentone HC. Other preferred hectorite clays for use herein are those hectorite
clays supplied by CSM Materials under the trade name Hectorite U and Hectorite R,
respectively.
Dioctahedral smectite clay
[0015] The composition herein comprises a dioctahedral smectite clay. Any dioctahedral smectite
clay can be used herein, preferred dioctahedral smectite clays for use herein are
montmorillonite clays.
[0016] Dioctahedral smectite clays for use herein typically have the general formula
(II) Na
xAl
2-xMg
xSi
4O
10(OH)
2
or
(III) Ca
xAl
2-xMg
xSi
4O
10(OH)
2
wherein x is a number from 0.1 to 0.5, preferably from 0.2 to 0.4.
[0017] Preferred dioctahedral smectite clays are low charge montmorillonite clays (also
known as a sodium montmorillonite clay or Wyoming type montmorillonite clay) which
have a general formula corresponding to formula (II) above, or high charge montmorillonite
clays (also known as a calcium montmorillonite clay or Cheto type montmorillonite
clay) which have a general formula corresponding to formula (III).
[0018] The Inventors have found that when the dioctahedral smectite clay has a specific
volume weight mean particle size, typically of more than 20 micrometers, then the
fabric softening benefit provided is further improved. Therefore, preferably the dioctahedral
smectite clay has a volume weight mean particle size of more than 20 micrometers,
preferably more than 23 micrometers, preferably more than 25 micrometers, or preferably
from 21 micrometers to 60 micrometers, more preferably from 22 micrometers to 50 micrometers,
more preferably from 23 micrometers to 40 micrometers, more preferably from 24 micrometers
to 30 micrometers, more preferably from 25 micrometers to 28 micrometers. The method
for determining said volume weight mean particle size of said second clay is described
in more detail hereinafter.
Method For Determining The Volume Weight Mean Particle Size Of The First Clay and
Second Clay
[0019] The volume weight mean particle size of the hectorite clay and dioctahedral smectite
clay, respectively, is determined using the following method:
[0020] 12g clay is placed in a glass beaker containing 250ml distilled water and vigorously
stirred for 5 minutes to form a clay solution. The clay is not sonicated, or microfluidised
in a high pressure microfluidizer processor, but is added to said beaker of water
in an unprocessed form (i.e. it's raw form). 1ml clay solution is added to the reservoir
volume of an Accusizer 780 single-particle optical sizer (SPOS) using a micropipette.
The clay solution that is added to the reservoir volume of said Accusizer 780 SPOS
is diluted in more distilled water to form a diluted clay solution, this dilution
occurs in the reservoir volume of said Accusizer 780 SPOS and is an automated process
that is controlled by said Accusizer 780 SPOS which determines the optimum concentration
of said diluted clay solution, for determining the volume weight mean particle size
of the clay particles in the diluted clay solution. The diluted clay solution is left
in the reservoir volume of said Accusizer 780 SPOS for 3 minutes. The clay solution
is vigorously stirred for the whole period of time that it is in the reservoir volume
of said Accusizer 780 SPOS. The diluted clay solution is then sucked through the sensors
of said Accusizer 780 SPOS, this is an automated process that is controlled by said
Accusizer 780 SPOS which determines the optimum flow rate of the diluted clay solution
through the sensors, for determining the volume weight mean particle size of the clay
particles in the diluted clay solution. All of the steps of this method are carried
out at a temperature of 20°C. This method is carried out in triplicate and the mean
of these results determined.
Hydrophobically Modified Cellulosic Based Polymers
[0021] The composition herein preferably comprises (by weight of said composition) from
0.01% to 50%, preferably from 0.05% to 20%, more preferably from 0.05% to 15%, more
preferably from 0.05% to 10%, more preferably from 0.05% to 5%, more preferably from
0.05% to 3%, more preferably from 0.1% to 2% a hydrophobically modified cellulosic
based polymer. The hydrophobically modified cellulosic based polymers herein include
polymers, oligomers, copolymers and also cross-linked polymers, oligomers and copolymers.
The term "hydrophobically modified cellulosic based polymer" is herein referred to
as "cellulosic based polymer". As will be apparent to those skilled in the art, an
oligomer is a molecule consisting of only a few monomer units while polymers comprise
considerably more monomer units. For the present invention, oligomers are defined
as molecules having a weight average molecular weight of below 1,000 and polymers
are molecules having a weight average molecular weight of greater than 1,000. One
suitable type of cellulosic based polymer herein has a weight average molecular weight
of from about 5,000 to about 2,000,000, preferably from about 50,000 to about 1,000,000.
[0022] The cellulosic based polymer for use herein is preferably of the following formula:

wherein each R is selected from the group consisting of R
2, R
c, and

wherein:
- each R2 is independently selected from the group consisting of Hand C1-C4 alkyl;
- each RC is

wherein each Z is independently selected from the group consisting of M, R2, RC, and RH;
- each RH is independently selected from the group consisting of C5 -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl, C1-C20 alkoxy-2-hydroxyalkyl, C7-C20 alkylaryloxy-2-hydroxyalkyl, (R4)2N-alkyl, (R4)2N-2-hydroxyalkyl, (R4)3 N-alkyl, (R4)3 N-2-hydroxyalkyl, C6-C12 aryloxy-2-hydroxyalkyl,

and

- each R4 is independently selected from the group consisting of H, C1-C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, aminoalkyl, alkylaminoalkyl, dialkylaminoalkyl, piperidinoalkyl, morpholinoalkyl,
cycloalkylaminoalkyl and hydroxyalkyl;
- each R5 is independently selected from the group consisting of H, C1-C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl, (R4)2N-alkyl, and (R4)3 N-alkyl;
wherein:
M is a suitable cation selected from the group consisting of Na, K, 1/2Ca, and 1/2Mg;
each x is from 0 to about 5;
each y is from about 1 to about 5; and
provided that:
- the Degree of Substitution for group RH is between about 0.001 and 0.1, more preferably between about 0.005 and 0.05, and
most preferably between about 0.01 and 0.05;
- the Degree of Substitution for group RC wherein Z is H or M is between about 0.2 and 2.0, more preferably between about 0.3
and 1.0, and most preferably between about 0.4 and 0.7;
- if any RH bears a positive charge, it is balanced by a suitable anion; and
- two R4's on the same nitrogen can together form a ring structure selected from the group
consisting of piperidine and morpholine.
[0023] The "Degree of Substitution" for group R
H, which is sometimes abbreviated herein "DS
RH", means the number of moles of group R
H components that are substituted per anhydrous glucose unit, wherein an anhydrous
glucose unit is a six membered ring as shown in the repeating unit of the general
structure above.
[0024] The "Degree of Substitution" for group R
C, which is sometimes abbreviated herein "DS
RC", means the number of moles of group R
C components, wherein Z is H or M, that are substituted per anhydrous glucose unit,
wherein an anhydrous glucose unit is a six membered ring as shown in the repeating
unit of the general structure above. The requirement that Z be H or M is necessary
to insure that there are a sufficient number of carboxy methyl groups such that the
resulting polymer is soluble. It is understood that in addition to the required number
of R
C components wherein Z is H or M, there can be, and most preferably are, additional
R
C components wherein Z is a group other than H or M.
Flocculation Agent
[0025] The composition herein may preferably comprise a flocculation agent, preferably present
at a level of from 0.005% to 10%, more preferably from 0.01% to 5%, more preferably
from 0.05% or even 0.1% to 1% by weight of said composition. The flocculation agent
may be present in said composition as part of the detergent base granule, or if the
clay system is present in said composition as a separate pre-formed particle, the
flocculation agent may be present in the composition as part of said separate pre-formed
particle. Preferred flocculation agents herein are organic polymeric materials having
a weight average molecular weight of from 100000 to 10000000, preferably from 150000
to 5000000, more preferably from 200000 to 2000000. Suitable organic polymeric materials
comprise homopolymers or copolymers containing monomeric units selected from alkylene
oxide, particularly ethylene oxide, acrylamide, acrylic acid, vinyl alcohol, vinyl
pyrrolidone and ethylene imine. Homopolymers of ethylene oxide, acrylamide and acrylic
acid are preferred. European patents no.s EP-A-299,575 and EP-A-313146 in the name
of The Procter and Gamble Company describe preferred organic polymeric flocculation
agents for use herein. Highly preferred are polyethylene oxides of a weight average
molecular weight of from 150000 to 3000000. Inorganic flocculation agents may also
be suitable for use herein, typical examples of which include lime and alum.
Cyclic Amine Based Polymer Materials
[0026] It may be preferred that the composition herein comprises one or more cyclic amine
based polymer. The composition herein may comprise (by weight of said composition)
from 0.05% to 10%, preferably from 0.05% to 5% or even from 0.05% to 3% or even 0.1%
to 2% cyclic amine based polymer. When used herein, 'polymers' include not only polymers,
but also oligomers, co-polymers, co-oligomers, present in any structural arrangement,
also including cross-linked arrangements. As will be apparent to those skilled in
the art, an oligomer is a molecule consisting of only a few monomer units while polymers
comprise considerably more monomer units. For the present invention, oligomers are
defined as molecules having an average molecular weight below 1,000 and polymers are
molecules having an average molecular weight of greater than 1,000; copolymers or
co-oligomers are materials wherein two or more dissimilar monomers have been simultaneously
or sequentially polymerized. Copolymers or co-oligomers for use herein can include,
for example, polymers or oligomers polymerized from a mixture of a primary cyclic
amine based monomer, e.g., piperadine, and a secondary cyclic amine monomer, e.g.,
morpholine.
[0027] The preferred cyclic amine based polymers herein can be characterized by the following
general formula:

