BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to an upper structure turning work vehicle such as
an oil hydraulic shovel and, more particularly, to an arrangement for controlling
the operations of actuators therein such as a vehicle traveling motion oil hydraulic
motor and vehicle working motion oil hydraulic cylinders with discharge pressure oil
supplied from a variable delivery oil pressure pump.
Description of the Prior Art
[0002] In an oil hydraulic shovel, its upper vehicle body is mounted turnably on its lower
vehicle body provided with a traveling body (moving mechanism), and a working machine
provided with a boom, arm and bucket is mounted on the upper vehicle body to make
them capable of swinging vertically. In operation, the traveling body is driven to
move by a traveling motion oil hydraulic motor, and the upper vehicle body is driven
to turn horizontally by a turning motion oil hydraulic motor. The boom, arm and bucket
are driven to swing vertically by a boom, an arm and a bucket cylinder, respectively.
[0003] Each of the oil hydraulic motors and cylinders are supplied with discharge pressure
oil from an engine driven, variable delivery oil pressure pump via respective motion
control valves. The pump discharge volumetric flow (amount of pressure oil discharged
per revolution) of the variable delivery oil pressure pump into a given motion control
valve is controlled in response to its discharge pressure and the position taken by
the control valve in its outlet paths.
[0004] It has then been the practice to control the pump discharge volumetric flow, for
example, so as to maintain its absorbable torque or torque absorption: (pump discharge
volumetric flow) x (pump discharge pressure) constant. More specifically, the pump
discharge volumetric flow is controlled so as to become small and large when the pump
discharge pressure is high and low, respectively. The torque absorption or absorbable
torque of this oil pressure pump is set up in accordance output state of the engine
(i. e., if it is the full power or a partial output).
[0005] So doing makes it possible to prevent the variable delivery oil pressure pump from
halting when the engine driving it is overloaded.
[0006] The discharge volumetric flow of the variable delivery oil pressure pump is also
controlled so as to become small and large when the control valve is in its neutral
position (at which the oil hydraulic motor/cylinder is not to be supplied with pressure
oil) and in its feed position (at which it is to be supplied with pressure oil), respectively.
[0007] Controlling the pump discharge volumetric flow of the variable delivery oil pressure
pump in this manner makes it possible to reduce the horse power consumption of the
engine for rotationally driving the variable delivery oil pressure pump since the
pump discharge volumetric flow of the variable delivery oil pressure pump is made
small when the oil hydraulic motor or the cylinder need not be supplied with pressure
oil.
[0008] Engaged for the most part with an excavation and scarcely traveled in operation,
a general oil hydraulic shovel has a variable delivery oil pressure pump typically
designed so that its pump discharge volumetric flow is rapidly increased when the
control valve is switched over from the neutral position to the feed position to immediately
operate the boom, arm and bucket cylinders and thereby to permit initiating a given
excavating operation therewith efficiently, and that the same is rapidly decreased
when the control valve is returned from the feed position to the neutral position
to reduce the horse power consumed by the engine.
[0009] As a result, however, when the control valve for shovel's traveling motion is switched
from its neutral position to its feed position to cause the shovel to start traveling,
pressure oil is abruptly fed into the traveling motion oil hydraulic motor, thereby
bringing about a large shock to the shovel when set to start traveling.
[0010] Further, with the pump discharge volumetric flow of the variable delivery oil pressure
pump increased and decreased at an identical rate, it is noted that a hunching in
traveling motion may develop in a way as follows: Setting the traveling motion control
valve to its feed position to feed the traveling motion oil hydraulic motor with pressure
oil of the variable delivery oil pressure pump causes the traveling body to be driven
and thus the oil hydraulic shovel to start traveling. While the shovel is traveling,
the torque absorption of the variable delivery oil pressure pump may exceed its preset
value depending on how the engine's output is. For example, when flat traveling is
followed by uphill traveling, a traveling load on the shovel is increased and then
the increase in traveling load entails an increase in the pump discharge pressure
of the variable delivery oil pressure pump, thus making its torque absorption = (minimum
pump discharge volumetric flow) x (pump discharge pressure) greater than the preset
value.
