Field of the Invention
[0001] The present invention relates to a device for feeding sheets one by one from a pile
or stack of sheets to a transportation device for transporting the sheet to a process
station, the device comprising a first low-pressure chamber with an integrated feeding
table which supports the stack of sheets, a number of separately driven shafts which
are positioned perpendicular to the direction of transportation and are arranged in
the low-pressure chamber essentially equidistantly spaced from one another and which
each carry a plurality of wheels with friction lining, which protrude through associated
openings in the feeding table, and a sheet support which is arranged essentially vertically
above the feeding table and at a distance from the feeding table which is somewhat
larger than the thickness of a sheet. The invention also relates to a method for feeding
sheets one by one from a stack of sheets to a transportation device for transporting
the sheet to a process station.
[0002] The invention especially relates to, but is not limited to, a method and a device
for feeding or punching of cardboard blanks, for instance corrugated cardboard, from
a stack of blanks to a machine for applying text and/or symbols or for punching.
Background of the Invention
[0003] The problems which arise when feeding a (lowermost) sheet of a stack can be explained
by the fact that, in practice, it is impossible to feed a sheet without a certain
degree of skidding between feeding wheels and sheet, which causes insufficient repeatability.
This is due to the fact that the friction between wheels and sheet changes with the
continuously changing number of sheets in the sheaf, type of sheet (surface structure,
thickness/weight etc.), changes in speed etc. In order to minimize the sliding between
wheels and sheet, a large vacuum (negative pressure) has to be used. However, this
implies that the next sheet is put down too fast and gets in contact with the retarding
feeding wheels, which damages the sheets and wears the wheels out. There is also a
risk that the next sheet is fed towards the front sheet support, which results in
damage to the front edge of the sheet. This can also lead to the sheet feeding being
interrupted when jamming occurs, i.e. two sheets (the one to be fed and the sheet
on top thereof) are fed simultaneously into the gap between the sheet support and
the feeding table and get stuck. Theoretically, this would be counteracted if a motor
with a sufficient braking torque could be used. Then it would, theoretically, be possible
to retard the wheel shafts in a considerably shorter time or over a considerably shorter
distance. However, this is limited by the performance of commercially available motors
which have either too high a maximum torque or too high a mass-moment of inertia.
In order to counteract the above-mentioned problems, the vacuum has to be decreased,
which has a detrimental effect on the repeatability when uncontrollable sliding (which
also depends on the speed, the height of the sheaf etc.) appears.
[0004] A sheet-feeding device of the type defined above is already known from the US patent
5,006,042. This known sheet-feeding device comprises a low-pressure chamber having
an integrated feeding table on which a stack of sheets is intended to be placed, and
a sheet support at a distance above the feeding table in the order of the thickness
of one sheet. A number of shafts are arranged in the low-pressure chamber. The shafts
carry a plurality of wheels which protrude through openings in the feeding table and
serve to transport the lowermost sheet of the stack through the gap between the feeding
table and the sheet support to a belt conveyor. Each shaft is driven by a separate
motor. With reference to the reasoning above and to the fact that the distance is
relatively large between the wheel shaft closest to the sheet support and on the one
hand the sheet support and, on the other hand, the belt conveyor, there is an imminent
risk that the sheets arrive inclined and/or with so-called index deviation at the
belt conveyor with ensuing problems in the subsequent process station(s). No correction
for the above-mentioned deficiencies is indicated in said patent. Furthermore, waiting
sheets in the stack or sheaf, which due to frictional forces are pressed towards the
sheet support (especially at a high level of vacuum), tend to get stuck with their
front edge on the sheet support and, thus, be prevented from being correctly put down
when sheets that are being fed have completed their feeding cycle. Often a corner
of the front edge is pressed against the sheet support. Once the feeding cycle starts,
the sheet is damaged or stuck on the sheet support and is not fed in a correct way.
[0005] Other problems that are related to sheet-feeding devices of the above-mentioned type
are, for example, the following ones: If a "normal" so-called cam (movement pattern)
in the sheet-feeding cycle is used (see Fig. 7a), when changing the speed, the acceleration
and retardation ramps (the inclination of the graphs) will change. This implies that,
at decreased machine speed, lower retardation of the feeding wheels and longer time
to stop the wheels are obtained, although a force for bringing about a faster stop
is available in the motor. Consequently, there will be enough time for the next sheet
of the sheaf to be sucked down onto the wheels before they have stopped. As a result,
the surface layer of the sheet could be damaged by the wheels which spin intensively
against the same ("rubbing") and the sheet is advanced to the front sheet support
in an uncontrolled manner. Variations in parameters, such as size of sheet, height
of sheaf, level of vacuum and machine speed, also result in a change in the total
friction acting between sheet and wheels. The variations in friction give rise to
variations in the sliding between sheet and wheels which always occurs in connection
with the acceleration of a sheet. When the sliding varies, it appears as variations
in the index of the sheet. Moreover, there is the ubiquitous stochastic variations
in friction from one sheet to another depending on, inter alia, the individual surface
structure of each sheet, turbulence in vacuum boxes (low-pressure chambers) etc. which
give a stochastic index adding to the above-mentioned reasons for inadequate repeatability.
[0006] An object of the present invention is to provide a device and a method for feeding
sheets which minimize risks of index errors and inclination of the fed sheets.
[0007] Another object of the invention is to provide a device and a method for feeding sheets
which prevent a sheet from jamming on or below the sheet support.
[0008] Yet another object of the invention is to provide a device and a method for feeding
sheets which reduce the risk of damage to the surface layer of the sheets.
[0009] Furthermore, an object of the invention is to provide a sheet-feeding device which
can easily be adapted to stacks or sheaves of sheets of various dimensions.
Summary of the Invention
[0010] These objects have been achieved by means of a sheet-feeding device as stated by
way of introduction, which is characterised in that the device further comprises a
second low-pressure chamber, between the first low-pressure chamber and said transportation
device, having an integrated feeding table which forms an extension of the feeding
table of the first low-pressure chamber, that a number of separately driven shafts
are arranged in the second low-pressure chamber at essentially the same said distance
from one another and having said distance between adjacent shafts in the first low-pressure
chamber and in the second low-pressure chamber, respectively, each shaft in the second
low-pressure chamber carrying a plurality of wheels with friction lining, which protrude
through associated openings in the feeding table of the second low-pressure chamber,
that at least one sensor is arranged between the second low-pressure chamber and said
transportation device, the sensor being arranged to detect the position of the front
edge of the fed sheet and to send signals to a control unit, and that the control
unit is adapted to correct, if necessary, the position of the front edge of the sheet
by controlling the drive motors of the shafts.
[0011] A method for feeding sheets by means of a sheet-feeding device as described above
is characterised in that the wheels, from being immobile at the beginning of each
feeding cycle, are caused to rotate by means of a control unit which is connected
to the drive motors of the wheels and said process station, in order to accelerate
the sheet, so that the it reaches its position reference value and its speed reference
value depending on the working pace of the process station, and that the respective
wheels, when the sheet leaves the wheel, are brought to a standstill by means of the
maximum braking torque available.