wherein;
each T is independently selected from the group consisting of H, C
1-C
12 alkyl, substituted alkyl, C
7-C
12 alkylaryl,
-(CH
2)
hCOOM, -(CH
2)
hSO
3M, CH
2CH(OH)SO
3M, -(CH
2)
hOSO
3M,
- wherein W comprises at least one cyclic constituent selected from the group consisting
of:

and

in addition to the at least one cyclic constituent, W may also comprise an aliphatic
or substituted aliphatic moiety of the general structure;

- each B is independently C1-C12 alkylene, C1-C12 substituted alkylene, C3-C12 alkenylene, C8-C12 dialkylarylene, C8-C12 dialkylarylenediyl, and -(R5O)nR5- ;
- each D is independently C2-C6 alkylene;
- each Q is independently selected from the group consisting of hydroxy, C1-C18 alkoxy, C2-C18 hydroxyalkoxy, amino, C1-C18 alkylamino, dialkylamino, trialkylamino groups, heterocyclic monoamino groups and
diamino groups;
- each R1 is independently selected from the group consisting of H, C1-C8 alkyl and C1-C8 hydroxyalkyl;
- each R2 is independently selected from the group consisting of C1-C12 alkylene, C1-C12 alkenylene, -CH2-CH(OR1)-CH2, C8-C12 alkarylene, C4-C12 dihydroxyalkylene, poly(C2-C4 alkyleneoxy)alkylene,
H2CH(OH)CH2OR2OCH2CH(OH)CH2-, and C3-C12 hydrocarbyl moieties; provided that when R2 is a C3-C12 hydrocarbyl moiety the hydrocarbyl moiety can comprise from about 2 to about 4 branching
moieties of the general structure:

- each R3 is independently selected from the group consisting of H, O, R2, C1-C20 hydroxyalkyl, C1-C20 alkyl, substituted alkyl, C6-C11 aryl, substituted aryl, C7-C11 alkylaryl, C1-C20 aminoalkyl,
-(CH2)hCOOM, -(CH2)hSO3M, CH2CH(OH)SO3M, -(CH2)hOSO3M,

- each R4 is independently selected from the group consisting of H, C1-C22 alkyl, C1-C22 hydroxyalkyl, aryl and C7-C22 alkylaryl;
- each R5 is independently selected from the group consisting of C2-C8 alkylene, C2-C8 alkyl substituted alkylene; and
A is a compatible monovalent or di or polyvalent anion;
M is a compatible cation;
b = number necessary to balance the charge;
each x is independently from 3 to about 1000;
each c is independently 0 or 1;
each h is independently from about 1 to about 8;
each q is independently from 0 to about 6;
each n is independently from 1 to about 20;
each r is independently from 0 to about 20; and
each t is independently from 0 to 1.
[0028] The cyclic amine based polymer may comprise combinations of these cyclic amine based
materials. For example, a mixture of piperadine and epihalohydrin condensates can
be combined with a mixture of morpholine and epihalohydrin condensates to achieve
the desired fabric treatment results. Moreover, the molecular weight of the cyclic
polymers can vary as is illustrated herein.
[0030] Even more preferred compounds are those:
- wherein each R1 is H; and
- at least one W is selected from the group consisting of:

and

[0031] And most preferred compounds are those:
- wherein each R1 is H; and
- at least one W is selected from the group consisting of:

[0032] Preferred compounds to be used as the linking group R
2 include, but are not limited to: polyepoxides, ethylenecarbonate, propylenecarbonate,
urea, α, β-unsaturated carboxylic acids, esters of α, β-unsaturated carboxylic acids,
amides of α, β-unsaturated carboxylic acids, anhydrides of α, β-unsaturated carboxylic
acids, di- or polycarboxylic acids, esters of di- or polycarboxylic acids, amides
of di- or polycarboxylic acids, anhydrides of di- or polycarboxylic acids, glycidylhalogens,
chloroformic esters, chloroacetic esters, derivatives of chloroformic esters, derivatives
of chloroacetic esters, epihalohydrins, glycerol dichlorohydrins, bis-(halohydrins),
polyetherdihalo-compounds, phosgene, polyhalogens, functionalized glycidyl ethers
and mixtures thereof. Moreover, R
2 can also comprise a reaction product formed by reacting one or more of polyetherdiamines,
alkylenediamines, polyalkylenepolyamines, alcohols, alkyleneglycols and polyalkyleneglycols
with α, β-unsaturated carboxylic acids, esters of α, β-unsaturated carboxylic acids,
amides of α, β-unsaturated carboxylic acids and anhydrides of α, β-unsaturated carboxylic
acids provided that the reaction products contain at least two double bonds, two carboxylic
groups, two amide groups or two ester groups.
[0033] Also preferred cyclic amine based polymers for use herein include adducts of two
or more compounds selected from the group consisting of piperazine, piperadine, epichlorohydrin,
epichlorohydrin benzyl quat, epichlorohydrin methyl quat, morpholine and mixtures
thereof.
[0034] Highly preferred cyclic amine based polymers herein are referred to as Imidazole-epi
chlorohydrin copolymers.
[0035] These cyclic amine based polymers can be linear or branched. One specific type of
branching can be introduced using a polyfunctional crosslinking agent. An example
of such a polymer is exemplified below.