[0011] Then, a load on the engine is increased and the engine has its number of revolutions
(engine speed) lowered, eventually coming to cease revolving. To meet with this problem,
an alternative control has been adopted in the prior art, in which the pump discharge
volumetric flow is reduced and thus the torque absorption of the variable delivery
oil pressure pump is reduced to less than its present value so that the engine's speed
or number of revolutions may then become a prescribed value. Quickly reducing the
pump discharge volumetric flow of the variable delivery oil pressure pump permits
the engine's speed of rotation to be restored instantly to the prescribed value. However,
the quickness of the rate at which the pump discharge volumetric flow of the variable
delivery oil pressure pump is reduced (or its deceleration) tends to excessively reduce
the same and thus the torque absorption of the variable delivery oil pressure pump
is excessively reduced to less than its present value so that the engine may be revolved
more quickly than at its prescribed number of revolutions. Then, if an attempt is
made to increase again the pump discharge volumetric flow to slow the engine's revolution,
the quickness of the rate at which the pump discharge volumetric flow is increased
(or its acceleration) tends to make the torque absorption of the pump again greater
than its preset value so that the engine may be revolved more slowly than at its prescribed
number of revolutions.
[0012] The engine repeating the cycle of revolving too slowly and too rapidly a number of
times causes the variable delivery oil pressure pump to repeat the cycle of revolving
too slowly and too rapidly such a number of times. This in turn causes the traveling
motion oil hydraulic motor to repeat the cycle of revolving too slowly and too rapidly
such a number of times . As a result, the oil hydraulic shovel has fluctuations in
the speed of travel and suffers from a hunching in travel, and hence is uncomfortable
to drive for the operator.
[0013] Moreover, the development of such a hunching in travel with the operator holding
the travel control lever in its hand to drive will cause the chassis to rock back
and forth, following which the traveling control lever will be jolted, thereby causing
the opening (meter-in opening) area of the traveling motion control valve to increase
and decrease. This results in a further repetition of increase and decrease in the
amount of pressure oil fed into the traveling motion oil hydraulic motor, thus merely
promoting the hunting in shovel travel.
BRIEF SUMMARY OF THE INVENTION
[0014] It is accordingly an object of the present invention to provide an improved upper
structure turning work vehicle incorporating an arrangement or a pressure oil feed
control system that can reduce the shock to the body of the vehicle when set to start
traveling and also prevents the development of the hunting in vehicle's travel.
[0015] In order to achieve the object mentioned above there is provided in accordance with
the present invention (with reference to the accompanying drawing figures) an upper
structure turning work vehicle which comprises:
a variable delivery oil pressure pump (12) adapted to be driven by an engine (11),
the variable delivery oil pressure pump having its pump discharge volumetric flow
controllable;
a torque control valve (21) for controlling the pump discharge volumetric flow of
the variable delivery pressure pump (12) in accordance with a pump discharge pressure
thereof so that a torque absorption of the variable delivery oil pressure pump (12)
becomes a preset value;
an electromagnetic proportional pressure reducing valve (23) for providing a pilot
pressure and imparting it to the torque control valve (21) to cause the latter to
change its torque control position;
a controller (28) for acting on the electromagnetic proportional pressure reducing
valve (23) to control the pilot pressure;
a vehicle traveling motion oil hydraulic motor (16) ;
a vehicle traveling motion control valve (13) for feeding the vehicle traveling motion
oil hydraulic motor (16) with discharge pressure oil from the variable delivery oil
pressure valve (12);
a vehicle working machine actuator (17);
a vehicle working motion control valve (14) for feeding the vehicle working machine
actuator (17) with discharge pressure oil from the variable delivery oil pressure
pump (12); and
motion control valve operation sensing means (27) for sensing respective switching
operations of the vehicle traveling motion control valve (13) and the vehicle working
motion control valve (14) to provide signals indicative thereof for the controller
(28), the signals including a vehicle traveling motion start signal and a vehicle
working motion start signal derived from the switching operations of the vehicle traveling
motion and working motion control valves (13 and 14), respectively, wherein:
in response to the vehicle working motion start signal from the motion control valve
operation sensing means (27) for the vehicle working control valve (14), the controller
(28) is adapted to furnish the electromagnetic proportional pressure reducing valve
(23) with a first electromagnetic proportional pressure reducing valve control signal
for producing the pilot pressure in the form of a rapidly decreasing pressure to cause
the torque control valve (21) to be rapidly displaced to take the pump discharge volumetric
flow increasing position whereby the pump discharge volumetric flow from the pump
(12) into the vehicle working motion control valve (14) is rapidly increased, and
in response to the vehicle traveling motion start signal from the motion control valve
operation sensing means (27) for the vehicle traveling motion control valve (13),
the controller (28) is adapted to furnish the electromagnetic proportional pressure
reducing valve (23) with a second electromagnetic proportional pressure reducing valve
control signal for producing the pilot pressure in the form of a slowly decreasing
pressure to cause the torque control valve (21) to be slowly displaced to take the
pump discharge volumetric flow increasing position whereby the pump discharge volumetric
flow from the pump (12) into the vehicle traveling motion control valve (13) is slowly
increased.