[0012] Further developments of the device and the method according to the invention will
be evident from the features that are stated in the subclaims.
Brief Description of the Drawings
[0013] A preferred embodiment of the invention will be illustrated in the following by way
of example and with reference to the accompanying drawings, in which:
Fig. 1 is a schematic top plan view of an embodiment of a sheet-feeding device according
to the invention, but without feeding table and sheet support for better clarity,
Fig. 2 is a view similar to that in Fig. 1 showing an alternative embodiment of a
sheet-feeding device according to the invention,
Fig. 3 is a vertical cross-sectional view of the device in Fig. 1, having a feeding
table and a sheet support, along the line A-A,
Figs 4a and 4b are vertical cross-sectional views of the device in Figs 1 and 2, respectively,
perpendicular to the cross-section A-A, along the line B-B,
Fig. 5 schematically shows the control unit of the device according to the invention,
Fig. 6 shows in the form of a diagram the angular velocity of the respective shafts
of the feeding wheels as a function of time and during a sheet-feeding cycle,
Figs 7a-8b show in the form of diagrams the acceleration and retardation graphs, respectively,
of the shaft of a feeding wheel for various feeding speeds, Fig. 7 referring to a
known sheet-feeding device and Fig. 8 to a device according to the invention, and
Figs 9a-9b show, as Figs 8a-8b, acceleration and retardation graphs, respectively,
for various feeding speeds and various sheet lengths which apply to a device according
to the invention.
Description of Preferred Embodiments
[0014] The sheet-feeding device or the feeding according to the invention is a unit which
is included in a machine for converting corrugated cardboard or cardboard. In the
process before converting, rectangular sheets are made which are cut in a format that
suits exactly the box, trough or something else that is to be converted. The sheets
are transported by means of, for example, a roller-conveyor system to the converting
machine, where the sheets are entered manually or by means of a feeder in the cartridge
of sheets of the feeding.
[0015] The purpose of the feeding is to feed the sheets so that the sheets enter "pacingly"
and at a speed that is pre-set for the machine, the speed having the highest possible
repeatability. The sheets are oriented in the cartridge of sheets of the feeding,
so that the sheets are fed as straight as possible. Furthermore, the feeding itself
must not contribute to the sheets being fed skewedly (oblique feeding). Since corrugated
cardboard is sensitive to high surface pressure, it is advantageous to "calender"
the sheets as little as possible (which occurs, for instance, in a press roll nip)
when the sheets are drawn out of the sheaf (the lowermost sheet is fed and the stack
is supplied with sheets from the top in order to have a continuous feeding). Units
that are arranged after the feeding may be printing, slitting, punching and folding
units.
[0016] Referring first to Figs 1-4, a couple of preferred embodiments of the sheet-feeding
device according to the invention have been illustrated. The device is particularly
suitable for feeding sheets when a high accuracy is required as regards the positioning
and angular orientation of the front edge of the sheet. Moreover, the device allows
already printed sheets to be fed having the print downwards, that is, facing the feeding
table without scratching or damaging the print. The function of the device is, as
described above, to feed sheets 1 one by one from a stack of sheets via a transportation
device 2 to a process station (not shown), such as a punch or a folding unit. The
transportation device 2 may be a so-called vacuum conveyor, that is, a number of parallel
conveyor belts which are arranged in a chamber with negative pressure or a "vacuum
box". This does not constitute a part of the invention and can, for example, be of
the type presented in the patent US-A-5,006,042.
[0017] The sheet-feeding device (feeding table) comprises a first low-pressure chamber or
a "vacuum box" 3 with a feeding table 4, on which the stack of sheets rests, which
has been schematically shown in Fig. 3. The feeding table is formed integrally with
the low-pressure chamber 3 and forms its top side or upper portion. The low-pressure
chamber is divided transversely to the direction of transportation of the sheets,
which has been indicated by an arrow 5 in Fig. 3, in a central low-pressure compartment
6 and a number of smaller compartments 6' on both sides of the central compartment.
Each compartment 6' is closed downwards by the bottom 7 of the low-pressure chamber
3 (see Fig. 4) and laterally, transversely to the direction of transportation, by
partition walls 8 and an end wall 9, respectively. Laterally, along the direction
of transportation, each compartment 6, 6' is defined by a common end wall 11 and 12,
respectively. In each partition wall 8, there is an opening 13, which has been indicated
by dashed lines in Fig. 3. By means of these openings, the low-pressure compartments
6' are connected to one another and the central compartment 6 which, in its turn,
is connected to a suction fan or a suction pump in order to generate negative pressure
(partial vacuum) in the low-pressure chamber 3. The openings 13 in the partition walls
are separately closable by means of associated, individually operable flaps 14, whereby
the effective width of the low-pressure chamber transversely to the direction of transportation
can be controlled, depending on the number of compartments 6' which at the moment
are connected to, as regards (negative) pressure, to the central compartment 6. Thus,
the low-pressure chamber 3 can be adapted to the width of the fed sheets 1.
[0018] In the feeding table 4, a number of shafts 15 are arranged parallel to one another,
transversely to the feeding direction, and are essentially equidistantly spaced from
one another. Each shaft 15 is driven by a separate motor, preferably a servomotor
16 which is connected to a control unit or a control system 20 to be further explained
in the following. The shafts 15 may extend through the entire low-pressure chamber
3 (see Fig. 2) or, as has been illustrated in Fig. 1, be divided into two separate
shaft portions 15' that are aligned with one another having one motor 16 each. It
is also possible to let some of the shafts 15 be divided (preferably the shafts closest
to the end wall 12) and let the other shafts be undivided. Advantageously, the relative
distance between the shafts 15 is kept as small as possible. The shafts 15 are journalled
in the partition walls 8 and are in the same (horizontal) plane. A plurality of wheels
17 are fixedly (and detachably) arranged on each shaft 15 and have friction lining
of, for instance, polyurethane on its peripheral surface. When using undivided shafts
15, the distance between adjacent shafts can be made so small that the wheel 17 of
a shaft protrudes between the adjacent wheel of the shaft as is shown in Fig.2. From
this figure, it is also evident that the end wall 12 in this case may have an undulating
or corrugated form shown in a top plan view.
[0019] The feeding table 4 is provided with a plurality of . openings 18 which in number
correspond to the total number of wheels 17 and the wheels 17 protrude a short distance
(about 3-5 mm) above the feeding table, see Figs 3 and 4. The openings 18 do not fit
tightly round the wheels 17, whereby negative pressure is generated on the upper side
of the feeding table 4 by means of suction effect from the low-pressure compartments
6, 6', which has been discussed above. The relative distance between the wheels 17
is adapted in such a manner that the (lowermost) sheet does not collapse between the
wheels due to the negative pressure. The negative pressure between the lowermost sheet
and the upper side of the feeding table results in the sheet being pressed against
the coated wheels and it is secured that there is, by a wide margin, a higher frictional
force between sheet and wheels than between the lowermost sheet and the next one.