Optional Detergent Ingredients
[0036] The composition herein may comprise the following detergent ingredients:
Surfactant
[0037] The composition herein preferably contains one or more surfactants selected from
anionic, nonionic, cationic, ampholytic, amphoteric and zwitterionic surfactants and
mixtures thereof.
[0038] A typical listing of anionic, nonionic, ampholytic, and zwitterionic classes, and
species of these surfactants, is given in U.S.P. 3,929,678 issued to Laughlin and
Heuring on December 30, 1975. Further examples are given in "Surface Active Agents
and Detergents" (Vol. I and II by Schwartz, Perry and Berch). A list of suitable cationic
surfactants is given in U.S.P. 4,259,217 issued to Murphy on March 31, 1981.
[0039] Where present, ampholytic, amphoteric and zwitteronic surfactants are generally used
in combination with one or more anionic and/or nonionic surfactants.
Anionic Surfactant
[0040] The composition herein preferably comprise an additional anionic surfactant. Essentially
any anionic surfactants useful for detersive purposes can be comprised in the composition
herein. These can include salts (including, for example, sodium, potassium, ammonium,
and substituted ammonium salts such as mono-, di- and triethanolamine salts) of the
anionic sulfate, sulfonate, carboxylate and sarcosinate surfactants. Anionic sulfate
and sulfonate surfactants are preferred.
[0041] Highly preferred are surfactants systems comprising a sulfonate and a sulfate surfactant,
preferably a linear or branched alkyl benzene sulfonate and alkyl ethoxylsulfates,
as described herein, preferably combined with a cationic surfactants as described
herein.
[0042] Other anionic surfactants include the isethionates such as the acyl isethionates,
N-acyl taurates, fatty acid amides of methyl tauride, alkyl succinates and sulfosuccinates,
monoesters of sulfosuccinate (especially saturated and unsaturated C
12-C
18 monoesters) diesters of sulfosuccinate (especially saturated and unsaturated C
6-C
14 diesters), N-acyl sarcosinates. Resin acids and hydrogenated resin acids are also
suitable, such as rosin, hydrogenated rosin, and resin acids and hydrogenated resin
acids present in or derived from tallow oil.
Anionic Sulfate Surfactant
[0043] Anionic sulfate surfactants suitable for use herein include the linear and branched
primary and secondary alkyl sulfates, alkyl ethoxysulfates, fatty oleoyl glycerol
sulfates, alkyl phenol ethylene oxide ether sulfates, the C
5-C
17 acyl-N-(C
1-C
4 alkyl) and -N-(C
1-C
2 hydroxyalkyl) glucamine sulfates, and sulfates of alkylpolysaccharides such as the
sulfates of alkylpolyglucoside (the nonionic nonsulfated compounds described herein).
[0044] Alkyl sulfate surfactants are preferably selected from the linear and branched primary
C
10-C
18 alkyl sulfates, more preferably the C
11-C
15 branched chain alkyl sulfates and the C
12-C
14 linear chain alkyl sulfates.
[0045] Alkyl ethoxysulfate surfactants are preferably selected from the group consisting
of the C
10-C
18 alkyl sulfates which have been ethoxylated with from 0.5 to 20 moles of ethylene
oxide per molecule. More preferably, the alkyl ethoxysulfate surfactant is a C
11-C
18, most preferably C
11-C
15 alkyl sulfate which has been ethoxylated with from 0.5 to 7, preferably from 1 to
5, moles of ethylene oxide per molecule.
Anionic Sulfonate Surfactant
[0046] Anionic sulfonate surfactants suitable for use herein include the salts of C
5-C
20 linear alkylbenzene sulfonates, alkyl ester sulfonates, C
6-C
22 primary or secondary alkane sulfonates, C
6-C
24 olefin sulfonates, sulfonated polycarboxylic acids, alkyl glycerol sulfonates, fatty
acyl glycerol sulfonates, fatty oleyl glycerol sulfonates, and any mixtures thereof.
Anionic Carboxylate Surfactant
[0047] Suitable anionic carboxylate surfactants include the alkyl ethoxy carboxylates, the
alkyl polyethoxy polycarboxylate surfactants and the soaps ('alkyl carboxyls'), especially
certain secondary soaps as described herein.
[0048] Suitable alkyl ethoxy carboxylates include those with the formula RO(CH
2CH
2O)
x CH
2COO
-M
+ wherein R is a C
6 to C
18 alkyl group, x ranges from O to 10, and the ethoxylate distribution is such that,
on a weight basis, the amount of material where x is 0 is less than 20 % and M is
a cation. Suitable alkyl polyethoxy polycarboxylate surfactants include those having
the formula RO-(CHR
1-CHR
2-O)-R
3 wherein R is a C
6 to C
18 alkyl group, x is from 1 to 25, R
1 and R
2 are selected from the group consisting of hydrogen, methyl acid radical, succinic
acid radical, hydroxysuccinic acid radical, and mixtures thereof, and R
3 is selected from the group consisting of hydrogen, substituted or unsubstituted hydrocarbon
having between 1 and 8 carbon atoms, and mixtures thereof.
[0049] Suitable soap surfactants include the secondary soap surfactants which contain a
carboxyl unit connected to a secondary carbon. Preferred secondary soap surfactants
for use herein are water-soluble members selected from the group consisting of the
water-soluble salts of 2-methyl-1-undecanoic acid, 2-ethyl-1-decanoic acid, 2-propyl-1-nonanoic
acid, 2-butyl-1-octanoic acid and 2-pentyl-1-heptanoic acid. Certain soaps may also
be included as suds suppressers.
Alkali Metal Sarcosinate Surfactant
[0050] Other suitable anionic surfactants are the alkali metal sarcosinates of formula R-CON
(R
1) CH
2 COOM, wherein R is a C
5-C
17 linear or branched alkyl or alkenyl group, R
1 is a C
1-C
4 alkyl group and M is an alkali metal ion. Preferred examples are the myristyl and
oleoyl methyl sarcosinates in the form of their sodium salts.
Alkoxylated Nonionic Surfactant
[0051] Essentially any alkoxylated nonionic surfactants are suitable herein. The ethoxylated
and propoxylated nonionic surfactants are preferred.
[0052] Preferred alkoxylated surfactants can be selected from the classes of the nonionic
condensates of alkyl phenols, nonionic ethoxylated alcohols, nonionic ethoxylated/propoxylated
fatty alcohols, nonionic ethoxylate/propoxylate condensates with propylene glycol,
and the nonionic ethoxylate condensation products with propylene oxide/ethylene diamine
adducts.
Nonionic Alkoxylated Alcohol Surfactant
[0053] The condensation products of aliphatic alcohols with from 1 to 25 moles of alkylene
oxide, particularly ethylene oxide and/or propylene oxide, are suitable for use herein.
The alkyl chain of the aliphatic alcohol can either be straight or branched, primary
or secondary, and generally contains from 6 to 22 carbon atoms. Particularly preferred
are the condensation products of alcohols having an alkyl group containing from 8
to 20 carbon atoms with from 2 to 10 moles of ethylene oxide per mole of alcohol.
Nonionic Polyhydroxy Fatty Acid Amide Surfactant
[0054] Polyhydroxy fatty acid amides suitable for use herein are those having the structural
formula R
2CONR
1Z wherein : R1 is H, C
1-C
4 hydrocarbyl, 2-hydroxy ethyl, 2-hydroxy propyl, ethoxy, propoxy, or a mixture thereof,
preferable C1-C4 alkyl, more preferably C
1 or C
2 alkyl, most preferably C
1 alkyl (i.e., methyl); and R
2 is a C
5-C
31 hydrocarbyl, preferably straight-chain C
5-C
19 alkyl or alkenyl, more preferably straight-chain C
9-C
17 alkyl or alkenyl, most preferably straight-chain C
11-C
17 alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxyhydrocarbyl having a
linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain,
or an alkoxylated derivative (preferably ethoxylated or propoxylated) thereof. Z preferably
will be derived from a reducing sugar in a reductive amination reaction; more preferably
Z is a glycityl.
Nonionic Fatty Acid Amide Surfactant
[0055] Suitable fatty acid amide surfactants include those having the formula: R
6CON(R
7)
2 wherein R
6 is an alkyl group containing from 7 to 21, preferably from 9 to 17 carbon atoms and
each R
7 is selected from the group consisting of hydrogen, C
1-C
4 alkyl, C
1-C
4 hydroxyalkyl, and -(C
2H
4O)
xH, where x is in the range of from 1 to 3.
Nonionic Alkylpolysaccharide Surfactant
[0056] Suitable alkylpolysaccharides for use herein are disclosed in U.S. Patent 4,565,647,
Llenado, issued January 21, 1986, having a hydrophobic group containing from 6 to
30 carbon atoms and a polysaccharide, e.g., a polyglycoside, hydrophilic group containing
from 1.3 to 10 saccharide units.
[0057] Preferred alkylpolyglycosides have the formula:
R
2O(C
nH
2nO)t(glycosyl)
x
wherein R
2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl,
and mixtures thereof in which the alkyl groups contain from 10 to 18 carbon atoms;
n is 2 or 3; t is from 0 to 10, and x is from 1.3 to 8. The glycosyl is preferably
derived from glucose.
Amphoteric Surfactant
[0058] Suitable amphoteric surfactants for use herein include the amine oxide surfactants
and the alkyl amphocarboxylic acids.
[0059] Suitable amine oxides include those compounds having the formula R
3(OR
4)
xN
0(R
5)
2 wherein R
3 is selected from an alkyl, hydroxyalkyl, acylamidopropoyl and alkyl phenyl group,
or mixtures thereof, containing from 8 to 26 carbon atoms; R
4 is an alkylene or hydroxyalkylene group containing from 2 to 3 carbon atoms, or mixtures
thereof; x is from 0 to 5, preferably from 0 to 3; and each R
5 is an alkyl or hydroxyalkyl group containing from 1 to 3, or a polyethylene oxide
group containing from 1 to 3 ethylene oxide groups. Preferred are C
10-C
18 alkyl dimethylamine oxide, and C
10-18 acylamido alkyl dimethylamine oxide.
[0060] A suitable example of an alkyl aphodicarboxylic acid is Miranol(TM) C2M Conc. manufactured
by Miranol, Inc., Dayton, NJ.
Zwitterionic Surfactant
[0061] Zwitterionic surfactants can also be incorporated into the composition herein. These
surfactants can be broadly described as derivatives of secondary and tertiary amines,
derivatives of heterocyclic secondary and tertiary amines, or derivatives of quaternary
ammonium, quaternary phosphonium or tertiary sulfonium compounds. Betaine and sultaine
surfactants are exemplary zwitterionic surfactants for use herein.
[0062] Suitable betaines are those compounds having the formula R(R')
2N
+R
2COO
- wherein R is a C
6-C
18 hydrocarbyl group, each R
1 is typically C
1-C
3 alkyl, and R
2 is a C
1-C
5 hydrocarbyl group. Preferred betaines are C
12-18 dimethyl-ammonio hexanoate and the C
10-18 acylamidopropane (or ethane) dimethyl (or diethyl) betaines. Complex betaine surfactants
are also suitable for use herein.
Cationic Surfactants
[0063] Suitable cationic surfactants to be used in the composition herein include the quaternary
ammonium surfactants. Preferably the quaternary ammonium surfactant is a mono C
6-C
16, preferably C
6-C
10 N-alkyl or alkenyl ammonium surfactants wherein the remaining N positions are substituted
by methyl, hydroxyethyl or hydroxypropyl groups. Preferred are also the mono-alkoxylated
and bis-alkoxylated amine surfactants.
[0064] Another suitable group of cationic surfactants which can be used in the composition
herein are cationic ester surfactants.
The cationic ester surfactant is a, preferably water dispersible, compound having
surfactant properties comprising at least one ester (i.e. -COO-) linkage and at least
one cationically charged group.
[0065] Suitable cationic ester surfactants, including choline ester surfactants, have for
example been disclosed in US Patents No.s 4228042, 4239660 and 4260529.
[0066] In one preferred aspect the ester linkage and cationically charged group are separated
from each other in the surfactant molecule by a spacer group consisting of a chain
comprising at least three atoms (i.e. of three atoms chain length), preferably from
three to eight atoms, more preferably from three to five atoms, most preferably three
atoms. The atoms forming the spacer group chain are selected from the group consisting
of carbon, nitrogen and oxygen atoms and any mixtures thereof, with the proviso that
any nitrogen or oxygen atom in said chain connects only with carbon atoms in the chain.
Thus spacer groups having, for example, -O-O- (i.e. peroxide), -N-N-, and -N-O-linkages
are excluded, whilst spacer groups having, for example -CH
2-O- CH
2- and -CH
2-NH-CH
2- linkages are included. In a preferred aspect, the spacer group chain comprises only
carbon atoms, most preferably the chain is a hydrocarbyl chain.
Cationic mono-alkoxylated amine surfactants
[0067] Highly preferred herein are cationic mono-alkoxylated amine surfactant preferably
of the general formula I:

wherein R
1 is an alkyl or alkenyl moiety containing from about 6 to about 18 carbon atoms, preferably
6 to about 16 carbon atoms, most preferably from about 6 to about 14 carbon atoms;
R
2 and R
3 are each independently alkyl groups containing from one to about three carbon atoms,
preferably methyl, most preferably both R
2 and R
3 are methyl groups; R
4 is selected from hydrogen (preferred), methyl and ethyl; X
- is an anion such as chloride, bromide, methylsulfate, sulfate, or the like, to provide
electrical neutrality; A is a alkoxy group, especially a ethoxy, propoxy or butoxy
group; and p is from 0 to about 30, preferably 2 to about 15, most preferably 2 to
about 8.
[0068] Preferably the ApR
4 group in formula I has p=1 and is a hydroxyalkyl group, having no greater than 6
carbon atoms whereby the ―OH group is separated from the quaternary ammonium nitrogen
atom by no more than 3 carbon atoms. Particularly preferred ApR
4 groups are ―CH
2CH
2OH, ―CH
2CH
2CH
2OH, ―CH
2CH(CH
3)OH and -CH(CH
3)CH
2OH, with ―CH
2CH
2OH being particularly preferred. Preferred R
1 groups are linear alkyl groups. Linear R
1 groups having from 8 to 14 carbon atoms are preferred.
[0069] Another highly preferred cationic mono-alkoxylated amine surfactants for use herein
are of the formula

wherein R
1 is C
10-C
18 hydrocarbyl and mixtures thereof, especially C
10-C
14 alkyl, preferably C
10 and C
12 alkyl, and X is any convenient anion to provide charge balance, preferably chloride
or bromide.
[0070] As noted, compounds of the foregoing type include those wherein the ethoxy (CH
2CH
2O) units (EO) are replaced by butoxy, isopropoxy [CH(CH
3)CH
2O] and [CH
2CH(CH
3O] units (i-Pr) or n-propoxy units (Pr), or mixtures of EO and/or Pr and/or i-Pr units.
[0071] The levels of the cationic mono-alkoxylated amine surfactants used in the composition
herein is preferably from 0.1% to 20%, more preferably from 0.2% to 7%, most preferably
from 0.3% to 3.0% by weight of said composition.
Cationic bis-alkoxylated amine surfactant
[0072] The cationic bis-alkoxylated amine surfactant preferably has the general formula
II:

wherein R
1 is an alkyl or alkenyl moiety containing from about 8 to about 18 carbon atoms, preferably
10 to about 16 carbon atoms, most preferably from about 10 to about 14 carbon atoms;
R
2 is an alkyl group containing from one to three carbon atoms, preferably methyl; R
3 and R
4 can vary independently and are selected from hydrogen (preferred), methyl and ethyl,
X
- is an anion such as chloride, bromide, methylsulfate, sulfate, or the like, sufficient
to provide electrical neutrality. A and A' can vary independently and are each selected
from C
1-C
4 alkoxy, especially ethoxy, (i.e., -CH
2CH
2O-), propoxy, butoxy and mixtures thereof; p is from 1 to about 30, preferably 1 to
about 4 and q is from 1 to about 30, preferably 1 to about 4, and most preferably
both p and q are 1.
[0073] Highly preferred cationic bis-alkoxylated amine surfactants for use herein are of
the formula

wherein R
1 is C
10-C
18 hydrocarbyl and mixtures thereof, preferably C
10, C
12, C
14 alkyl and mixtures thereof. X is any convenient anion to provide charge balance,
preferably chloride. With reference to the general cationic bis-alkoxylated amine
structure noted above, since in a preferred compound R
1 is derived from (coconut) C
12-C
14 alkyl fraction fatty acids, R
2 is methyl and ApR
3 and A'qR
4 are each monoethoxy.
[0074] Other cationic bis-alkoxylated amine surfactants useful herein include compounds
of the formula:

wherein R
1 is C
10-C
18 hydrocarbyl, preferably C
10-C
14 alkyl, independently p is 1 to about 3 and q is 1 to about 3, R
2 is C
1-C
3 alkyl, preferably methyl, and X is an anion, especially chloride or bromide.
[0075] Other compounds of the foregoing type include those wherein the ethoxy (CH
2CH
2O) units (EO) are replaced by butoxy (Bu) isopropoxy [CH(CH
3)CH
2O] and [CH
2CH(CH
3O] units (i-Pr) or n-propoxy units (Pr), or mixtures of EO and/or Pr and/or i-Pr units.
Building Agent
[0076] The composition herein may comprise one or more building agents. Preferred building
agents are described in more detail hereinafter. These building agents may be water-soluble
building compounds, also herein referred to as water-soluble builder compounds, or
water-insoluble or partially water-insoluble building agents, also herein referred
to as insoluble builder compounds or partially soluble builder compounds.
Water-Soluble Builder Compound
[0077] The composition herein may preferably contain a water-soluble builder compound, typically
present in said compositions at a level of from 1% to 80% by weight, preferably from
10% to 60% by weight, most preferably from 15% to 40% by weight of the composition.
[0078] The composition herein may preferably comprise phosphate-containing builder material.
Preferably present at a level of from 0.5% to 60%, more preferably from 5% to 50%,
more preferably from 8% to 40% by weight of the composition.
[0079] The phosphate-containing builder material preferably comprises tetrasodium pyrophosphate
or even more preferably anhydrous sodium tripolyphosphate.
[0080] Suitable water-soluble builder compounds include the water soluble monomeric polycarboxylates,
or their acid forms, homo or copolymeric polycarboxylic acids or their salts in which
the polycarboxylic acid comprises at least two carboxylic radicals separated from
each other by not more that two carbon atoms, borates, and mixtures of any of the
foregoing.
[0081] The carboxylate or polycarboxylate builder can be monomeric or oligomeric in type
although monomeric polycarboxylates are generally preferred for reasons of cost and
performance.
[0082] Suitable carboxylates containing one carboxy group include the water soluble salts
of lactic acid, glycolic acid and ether derivatives thereof. Polycarboxylates containing
two carboxy groups include the water-soluble salts of succinic acid, malonic acid,
(ethylenedioxy) diacetic acid, maleic acid, diglycolic acid, tartaric acid, tartronic
acid and fumaric acid, as well as the ether carboxylates and the sulfinyl carboxylates.
[0083] Polycarboxylates or their acids containing three carboxy groups include, in particular,
water-soluble citrates, aconitrates and citraconates as well as succinate derivatives
such as the carboxymethyloxysuccinates described in British Patent No. 1,379,241,
lactoxysuccinates described in British Patent No. 1,389,732, and aminosuccinates described
in Netherlands Application 7205873, and the oxypolycarboxylate materials such as 2-oxa-1,1,3-propane
tricarboxylates described in British Patent No. 1,387,447. The most preferred polycarboxylic
acid containing three carboxy groups is citric acid, preferably present at a level
of from 0.1% to 15%, more preferably from 0.5% to 8% by weight of the composition.
[0084] Polycarboxylates containing four carboxy groups include oxydisuccinates disclosed
in British Patent No. 1,261,829, 1,1,2,2-ethane tetracarboxylates, 1,1,3,3-propane
tetracarboxylates and 1,1,2,3-propane tetracarboxylates. Polycarboxylates containing
sulfo substituents include the sulfosuccinate derivatives disclosed in British Patent
Nos. 1,398,421 and 1,398,422 and in U.S. Patent No. 3,936,448, and the sulfonated
pyrolysed citrates described in British Patent No. 1,439,000. Preferred polycarboxylates
are hydroxycarboxylates containing up to three carboxy groups per molecule, more particularly
citrates.
[0085] The parent acids of the monomeric or oligomeric polycarboxylate chelating agents
or mixtures thereof with their salts, e.g. citric acid or citrate/citric acid mixtures
are also contemplated as useful builder components.
[0086] Borate builders, as well as builders containing borate-forming materials that can
produce borate under detergent storage or wash conditions are useful water-soluble
builders herein.
[0087] Suitable examples of water-soluble phosphate builders are the alkali metal tripolyphosphates,
sodium, potassium and ammonium pyrophosphate, sodium and potassium and ammonium pyrophosphate,
sodium and potassium orthophosphate, sodium polymeta/phosphate in which the degree
of polymerization ranges from about 6 to 21, and salts of phytic acid.
Partially Soluble or Insoluble Builder Compound
[0088] The compositions herein may contain a partially soluble or insoluble builder compound,
typically present at a level of from 0.5% to 60% by weight, preferably from 5% to
50% by weight, most preferably from 8% to 40% by weight of the composition.
[0089] Examples of largely water insoluble builders include the sodium aluminosilicates.
[0090] Suitable aluminosilicate zeolites have the unit cell formula Na
z[(AlO
2)
z(SiO
2)y]. xH
2O wherein z and y are at least 6; the molar ratio of z to y is from 1.0 to 0.5 and
x is at least 5, preferably from 7.5 to 276, more preferably from 10 to 264. The aluminosilicate
material are in hydrated form and are preferably crystalline, containing from 10%
to 28%, more preferably from 18% to 22% water in bound form.
[0091] The aluminosilicate zeolites can be naturally occurring materials, but are preferably
synthetically derived. Synthetic crystalline aluminosilicate ion exchange materials
are available under the designations Zeolite A, Zeolite B, Zeolite P, Zeolite X, Zeolite
HS and mixtures thereof. Zeolite A has the formula:
Na
12[AlO
2)
12(SiO
2)
12].xH
2O
wherein x is from 20 to 30, especially 27. Zeolite X has the formula Na
86 [(AlO
2)
86(SiO
2)
106]. 276 H
2O.
[0092] Another preferred aluminosilicate zeolite is zeolite MAP builder.
The zeolite MAP can be present at a level of from 1% to 80%, more preferably from
15% to 40% by weight of the composition.
[0093] Zeolite MAP is described in EP 384070A (Unilever). It is defined as an alkali metal
alumino-silicate of the zeolite P type having a silicon to aluminium ratio not greater
than 1.33, preferably within the range from 0.9 to 1.33 and more preferably within
the range of from 0.9 to 1.2.
[0094] Of particular interest is zeolite MAP having a silicon to aluminium ratio not greater
than 1.15 and, more particularly, not greater than 1.07.
[0095] In a preferred aspect the zeolite MAP detergent builder has a particle size, expressed
as a d
50 value of from 1.0 to 10.0 micrometres, more preferably from 2.0 to 7.0 micrometres,
most preferably from 2.5 to 5.0 micrometres.
[0096] The d
50 value indicates that 50% by weight of the particles have a diameter smaller than
that figure. The particle size may, in particular be determined by conventional analytical
techniques such as microscopic determination using a scanning electron microscope
or by means of a laser granulometer. Other methods of establishing d
50 values are disclosed in EP 384070A.
Chelating Agent
[0097] The composition herein may comprise one or more chelating agents, also herein referred
to as heavy metal ion sequestrant. Preferred chelating agents are described in more
detail hereinafter.
Heavy metal ion sequestrant
[0098] The compositions herein preferably contain as an optional component a heavy metal
ion sequestrant. By heavy metal ion sequestrant it is meant herein components which
act to sequester (chelate) heavy metal ions. These components may also have calcium
and magnesium chelation capacity, but preferentially they show selectivity to binding
heavy metal ions such as iron, manganese and copper.
[0099] Heavy metal ion sequestrants are generally present at a level of from 0.005% to 10%,
preferably from 0.1% to 5%, more preferably from 0.25% to 7.5% and most preferably
from 0.3% to 2% by weight of the composition.
[0100] Suitable heavy metal ion sequestrants for use herein include organic phosphonates,
such as the amino alkylene poly (alkylene phosphonates), alkali metal ethane 1-hydroxy
disphosphonates and nitrilo trimethylene phosphonates.
[0101] Preferred among the above species are diethylene triamine penta (methylene phosphonate),
ethylene diamine tri (methylene phosphonate) hexamethylene diamine tetra (methylene
phosphonate) and hydroxy-ethylene 1,1 diphosphonate, 1,1 hydroxyethane diphosphonic
acid and 1,1 hydroxyethane dimethylene phosphonic acid.
[0102] Other suitable heavy metal ion sequestrant for use herein include nitrilotriacetic
acid and polyaminocarboxylic acids such as ethylenediaminotetracetic acid, ethylenediamine
disuccinic acid, ethylenediamine diglutaric acid, 2-hydroxypropylenediamine disuccinic
acid or any salts thereof.
[0103] Other suitable heavy metal ion sequestrants for use herein are iminodiacetic acid
derivatives such as 2-hydroxyethyl diacetic acid or glyceryl imino diacetic acid,
described in EP-A-317,542 and EP-A-399,133. The iminodiacetic acid-N-2-hydroxypropyl
sulfonic acid and aspartic acid N-carboxymethyl N-2-hydroxypropyl-3-sulfonic acid
sequestrants described in EP-A-516,102 are also suitable herein. The β-alanine-N,N'-diacetic
acid, aspartic acid-N,N'-diacetic acid, aspartic acid-N-monoacetic acid and iminodisuccinic
acid sequestrants described in EP-A-509,382 are also suitable.
[0104] EP-A-476,257 describes suitable amino based sequestrants. EP-A-510,331 describes
suitable sequestrants derived from collagen, keratin or casein. EP-A-528,859 describes
a suitable alkyl iminodiacetic acid sequestrant. Dipicolinic acid and 2-phosphonobutane-1,2,4-tricarboxylic
acid are also suitable. Glycinamide-N,N'-disuccinic acid (GADS), ethylenediamine-N-N'-diglutaric
acid (EDDG) and 2-hydroxypropylenediamine-N-N'-disuccinic acid (HPDDS) are also suitable.
[0105] Especially preferred are diethylenetriamine pentacetic acid, ethylenediamine-N,N'-disuccinic
acid (EDDS) and 1,1 hydroxyethane diphosphonic acid or the alkali metal, alkaline
earth metal, ammonium, or substituted ammonium salts thereof, or mixtures thereof.
Bleaching Agent
[0106] The composition herein may comprise one or bleaching agents. Preferred bleaching
agents for use herein are described in more detail hereinafter.
Perhydrate Bleaches
[0107] A preferred additional bleaching agent is a perhydrate bleach, such as metal perborates,
metal percarbonates, particularly the sodium salts. Perborate can be mono or tetra
hydrated. Sodium percarbonate has the formula corresponding to 2Na
2CO
3.3H
2O
2, and is available commercially as a crystalline solid.
[0108] Potassium peroxymonopersulfate, sodium per is another optional inorganic perhydrate
salt of use in the composition herein.
Organic Peroxyacid Bleaching System
[0109] A preferred feature of the composition herein is an organic peroxyacid bleaching
system. In one preferred execution the bleaching system contains a hydrogen peroxide
source and an organic peroxyacid bleach precursor compound. The production of the
organic peroxyacid occurs by an in situ reaction of the precursor with a source of
hydrogen peroxide. Preferred sources of hydrogen peroxide include inorganic perhydrate
bleaches, such as the perborate bleach. In an alternative preferred execution a preformed
organic peroxyacid is incorporated directly into the composition herein. The composition
herein may contain mixtures of a hydrogen peroxide source and organic peroxyacid precursor
in combination with a preformed organic peroxyacid.
Peroxyacid Bleach Precursor
[0110] Peroxyacid bleach precursors are compounds which react with hydrogen peroxide in
a perhydrolysis reaction to produce a peroxyacid. Generally peroxyacid bleach precursors
may be represented as