whereby the pump discharge volumetric flow of the variable delivery oil pressure
pump (12) is rapidly increased and slowly increased, selectively when the work vehicle
is set to start traveling or the work vehicle is set to start working, respectively.
[0016] Making up the work vehicle as mentioned above allows the pump discharge volumetric
flow to be quickly increased when the working motion control valve 14 is set to start
operating. Therefore, setting the working motion control valve (14) to start operating
permits the working machine on the vehicle to start working immediately. Hence, the
operator is allowed to work efficiently. Also, when the traveling motion control valve
(13) is exclusively set to start operating, the pump discharge volumetric flow is
permitted to increase slowly. Hence, the shock to the work vehicle when set to start
traveling is diminished.
[0017] The present invention also provides an upper structure turning work vehicle which
in addition to the makeup mentioned above comprises: an engine speed sensor (29) for
sensing an engine speed of the engine (11) and providing the controller (28) with
an engine speed signal indicative thereof, wherein;
in response to such an engine speed signal indicating that the engine speed comes
down below a preset engine speed while the vehicle is traveling and/or the working
machine is working, the controller (28) is adapted to furnish the electromagnetic
proportional pressure reducing valve (23) with a third electromagnetic proportional
pressure reducing signal for producing the pilot pressure in the form of a rapidly
increasing pressure to cause the torque control valve (21) to be rapidly displaced
to take a pump discharge volumetric flow decreasing position whereby the pump discharge
volumetric flow from the pump (12) is rapidly decreased, and in response to such
an engine speed signal indicating that the engine speed comes up above such a preset
engine speed, the controller (28) is adapted to furnish the electromagnetic proportional
pressure reducing valve (23) with a fourth electromagnetic proportional pressure reducing
signal for producing the pilot pressure in the form of a slowly increasing pressure
to cause the torque control valve (21) to be slowly displaced to take the pump discharge
volumetric flow increasing position whereby the pump discharge volumetric flow from
the pump (12) is slowly decreased
whereby a change of the engine speed from a preset engine speed while the work
vehicle is traveling and/or working causes the pump discharge volumetric flow of the
variable delivery oil pressure pump (12) to be rapidly decreased or slowly increased,
selectively according to the direction in which that change occurs.
[0018] According to the makeup of the work vehicle mentioned above, a rise of the torque
absorption of the variable delivery oil pressure pump above its preset value, thus
reducing the engine speed, causes the pump's discharge volumetric flow to decrease
rapidly. A drop of the pump discharge volumetric flow to the extent that the torque
absorption falls below its preset value, thus raising the engine speed, causes the
pump discharge volumetric flow to increase slowly. In consequence, the torque absorption
if raised above the preset value can be restored quickly to the preset value; hence
a repetition of the cycle of the torque absorption becoming too small and too large
a number of times is effectively avoided.
[0019] Thus, with a hunching in travel prevented if the torque absorption rises above its
preset value, a work vehicle is realized that is much more comfortable to ride in
to the operator than the existing work vehicles.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] These and other objects, features and advantages of the present invention will be
more readily apparent, and the invention itself will also be better understood, from
the following detailed description taken with reference to the drawings attached hereto
showing a certain illustrative form of embodiment of the present invention. In the
drawings:
Fig. 1 is a side view illustrating an oil hydraulic shovel that represents one form
of embodiment of the upper structure turning work vehicle according to the present
invention;
Fig. 2 is an explanatory diagram illustrating a pressure oil feed control system according
to the present invention that can be used in the form of embodiment shown in Fig.