The force is so much larger that there is room enough for the contribution from the
acceleration by the lowermost sheet in order to avoid sliding. Furthermore, this arrangement
gives a minimum moment of inertia.
[0020] The distance between the shafts, the diameters of the wheels, the distance between
the wheels and the feeding table are adapted so that thin sheets will not collapse
and besides there is a safe hold of the sheet during the feeding phase. The wheels
overlap in order to obtain maximum bearing capacity in relation to the sheets.
[0021] A sheet support or a "gate" 19 is arranged essentially vertically above the feeding
table 4, parallel to the wheel shafts 15 and at a distance from the feeding table
that is somewhat larger than the thickness of a sheet. Preferably, the sheet support
19 is displaceable in its plane, so that the gap between the sheet support and the
feeding table can be adapted to various sheet thicknesses. The low-pressure chamber
3 extends past the sheet support 19 and one of the shafts 15, i.e. the shaft 15(4)
in Fig. 3, is essentially positioned in the same plane as the sheet support, which
gives a reliable feeding of the lowermost sheet past the sheet support 19 towards
the transportation device 2.
[0022] As is evident from Figs 1-3, the device according to the invention also comprises
a second low-pressure chamber 21, which is designed correspondingly to the first low-pressure
chamber 3 and whose feeding table 22 forms an extension of, or is integrated with,
the feeding table 4, that is, the tables 3 and 22 are in the same plane. As is further
evident from Fig. 3, the low-pressure chambers are joined to one another (they have
a common end wall 12, see Figs 1 and 2) and the second low-pressure chamber 21 is
positioned between the first low-pressure chamber 3 and said transportation device
2. The central low-pressure compartment 23 of the second low-pressure chamber 21,
cf. the central low-pressure chamber 6, is connected to a suction fan or a suction
pump which is not necessarily the same as that of the low-pressure compartment 6,
that is, the negative pressure may be different in the low-pressure compartments 6
and 23. Besides, low-pressure compartments 23', which are arranged on either side,
as well as openings 13 and flaps 14 are arranged in the second low-pressure chamber.
Furthermore, at least the last shaft 24(6) (in the direction of transportation) in
the second low-pressure chamber 21 may be divided into two shaft portions 24a and
24b, which has been discussed. in connection with the shafts 15 of the first low-pressure
chamber 3 and, preferably, in certain applications, all the shafts 24 in the second
low-pressure chamber 3 are divided in an indicated manner and each shaft portion 24a,
24b has its own motor 25 which is connected to said control unit 20. In other applications
no shaft 24 is divided, cf. Fig. 2. Preferably, the spacing of the shafts 24 of the
second low-pressure chamber, and the distance between the last shaft 15(4) of the
first low-pressure chamber in the direction of transportation and the first shaft
24(5) of the second low-pressure chamber in the direction of transportation, is the
same as the spacing of the shafts 15 of the first low-pressure chamber, which is evident
from Figs 1-3. More preferably, the distance between the shafts 15(4) and 24(5) is
shorter than the distance between the shafts 15 in the first low-pressure chamber
3 and between the shafts 24 in the second low-pressure chamber 21, respectively.
[0023] As is the case for the shafts 15 in the first low-pressure chamber, the shafts 24
in the second low-pressure chamber 21 are journalled in the partition walls 8 and
are in the same (horizontal) plane. A plurality of wheels 28 are fixedly (and detachably)
arranged on each shaft 24 and have friction lining of, for example, polyurethane on
its peripheral surface.
[0024] Also the feeding table 22 is provided with a plurality of openings 29 which in number
correspond to the total number of wheels 28 and the wheels 28 protrude a short distance
(about 3-5 mm) above the feeding table, see Fig. 3. The openings 29 do not fit tightly
round the wheels 28, whereby negative pressure is generated on the upper side of the
feeding table 22 by means of suction effect from the low-pressure compartments 23,
23', which has been discussed above.
[0025] The distance between the shafts, the diameters of the wheels, the distance between
the wheels and the feeding table are adapted so that thin sheets will not collapse
and besides there is a safe hold of the sheet during the feeding phase. The wheels
overlap in order to obtain maximum bearing capacity in relation to the sheets.
[0026] In the second low-pressure chamber 21, and preferably, at the end wall 26 of the
chamber closest to the transportation device 2, one or more sensors 27 are arranged,
for example, a couple of photocells. These are positioned at a relatively large distance
from one another, for instance, corresponding to the width of the central low-pressure
compartments 6, 23 as is evident from Figs 1 and 2. The sensors 27 are in a common
plane which is parallel to the shafts 15, 24 (and thus also to the sheet support 19)
and which is essentially perpendicular to the feeding tables 4, 22. They detect the
front edge of the sheet at two points and, by means of these, it is possible to measure
index and oblique feeding and, by means of the control unit 20 and the divided shafts
24 (and 15), for example the shaft portions 24a and 24b, if necessary, to correct
index deviation and angular errors by decelerating the drive motor of one shaft portions
(24a) and/or accelerate the speed of the drive motor of the other, opposite shaft
portion (24b). This is carried out by sending signals regarding the front edge of
the fed sheet in the direction of transportation to the control unit 20 which compares
the actual value with a programmed reference value and sends corresponding correction
directions to the above-mentioned motor(s), whereby correction of the position of
the sheet is carried out before the sheet is transferred to the transportation device
2. In Fig. 5, the control unit 20 has been illustrated schematically connected to
one motor 25 only, but as discussed above, the control unit is able to control the
number of revolutions of more than one motor. If it is desired to compensate for index
deviation, only one sensor needs to be arranged (not shown). It is then positioned
at the same location as any one of the sensors 27 in Figs 1 or 2, or at a location
between their positions. If only correction of index deviation is desired, all the
shafts are advantageously undivided, i.e. the embodiment of the invention according
to Figs 2 and 4b.
[0027] The control unit 20 has yet another purpose, namely, to accelerate and decelerate
the shafts 15, 24 and, thus, the feeding wheels 17 and 28, respectively, which are
attached to the shafts during a sheet-feeding cycle on the one hand in order to move
the sheets from the sheet-feeding cycle to the transportation device at the correct
production line, and, on the other hand, in order to prevent the sheets from getting
stuck or being damaged on the sheet support or in the gap between the sheet support
and the feeding table. This has been illustrated graphically in Fig. 6.
[0028] In Fig. 6 a sheet-feeding cycle have been illustrated for the sheet-feeding device
presented above, that is, a device which has four shafts 15(1)-15(4) journalled in
the first low-pressure chamber 3 and two shafts 24(5)-24(6) journalled in the second
low-pressure chamber 21. Fig. 6 shows the angular velocity of the shafts as a function
of time. As stated above, the motors 16, 25 are controlled individually by the control
unit. In the beginning of a feeding cycle, all the motors are started simultaneously
and accelerate the sheet 1, so that it reaches its position reference value and its
speed reference value.
[0029] The shafts 15(1)-15(4) are driven by a speed profile which starts a feeding cycle
with immobile shafts and with a sheet resting on their wheels. In the beginning of
a feeding cycle, all the shafts start simultaneously and accelerate from a standstill
to production line. By static friction between sheet and wheels, the lowermost sheet
follows the forward movement and is fed forward in the direction of transportation
(arrow 5 in Fig. 3).
[0030] When the sheet is fed forward in the sheet-feeding device, its rear edge will reach
contact points on the periphery of the wheels. First the rear edge reaches the shaft
15(1), then the other shafts 15(2), 15(3) and 15(4) in succession. In order not to
feed the next sheet of the sheaf, the wheels have to be stopped immediately before
the sheet is sucked down onto the wheels. See graph 15(1) in Fig. 6.
[0031] The rear edge of the sheet first reaches the shaft 15(1) which stops immediately,
then the shaft 15(2) which also stops immediately. This is repeated for the remaining
two shafts before the sheet support 19 of the table. This movement pattern is programmed
in the checking program (cam profile) of the control unit for the respective shafts.
The distance which the periphery of a wheel of a shaft is to rotate before the rear
edge is reached, is controlled by the control system and is programmed for the actual
sheet length used in the machine at the moment.
[0032] A short distance after the sheet support, the front edge of the sheet reaches the
shaft 24(5). This occurs before the sheet has accelerated to full production line,
and, thus, also this shaft needs a movement pattern (cam pattern) which is adapted
thereto. This movement pattern does not have to start its movement from the initial
speed, but only has to meet the sheet at the speed which the sheet has achieved when
it reaches the shaft 24(5). See graph 24(5). This implies that the acceleration and
retardation work does not have to be as extensive for this shaft as for the four first
shafts.
[0033] Thus, smooth acceleration of the sheet during a long distance is obtained (without
the sheet "plunging" between the wheels). The short spacing of the shafts allows very
short sheets to be fed.
[0034] When the front edge of the sheet reaches the shaft 24(6), the sheet 1 has achieved
the production line of the machine. The shaft 24(6) thus moves at a constant number
of revolutions which corresponds to the production line of the machine, that is, the
shaft 24(6) always rotates and never stops from one sheet-feeding cycle to another.
See graph 24(6).
[0035] In order to enable the feeding of sheets short in the direction of transportation,
it is advantageous that the shafts after the sheet support are as close to the sheet
support as possible. At the same time it is desirable that the sheet have an acceleration
that is not too strong and, thus, the shaft which is closest to the sheet support
follows a cam (movement pattern), while the furthest runs at a constant speed. As
is evident from Fig. 6, the control unit is programmed to start each sheet-feeding
cycle by initially rotating all the shafts in the first low-pressure chamber in a
direction opposite of the direction of transportation, whereby the sheet which is
to be fed is moved backwards a short distance away from the sheet support in order
to detach the front edge of the sheet from the sheet support. Subsequently, the shafts
are caused to rotate in the direction of transportation and the sheet can pass beneath
the sheet support without being damaged or getting stuck.
[0036] The control unit 20 is connected to the speed (machine speed) and position of the
transportation device 2 or of the subsequent process step (printing, slitting, punching
or folding) in order to adapt the sheet-feeding speed (the acceleration of the motors)
and the position of the sheet thereto. The control of the acceleration and retardation
of the feeding wheels 17, 28 follows various principles of control for optimal sheet
feeding. In order to obtain a controlled and uniform feeding from sheet to sheet,
it is essential that the acceleration of the sheet is as slow as possible. However,
lower acceleration results in maximum, fed sheet length or maximum machine speed being
decreased, whereby the acceleration yet is aimed at being the highest possible for
the size of sheet and quality in question. If the control is carried out in such a
manner that decreased machine speed gives decreased acceleration, the adaptation of
the acceleration is automatically achieved. This is realized by always letting the
sheets accelerate during a constant distance which, if the speed is decreased, results
in decreased acceleration.
[0037] When the speed is decreased, also the retardation will decrease and, thus, the time
it takes for the wheels to stop is prolonged, and consequently, there will be enough
time for the next sheet of the sheaf to be sucked down onto the wheels before they
have stopped. As a result, the surface layer of the sheet can be damaged by the wheels
which spin intensively against the same ("rubbing") and the sheet can be advanced
to the front sheet support in an uncontrollable manner. In order to decelerate the
feeding wheels, it is extremely important that this takes place in the shortest possible
time and that the deceleration time is transferred to the next sheet waiting to be
fed during the next feeding cycle. If the control is formed so that the wheels are
always decelerated/stopped by a maximum available torque from the motor, the deceleration
time will always be as short as possible. Consequently, there will not be enough time
for the next sheet of the sheaf to be sucked down onto the wheels before they have
stopped. This principle also results in, at decreased machine speed, the deceleration
time being shorter due to the initial speed of the wheels being lower. If the stop
is controlled by retardation that is constant for all machine speeds, the shortest
possible deceleration time is always obtained for every machine speed.
[0038] Figs 7a and 7b illustrate the rotary motion of a shaft for two different feeding
speeds and for a conventional sheet-feeding device, such as the one that is presented
in the already discussed US-A-5,006,042. Fig. 7a shows the graph of a sheet-feeding
cycle having maximum speed and Fig. 7b shows the graph of a sheet-feeding cycle having
half the speed. As is evident from these figures, the absolute time during which the
wheels are subject to acceleration and retardation is longer for 7b which shows a
sheet-feeding cycle having half the speed. The retardation time ts is prolonged as
much as the total cycle time T
1 is prolonged. In the case when the machine speed is halved, the cycle time and the
retardation time are increased by a factor 2. This is a result of the current position
control in the servo which is based on a preprogrammed cam pattern (movement pattern),
that is, a position control in relation to the position in the cycle. (This way of
controlling is practical since it is not necessary to do any reprogramming in connection
with speed changes).
[0039] Figs 8a and 8b show the corresponding relationship for the sheet-feeding device according
to the invention, Fig. 8 showing the graph of a sheet-feeding cycle having maximum
speed and Fig. 8b shows the graph of a sheet-feeding cycle having half the speed.
The graph refers to one of the shafts 15, for example, shaft 15(1). The retardation
is at a maximum and occurs by means of a constant braking torque in the associated
motor 16. In Fig. 8b the acceleration takes place at half the speed, the graph having
the same inclination as in the corresponding conventional sheet-feeding, cf. Fig.
7b. The distance of acceleration is constant irrespective of the speed. At half the
speed, the deceleration occurs by means of the same maximum, constant motor braking
torque as at maximum speed, whereby the retardation graphs in Figs 8a and 8b get the
same inclination. Consequently, the distance of deceleration is considerably reduced
at half the speed compared to in a conventional sheet-feeding cycle, cf. Figs 7a and
7b. Optimally, the acceleration and retardation are thus controlled by various principles
of control. Acceleration occurs during a constant distance and the stopping has a
constant retardation irrespective of the machine speed. These two principles of control
cooperate, so that when the machine speed is reduced, more favourable conditions of
correct sheet feeding are obtained for both acceleration and retardation, and besides
the control system can be trimmed in order to provide maximum performance at maximum
machine speed. In practice, these principles have proved to be difficult to combine
in the same control system.
[0040] In order to stop the rotation of the wheels in the shortest possible time regardless
of the machine speed, the wheels are thus always decelerated by the maximum available
torque of the motor. By decelerating by means of a constant maximum torque, the retardation
graph will have the same inclination (i.e. the same deceleration speed) irrespective
of the machine speed and lower machine speed will give a shorter deceleration time.
This differs from the use of a standard graph (programmed in positions within a machine
cycle), where the stop occurs in relation to a pre-programmed stopping position in
the machine cycle. See Figs 7a and 7b.
[0041] The stopping position will be reached faster by means of the sheet-feeding cycle
according to the invention than by means of a standard graph. This is feasible thanks
to the fact that at the point where the rear edge of the sheet has reached the wheels,
the control changes from a standard graph which is controlled by positions within
the machine cycle to deceleration by means of maximum available torque/speed only.
When the subsequent feeding cycle is started, connection to the movement pattern and
position of the wheel shaft occurs again. This takes place when the speed of the wheel
is zero, i.e. the wheel is at a standstill. This method also has the advantage of
possible back kicking (i.e. too large adjustment) at the stopping point not generating
any position errors which have to be recovered, resulting in extra "rubbing". If problems
arise with sheet feeding, for instance, due to very large sheets or bad quality of
the sheets, a safer feeding may take place by reducing the machine speed.
[0042] Another advantage is that changing the feeding length only means moving forward or
moving back the position in the machine cycle to leave the position control, that
is, the same start of the graph is always used irrespective of feeding length. This
results in the advantage of a new cam pattern not having to be downloaded when changing
the feeding length. Fig. 9a shows the retardation graph of various sheet lengths at
maximum sheet-feeding speed and Fig. 9b shows the retardation graph of different sheet
lengths at half the sheet-feeding speed when using the sheet-feeding device according
to the invention. When using a standard feeding cycle according to Figs 7a and 7b,
new graphs have to be created as regards every new sheet length. This means that the
machine has to be stopped when a new cam is downloaded to the control unit.
[0043] Maintaining the graph when starting the acceleration of the sheet, gives the advantage
of lower absolute acceleration in connection with reduced machine speed and, thus,
a reduced slipping between sheet and wheels.
[0044] The invention is not limited to that described above or shown in the drawings, but
can be changed within the scope of the accompanying claims.
1. A device for feeding sheets (1) one by one from a stack of sheets to a transportation
device (2) for transporting the sheet to a process station, the device comprising
a first low-pressure chamber (3) with an integrated feeding table (4) which supports
the stack of sheets, a number of separately driven shafts (15) which are positioned
perpendicular to the direction of transportation and are arranged in the low-pressure
chamber essentially equidistantly spaced from one another and which each carry a plurality
of wheels (17) with friction lining, which protrude through associated openings (18)
in the feeding table, and a sheet support (19) which is arranged vertically above
the feeding table (4) and at a distance from the feeding table which is somewhat larger
than the thickness of a sheet (1),
characterised in that the device further comprises a second low-pressure chamber (21), between the first
low-pressure chamber (3) and said transportation device (2), having an integrated
feeding table (22) which forms an extension of the feeding table (4) of the first
low-pressure chamber, that a number of separately driven shafts (24) are arranged
in the second low-pressure chamber (21) at essentially the same said distance from
one another and having said distance between adjacent shafts (15(4) and 24(5)) in
the first low-pressure chamber (3) and in the second low-pressure chamber (21), respectively,
each shaft (24) in the second low-pressure chamber (21) carrying a plurality of wheels
(28) with friction lining, which protrude through associated openings (29) in the
feeding table (22) of the second low-pressure chamber, that at least one sensor (27)
is arranged between the second low-pressure chamber (21) and said transportation device
(2), the sensor (27) being adapted to detect the position of the front edge of the
fed sheet (1) and to send signals to a control unit (20), and that the control unit
(20) is adapted to correct, if necessary, the position of the front edge of the sheet
(1) by controlling the drive motors (16, 25) of the shafts (15, 24).
2. A device as claimed in claim 1, characterised in that at least one of said shafts (24 (6)) comprises two spaced-apart shaft portions (24a,
24b) which are aligned with one another and which are each driven by a separate motor
(25), that at least two sensors (27) are arranged at a distance from one another,
parallel to said shafts (15, 24) and between the second low-pressure chamber (21)
and said transportation device (2), the sensors (27) being adapted to detect the position
of the front edge of the fed sheet (1) and to send signals to the control unit (20),
and that the control unit (20) is adapted to correct, if necessary, the angular position
of the front edge of the sheet by controlling the drive motor (25) of said at least
one shaft portion (24a, 24b).
3. A device as claimed in claim 1 or 2, characterised in that the first low-pressure chamber (3) extends past the sheet support (19), and that
one of its shafts (15 (4)) is positioned essentially in the same plane as the sheet
support (19).
4. A device as claimed in claim 1, 2 or 3, characterised in that each low-pressure chamber (3, 21) comprises a number of partition walls (8), which
are oriented transversely to said shafts (15, 24) and divide each low-pressure chamber
transversely to the direction of transportation of the sheets into separate compartments
(6, 6'), that a vacuum source is connected to a centrally arranged, separate compartment
(6, 23) in each low-pressure chamber (3, 21), and that each partition wall (8) exhibits
at least one opening (13) which is closable by means of an operable flap (14).
5. A device as claimed in claim 4, characterised in that each low-pressure chamber (3, 21) is connected to a different associated vacuum source.
6. A device as claimed in any one of the preceding claims, characterised in that the shaft (24(6)) in the second low-pressure chamber (21) which is positioned closest
to the sensors (27) is divided into two shaft portions.
7. A device as claimed in any one of the preceding claims, characterised in that said control unit (20) is connected to each motor (16, 25) in order to simultaneously
start and accelerate the shafts (15) and the associated wheels (17) in the first low-pressure
chamber (3), in order to move the sheet which rests on the wheels (17) in the direction
of transportation (5), and to make these shafts (15) stop in succession when the rear
edge of the sheet (1) leaves the respective wheels (17), that the control unit (20)
is arranged to reduce the speed of the shaft (24(5)) in the second low-pressure chamber
(21) closest to the sheet support (19) at the end of each sheet-feeding cycle and
to make the remaining shafts (24(6)) in the second low-pressure chamber (21) continuously
rotate with the same number of revolutions, but allowing said correction of the angular
position of the front edge of the sheet (1).
8. A device as claimed in claim 7, characterised in that the control unit (20) at the beginning of each sheet-feeding cycle causes all the
shafts (15) in the first low-pressure chamber (3) to rotate in the direction opposite
to the direction of transportation (5) and subsequently makes the shafts (15) rotate
in the direction of transportation.
9. A device as claimed in any one of the preceding claims, characterised in that the control unit (20) is connected to said transportation device (2) to adapt the
acceleration of the motors (16, 25) to the speed of the transportation device, while
the control unit (20) is adapted to stop the motors (16, 25) by means of the available
maximum torque irrespective of the speed of the transportation device (2).
10. A method for feeding sheets (1) one by one from a stack of sheets in a feeding device
to a transportation device (2) for transporting the sheet to a process station, the
feeding device comprising a low-pressure chamber (3) with an integrated feeding table
(4) which supports the stack of sheets, a number of separately driven shafts (15)
which are positioned perpendicular to the direction of transportation and are arranged
in the low-pressure chamber essentially equidistantly spaced from one another and
which each carry a plurality of wheels (17) with friction lining, which protrude through
associated openings (18) in the feeding table, and a sheet support (19) which is arranged
vertically above the feeding table (4) and at a distance from the feeding table which
is somewhat larger than the thickness of the sheet (1), the lowermost sheet in the
stack being fed to the transportation device, while the second lowermost sheet is
prevented from being moved by means of said sheet support (19), and the surface of
the lowermost sheet and the second lowermost sheet, respectively, which is exposed
to the feeding device being subjected to suction in order to increase the contact
pressure against said wheels (17), characterised in that the wheels (17), from being immobile at the beginning of each feeding cycle, are
caused to rotate, by means of a control unit (20) which is connected to the drive
motors (16) of the shafts (15) and said process station, in order to accelerate the
sheet (1), so that it reaches its position reference value and its speed reference
value depending on the working pace of the process station, and that the respective
wheels (17), when the sheet (1) leaves the wheel (17), are brought to a standstill
by means of the maximum braking torque available.
11. A method as claimed in claim 10, characterised by the steps of first moving, at the beginning of each sheet-feeding cycle, the lowermost
sheet (1) a minimum distance in the direction opposite to the direction of transportation
(5) and subsequently moving the sheet in the direction of transportation.
12. A method as claimed in claim 10, characterised by the step of detecting, at the end of each sheet-feeding cycle, the alignment of the
front edge of the sheet (1) in the feeding direction (5) and, if necessary, correct
the position and/or the angular position of the front edge of the sheet before the
sheet is fed to said transportation device (2) by controlling the drive motors of
the shafts.
1. Vorrichtung zum Zuführen von einzelnen Blättern (1) aus einem Stapel von Blättem an
eine Transporteinrichtung (2) zum Transportieren der Blätter zu einer Bearbeitungsstation,
die Vorrichtung umfasst eine erste Unterdruckkammer (3) mit einem integrierten Zuführtisch
(4), der den Stapel aus Blättern trägt, eine Anzahl von separat angetriebenen Wellen
(15), die senkrecht zu der Transportrichtung positioniert sind und in der Unterdruckkammer
im Wesentlichen gleich weit voneinander beabstandet angeordnet sind und die jede eine
Vielzahl von Rädern (17) mit Reibbelag, die durch zugehörige Öffnungen (18) in dem
Zuführtisch vorstehen, tragen, und eine Blatthalterung (19), die vertikal über dem
Zuführtisch (4) und mit einem Abstand von dem Zuführtisch, der etwas größer als die
Dicke eines Blattes ist, angeordnet ist, dadurch gekennzeichnet, dass die Vorrichtung des Weiteren zwischen der ersten Unterdruckkammer (3) und der Transporteinrichtung
(2) eine zweite Unterdruckkammer (3) mit einem integrierten Zuführtisch (22), der
eine Verlängerung des Zuführdsches (4) der ersten Unterdruckkammer bildet, umfasst,
dass in der zweiten Unterdruckkammer (21) eine Anzahl von getrennt angetriebenen Wellen
(24) mit im Wesentlichen dem gleichen Abstand voneinander angeordnet ist und dieser
Abstand jeweils zwischen benachbarten Wellen (15[4] und 24[5]) in der ersten Unterdruckkammer
(3) und in der zweiten Unterdruckkammer (21) vorhanden ist, jede Welle (24) in der
zweiten Unterdruckkammer (21) eine Vielzahl von Radem (28) mit Reibbelag, die durch
zugehörige Öffnungen (29) in dem Zuführtisch (22) der zweiten Unterdruckkammer vorstehen,
trägt, dass zwischen der zweiten Unterdruckkammer (21) und der Transporteinrichtung
(2) wenigstens ein Sensor (27) angeordnet ist, der Sensor (27) eingerichtet ist, um
die Position der Vorderkante des zugeführten Blatts (1) zu erfassen und um Signale
an eine Steuereinheit (20) zu senden, und dass die Steuereinheit (20) eingerichtet
ist, um durch Steuerung der Antriebsmotoren (16, 25) der Wellen (15, 24) die Position
der Vorderkante des Blatts (1), falls erforderlich, zu korrigieren.
2. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass wenigstens eine der Wellen (24[6]) zwei voneinander beabstandete Wellenteile (24a,
24b), die miteinander gefluchtet sind und die jedes durch einen separaten Motor (25)
angetrieben werden, umfasst, dass parallel zu den Wellen (15, 24) und zwischen der
zweiten Unterdruckkammer (21) und der Transporteinrichtung (2) wenigstens zwei Sensoren
(27) mit einem Abstand voneinander angeordnet sind, die Sensoren (27) eingerichtet
sind, um die Position der Vorderkante des zugeführten Blatts (1) zu erfassen und um
Signale an die Steuereinheit (20) zu senden, und dass die Steuereinheit (20) eingerichtet
ist, um durch Steuerung des Antriebsmotors (25) wenigstens eines Wellenteils (24a,
24b) die Winkelposition des Blatts, falls erforderlich, zu korrigieren.
3. Vorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass sich die erste Unterdruckkammer (3) über die Blatthalterung (19) hinaus erstreckt
und dass eine ihrer Wellen (15[4]) im Wesentlichen in der gleichen Ebene wie die Blatthalterung
(19) angeordnet ist.
4. Vorrichtung nach Anspruch 1, 2 oder 3, dadurch gekennzeichnet, dass jede Unterdruckkammer (3, 21) eine Anzahl von Trennwänden (8), die quer zu den Wellen
(15, 24) ausgerichtet sind und die jede Unterdruckkammer quer zu der Transportrichtung
der Blätter in separate Abteile (6, 6') unterteilen, umfasst, dass eine Vakuumquelle
an ein mittig angeordnetes, separates Abteil (6, 23) in jeder Unterdruckkammer (3,
21) angeschlossen ist und dass jede Trennwand (8) wenigstens eine Öffnung (13), die
mittels einer Funktionsklappe (14) verschließbar ist, aufweist.
5. Vorrichtung nach Anspruch 4, dadurch gekennzeichnet, dass jede Unterdruck-Kammer (3, 21) an eine andere Vakuumquelle angeschlossen ist.
6. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Welle (24[6]) in der zweiten Unterdruckkammer (21), die am nahesten an den Sensoren
(27) positioniert ist, in zwei Wellenteile unterteilt ist.
7. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Steuereinheit (20) an jeden Motor (16, 25) angeschlossen ist, um die Wellen (15)
und die zugehörigen Räder (17) in der ersten Unterdruckkammer (3) gleichzeitig in
Gang zu setzen und zu beschleunigen, um das Blatt, das auf den Rädern (17) liegt,
in die Transportrichtung (5) zu bewegen, und um diese Wellen (15). wenn die Hinterkante
des Blatts (1) die jeweiligen Räder (17) verlässt, nacheinander anhalten zu lassen,
dass die Steuereinheit (20) eingerichtet ist, um die Geschwindigkeit der Welle (24[5])
in der zweiten Unterdruckkammer (21), die am nahesten an der Blatthalterung (19) ist,
am Ende jedes Blattzuführungszyklus zu verringern und die restlichen Wellen (24[6])
in der zweiten Unterdruckkammer (21) mit der gleichen Umdrehungszahl kontinuierlich
drehen zu lassen, jedoch die Korrektur der Winkelposition der Vorderkante des Blatts
(1) zu ermöglichen.
8. Vorrichtung nach Anspruch 7, dadurch gekennzeichnet, dass die Steuereinheit (20) am Anfang jedes Blattzuführungszyklus alle Wellen (15) in
der ersten Unterdruckkammer (3) veranlasst, in die der Transportrichtung (5) entgegengesetzte
Richtung zu drehen und die Wellen (15) anschließend in die Transportrichtung drehen
lässt.
9. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Steuereinheit (20) an die Transporteinrichtung (2) angeschlossen ist, um die
Beschleunigung der Motoren (16, 25) an die Geschwindigkeit der Transporteinrichtung
anzupassen, während die Steuereinheit (20) eingerichtet ist, um die Motoren (16, 25)
mittels des verfügbaren Höchstdrehmoments, unabhängig von der Geschwindigkeit der
Transporteinrichtung (2), anzuhalten.
10. Verfahren zum Zuführen von einzelnen Blättern (1) aus einem Stapel von Blättem in
einer Zufuhrvorrichtung an eine Transporteinrichtung (2) zum Transportieren der Blätter
zu einer Bearbeitungsstation, die Zuführvorrichtung umfasst eine Unterdruckkammer
(3) mit einem integrierten Zuführtisch (4), der den Stapel aus Blättern trägt, eine
Anzahl von separat angetriebenen Wellen (15), die senkrecht zu der Transportrichtung
positioniert sind und in der Unterdruckkammer im Wesentlichen gleich weit voneinander
beabstandet angeordnet sind und die jede eine Vielzahl von Rädern (17) mit Reibbelag,
die durch zugehörige Öffnungen (18) in dem Zuführtisch vorstehen, tragen, und eine
Blatthalterung (19), die vertikal über dem Zuführtisch (4) und mit einem Abstand von
dem Zuführtisch, der etwas größer als die Dicke eines Blatts (1) ist, angeordnet ist,
wobei das unterste Blatt in dem Stapel der Transporteinrichtung zugeführt wird, während
das zweitunterste Blatt mittels der Blatthalterung (19) daran gehindert wird, bewegt
zu werden und jeweils die Oberfläche des untersten Blatts und des zweituntersten Blatts,
das der Zuführungsvorrichtung ausgesetzt ist, Ansaugen unterworfen wird, um den Anpressdruck
gegen die Räder (17) zu erhöhen, dadurch gekennzeichnet, dass die Räder (17) mittels einer Steuereinheit (20), die an die Antriebsmotoren (16)
der Wellen (15) und an die Bearbeitungsstation angeschlossen ist, veranlasst werden,
aus dem Stillstand am Anfang jedes Zuführungszyklus zu drehen, um das Blatt zu beschleunigen
(1), so dass es seinen Positionsreferenzwert und seinen Geschwindigkeitsreferenzwert
abhängig von dem Arbeitstempo der Bearbeitungsstation erreicht, und dass die jeweiligen
Räder (17), wenn das Blatt (1) das Rad (17) verlässt, mittels des höchsten verfügbaren
Bremsdrehmoments zum Stillstand gebracht werden.
11. Verfahren nach Anspruch 10, gekennzeichnet durch den Schritt des Bewegens zuerst des untersten Blatts (1) um eine Mindeststrecke in
die der Transportrichtung (5) entgegengesetzte Richtung am Beginn jedes Btattzuführungszyktus
und das anschließende Bewegen des Blatts in die Transportrichtung.
12. Verfahren nach Anspruch 10, gekennzeichnet durch den Schritt des Erfassens der Ausrichtung der Vorderkante des Blatts (1) in der Transportrichtung
(5) am Ende jedes Blattzuführungszyklus und falls erforderlich, das Korrigieren der
Position und/oder der Winkelposition der Vorderkante des Blatts, durch Steuerung der Antriebsmotoren der Wellen, bevor das Blatt der Transporteinrichtung
(2) zugeführt wird.
1. Dispositif pour l'alimentation de feuilles (1) une à une à partir d'une pile de feuilles
vers un dispositif de transport (2) pour transporter la feuille jusqu'à un poste de
traitement, le dispositif comprenant une première chambre à basse pression (3) comprenant
une table d'alimentation intégrée (4) qui supporte la pile de feuilles, un certain
nombre d'arbres séparément menés (15) qui sont positionnés perpendiculaires à la direction
de transport et sont disposées dans la chambre à basse pression de manière essentiellement
équidistante les uns des autres et qui portent chacun une pluralité de roues (17)
munies d'une garniture d'adhérence, lesquelles dépassent par des ouvertures (18) associées
pratiquées dans la table d'alimentation et un support de feuilles (19) qui est disposé
verticalement au-dessus de la table d'alimentation (4) et à une distance de la table
d'alimentation qui est en quelque manière plus grande que l'épaisseur d'une feuille
(1),
caractérisé en ce que le dispositif comprend en outre une seconde chambre à basse pression (21), entre
la première chambre à basse pression (3) et ledit dispositif de transport (2), comprenant
une table d'alimentation intégrée (22) qui forme un prolongement de la table d'alimentation
(4) de la première chambre à basse pression, en ce qu'un certain nombre d'arbres séparément menés (24) sont disposés dans la seconde chambre
à basse pression (21) à essentiellement la même dite distance de l'un à l'autre et
ayant ladite distance entre les arbres adjacents (15 (4) et 24 (5)) dans la première
chambre à basse pression (3) et dans la seconde chambre à basse pression (21), respectivement,
chaque arbre (24) dans la seconde chambre à basse pression (21) portant une pluralité
de roues (28) munies d'une garniture d'adhérence, lesquelles dépassent par des ouvertures
(29) associées pratiquées dans la table d'alimentation (22) de la seconde chambre
à basse pression, en ce qu'au moins un capteur (27) est disposé entre la seconde chambre à basse pression (21)
et ledit dispositif de transport (2), le capteur (27) étant adapté pour détecter la
position du bord avant de la feuille avancée (1) et pour envoyer des signaux à une
l'unité de commande (20) et en ce que l'unité de commande (20) est adaptée pour corriger, si nécessaire, la position du
bord avant de la feuille (1) par ajustement des moteurs d'entraînement (16, 25) des
arbres (15, 24).
2. Dispositif selon la revendication 1, caractérisé en ce qu'au moins l'un desdits arbres (24 (6)) comprend deux parties d'arbres disposées séparément
(24a, 24b) qui sont alignées entre elles et qui sont entraînées chacune par un moteur
(25) séparé, en ce qu'au moins deux capteurs (27) sont disposés à une distance mutuelle parallèle auxdits
arbres (15, 24) et entre la seconde chambre à basse pression (21) et ledit dispositif
de transport (2), les capteurs (27) étant adaptés pour détecter la position du bord
avant de la feuille avancée (1) et pour envoyer des signaux vers l'unité de commande
(20) et en ce que l'unité de commande (20) est adaptée pour corriger, si nécessaire, la position angulaire
du bord avant de la feuille par ajustement du moteur d'entraînement (25) de ladite
au moins une partie d'arbre (24a, 24b).
3. Dispositif selon la revendication 1 ou 2, caractérisé en ce que la première chambre à basse pression (3) s'étend au-delà du support de feuilles (19)
et en ce que l'un de ses arbres (15 (4)) est positionné essentiellement dans le même plan que
le support de feuilles (19).
4. Dispositif selon la revendication 1, 2 ou 3, caractérisé en ce que chaque chambre à basse pression (3, 21) comprend un certain nombre de parois de cloisonnement
(8), qui sont orientés transversalement auxdits arbres (15, 24) et divisent chaque
chambre à basse pression transversalement à la direction de transport des feuilles
en compartiments séparés (6, 6'), en ce qu'une source de vide est raccordée à un compartiment séparé, disposé de manière centrale
(6, 23) dans chaque chambre à basse pression (3, 21) et en ce que chaque paroi de cloisonnement (8) présente au moins une ouverture (13) qui est fermable
au moyen d'un volet actionnable (14).
5. Dispositif selon la revendication 4, caractérisé en ce que chaque chambre à basse pression (3, 21) est raccordée à une source de vide associée
différente.
6. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce que l'arbre (24 (6)) dans la seconde chambre à basse pression (21) qui est positionné
le plus voisin des capteurs (27) est divisé en deux parties d'arbre.
7. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce que ladite l'unité de commande (20) est reliée à chaque moteur (16, 25) en vue de démarrer et d'accélérer simultanément les arbres (15) et les roues (17) associée dans la première
chambre à basse pression (3) en vue de déplacer la feuille qui repose sur les roues
(17) dans la direction de transport (5) et pour amener ces arbres (15) à s'arrêter
en succession lorsque le le bord arrière de la feuille (1) quitte les roues (17) respectives,
en ce que l'unité de commande (20) est agencée pour réduire la vitesse de l'arbre (24 (5))
dans la seconde chambre à basse pression (21) la plus voisine du support de feuilles
(19) à la fin de chaque cycle d'alimentation en feuille et pour amener les arbres
(24 (6)) restants dans la seconde chambre à basse pression (21) à tourner de manière
continue sur le même nombre de tours mais en permettant ladite correction de la position
angulaire du bord avant de la feuille (1).
8. Dispositif selon la revendication 7, caractérisé en ce que l'unité de commande (20) au début de chaque cycle d'alimentation en feuille amène
tous les arbres (15) dans la première chambre à basse pression (3) à tourner dans
la direction opposée à la direction de transport (5), puis amène les arbres (15) à
tourner dans la direction de transport.
9. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce que l'unité de commande (20) est reliée audit dispositif de transport (2) pour adapter
l'accélération des moteurs (16, 25) à la vitesse du dispositif de transport, alors
que l'unité de commande (20) est adaptée pour arrêter les moteurs (16, 25) au moyen
du couple maximum disponible quel que soit la vitesse du dispositif de transport (2).
10. Procédé d'alimentation de feuilles (1) une à une à partir d'une pile de feuilles dans
un dispositif d'alimentation vers un dispositif de transport (2) pour transporter
la feuille jusqu'à un poste de traitement, le dispositif d'alimentation comprenant
une chambre à basse pression (3) comprenant une table d'alimentation intégrée (4)
qui supporte la pile de feuilles, un certain nombre d'arbres séparément menés (15)
qui sont positionnés perpendiculaires à la direction de transport et sont disposés
dans la chambre à basse pression de manière essentiellement équidistante les uns des
autres et qui portent chacun une pluralité de roues (17) munies d'une garniture d'adhérence,
lesquelles dépassent par des ouvertures (18) associées pratiquées dans la table d'alimentation,
et un support de feuilles (19) qui est disposé verticalement au-dessus de la table
d'alimentation (4) et à une distance de la table d'alimentation qui est en quelque
manière plus grande que l'épaisseur de la feuille (1), la feuille la plus en bas dans
la pile étant avancée jusqu'au dispositif de transport, tandis que la seconde feuille
la plus en bas est empêchée d'être déplacée au moyen dudit support de feuilles (19)
et la surface de la feuille la plus en bas et de la seconde feuille la plus en bas,
respectivement, qui est exposée au dispositif d'alimentation étant soumise à une aspiration
en vue d'accroître la pression constante contre lesdites roues (17), caractérisé en ce que les roues (17), d'un état immobile au début de chaque cycle d'alimentation, sont
amenées à tourner au moyen d'une unité de commande (20) qui est reliée aux moteurs
d'entraînement (16) des arbres (15) et dudit poste de traitement en vue d'accélérer
la feuille (1) de sorte qu'elle atteint sa valeur de référence de position et sa valeur
de référence de vitesse en fonction de la cadence active du poste de traitement et
en ce que les roues (17) respectives, lorsque la feuille (1) quitte la roue (17), sont amenés
à un état immobile au moyen du couple de freinage maximal disponible.
11. Procédé selon la revendication 10, caractérisé par les étapes consistant à tout d'abord déplacer, au début de chaque cycle d'alimentation
en feuille, la feuille la plus en bas (1) sur une distance minimale dans la direction
opposée à la direction de transport (5), puis à déplacer la feuille dans la direction
de transport.
12. Procédé selon la revendication 10, caractérisé par l'étape consistant à détecter, à la fin de chaque cycle d'alimentation en feuille,
l'alignement du bord avant de la feuille (1) dans la direction d'alimentation (5)
et, si nécessaire, à corriger la position et/ou la position angulaire du bord avant
de la feuille avant que celle-ci soit avancée jusqu'au dispositif de transport (2)
par ajustement des moteurs d'entraînement des arbres.