where L is a leaving group and X is essentially any functionality, such that on perhydroloysis
the structure of the peroxyacid produced is

Peroxyacid bleach precursor compounds are preferably incorporated at a level of from
0.5% to 20% by weight, more preferably from 1% to 15% by weight, most preferably from
1.5% to 10% by weight of the composition herein.
[0111] Suitable peroxyacid bleach precursor compounds typically contain one or more N- or
O-acyl groups, which precursors can be selected from a wide range of classes. Suitable
classes include anhydrides, esters, imides, lactams and acylated derivatives of imidazoles
and oximes. Examples of useful materials within these classes are disclosed in GB-A-1586789.
Suitable esters are disclosed in GB-A-836988, 864798, 1147871, 2143231 and EP-A-0170386.
Leaving Groups
[0112] The leaving group, hereinafter L group, must be sufficiently reactive for the perhydrolysis
reaction to occur within the optimum time frame (e.g., a wash cycle). However, if
L is too reactive, this activator will be difficult to stabilize for use herein.
[0113] Preferred L groups are selected from the group consisting of:

and mixtures thereof, wherein R
1 is an alkyl, aryl, or alkaryl group containing from 1 to 14 carbon atoms, R
3 is an alkyl chain containing from 1 to 8 carbon atoms, R
4 is H or R
3, and Y is H or a solubilizing group. Any of R
1, R
3 and R
4 may be substituted by essentially any functional group including, for example alkyl,
hydroxy, alkoxy, halogen, amine, nitrosyl, amide and ammonium or alkyl ammonium groups.
[0114] The preferred solubilizing groups are -SO
3-M
+, -CO
2-M
+, -SO
4-M
+, -N
+(R
3)
4X
- and O<--N(R
3)
3 and most preferably -SO
3-M
+ and -CO
2-M
+ wherein R
3 is an alkyl chain containing from 1 to 4 carbon atoms, M is a cation which provides
solubility to the bleach activator and X is an anion which provides solubility to
the bleach activator. Preferably, M is an alkali metal, ammonium or substituted ammonium
cation, with sodium and potassium being most preferred, and X is a halide, hydroxide,
methylsulfate or acetate anion.
Alkyl Percarboxylic Acid Bleach Precursors
[0115] Alkyl percarboxylic acid bleach precursors form percarboxylic acids on perhydrolysis.
Preferred precursors of this type provide peracetic acid on perhydrolysis.
[0116] Preferred alkyl percarboxylic precursor compounds of the imide type include the N-,N,N
1N
1 tetra acetylated alkylene diamines wherein the alkylene group contains from 1 to
6 carbon atoms, particularly those compounds in which the alkylene group contains
1, 2 and 6 carbon atoms. Tetraacetyl ethylene diamine (TAED) is particularly preferred.
[0117] Other preferred alkyl percarboxylic acid precursors include sodium 3,5,5-tri-methyl
hexanoyloxybenzene sulfonate (iso-NOBS), sodium nonanoyloxybenzene sulfonate (NOBS),
sodium acetoxybenzene sulfonate (ABS) and pentaacetyl glucose.
Amide Substituted Alkyl Peroxyacid Precursors
[0118] Amide substituted alkyl peroxyacid precursor compounds are suitable for use herein,
including those of the following general formulae:

wherein R
1 is an alkyl group with from 1 to 14 carbon atoms, R
2 is an alkylene group containing from 1 to 14 carbon atoms, and R
5 is H or an alkyl group containing 1 to 10 carbon atoms and L can be essentially any
leaving group. Amide substituted bleach activator compounds of this type are described
in EP-A-0170386.
Preformed Organic Peroxyacid
[0119] The composition herein may contain, in addition to, or as an alternative to, an organic
peroxyacid bleach precursor compound, a preformed organic peroxyacid , typically at
a level of from 1% to 15% by weight, more preferably from 1% to 10% by weight of the
composition.
[0120] A preferred class of organic peroxyacid compounds are the amide substituted compounds
of the following general formulae:

wherein R
1 is an alkyl, aryl or alkaryl group with from 1 to 14 carbon atoms, R
2 is an alkylene, arylene, and alkarylene group containing from 1 to 14 carbon atoms,
and R
5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms. Amide substituted
organic peroxyacid compounds of this type are described in EP-A-0170386.
[0121] Other organic peroxyacids include diacyl and tetraacylperoxides, especially diperoxydodecanedioc
acid, diperoxytetradecanedioc acid and diperoxyhexadecanedioc acid. Mono- and diperazelaic
acid, mono- and diperbrassylic acid and N-phthaloylaminoperoxicaproic acid are also
suitable herein.
Enzyme
[0122] Another preferred ingredient useful in the composition herein is one or more additional
enzymes.
[0123] Preferred additional enzymatic materials include the commercially available lipases,
cutinases, amylases, neutral and alkaline proteases, cellulases, endolases, esterases,
pectinases, lactases and peroxidases conventionally incorporated into the composition
herein. Suitable enzymes are discussed in US Patents 3,519,570 and 3,533,139.
[0124] Preferred commercially available protease enzymes include those sold under the tradenames
Alcalase, Savinase, Primase, Durazym, and Esperase by Novo Industries A/S (Denmark),
those sold under the tradename Maxatase, Maxacal and Maxapem by Gist-Brocades, those
sold by Genencor International, and those sold under the tradename Opticlean and Optimase
by Solvay Enzymes. Protease enzyme may be incorporated into the composition herein
at a level of from 0.0001% to 4% active enzyme by weight of the composition.
[0125] Preferred amylases include, for example, α-amylases obtained from a special strain
of B licheniformis, described in more detail in GB-1,269,839 (Novo). Preferred commercially
available amylases include for example, those sold under the tradename Rapidase by
Gist-Brocades, and those sold under the tradename Termamyl, Duramyl and BAN by Novo
Industries A/S. Highly preferred amylase enzymes maybe those described in PCT/US 9703635,
and in WO95/26397 and WO96/23873.
[0126] Amylase enzyme may be incorporated into the composition herein at a level of from
0.0001% to 2% active enzyme by weight of the composition.
[0127] Lipolytic enzyme may be present at levels of active lipolytic enzyme of from 0.0001%
to 2% by weight, preferably 0.001% to 1% by weight, most preferably from 0.001% to
0.5% by weight of the composition.
[0128] The lipase may be fungal or bacterial in origin being obtained, for example, from
a lipase producing strain of
Humicola sp.,
Thermomyces sp. or
Pseudomonas sp. including
Pseudomonas pseudoalcaligenes or
Pseudomas fluorescens. Lipase from chemically or genetically modified mutants of these strains are also
useful herein. A preferred lipase is derived from
Pseudomonas pseudoalcaligenes, which is described in Granted European Patent, EP-B-0218272.
[0129] Another preferred lipase herein is obtained by cloning the gene from
Humicola lanuginosa and expressing the gene in
Aspergillus oryza, as host, as described in European Patent Application, EP-A-0258 068, which is commercially
available from Novo Industri A/S, Bagsvaerd, Denmark, under the trade name Lipolase.
This lipase is also described in U.S. Patent 4,810,414, Huge-Jensen et al, issued
March 7, 1989.
Suds Suppressing System
[0130] The composition herein, when formulated for use in machine washing compositions,
may comprise a suds suppressing system present at a level of from 0.01% to 15%, preferably
from 0.02% to 10%, most preferably from 0.05% to 3% by weight of the composition.
[0131] Suitable suds suppressing systems for use herein may comprise essentially any known
antifoam compound, including, for example silicone antifoam compounds and 2-alkyl
alcanol antifoam compounds.
[0132] By antifoam compound it is meant herein any compound or mixtures of compounds which
act such as to depress the foaming or sudsing produced by a solution of a detergent
composition, particularly in the presence of agitation of that solution.
[0133] Particularly preferred antifoam compounds for use herein are silicone antifoam compounds
defined herein as any antifoam compound including a silicone component. Such silicone
antifoam compounds also typically contain a silica component. The term "silicone"
as used herein, and in general throughout the industry, encompasses a variety of relatively
high molecular weight polymers containing siloxane units and hydrocarbyl group of
various types. Preferred silicone antifoam compounds are the siloxanes, particularly
the polydimethylsiloxanes having trimethylsilyl end blocking units.
[0134] Other suitable antifoam compounds include the monocarboxylic fatty acids and soluble
salts thereof. These materials are described in US Patent 2,954,347, issued September
27, 1960 to Wayne St. John. The monocarboxylic fatty acids, and salts thereof, for
use as suds suppressor typically have hydrocarbyl chains of 10 to 24 carbon atoms,
preferably 12 to 18 carbon atoms. Suitable salts include the alkali metal salts such
as sodium, potassium, and lithium salts, and ammonium and alkanolammonium salts.
[0135] Other suitable antifoam compounds include, for example, high molecular weight fatty
esters (e.g. fatty acid triglycerides), fatty acid esters of monovalent alcohols,
aliphatic C
18-C
40 ketones (e.g. stearone) N-alkylated amino triazines such as tri- to hexaalkylmelamines
or di- to tetra alkyldiamine chlortriazines formed as products of cyanuric chloride
with two or three moles of a primary or secondary amine containing 1 to 24 carbon
atoms, propylene oxide, bis stearic acid amide and monostearyl di-alkali metal (e.g.
sodium, potassium, lithium) phosphates and phosphate esters.
[0136] A preferred suds suppressing system comprises:
(a) antifoam compound, preferably silicone antifoam compound, most preferably a silicone
antifoam compound comprising in combination
(i) polydimethyl siloxane, at a level of from 50% to 99%, preferably 75% to 95% by
weight of the silicone antifoam compound; and
(ii) silica, at a level of from 1% to 50%, preferably 5% to 25% by weight of the silicone/silica
antifoam compound;
wherein said silica/silicone antifoam compound is incorporated at a level of from
5% to 50%, preferably 10% to 40% by weight;
(b) a dispersant compound, most preferably comprising a silicone glycol rake copolymer
with a polyoxyalkylene content of 72-78% and an ethylene oxide to propylene oxide
ratio of from 1:0.9 to 1:1.1, at a level of from 0.5% to 10%, preferably 1% to 10%
by weight; a particularly preferred silicone glycol rake copolymer of this type is
DCO544, commercially available from DOW Corning under the tradename DCO544;
(c) an inert carrier fluid compound, most preferably comprising a C16-C18 ethoxylated alcohol with a degree of ethoxylation of from 5 to 50, preferably 8 to
15, at a level of from 5% to 80%, preferably 10% to 70%, by weight;
[0137] A highly preferred particulate suds suppressing system is described in EP-A-0210731
and comprises a silicone antifoam compound and an organic carrier material having
a melting point in the range 50°C to 85°C, wherein the organic carrier material comprises
a monoester of glycerol and a fatty acid having a carbon chain containing from 12
to 20 carbon atoms. EP-A-0210721 discloses other preferred particulate suds suppressing
systems wherein the organic carrier material is a fatty acid or alcohol having a carbon
chain containing from 12 to 20 carbon atoms, or a mixture thereof, with a melting
point of from 45°C to 80°C.
[0138] Other highly preferred suds suppressing systems comprise polydimethylsiloxane or
mixtures of silicone, such as polydimethylsiloxane, aluminosilicate and polycarboxylic
polymers, such as copolymers of laic and acrylic acid.
Polymeric Dye Transfer Inhibiting Agents
[0139] The composition herein may also comprise from 0.01% to 10 %, preferably from 0.05%
to 0.5% by weight of polymeric dye transfer inhibiting agents.
[0140] The polymeric dye transfer inhibiting agents are preferably selected from polyamine
N-oxide polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole, polyvinylpyrrolidonepolymers
or combinations thereof, whereby these polymers can be cross-linked polymers.
Optical Brightener
[0141] The composition herein also optionally contain from about 0.005% to 5% by weight
of certain types of hydrophilic optical brighteners.
[0142] Hydrophilic optical brighteners useful herein include those having the structural
formula:

wherein R
1 is selected from anilino, N-2-bis-hydroxyethyl and NH-2-hydroxyethyl; R
2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethyl-N-methylamino, morphilino,
chloro and amino; and M is a salt-forming cation such as sodium or potassium.
[0143] When in the above formula, R
1 is anilino, R
2 is N-2-bis-hydroxyethyl and M is a cation such as sodium, the brightener is 4,4',-bis[(4-anilino-6-(N-2-bis-hydroxyethyl)-s-triazine-2-yl)amino]-2,2'-stilbenedisulfonic
acid and disodium salt. This particular brightener species is commercially marketed
under the tradename Tinopal-UNPA-GX by Ciba-Geigy Corporation. Tinopal-CBS-X and Tinopal-UNPA-GX
is the preferred hydrophilic optical brightener useful in the composition herein.
[0144] When in the above formula, R
1 is anilino, R
2 is N-2-hydroxyethyl-N-2-methylamino and M is a cation such as sodium, the brightener
is 4,4'-bis[(4-anilino-6-(N-2-hydroxyethyl-N-methylamino)-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic
acid disodium salt. This particular brightener species is commercially marketed under
the tradename Tinopal 5BM-GX by Ciba-Geigy Corporation.
[0145] When in the above formula, R
1 is anilino, R
2 is morphilino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-morphilino-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic
acid, sodium salt. This particular brightener species are commercially marketed under
the tradename Tinopal-DMS-X and Tinopal AMS-GX by Ciba Geigy Corporation.
Other Optional Ingredients
[0146] Other optional ingredients suitable for use herein include perfumes, colours and
filler salts, with sodium sulfate being a preferred filler salt.
[0147] Preferably, the composition herein may contain from about 2% to about 10% by weight
of an organic acid, preferably citric acid. Also, preferably combined with a carbonate
salt, minor amounts (e.g., less than about 20% by weight) of neutralizing agents,
buffering agents, phase regulants, hydrotropes, enzyme stabilizing agents, polyacids,
suds regulants, opacifiers, anti-oxidants, bactericides and dyes, such as those described
in US Patent 4,285,841 to Barrat et al., issued August 25, 1981, can be present.
Composition
[0148] The composition herein is a solid detergent composition. The composition herein is
in solid form, such as a granular composition or, agglomerate or granule containing
composition. The composition herein can be made by methods such as dry-mixing, agglomerating,
compaction, spray drying of various ingredients comprised in the composition herein,
or a combination thereof. The composition herein preferably has a bulk density of
from 300g/litre or even 350g/litre or 450g/litre to preferably 1500g/litre or 1000g/litre
or even to 850g/litre.
[0149] The composition herein comprises a hectorite clay and a dioctrahedral smectite clay.
The ratio of said hectorite clay to said dioctrahedral smectite clay is less than
1:1, preferably less than 0.8:1, more preferably less than 0.6:1, or preferably from
0.1:1 to 0.9:1, more preferably from 0.2:1 to 0.7:1, more preferably from 0.2:1 to
0.5:1.
[0150] Preferably, said composition comprises (by weight of said composition) an amount
of clay of no more than 10%, or preferably from 1% to 10%, preferably from 5% to 15%,
more preferably from 7% to 10%. Preferably, said clay comprises (by weight of said
clay) no more than 35%, preferably less than 35% impurities such as mineral impurities,
typical mineral impurities include calcite.
[0151] Preferably, the clay is present in said composition as a separate preformed particle.
[0152] Preferably, said preformed particle has a weight average particle size of from 250
micrometers to 1500 micrometers, more preferably from 500 micrometers to 1350 micrometers,
more preferably from 600 micrometers to 1200 micrometers, more preferably from 800
micrometers to 1000 micrometers. Said hectorite clay and said dioctrahedral smectite
clay are present in the same separate preformed particle.
[0153] Said preformed particle may comprise additional detergent ingredients such as surfactant,
building agent, chelating agent, bleaching agent, filler agent or combination thereof.
Preferably, said preformed particle comprises one or more binding agents. Typical
binding agents for use herein include humectant and/or hydrophobic compounds, preferably
a wax or oil such as paraffin oil. Preferred binding agents are organic compounds,
including propylene glycol, ethylene glycol, dimers or trimers of glycol, most preferably
glycerol. Another preferred binding agent is water. It may also be preferred that
the preformed particle comprises a flocculation agent, said flocculation agent is
described in more detail herein, said preformed particle is in the form of an agglomerate.
Preferably, said preformed particle is in the form of an agglomerate and comprises
a binding agent.
Laundry Washing Method
[0154] Laundry washing methods herein typically comprise treating soiled laundry with an
aqueous wash solution for washing by machine or for washing by hand, having dissolved
or dispensed therein an effective amount of the composition herein. By an effective
amount of the composition it is meant from 40g to 300g of said composition dissolved
or dispersed in a wash solution of volume from 1 to 65 litres, as are typical product
dosages and wash solution volumes commonly employed in conventional laundry methods.
Other laundry washing processes known in the art can also be used.
EXAMPLES
Example I
[0155] 150g hectorite clay powder supplied by Rheox under the trade name Bentone HC and
300g montmorillonite clay powder supplied by CSM under the trade name "
AP base" is added to a food mixer and mixed at half speed for 10 seconds to form a clay mixture.
22.5g glyerol is slowly added to the clay mixture which is being constantly mixed
at half speed during the period of glycerol addition to form a glycerol-clay mixture.
90g distilled water is slowly added to the glycerol-clay mixture which is being constantly
mixed at full speed during the period of water addition to form moist clay agglomerates.
15g molten paraffin wax at a temperature of 70°C is added to the moist clay agglomerates
and the agglomerates are mixed at full speed in the food mixer for 5 seconds.
[0156] The moist clay agglomerates are then transferred to a Sherwood fluidised bed dryer
and dried for 5 minutes to form clay agglomerates. The air temperature in the drier
is 60°C and the air flow rate in the drier is 1.2meter/second during the drying period.
The moisture content of the clay agglomerates after the drying step is 5% by weight
of the agglomerates. The clay agglomerates are then sieved using a ROTAP sieve with
mesh sizes of 250 micrometers and 1180 micrometers, and the clay agglomerates having
a particle size of from 250 micrometers to 1180 micrometers are collected. 15g clay
agglomerates are added to 120g base detergent powder comprising ester carboxymethyl
cellulose, polyethylene oxide, surfactant, sodium carbonate, sodium sulphate, zeolite,
enzymes and suds suppressor, to form a solid detergent composition in accord with
the present invention.
Example II
[0157] 450g hectorite clay powder supplied by Rheox under the trade name Bentone is added
to a food mixer. 22.5g glyerol is slowly added to the clay mixture which is being
constantly mixed at half speed during the period of glycerol addition to form a glycerol-clay
mixture. 120g distilled water is slowly added to the glycerol-clay mixture which is
being constantly mixed at full speed during the period of water addition to form moist
hectorite clay agglomerates. 15g molten paraffin wax at a temperature of 70°C is added
to the moist hectorite clay agglomerates and the agglomerates are mixed at full speed
in the food mixer for 5 seconds. The moist hectorite clay agglomerates are then transferred
to a Sherwood fluidised bed dryer and dried for 6 minutes to form hectorite clay agglomerates.
The air temperature in the drier is 60°C and the air flow rate in the drier is 1.2meter/second
during the drying period. The moisture content of the hectorite clay agglomerates
after the drying step is 5% by weight of the agglomerates. The hectorite clay agglomerates
are then sieved using a ROTAP sieve with mesh sizes of 250 micrometers and 1180 micrometers,
and the hectorite clay agglomerates having a particle size of from 250 micrometers
to 1180 micrometers are collected.
[0158] Then, 450g montmorillonite clay powder supplied by CSM under the trade name
"AP base" is added to a food mixer. 22.5g glyerol is slowly added to the clay mixture which
is being constantly mixed at half speed during the period of glycerol addition to
form a glycerol-clay mixture. 70g distilled water is slowly added to the glycerol-clay
mixture which is being constantly mixed at full speed during the period of water addition
to form moist montmorillonite clay agglomerates. 15g molten paraffin wax at a temperature
of 70°C is added to the moist montmorillonite clay agglomerates and the agglomerates
are mixed at full speed in the food mixer for 5 seconds. The moist montmorillonite
clay agglomerates are then transferred to a Sherwood fluidised bed dryer and dried
for 4 minutes to form montmorillonite clay agglomerates. The air temperature in the
drier is 60°C and the air flow rate in the drier is 1.2meter/second during the drying
period. The moisture content of the montmorillonite clay agglomerates after the drying
step is 5% by weight of the agglomerates. The montmorillonite clay agglomerates are
then sieved using a ROTAP sieve with mesh sizes of 250 micrometers and 1180 micrometers,
and the montmorillonite clay agglomerates having a particle size of from 250 micrometers
to 1180 micrometers are collected.
[0159] 5g hectorite clay agglomerates and 10g montmorillonite clay agglomerates are added
to 120g base detergent powder comprising, ester carboxymethyl cellulose, polyethylene
oxide, surfactant, sodium carbonate, sodium sulphate, zeolite, enzymes and suds suppressor,
to form a solid detergent composition in accord with the present invention.
Example III
[0160] 3g hectorite clay powder supplied by Rheox under the trade name Bentone HC and 7g
montmorillonite clay powder supplied by CSM under the trade name
"AP base" are added to and dry mixed with 125g base detergent powder comprising ester carboxymethyl
cellulose, polyethylene oxide, surfactant, sodium carbonate, sodium sulphate, zeolite,
enzymes and suds suppressor, to form a solid detergent composition in accord with
the present invention.
Example IV
[0161] The following compositions are solid detergent compositions in accord with the present
invention. The amounts of the detergent ingredients are shown as % by weight of said
composition.
| |
A |
B |
C |
D |
E |
| Hectorite clay |
3 |
3 |
3 |
4 |
1 |
| Montmorillonite clay |
6 |
5 |
7 |
7 |
8 |
| Ester carboxymethyl cellulose |
0.1 |
0.2 |
1 |
2 |
|
| Polyethylene oxide |
|
0.2 |
|
0.1 |
1 |
| Imidazole-epi chlorohydrin - |
1 |
|
0.1 |
|
0.5 |
| copolymer |
|
|
|
|
|
| Nonionic surfactant |
10 |
20 |
15 |
20 |
5 |
| Anionic Surfactant |
5 |
|
|
5 |
17 |
| Cationic Surfactant |
5 |
|
5 |
|
|
| Sodium tripolyphosphate |
|
5 |
10 |
|
20 |
| Zeolite |
15 |
10 |
5 |
20 |
|
| Chelating agent |
|
|
0.4 |
|
1 |
| Bleaching agent |
|
|
10 |
|
8 |
| Suds Suppressor |
0.4 |
0.05 |
|
0.1 |
0.2 |
| Carbonate |
15 |
10 |
15 |
30 |
25 |
| Sulphate |
25 |
20 |
15 |
10 |
25 |
| Enzyme |
0.1 |
|
0.4 |
|
|
| Minors and water |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |