METHOD FOR PACKAGING PRODUCTS PRONE TO DECAY

Description

[0001] The invention relates to a method for packaging products prone to decay, such as food products, more particularly vegetables and/or fruit in a synthetic foil, wherein the synthetic foil is transported through a punching device in which the perforations are made n the synthetic foil, the perforated foil is formed into packages having the desired dimensions and these packages are filled with the products and closed, the perforation surface per surface unit synthetic foil being determined depending upon the product to be packaged and the perforations being obtained by means of high energy beams.

[0002] Packaging vegetables and/or fruit in packages, more particularly bags made of synthetic foil, whereby the synthetic foil is provided with perforations, is known from WO-A-93.22207 and DE-A-1952341.

[0003] This way, it is aimed at allowing the package to "breath", improving thereby shelf life for the product. This patent application describes more in detail that the perforation size, i.e. the size of each perforation combined with the perforation number should be determined depending upon the nature of the product to be packaged.

[0004] Consequently, this leads to the problem that another type of package should be used for each type of product, which involves in practice that a large number of different types of packages such as bags should be available in stock. On the other hand, as the package is made in situ from perforated foil, a large number of different foils should be available in stock, each time for the pertaining products.

[0005] The invention aims at offering a method for packaging food products being prone to decay so as to alleviate this problem.

[0006] The aim is reached according to the invention by means of a method for packaging products prone to decay, such as food products, more particularly vegetables and/or fruit in a synthetic foil, wherein the synthetic foil is transported through a punching device in which the perforations are made in the synthetic foil, the perforated foil is formed into packages having the desired dimensions and these packages are filled with the products and closed, the perforation surface per surface unit synthetic foil being determined depending upon the product to be packaged and characterized in that the perforations are obtained by means of high energy beams, and the perforation surface per surface unit of synthetic foil is set by controlling the number of emerging high energy emitters and the beam intensity.

[0007] With this method, it can be achieved that only a limited number of synthetic foils should be available in stock, since the perforations are only punched at the start of the packaging process. The synthetic foil types that should be available in stock are thereby reduced to the types of various thickness, colour and/or other quality requirements, but depend upon the desired perforation, that can again be punched each time.

[0008] The invention also relates to a device for applying the above-mentioned method, wherein said device is made of a combination of a feeding device for feeding a synthetic foil, a device for perforating the synthetic foil, a device for forming a package from the perforated synthetic foil, a device for filling the formed package with products, and a device for sealing the filled package, and the various devices are combined into an integrated device characterised in that the device for punching comprises means for emitting high energy beams and control elements for intermittent activation of the beams emitting means and control of the beam intensity so that the number of perforations per surface unit and the perforation size can be controlled.

[0009] According to the invention, the device is provided with regulation elements by means of which the perforation surface per surface unit is controlled.

[0010] Other features and advantages of the invention will become evident from the following description referring to the accompanying drawings, wherein the various method steps are illustrated.

[0011] The annotation 1 schematically illustrates a synthetic foil from stock. This stock may consist in a synthetic foil roll which is unrolled and is conveyed as a continuous strip towards a perforation device 2. It is also possible to start from a stock 1 consisting in separate sheets of synthetic foil, which are conveyed one by one towards the perforation device 2.

[0012] In the perforation device 2, the continuous synthetic foil strips or separate sheets of synthetic foil are supplied with perforations. Punching is done by laser beam perforations. A row of high energy emitters such as laser beam generators can be mounted in device 2, which can extend over the whole width of the supplied synthetic strip or synthetic sheet or over a part of the width. Preferably, the row of laser beam generators extends over a small section, seen in the width, since it is in general sufficient when only part of the package is perforated. Thereby, the numbers of laser beam generators can be kept limited. Perforations can be punched in the synthetic foils through an intermittent activation of the laser beam generators and the appropriate control of the laser beam intensity.

[0013] Thereby, it is possible to control the perforation number per surface unit, either by activating or not all the laser beam generators, or by setting the frequency at which the laser beam generators are activated or both. Moreover, the size of each individual perforation can be controlled by controlling the intensity for the laser beam generators. This way, the perforation surface (that is the total surface of the perforations) can be set by surface unit.

[0014] As disclosed in WO-A-9322207, it is important to set the perforation surface for each product type, in order to reach an optimum effect. By means of the punching device 2, the total perforation surface per surface unit can easily be set, via an electronic way, and that according to the product that is to be packaged, in order to obtain an optimum shelf life of the product to be packaged.

[0015] Determining the perforation surface can be done based on calculations, but this is preferably determined based on experimental results.

[0016] After the synthetic foil is thus provided with perforations, it is further conveyed in an operation step towards a device 4 for forming bags. In the case of a continuous strip, the synthetic foil first passes through a device 3 in which the strip is cut into separate sheets with the desired sizes. In the case of sheets, this device 3 can be omitted.

[0017] After these bags have been formed, they are conveyed further towards a filling machine 5, where the shaped bags are filled with a measured quantity of food products, which are also supplied to the filling machine 5.

[0018] Further, these filled bags 5 are finally conveyed towards a closing machine 6, where the bags are closed in an appropriate way, for example, by means of a heat sealing equipment.

[0019] In another embodiment of the invention, the packages are formed by double folding part of the synthetic foil, viewed in the moving direction, and by closing the thus formed edge for example through an heat sealing process. Consecutively or approximately simultaneously with the longitudinal edge being formed, a transversal edge is formed, which is designed as the packaging bottom. Under this form, the thus formed bag is filled with products. Subsequently, a new transversal edge follows, by which the formed and filled package is closed and isolated from the synthetic foil. Preferably in the course of the packaging closure, the bottom edge of the following package is simultaneously formed.