1;
Fig. 3 is a flow chart illustrating how the pump discharge volumetric flow is controlled
differently according to vehicle motion control modes in this pressure oil feed control
system;
Fig, 4 is a graph illustrating changes in the electric current applied to the electromagnetic
proportional pressure reducing valve in this pressure oil feed control system;
Fig. 5 is a graph illustrating changes in the pump's discharge volumetric flow which
occur according to the changes in the electric current applied to the electromagnetic
proportional pressure reducing valve as shown in Fig. 4;
Fig. 6 is a graph illustrating another change in the electric current applied to the
electromagnetic proportional pressure reducing valve in this pressure oil feed control
system;
Fig. 7 is a graph illustrating a change in the pump's discharge volumetric flow which
occurs according to the change in the electric current applied to the electromagnetic
proportional pressure reducing valve as shown in Fig. 6; and
Fig. 8 is a graph illustrating a relationship between the engine's output torque and
the toque absorption.
DETAILED DESCRIPTION
[0021] Referring now to Fig. 1, there is shown an upper structure turning work vehicle,
e. g., an oil hydraulic shovel, in which its upper vehicle body 3 is mounted turnably
on its lower vehicle body 2 provided with a traveling body (moving mechanism) 1, and
a working machine 4 is mounted on the upper vehicle body 3. The working machine 4
is provided with a boom 5, an arm 6 and a bucket 7, which in operation are driven
to swing vertically by a boom cylinder 8, an arm cylinder 9 and a bucket cylinder
10, respectively.
[0022] Referring to Fig. 2 showing the pressure oil feed control system for the oil hydraulic
shovel, an engine 11 is shown as driving a variable delivery oil pressure pump 12
having its pressure oil discharge passage 12a connected to a plurality of actuators
via a like plurality of vehicle's motion control valves. Thus, the discharge passage
12a as shown is provided with a vehicle traveling motion control valve 13, working
machine motion control valves 14 (14
1 and 14
2) and an upper vehicle body turning motion control valve 15. The traveling motion
control valve 13 which controls feeding a vehicle traveling motion oil hydraulic motor
16 with pressure oil, is held at its neutral position by spring forces, and can be
switched to take its two oil feed positions alternatively when its two pressure receiving
areas 13a are fed alternatively with pilot pressure oil, respectively. The working
machine motion control valves 14 are shown to include a boom and an arm motion control
valve 14
1 and 14
2 for feeding working machine actuators 17, that is, the boom and arm cylinders 8 and
9 with pressure oil, respectively, each of which valves is held at its neutral position
by spring forces and can be switched to take its two oil feed positions alternatively
when its two pressure receiving areas 14a alternatively are fed with pilot pressure
oil, respectively. The upper vehicle body turning control valve 15 which controls
feeding a turning motion control oil hydraulic motor 18 with pressure oil, is held
at its neutral position by spring forces, and can be switched to take its two oil
feed positions 15a alternatively when its two pressure receiving areas 13a alternatively
are fed with pilot pressure oil, respectively. Each of these motion control valves
is a conventional three-way directional switching valve whose further detailed illustration
is therefore omitted here as deemed unnecessary.
[0023] The variable delivery oil pressure pump 12 has its swash plate 12b adapted to be
obliquely rotated bidirectionally by a volumetric flow control cylinder 19 which is
included to control the discharge volumetric flow of this oil pressure pump. The volumetric
flow control cylinder 19 when operated under the force of a spring 20 to have its
piston retracted acts to increase the pump volumetric flow and when operated to have
its piston advanced by supplying its chamber 19a with pressure oil acts to decrease
the pump volumetric flow. This chamber 19a is supplied with discharge pressure oil
from the variable delivery oil pressure pump 12 via a torque control valve 21, which
acts to control the amount of the discharge pressure oil supplied.
[0024] The torque control valve 21 is displaced by a spring force to take its drain position
(pump discharge volumetric flow increasing position)
a and is displaced by a pump discharge pressure acting on a first pressure receiving
area 21a and by a pilot pressure applied to a second pressure receiving area 21b to
take its oil feed position (pump discharge volumetric flow decreasing position)
b.
[0025] An oil pressure pump for control 22 is also rotationally driven by the engine 11.
