TECHNICAL FIELD OF THE INVENTION
[0001] The present invention concerns a steam pressure reducing and conditioning system.
RELATED APPLICATION
[0002] The present invention includes common subject matter disclosed in U.S. Application
Serial No.
[to be assigned], entitled Steam Pressure Reducing and Conditioning Valve by the same
inventor Hiroyuki Higuchi filed concurrently on
,under attorney docket number 52643-00351USPT, the disclosure of which is incorporated
herein by reference.
BACKGROUND OF THE INVENTION
[0003] Referring to Prior Art Figure 3, it has been known to have a steam pressure reducing
and conditioning system comprising a steam source 24 (such as boiler) for generating
superheated steam S, a pressure reducing and conditioning valve 21 for depressurizing
and desuperheating steam S generated by this steam source 24, and a discharge pipe
23 connected to an outlet of steam pressure reducing and conditioning valve 21, and
connected to a steam work section 22, downstream of valve 21.
[0004] As illustrated in Prior Art Figure 3, steam pressure and conditioning valve 21 receives
superheated and pressurized steam S inflowing in inlet 21a. Steam S is desuperheated
and depressurized by passing steam S valve 21 and injecting subcooled water mist W
(not shown) from one or more nozzles 25 in the lower portion of valve 21.
[0005] The desuperheated and depressurized steam S
1, discharged from the valve 21 and the subcooled water mist W injected in valve 21,
flow into the discharge pipe 23 and are conveyed to the steam work section 22. A portion
of discharge pipe 23 is arranged horizontally 23a. Some of the subcooled water mist
W condenses and clings to the discharge pipe at 23a and flows along the bottom of
the horizontal section. Steam S
1 flows past these areas of condensation creating temperature differentials in the
interior surface of the pipe 23.
[0006] Consequently, the pipe 23 deforms (bends upward) and possibly breaks due to expansion
and stress due to the temperature difference in horizontal section of pipe 23, and
moreover, the condensed moisture W
1, flowing at the bottom of the pipe 23 is enrolled up by the high speed flow of steam
S
1 (jumping phenomenon). The jumping phenomenon erroneous temperature measurements in
temperature sensors in the pipe 23 for detecting the heat of the steam S
1.
[0007] It is an object of the present invention to provide a steam pressure reducing and
conditioning system that can solve the aforementioned problems.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The disclosed invention will be described with reference to the accompanying drawings,
which show important sample embodiments of the invention and which are incorporated
in the specification hereof by reference. A more complete understanding of the present
invention may be had by reference to the following Detailed Description when taken
in conjunction with the accompanying drawings, wherein:
Fig. 1 is a partial side view with schematic elements illustrating the operation of
the steam pressure reducing and conditioning system of the present invention;
Fig. 2 is a partial cross-section view illustrating a portion of the pressure reducing
and conditioning valve used in the system of the present invention of Figure 1; and
Fig. 3 is a partial side view with schematic elements illustrating the operation of
a prior art steam pressure reducing and conditioning system.
SUMMARY OF THE INVENTION
[0009] Reference is now made to the Drawings wherein like reference characters denote like
or similar parts throughout the Figures.
[0010] The present invention concerns a steam pressure reducing and conditioning system
comprising a steam reducing and conditioning valve 1 for desuperheating and depressurizing
superheated steam S by injecting subcooled water mist W in the lower portion of valve
1. A discharge pipe 3 is connected at its proximal end to the exit of valve 1. A steam
work section 2 is connected at the distal end of pipe 3. The discharge pipe 3 has
a horizontal portion 3a, and said horizontal portion 3a is provided with a moisture
drain 4 at the bottom portion or at a portion near the bottom of the horizontal portion
3a of pipe 3. Condensed subcooled water mist ("moisture") W
1 is extracted from discharge pipe 23 by drain 4 and is recycled and reinjected as
moisture W to be supplied to the vapor S in said conditioning valve 1. Moisture drain
4 is connected by a moisture transport conduit 5 to the conditioning valve 1.
[0011] The steam conditioning valve 1 further includes a reduced annular section 9 with
a nozzle 5a disposed therein for injecting subcooled water mist W into the reduced
annular section 9 of conditioning valve 1. Moisture W is drawn into steam flow S due
to the Venturi effect caused by the pressure drop through the reduced annular section.
METHOD OF OPERATION
[0012] A superheated steam S is desuperheated by supplying subcooled water mist ("moisture")
W to steam conditioning valve 1. The desuperheated steam S
1 flowing out from the conditioning valve 1 and the moisture W used for cooling in
discharge valve 1 flows into discharge pipe 3, and is introduced in the steam work
section 2 connected to the downstream area of the discharge pipe 3.
[0013] In the present invention, when the moisture W discharged from the conditioning valve
1 flows through the horizontal section 3a of the discharge pipe 3, the condensed moisture
W
1 is drained from a moisture drain 4 disposed at the bottom portion 3a of this pipe
3, and the moisture W
1 extracted from the moisture drain 4 is recycled as part of moisture W to be supplied
to the steam S in the steam conditioning valve 1.
[0014] Consequently, moisture W
1 can be removed from the horizontal section 3a of the pipe 3, preventing the moisture
W
1 from stagnating at the bottom of the pipe, solving the aforementioned problem of
the prior art discussed in the background section, and further, the recycling of moisture
W
1 used for cooling the vapor S again in the conditioning valve 1 saves energy.
DETAILED DESCRIPTION
[0015] The attached drawings show an embodiment of the present invention, which will be
described below.
[0016] This embodiment of the present invention comprises, as shown in Figs. 1 and 2, a
steam desuperheating and conditioning valve 1 wherein a superheated and pressurized
steam S generated in a steam generation source 8 (for instance, boiler) flows into
a first port 1a of conditioning valve 1. Steam S is desuperheated and depressurized
by passing through a small hole section 6 (diffuser) having scattered small holes
6a, and the steam S
1 is discharged from a second port 1b of conditioning valve 1. Steam S
1 is desuperheated by injecting a subcooled water mist "moisture" W from one or more
nozzles 7. A discharge pipe 3 is connected at its proximal end to the exit of conditioning
valve 1, and at its distal end to a steam work section 2 (for instance, condenser
for a nuclear reactor).
[0017] Also, in this embodiment, the discharge pipe 3 is provided with a horizontal section
3a extending from the conditioning valve 1 and disposed horizontally with an elbow
section 3b (bent section). The discharge pipe 3 is so composed that the condensed
moisture W
1 flowing in this horizontal section 3a is part of the moisture W to be supplied to
the vapor S in the conditioning valve 1.
[0018] To be more specific, as shown in Fig. 1, said discharge pipe 3 is provided with a
moisture drain 4 having a drain hole 4a at or near the bottom portion of the horizontal
section 3a, said moisture drain 4 is provided with a moisture transport conduit 5
for conveying moisture W
1 extracted from the moisture drain 4 to the vapor cooler 1.
[0019] This moisture transport conduit 5 is a tubular element having a predetermined diameter,
and connected to a reduced annular area 9 constituting a predetermined area of the
conditioning valve 1, where a steam S
1 flowing in the conduit will flow faster than the steam flowing in the larger diameter
discharge pipe 3.
[0020] Referring to Figure 2, an annular reduced diameter section 9 is disposed in the lower
portion of conditioning valve 1 at a position near the jet nozzle 7 of the conditioning
valve 1. A nozzle 5a of the moisture conduit 5 exits into this reduced diameter section
9, and it is so configured that the moisture W
1 in the moisture conduit 5 is injected into depressurized steam S
1 path, in this reduced diameter section 9.
[0021] This reduced diameter section 9 obtains improved cooling effect by maintaining the
steam S
1 flow rate immediately passing through the reduced diameter section 9 faster than
the vapor S
1 passing through the discharge pipe 3, thereby reducing the pressure at the position
of the reduced diameter section 9 below the pressure in the discharge pipe 3. This
pressure drop in a reduced diameter section 9 is due to the increased velocity of
a constant flow volume. Such an effect is well known in the art and is referred to
as a Venturi effect. Consequently, this embodiment of the present invention allows
return of the moisture W
1 from the discharge pipe 3 to the conditioning valve 1 by connecting the nozzle 5a
of moisture transport conduit 5 to this reduced diameter section 9, and drawing the
moisture W
1 from the nozzle 5a into the conditioning valve 1 using the differential pressure
generated by the Venturi negative pressure phenomenon.
[0022] Considering the optimal conditions for the circulation method using this differential
pressure, it is preferable to set this level difference to 10 meters or less, in the
case where the moisture drain 4 is placed lower than the nozzle 5a (no limitation
in the case where the moisture drain section 4 is placed higher than the nozzle 5a).
[0023] In this embodiment, the vapor S
1 differential pressure is used as mentioned before, as a means for recycling the moisture
W
1 flowing from the conditioning valve 1 back to the conditioning valve 1. The system
also permits connecting the moisture transport conduit 5 to a desired position of
the conditioning valve 1 by disposing a forced delivery apparatus (for instance a
pump or the like), in the middle section of the moisture transport conduit 5.
[0024] Composed as described above, this embodiment desuperheats the steam S in the conditioning
valve 1, and the desuperheated and depressurized steam S
1 is discharged from the conditioning valve 1 together with moisture W into the discharge
pipe 3. The steam S
1 flowing through discharge pipe 3 is introduced into the steam work section 2 connected
to the distal end of the discharge pipe 3. The moisture W
1 flowing at the bottom of the discharge pipe 3 is extracted by the moisture drain
4, transferred by the moisture transport conduit 5 and recycled as moisture W for
cooling in the steam conditioning valve 1.
[0025] Therefore, this embodiment provides for an energy efficient removal of the moisture
W
1 from the horizontal section 3a of the discharge pipe 3, thereby preventing the moisture
W
1 from stagnating at the bottom of the discharge pipe 3, avoiding as much as possible
the pipe 3 deformation (damage) and the detrimental effect to the temperature detection
sensor and other problems of the prior art. Additionally, the present invention provides
for recycling the moisture W
1 used for cooling the vapor S
1 in the conditioning valve 1 providing for energy efficient cooling.
1. A steam conditioning system having:
a steam conditioning valve for depressurizing and desuperheating superheated steam
by supplying moisture thereto;
a discharge pipe connected to a discharge end of the steam conditioning valve, wherein
the improvement comprises:
a horizontal section of the discharge piping being provided with a moisture drain
in proximity to the bottom of the horizontal section of the discharge pipe;
a nozzle for injecting a water mist into a lower portion of the discharge valve; and
a conduit for connecting said nozzle to said drain for transporting condensed water
to said nozzle.
2. The steam conditioning system of claim 1 wherein the nozzle has an opening exiting
into an annular reduction in the longitudinal cross-section of the lower portion of
said valve, wherein moisture is drawn from the drain through the transport conduit
and out the exit nozzle into the conditioning valve due to Venturi effect.
3. A steam pressure reducing and conditioning system operatively connected between a
steam source and a steam work section, the system comprising:
a valve having an inlet and an outlet, the inlet receiving superheated steam from
the steam source;
a discharge pipe having a proximal end, a distal end and a horizontal portion between
the ends, the proximal end being connected to the valve outlet and the distal end
being connected to the steam work section; and
a transport conduit connecting the horizontal portion of the discharge pipe to the
valve.
4. The system of Claim 3, wherein the valve comprises a reduced annular section and a
nozzle disposed in the reduced annular section relative to the discharge pipes, whereby
steam flowing through the reduced annular section will flow faster than steam through
the discharge pipe, and wherein the transport conduit is connected to the nozzle of
the valve, whereby moisture is drawn through the transport conduit into the valve.
5. The system of Claim 3, comprising a forced delivery apparatus connected to the transport
conduit for delivering moisture to the valve from the horizontal portion of the discharge
pipe.
6. A steam pressure reducing and conditioning system operatively connected between a
steam source and a steam work section, the system comprising:
a valve having an inlet and an outlet, the inlet receiving superheated steam from
the steam source; and
a discharge pipe having a proximal end, a distal end and a horizontal portion between
the ends, wherein the proximal end is connected to the valve outlet, the distal end
is connected to the steam work section and the horizontal portion comprises a drain.
7. The system of Claim 6, wherein the horizontal portion comprises a bottom portion and
the drain is positioned in the bottom portion.
8. The system of Claim 6, comprising recycling means connecting the drain and the valve
for transporting moisture from the horizontal portion of the discharge pipe to the
valve.
9. The system of Claim 6, comprising a transport conduit connecting the valve and the
drain.
10. The system of Claim 9, wherein the discharge pipe has a predetermined area through
which steam flows and the valve has a reduced area, relative to the predetermined
area of the discharge pipe, through which steam flows faster than through the predetermined
area of the discharge pipe.
11. The system of Claim 10, wherein the valve comprises one or more nozzles in the reduced
area of the valve and the transport conduit is connected to the one or more nozzles,
whereby moisture is drawn through the transport conduit from the drain to the one
or more nozzles.
12. A steam pressure reducing and conditioning system operatively connected between a
steam source and a steam work section, the system comprising:
a valve having an inlet and an outlet, the inlet receiving superheated steam from
the steam source;
a discharge pipe having a proximal end connected to the valve outlet, a distal end
connected to the steam work section and a portion having a predetermined diameter
between the ends; and wherein the valve comprises:
an annular section having a diameter reduced relative to the predetermined diameter
of the discharge pipe, and
a nozzle in the annular section for injecting mist into the nozzle.
13. The system of Claim 12, comprising:
a transport conduit connecting the portion of the discharge pipe with the nozzle.
14. The system of Claim 13, wherein the portion of the discharge pipe is horizontal and
comprises a drain to the transport conduit.
15. A method of operating a steam pressure reducing and conditioning system, the method
comprising:
receiving in an inlet of a valve superheated steam;
cooling the superheated steam;
receiving moisture in a discharge pipe connected to the valve;
removing condensed moisture from the discharge pipe; and
transporting the removed condensed moisture to the valve for cooling the superheated
system.
16. The method of Claim 15, comprising supplying the removed condensed moisture to the
superheated steam passing through the valve.
17. The method of Claim 16, wherein supplying the removed condensed moisture to the superheated
steam passing through the valve comprises injecting the removed condensed moisture
into the valve.
18. The method of Claim 17, wherein supplying the removed condensed moisture to the superheated
steam passing through the valve comprises misting the superheated steam with the removed
condensed moisture.
19. The method of Claim 15, wherein removing the condensed moisture from the discharge
pipe comprises creating a pressure differential between an area in the valve and an
area in the discharge pipe, whereby the condensed moisture is drawn into the valve.
20. The method of Claim 15, wherein removing the condensed moisture comprises draining
the condensed moisture from the discharge pipe into a transport conduit connected
to the valve.