[0020] It is obvious that the invention is not limited to the described and illustrated embodiment, but numerous modifications can be made within the scope of the claims. For example, it is more particularly possible to first form the packing after the food products have been placed on a synthetic foil sheet, which actually implies an inversion of steps 4 and 5.

Claims

1. Method for packaging products prone to decay, such as food products, more particularly vegetables and/or fruit in a synthetic foil, wherein the synthetic foil is transported through a punching device in which the perforations are made in the synthetic foil, the perforated foil is formed into packages having the desired dimensions and these packages are filled with the products and closed, the perforation surface per surface unit synthetic foil being determined depending upon the product to be packaged, characterized in that the perforations are obtained by means of high energy beams and the perforation surface per surface unit of synthetic foil is set by controlling the number of high energy beams emitted per surface unit and the beam intensity.

2. Method according to claim 1, characterized in that the packages are formed before being filled with the food products.

3. Device for applying the method according to one of the preceding claims, wherein the device is made of a combination of a feeding device for feeding a synthetic foil, a device for punching the synthetic foil, a device for forming a package from the perforated synthetic foil, a device for filling the formed package with products, and a device for closing the filled package, and the various devices are combined as an integrated assembly, characterised in that the device for punching comprises means for emitting high energy beams and control elements for intermittent activation of the beams emitting means and control of the beam intensity so that the number of perforations per surface unit and the perforation size can be controlled.

Ansprüche

1. Verfahren zum Verpacken von verderblichen Produkten wie Nahrungsmittelprodukten, insbesondere von Gemüse und/oder Obst, in einer synthetischen Folie, wobei die synthetische Folie durch eine Lochvorrichtung transportiert wird, in der Perforationen in die synthetische Folie eingebracht werden, wobei die perforierte Folie zu Packungen geformt wird, welche die gewünschten Abmessungen aufweisen, und diese Packungen mit den Produkten befüllt und verschlossen werden, wobei die Perforationsfläche je Flächeneinheit synthetischer Folie in Abhängigkeit von dem zu verpackenden Produkt bestimmt wird, dadurch gekennzeichnet, dass die Perforationen mittels Hochenergiestrahlen hergestellt werden und die Perforationsfläche je Flächeneinheit synthetischer Folie durch Regeln der Anzahl von je Flächeneinheit abgegebenen Hochenergiestrahlen und der Strahlintensität eingestellt wird.

2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Packungen geformt werden, ehe sie mit den Nahrungsmittelprodukten befüllt werden.

3. Vorrichtung zum Anwenden des Verfahrens nach einem der vorangehenden Ansprüche, wobei die Vorrichtung aus einer Kombination aus einer Zufuhrvorrichtung zum Zuführen einer synthetischen Folie, einer Vorrichtung zum Lochen der synthetischen Folie, einer Vorrichtung zum Formen einer Packung aus der perforierten synthetischen Folie, einer Vorrichtung zum Befüllen der geformten Packung mit Produkten und einer Vorrichtung zum Verschließen der befüllten Packung hergestellt ist und die verschiedenen Vorrichtungen als eine integrierte Baugruppe kombiniert sind, dadurch gekennzeichnet, dass die Vorrichtung zum Lochen Mittel zum Abgeben von Hochenergiestrahlen und Regelelemente zur intermittierenden Aktivierung der strahlenabgebenden Mittel und zur Regelung der Strahlintensität umfasst, so dass die Anzahl von Perforationen je Flächeneinheit und die Perforationsgröße geregelt werden können.

Revendications

1. Procédé d'emballage de produits prédisposés à la pourriture, tels que des produits alimentaires, plus particulièrement des légumes et/ou des fruits, dans une feuille synthétique, dans lequel la feuille synthétique est transportée à travers un dispositif perforant, dans lequel les perforations sont pratiquées dans la feuille synthétique, la feuille synthétique est mise en forme pour constituer les emballages ayant les dimensions souhaitées, et ces emballages sont remplis avec les produits et fermés, la surface de perforation par unité de surface de la feuille synthétique étant déterminée en fonction du produit qui doit être emballé, caractérisé en ce que les perforations sont obtenues au moyen de faisceaux de haute énergie et la surface de perforation par unité de surface de la feuille synthétique est définie en commandant le nombre de faisceaux de haute énergie émis par unité de surface et l'intensité du faisceau.

2. Procédé selon la revendication 1, caractérisé en ce que les emballages sont formés avant d'être remplis avec les produits alimentaires.

3. Dispositif pour mettre en oeuvre le procédé selon l'une quelconque des revendications précédentes, dans lequel le dispositif est composé d'une combinaison d'un dispositif d'alimentation pour alimenter une feuille synthétique, un dispositif pour perforer la feuille synthétique, un dispositif pour former un emballage à partir de la feuille synthétique perforée, un dispositif pour remplir l'emballage formé avec les produits et un dispositif pour fermer l'emballage rempli, et les différents dispositifs sont combinés sous la forme d'un ensemble intégré, caractérisé en ce que le dispositif perforant comprend des moyens pour émettre des faisceaux de haute énergie et des éléments de commande pour une activation intermittente des moyens émetteurs de faisceaux et la commande de l'intensité des faisceaux, de telle sorte que le nombre de perforations par unité de surface et la taille des perforations peuvent être contrôlés.