The control oil pressure pump 22 has its discharge passage 22a connected to an electromagnetic
proportional pressure reducing valve 23 at its inlet. The discharge passage 22a of
the control oil pressure pump 22 is also connected to a vehicle traveling motion control
pilot valve 24, working machine motion control pilot valves 25, here a boom motion
and an arm motion control pilot valve 25
1 and 25
2, and a turning motion control pilot valve 26 at their inlets, respectively. The electromagnetic
proportional pressure reducing valve 23 provides pressure oil under an output pressure
proportional in amount to an electric current applied as a control signal to energize
its solenoid 23a. The output pressure of the electromagnetic proportional pressure
reducing valve 23 is used as a pilot pressure applied to the second pressure receiving
area 21b of the torque control valve 21.
[0026] The pilot valves 24, 25
1, 25
2 and 26 are here included to supply the traveling motion control valve 13, the working
machine motion control valves 14 and the turning motion control valve 15 at their
pressure receiving areas 13a, 14a and 15a with pressure oil under pressures which
are proportional to strokes operated by operating levers 24a, 25a and 26a, respectively.
Supplying a pilot pressure oil switching signal towards each of the pressure receiving
areas 13a, 14a and 15a actuates each of pressure switches 27 provided associated with
its own oil inlet path upon sensing a change in pressure therein, respectively, which
in turn furnishes a controller 28 with a sensing signal indicating a switching operation
caused for the traveling motion control valve 13, each of the machine motion control
valves 14 or the turning motion control valve 15. Hence, the pressure switches 27
may represent a motion control valve operation sensing means in accordance with the
present invention, a term used in the appended claims.
[0027] The controller 28 is also furnished with a signal indicating the engine speed (rpm)
of the engine 11 sensed by an engine speed sensor 29 and then furnishes the electromagnetic
proportional pressure reducing valve 23 with an electromagnetic proportional valve
control signal, that is, a signal for controlling the amount of electric current applied
to energize its solenoid 23a.
[0028] The torque control valve 21 acts to control the pump discharge volumetric flow of
the variable delivery oil pressure pump 12 in accordance with the pump's discharge
pressure so that the pump 12 has a preset torque absorption value. Further, the electromagnetic
proportional pressure reducing valve 23 and the controller 28 together make up a pump
discharge volumetric flow increasing and decreasing control means for changing the
pump discharge volumetric flow acceleration and deceleration here.
[0029] Mention is next made of how the torque control valve 21 functions and operates. It
is assumed then that acting on the second pressure receiving area 21b, the output
pressure of the electromagnetic proportional pressure reducing valve 23 is fixed.
A rise in the pump discharge pressure of the oil pressure pump 12 causes the torque
control valve 21 to be displaced to take the feed position
b for feeding the chamber 19a of the volumetric flow control cylinder 19 with the pump
discharge pressure oil to decrease the pump volumetric flow. A fall in the pump discharge
pressure of the oil pressure pump 12 causes the torque control valve 21 to be displaced
to take the drain position
a at which the pressure oil is discharged from the chamber 19a of the cylinder 19 into
a reservoir to increase the pump discharge volumetric flow. Consequently, the pump
discharge volumetric flow of the oil pressure pump 12 is controlled so as to maintain
the torque absorption (= [pump discharge volumetric flow] x [pump discharge pressure]
constant at a preset value.
[0030] The torque absorption is preset with the output pressure of the electromagnetic proportional
pressure reducing valve 23 (pilot pressure). For instance, under a fixed pump discharge
pressure, increasing the electric current passed through the solenoid 23a of the electromagnetic
proportional pressure reducing valve 23 to raise its output pressure raises the pilot
pressure acting on the second pressure receiving area 21b of the torque control valve
21. This results in an increase in the force that displaces the torque control valve
21 to take its feed position b, at which it feeds discharge pressure oil from the
pump 12 into the chamber 19a of the volumetric flow control cylinder 19, and hence
a decrease in the pump discharge volumetric flow. Consequently, the torque absorption
of the variable delivery oil pressure pump 12 is decreased.
[0031] The rate at which the pump discharge volumetric flow is decreased, namely the pump
discharge volumetric flow deceleration, is proportional to the increase per unit time
of the electric current applied to the solenoid 23a of the electromagnetic proportional
pressure reducing valve 23, and hence can be controlled by changing the same.
[0032] In contrast, decreasing the electric current applied to the solenoid 23a of the electromagnetic
proportional pressure reducing valve 23 under a fixed pump discharge pressure to reduce
its output pressure reduces the pilot pressure acting on the second pressure receiving
area 21b of the torque control valve 21. Since the force by which the torque control
valve 21 is displaced to take its feed position b is then reduced, it follows that
the pump discharge volumetric flow of the variable delivery oil pressure pump 12 is
increased as opposed to the case mentioned above, thus making the torque absorption
greater than its preset value.
[0033] The rate at which the pump discharge volumetric flow is increased, namely the pump
discharge volumetric flow acceleration, is proportional to the decrease per unit time
of the electric current applied to the solenoid 23a of the electromagnetic proportional
pressure reducing valve 23, and hence can be controlled by changing the same.
[0034] The controller 28 has a pump discharge volumetric flow acceleration and a pump discharge
volumetric flow deceleration preset therein which are optimum for each of the operating
actuators. These parameters are preset, for example, in terms of optimum current output
time periods predetermined of the current applied to the solenoid 23a of the electromagnetic
proportional pressure reducing valve 23 for operating each working machine component,
and those for turning the upper vehicle body and those for driving the work vehicle,
respectively. Those current output time periods include a time period in which the
solenoid 23a is supplied with the current at a magnitude I
0 and a time period in which the current supplied at the magnitude I
0 to the solenoid 23a is reduced to I
1 (where I
0 > I
1).
[0035] Specifically, the controller 28 in response to a sensing signal furnished from a
pressure switch 27 determines which particular actuator is operating and to be acted
on and controls the current output to the solenoid 23a of the electromagnetic proportional
pressure reducing valve 23 by the current output time period preset for that particular
actuator.
[0036] For example, referring to Fig. 3, upon receipt of the traveling motion start signal
TRVL
MSS (the sensing signal from the pressure switch 27 associated with the traveling pilot
valve 24) alone, the controller 28 determines that the traveling motion TRVL is intended
and to be controlled exclusively. Upon receipt of the boom motion start signal BM
MSS (the sensing signal from the pressure switch 27 associated with the boom motion pilot
valve 25
1) alone, the controller 28 determines that the boom motion BOOM is intended and to
be controlled exclusively. Upon receipt of the turning motion start signal TRN
MSS (the sensing signal from the pressure switch 27 associated with the turning motion
pilot valve 26) alone, the controller 28 determines that the turning motion TRN is
intended and to be controlled exclusively. Upon receipt of both the boom and turning
motion start signals BM
MSS and TRN
MSS, it determines that both the turning and boom motions BOOM and TRN are intended and
to be controlled. Upon receipt of any other combination of the motion signals, it
can determine that those motions in combination are intended and to be controlled.
[0037] Mention is next made of how the pump discharge volumetric flow Q
v is here controlled when each motion is started. When a motion control valve is at
its neutral position, the pressure switch 27 associated therewith is inoperative and
no motion start sensing signal is received by the controller 28. This allows the controller
28 to determine that each motion control valve is at its neutral position and to permit
the solenoid 23a of the electromagnetic proportional pressure reducing valve 23 to
be supplied with the current at a predetermined magnitude I
0 (mA) continuing as shown in Fig. 4. With the solenoid 23a so energized, a rise in
pressure at the output of the electromagnetic control valve 23 causes the torque control
valve 21 to be displaced to take its feed position
b, which in turn causes the control cylinder 19 to set or reduce the discharge volumetric
flow of the pump 12 at or to a minimum as shown in Fig. 5.
[0038] Now, assume first that the traveling motion control valve 13 is intended and to be
exclusively controlled as the sole pressure oil feed site for the vehicle that starts
traveling. Then, the controller 28 judging this to be the case as mentioned above
provides a signal that causes the current applied to the solenoid 23a of the electromagnetic
proportional pressure reducing valve (EMPPRV) 23 to be reduced, as indicated by the
solid line in Fig. 4., to the level I
1 slowly, e. g., taking a time period τ of 3.0 seconds. This switches the pilot pressure
PILOTp at the output of the electromagnetic proportional pressure reducing valve 23
from the constant to a gradually reduced pressure form. As a result, the torque control
position of the torque control valve 21 is slowly changed to its drain position
a, thereby causing the pump discharge volumetric flow Q
V as indicated by the solid line in Fig. 5 to be increased slowly, or with a slowed
pump discharge volumetric flow acceleration or at a slowed rate of the increase of
the pump discharge volumetric flow Q
v. Thus, slowly increasing the rate of flow of pressure oil fed into the traveling
motion oil hydraulic motor 16 diminishes the shock to the vehicle that starts traveling.
[0039] Assume next that the turning motion control valve 15 is intended and to be controlled
exclusively as the sole pressure oil feed site for the upper vehicle body that starts
to be turned, or that both the turning motion control valve 15 and the boom motion
control valve 14
1 are to be controlled as joint pressure oil feed sites for the upper vehicle body
that starts to be turned. Then, the controller 28 judging this to be the case as mentioned
above provides a signal that causes the current applied to the solenoid 23a of the
electromagnetic proportional pressure reducing valve (EMPPRV) 23 to be reduced, as
indicated by the alternate long and short dash line in Fig. 4., to the level I
1 relatively rapidly (or at a moderate rate) , e. g., taking a time period τ of 2.0
seconds. This switches the pilot pressure PILOTp at the output of the electromagnetic
proportional pressure reducing valve 23 from the constant to a relatively rapidly
(or moderately) declined pressure form. As a result, the torque control position of
the torque control valve 21 is changed relatively rapidly to its drain position
a, thereby causing the pump discharge volumetric flow Q
V as indicated by the alternate long and short dash line in Fig. 5 to be increased
at a moderate rate, or with a moderately slowed or quickened pump discharge volumetric
flow acceleration or at a moderately slowed or quickened rate of the increase of the
pump discharge volumetric flow Q
V. Thus, moderately or relatively rapidly increasing the rate of flow of pressure oil
fed into the turning motion oil hydraulic motor 18 or each of the turning motion oil
hydraulic motor 18 and the boom cylinder 8 diminishes to some extent the shock to
the vehicle that starts traveling and also improves the action efficiency of the actuators.
[0040] Assume next that the boom motion control valve 14
1 is intended and to be exclusively controlled as the sole pressure oil feed site for
the boom that starts to be swung. Then, the controller 28 judging this to be the case
as mentioned above provides a signal that causes the current applied to the solenoid
23a of the electromagnetic proportional pressure reducing valve (EMPPRV) 23 to be
reduced, as indicated by the alternate long and two short dashes line in Fig. 4.,
to the level I
1 rapidly, e. g., taking a time period τ of 0.1 second. This switches the pilot pressure
at the output of the electromagnetic proportional pressure reducing valve (EMPPRV)
23 from the constant to a sharply declined pressure form. As a result, the torque
control position of the torque control valve 21 is changed rapidly to its drain position
a, thereby causing the pump discharge volumetric flow Q
v as indicated by the alternate long and two short dashes line in Fig. 5 to be increased
rapidly, or with a quickened pump discharge volumetric flow acceleration or at a quickened
rate of the increase of the pump discharge volumetric flow Q
v. Thus, rapidly increasing the rate of flow of pressure oil fed into the boom cylinder
8 improves the action efficiency of the boom actuator.
[0041] If a actuator other than those mentioned actuator, e.g., the arm cylinder 9, is to
be controlled in its starting action, then the controller 28 effects therefor the
same control as mentioned above for the exclusive boom motion control. In Fig. 3,
AM
MSS is the sensing signal from the pressure switch associated with the arm motion pilot
valve 252.
[0042] Now, in response to the disappearance of the sensing signal that has been received
from the pressure sensor 27, the controller 28 judges the motion to have come to a
halt and provides a signal that causes the current applied to the solenoid 23a of
the electromagnetic proportional pressure reducing valve (EMPPRV) 23 to be increased,
as indicated by the alternate long and two short dashes line in Fig. 6., to the level
I
0 rapidly, e. g., taking a time period T of 0.1 second. This causes the pilot pressure
at the output of the electromagnetic proportional pressure reducing valve 23 to rise
rapidly to a high pressure, and in turn the pump discharge volumetric flow Q
v to be reduced rapidly as indicated by the alternate long and two short dashes line
in Fig. 7. Alternatively, the controller 28 may provide a signal that causes the current
applied to the solenoid 23a of the electromagnetic proportional pressure reducing
valve (EMPPRV) 23 to be increased to the level I
0 slowly, e.g., taking a time period τ of 3.0 seconds, and in turn the pump discharge
volumetric flow Q
v to be reduced slowly.
[0043] The discharge volumetric flow of the variable delivery oil pressure pump may also
be controlled in response to a change in the engine speed, of which mention is made
next. As mentioned previously, the torque control valve 21 acts to control the pump
discharge volumetric flow of the variable delivery oil pressure pump 12 in accordance
with the pump's discharge pressure so that the pump 12 has a preset torque absorption
value which is set up in accordance with output state of the engine 11. Then, for
example, the torque absorption as shown in Fig. 8 is preset for a rated torque B on
the torque curve A of an engine 11 driving in the full power, and the engine speed
at the rated torque B is sensed by an engine speed sensor 29 and stored in the controller
28 as a preset engine speed or number of revolutions N
1. A rapid increase in the load on the traveling motion oil hydraulic motor 16, a working
machine actuator 17 or the turning motion oil hydraulic motor 18 brings about a rise
in the discharge pressure of the pump 12, which in turn makes the actual torque absorption
in excess of the preset torque absorption or rated torque. Then, the engine speed
of the engine 11 drops to a number of revolutions N
2 corresponding to the torque absorption C then increased.
[0044] The engine speed sensor 29 senses the N
2 and provides a DOWN (engine speed down) signal for the controller 28, which upon
judging a drop of the engine speed below the preset value to have occurred, provides
a signal for increasing the current to energize the solenoid 23a, thereby turning
the pilot pressure at the output of the electromagnetic proportional pressure reducing
valve 23 to an elevated pressure. This results in a decrease in the discharge volumetric
flow of the pump 12, which in turn reduces the torque absorption and makes it smaller
successively towards the rated torque B. With this, the engine speed of the engine
11 rises successively.
[0045] As shown in Fig. 8, the torque absorption may drop to D below that corresponding
to the rated torque B. Then, the engine speed rises to N
3 greater than its preset value N
1. In receipt of an UP (engine speed up) signal from the engine speed sensor 29 indicating
that the preset engine speed N
2 is exceeded, the controller 28 judges this to be the case as mentioned above and
provides a signal for decreasing the current to energize the solenoid 23a, thereby
turning the pilot pressure at the output of the electromagnetic proportional pressure
reducing valve 23 to a reduced pressure. Consequently, the pump discharge volumetric
flow of the pump 12 is increased and the torque absorption is increased as opposed
to the case mentioned above. In this way, the engine speed is controlled so as to
be maintained constant at N
1.
[0046] The way of increasing the current to energize the solenoid 23a as mentioned above
is to increase the amount of its addition per unit time, namely to increase the current
rapidly. For example, the amount of the current added per unit time may here be 1000
mA/sec. This permits the pilot pressure from the electromagnetic proportional pressure
reducing valve 23 to be rapidly increased, the torque control valve 21 to be rapidly
displaced to take its feed position
b, the pump discharge volumetric flow of the pump 12 to rapidly decrease and the rate
of decrease of the pump discharge volumetric flow to be fast and hence the toque absorption
to rapidly drop. Also, the way of decreasing the current to energize the solenoid
23a as mentioned above is to decrease the amount of its reduction per unit time, namely
to decrease the current slowly. For example, the amount of the current reduced per
unit time may here be 100 mA/sec. This permits the pilot pressure from the electromagnetic
proportional pressure reducing valve 23 to be slowly decreased, the torque control
valve 21 to be slowly displaced to take its drain position
a, the pump discharge volumetric flow of the pump 12 to slowly increase and the rate
of increase of the pump discharge volumetric flow to be slow and hence the toque absorption
to slowly rise. These ways of changing the current may prevent the torque absorption
from repetitively increasing and decreasing a number of times and thus from hunting,
about the preset value, and permit returning the former to the latter quickly.
[0047] It follows, therefore, that when the work vehicle is traveling with the traveling
motion control valve 13 set to be controllable as the sole pressure oil feed site,
the torque absorption of the variable delivery oil pressure pump 12 if it becomes
greater than a preset value set up in accordance with output state of the engine 11
is effectively prevented from repetitively increasing and decreasing a number of times
about such a preset value, namely from hunting.
[0048] Accordingly, since the engine speed is also prevented from hunting about its prescribed
value, the speed of revolutions of the variable delivery oil pressure pump 12 is likewise
prevented from hunting. And, since the speed of revolutions of the traveling motion
oil hydraulic motor 16 is prevented from hunting, the speed of travel of the oil hydraulic
shovel (work vehicle) is likewise prevented from hunting.