[0001] The present invention relates to a vacuum cleaner; and, more particularly, to a household
vacuum cleaner with enhanced airflow and reduced noise.
[0002] Conventional vacuum cleaners in general are as disclosed in Japanese Utility Model
Laid-Open Publication No. 1988-64339 as illustrated in Figs. 25 and 26.
[0003] Referring to Figs. 25 and 26, there is provided base 1 of a main body of a vacuum
cleaner. Included in a front region thereof is dust chamber 2 having an open top,
and separated by partition 3 is housing chamber 4 in a rear region thereof incorporating
a cord retracting device (not shown) and electric blower 5 for generation of suction
air stream for the intake of dust. Moreover, seamlessly formed in the frontal upper
end of base 1 is handle 6. Furthermore, in order to facilitate transportability of
the vacuum cleaner, there are provided swivel caster 8 on the bottom surface thereof
and a pair of wheels 7 in a rear portion of respective lateral faces thereof.
[0004] As shown in Fig. 25, upper unit 10 encloses the open top of housing chamber 4 incorporating
electric blower 5, in which a rear portion of upper unit 10 is latched onto latch
9 provided in base 1, and a frontal portion thereof is screwed onto base 1 via vis.
[0005] The exposed open top of dust chamber 2 is enclosed by lid 11, rotatably installed
via boss 12 attached to upper unit 10. Under such configuration, base 1 is adjoined
with upper unit 10 at conjugating member 13.
[0006] Conventionally, electric blower 5 employed in such vacuum cleaner occupied a large
portion of space in housing chamber 4, thus often cited as a limiting factor in designing
vacuum cleaners.
[0007] For instance, such conventional vacuum cleaner suffers from poor airflow from electric
blower 5 in housing chamber 4, as a result of the cord retracting device placed adjacent
to electric blower 5 therein which interrupts the airflow. Accordingly, the flow rate
is deteriorated, resulting in a poor suction air stream and incurring of noise. Previous
efforts to improve airflow therein have been unsuccessful, due to a considerable volume
of electric blower 5.
[0008] Moreover, other attempts such as expanding dust collection capacity have also been
encountered by the design limitations of size/volume, i.e., such expansion was not
feasible without having to enlarge the overall size/volume of the vacuum cleaner.
[0009] Furthermore, electric blower 5 of considerable weight depending on its location significantly
affects the centroid of the vacuum cleaner, thereby further imposing design limitations.
[0010] It is, therefore, an object of the present invention to provide a vacuum cleaner
employing therein a compact lightweight electric blower, capable of reducing noise,
expanding capacity of dust chamber, and facilitating transporting thereof, while maintaining
the overall size/volume of a conventional vacuum cleaner to be substantially unchanged,
thereby providing greater convenience to the operator.
[0011] In accordance with a preferred embodiment of the present invention, there is provided
a vacuum cleaner, including: a main body having an electric blower for generating
suction air stream and a dust chamber for storing collected dust particles therein;
and a suction nozzle communicated with the dust chamber for sucking in dir-laden air,
wherein the electric blower is not greater than about 20% of the main body by volume.
[0012] In accordance with another preferred embodiment of the present invention, there is
provided a vacuum cleaner, including: a main body having a dust chamber for collecting
dust therein and a housing chamber for hosting an electric blower for generating suction
air stream and a power supplying member for supplying power thereto; and a suction
nozzle communicated with the dust chamber for sucking in dirt-laden air, wherein the
electric blower is not greater than about 30% of the dust chamber and that of the
housing chamber by volume.
[0013] In accordance with still another preferred embodiment of the present invention, there
is provided a vacuum cleaner, including: a main body having a housing chamber containing
therein an electric blower for generating suction air stream and a power supply member
for providing power to the electric blower, a dust chamber for collecting dust therein,
and an attachment storage compartment for storing therein a suction nozzle to be used
in sucking in dir-laden air, wherein at least one of ratios of a width and a length
of the electric blower to a width and a length of the attachment storage compartment,
respectively, is not greater than about 30%.
[0014] The above and other objects and features of the present invention will become apparent
from the following description of preferred embodiments given in conjunction with
the accompanying drawings, in which:
Fig. 1 is a plan view of a base of a main body of a vacuum cleaner in accordance with
a first preferred embodiment of the present invention;
Fig. 2 describes a partially cutaway side elevational view of the vacuum cleaner;
Fig. 3 shows a perspective view of the exterior of the vacuum cleaner;
Fig. 4 offers noise characteristics of the vacuum cleaner;
Fig. 5 is a plan view of a modification of the first preferred vacuum cleaner of the
present invention;
Fig. 6 provides a plan view of another modification of the first preferred vacuum
cleaner of the present invention;
Fig. 7 presents a plan view of still another modification of the first preferred vacuum
cleaner of the present invention;
Fig. 8 depicts a side elevational view of still another modification of the first
preferred vacuum cleaner of the present invention;
Fig. 9 represents a partially cutaway side elevational view of still another modification
of the first preferred vacuum cleaner of the present invention;
Fig. 10 sets forth a partially cutaway side elevational view of still another modification
of the first preferred vacuum cleaner;
Fig. 11 describes a partially cutaway side elevational view of still another modification
of the first preferred vacuum cleaner;
Fig. 12 illustrates a plan view of a vacuum cleaner in accordance with a second preferred
embodiment of the present invention, wherein a lid enclosing an attachment storage
compartment is removed;
Fig. 13 offers a plan view of a vacuum cleaner after removing a lid removed in a modification
of the second preferred embodiment;
Fig. 14 provides a plan view of a vacuum cleaner after removing a lid in still another
modification of the second preferred embodiment;
Fig. 15 presents a side elevational view of a vacuum cleaner in accordance with a
third preferred embodiment of the present invention;
Fig. 16 sets forth a plan view of a base of a vacuum cleaner of a modification of
the third preferred embodiment;
Fig. 17 depicts a side elevational view of another modification of the third preferred
vacuum cleaner;
Fig. 18 describes a side elevational view of still another modification of the third
preferred vacuum cleaner;
Fig. 19 shows a side elevational view of still another modification of the third preferred
vacuum cleaner;
Fig. 20 is a partially cutaway side elevational view of a vacuum cleaner in accordance
with a fourth preferred embodiment of the present invention;
Fig. 21 represents a partially cutaway side elevational view of a vacuum cleaner in
accordance with a fifth preferred embodiment of the present invention;
Fig. 22 sets forth a partially cutaway side elevational view of a vacuum cleaner in
accordance with a sixth preferred embodiment of the present invention;
Fig. 23 illustrates a partially cutaway side elevational view of a vacuum cleaner
in accordance with a seventh preferred embodiment of the present invention;
Fig. 24 provides a perspective view of an alternative upright vacuum cleaner in accordance
with the present invention;
Fig. 25 offers a partially cutaway side elevational view of a conventional vacuum
cleaner; and
Fig. 26 depicts a perspective view of a base of the conventional vacuum cleaner.
[0015] The preferred embodiments of the present invention will now be described with reference
to the accompanying drawings. The basic layout of the present invention closely resembles
that of the conventional art. Thus, an elaboration of substantially identical parts
will be omitted.
[0016] The first preferred embodiment of the present invention will now be explained. Fig.
1 represents a plan view of a base of a main body of a vacuum cleaner; Fig. 2 illustrates
a partially cutaway side elevational view of the main body; Fig. 3 depicts a perspective
view of the exterior of the main body; and Fig. 4 presents noise characteristics of
the vacuum cleaner.
[0017] Referring to Fig. 3, main body 21 of the vacuum cleaner (hereinafter referred to
as main body) includes base 22, upper portion 23, and cover 24 enclosing upper portion
23. Cover 24 incorporates an attachment storage compartment (not shown), which is
covered by lid 25 provided thereon. Further provided is aperture 26 to be connected
with a hose (not shown) coupled to a suction nozzle (not shown) for sucking dust via
an extension tube (not shown). Moreover, placed on lateral faces of main body 21 is
a pair of wheels 27. Finally enclosing an adjoining portion of base 22 and upper portion
23 is bumper 29.
[0018] As shown in Figs. 1 and 2, base 22 is provided with dust chamber 31 and housing chamber
32 divided by partition 30. Incorporated in housing chamber 32 is electric blower
33, placed on a mounting plate (not shown) for generation of suction air stream, that
is equal to or less than about 20% of main body 21 by volume, and cord retracting
device 34 serving as a power supplying member. Cord retracting device 34 can be replaced
by a rechargeable battery pack. Furthermore, located in a rear portion of base 22
is exhaust 35 for releasing therethrough the suction air stream created by electric
blower 33.
[0019] Hereinafter, operation of the vacuum cleaner described will now be explained in detail.
Upon power up, electric blower 33 engages in a rotational motion thereby generating
the suction air stream. So created suction air stream uplifts the dirt particles through
the suction nozzle and transports the dirt-laden air via the extension tube, the hose
and aperture 26, finally reaching a dust bag (not shown) provided in dust chamber
31. As a result, the dirt particles are collected and trapped therein. The dirt-laden
air subsequently free of dirt particles passes through dust chamber 31 and gets sucked
into electric blower 33 in housing chamber 32, and finally being released through
exhaust 35. Vacuum cleaning is carried out by continuously performing the above process.
[0020] In a conventional vacuum cleaner, the suction air stream generated by the electric
blower passes through a narrow path to be released through the exhaust, incurring
turbulent airflow pattern and flow resistance, which directly accounts for the generation
of noise.
[0021] It is the main object of the present invention to provide noise reduction by employing
compact electric blower 33 adopting a high efficiency inverter motor. Such compact
electric blower 33 frees up additional space in housing chamber 32, thereby reducing
occurrences of turbulent airflow and flow resistance, enabling noise reduction.
[0022] Specifically, electric blower 33 employed in the present invention is not greater
than about 20% of the interior of main body 21 by volume. Therefore, by utilizing
thus obtained freed up space in main body 21, dust chamber 31 as well as the exhaust
area can be expanded to hold bigger capacity, while maintaining the dimensions of
main body 21 identical to those of a conventional vacuum cleaner. Such augmentation
of the exhaust area reduces formation of turbulent airflow, thereby enabling noise
reduction and providing greater convenience to the operator.
[0023] By utilizing the aforementioned design criteria of the present invention, i.e., the
electric blower being not greater than about 20% of the interior of the main body
by volume, even with electric blower 33 of high power output having a maximum power
output of over 1400 W, the space provided between electric blower 33 and the walls
of main body 21 serving as buffer is sufficient to insulate the walls of main body
21 from the heat dissipated by electric blower 33, thereby preventing thermal deformations
in the walls of main body 21.
[0024] Referring to Fig. 4, there is provided a noise characteristics view showing a relationship
between a ratio of the volume of electric blower 33 to the volume of housing chamber
32 and noise level associated therewith. In order to gauge the noise level (A level),
a microphone was placed 1 m above and 1 m away from the center of main body 21. In
general, a normal person can tolerate noise level up to about 50 dBA without experiencing
much discomfort. In Fig. 4, the ratio (v1/V1) of the volume of electric blower 33
(v1) to the volume of housing chamber 32 (V1) to obtain such noise level is about
35%. Accordingly, the ratio can practically be set to be not greater than about 35%.
However, taking into account actual variations, the preferable ratio is not greater
than about 30%.
[0025] As described, by restricting the ratio (v1/V2) of the volume of electric blower 33
(v1) to the volume of housing chamber 32 (V1) not to exceed about 30%, the air stream
generated by electrical blower 33 can be exhausted through exhaust 35 in laminar flow
rather than turbulent flow. Moreover, under such ratio, the flow resistance is significantly
reduced while being exhausted, thereby improving the suction power of electric blower
33.
[0026] In accordance with the preferred embodiment of the present invention as described
above, significant noise reductions can be achieved. Moreover, by freeing up the area
adjacent to electric blower 33, the airflow is improved therein, which . in turn improves
the cooling efficiency of electric blower 33. Consequently, electrical blower 33 can
be efficiently cooled to suppress the rise in temperature thereof, improving the reliability
of the vacuum cleaner.
[0027] Fig. 5 is a plan view of a vacuum cleaner of a modification of the first preferred
embodiment, wherein the ratio (v2/V2) of the volume of electric blower 33 (v2) to
the volume of dust chamber 31 (V2) is not to exceed about 30%. Carrying out the previously
described noise measurement under such condition, noise level was reduced below 50
dBA, which can be attributed to a formation of laminar flow pattern in the suction
air stream.
[0028] As described, if electric blower 33 is designed not to exceed about 30% of housing
chamber 32 or dust chamber 31 by volume, it can be seen that the noise generation
is suppressed due to formation of laminar flow pattern in the suction air stream.
[0029] So far it has been described that noise reduction can be achieved by restricting
the volume of electric blower 33 relative to that of dust chamber 31 or housing chamber
32. Hereinbelow further reduction of noise level will be illustrated by specifying
configuration/dimensions of electric blower 33 with respect to that of housing chamber
32 with reference to accompanying drawings.
[0030] Fig. 6 is a plan view of the vacuum cleaner of another modification of the first
preferred embodiment, in which W1 and L1 denote the width and the length of housing
chamber 32, respectively, whereas w1 and 11 denote the width and the length of electric
blower 33, respectively. When previously described noise measurement was carried out,
while restricting the ratio of w1 to W1 to not exceed about 30%, the noise level reached
far below 50 dBA, which can be attributed to the formation of laminar flow pattern
in the suction air stream facilitated by the reduction in the flow resistance of the
airflow from electric blower 33, experienced at cord retracting device 34 and walls
of housing chamber 32. The 30% ratio takes into account discrepancies due to actual
variations.
[0031] The same results were obtained when the ratio of the (l1/L2) of the length of electric
blower 33 (l1) to the length of housing chamber 32 (L1) was chosen not to exceed about
30%, which can be attributed to suppressing formation of the turbulent flow in the
suction air stream, facilitated by the lengthening of the distance between electric
blower 33 and exhaust 35 in housing chamber 32.
[0032] Further, substantially the same results were obtained when both ratios, i.e., w1/W1
and l1/L1, were restricted not to exceed about 30%.
[0033] In addition to the aforementioned correlation between the configuration/dimensions
of housing chamber 32 and electric blower 33 described in conjunction with Fig. 6,
there further exists a correlation between the configuration/dimensions of dust chamber
31 and electric blower 33, which will be covered hereinafter in reference with accompanying
drawings.
[0034] Fig. 7 is a plan view of the vacuum cleaner of still another modification of the
first preferred embodiment, wherein W2 and L2 are the width and the length of dust
chamber 31, respectively. In this modification, the width w2 of electric blower 33
is configured not to exceed about 50% of the width W2 of dust chamber 31. Employing
the aforementioned noise level measurement under such conditions reduced the noise
level significantly below 50 dBA. On the other hand, the ratio over about 50% is considered
undesirable, for such ratio widens the inlet of electric blower 33 aiding formation
of turbulent airflow pattern in suction air stream in dust chamber 31, thereby suppressing
formation of laminar flow, hence increasing level of noise produced thereby.
[0035] In addition, the same results were obtained when the length 12 of electric blower
33 was designed not to exceed about 50% of the length L2 of dust chamber 31, which
provides greater spacing between electric blower 33 and exhaust 35 in housing chamber
32, thereby suppressing formation of turbulent flow pattern in the suction air stream,
significantly reducing the noise level.
[0036] Moreover, substantially the same results were obtained when both the length 12 and
the width w2 of electric blower 33 were set not to exceed about 50% of the length
L2 and the width W2 of dust chamber 31, respectively.
[0037] Fig. 8 is a side elevational view of the vacuum cleaner of still another modification
of the first preferred embodiment, wherein the height h of electric blower 33 mounted
in base 22 was designed not to exceed 50% of the height H of housing chamber 32. Accordingly,
greater spacing is provided between electric blower 33 and the upper surface of upper
portion 23. Therefore, the high frequency pitch produced by electric blower 33 is
effectively prevented from transmitting through the upper surface of upper portion
23, enabling noise reduction. Further, such arrangement forces the centroid to be
at a lower part of the vacuum cleaner, thereby making the structure more robust against
external shocks and impacts.
[0038] Fig. 9 is a partially cutaway side elevational view of a vacuum cleaner of still
another modification of the first preferred embodiment, in which electric blower 33
is disposed on the bottom portion of base 22. Under such arrangement, the high frequency
pitch is effectively prevented from transmitting through the upper portion of main
body 21, thereby enabling noise reduction.
[0039] Fig. 10 is a partially cutaway side elevational view of a vacuum cleaner of still
another modification of the first preferred embodiment, in which electric blower 33
is disposed above base 22 through the use of a mounting plate. Under such arrangement
the suction air stream flows from upper portion 23 of main body 21 to base 22, which
in turn reduces the flow rate. Consequently, the rate of exhaust airflow from main
body 21 to the ambient air is reduced, which also reduces dispersing of the dust particles
during the exhaust process.
[0040] Fig. 11 is a partially cutaway side elevational view of a vacuum cleaner of still
another modification of the first preferred embodiment, in which electric blower 33
is disposed around the middle of the upper surface of upper portion 23 and the bottom
surface of base 22. Under such arrangement, flow resistance along the walls of housing
chamber 32 is reduced, and a reduced amount of vibration of electric blower 33 is
distributed or transmitted through base 22 and upper portion 23, which in turn lessens
the overall vibration of main body 21.
[0041] A second preferred embodiment of the present invention will now be described in detail,
in which a compact lightweight electric blower is used to effectively utilize thus
obtained additional space for the attachment storage compartment. The basic configuration
of the second preferred embodiment closely resembles that of the first preferred embodiment.
Therefore, like parts in the first and the second embodiments will be designated by
like numerals and a detailed description thereof will be omitted; and instead distinctive
parts will be focused and elaborated.
[0042] Fig. 12 is a plan view of a main body after removing the lid covering the attachment
storage compartment. There is provided attachment storage compartment 36 in upper
portion 23 of the main body. Attachment storage compartment 36 holds attachments,
such as crevice nozzle 37 for cleaning cracks and brush nozzle 38 for cleaning shelves.
Under the configuration of the present embodiment, the width w3 of electric blower
33 is designed not to exceed about 30% of the width W3 of attachment storage compartment
36. Accordingly, such configuration of attachment storage compartment 36 placed in
upper portion 23 of the main body facilitates accessing of the attachments associated
therewith, since crevice nozzle 37 and brush nozzle 38 can be sufficiently spaced
apart. Furthermore, electric blower 33 can be disposed in a portion in base 22 directly
corresponding to the portion between crevice nozzle 37 and brush nozzle 38, thus providing
sufficient spacing between electric blower 33 and upper portion 23 of the main body.
In particular, it is preferable to form the portion in upper portion 23 corresponding
to electric blower 33 to be upwardly protruded. Such configuration reduces flow resistance
of the suction air stream in that region thereby suppressing an increase in the noise
level.
[0043] Fig. 13 is a plan view of a main body after removing the lid covering the attachment
storage compartment in a modification of the second preferred embodiment, in which,
there is provided attachment storage compartment 36 in upper portion 23 for holding
attachments, such as, crevice nozzle 37 and brush nozzle 38. In this example, the
length 13 of electric blower 33 is configured not to exceed about 30% of the length
L3 of attachment storage compartment 36. Accordingly, attachment storage compartment
36 disposed in upper portion 23 of the main body facilitates accessing of the attachments,
since crevice nozzle 37 and brush nozzle 38 associated therewith have sufficient spacing
therebetween. Furthermore, by placing crevice nozzle 37 and brush nozzle 38 close
to one end of attachment storage compartment 36 (i.e. at the rear end thereof), a
substantial region thereof can be unoccupied by the nozzles 37 and 38. And then by
disposing electric blower 33 in a portion of a base 22 that corresponds to the unoccupied
region in attachment storage compartment 36, an ample spacing between electric blower
33 and upper portion 23 can be attained. In particular, it is preferable to form the
portion in upper portion 23 that corresponds to electric blower 33 disposed in base
22 to be upwardly protruded, so as to reduce the flow resistance of the suction air
flow in that portion, as well as the noise level associated therewith under such configuration.
[0044] Fig. 14 is a plan view of a main body after removing a lid, exposing the attachment
storage compartment 36 of still another modification of the preferred embodiment.
There is provided attachment storage compartment 36 in upper portion 23 of the main
body for housing the attachments, such as crevice nozzle 37, brush nozzle 38, and
floor nozzle 39. In such configuration, the width w4 and the length 14 of electric
blower 33 are not configured to exceed about 30% of the width W4 and the length L4
of attachment storage compartment 36, respectively. By such, attachment storage compartment
36 can be enlarged, to enable crevice nozzle 37, brush nozzle 38, and floor nozzle
39 to be held therein, adding greater convenience.
[0045] Furthermore, by designing electric blower 33 not to exceed about 30% of attachment
storage compartment 36 by volume, the noise associated with the exhaust airflow is
reduced, while being able to enlarge attachment storage compartment 36, so that crevice
nozzle 37, brush nozzle 38, and floor nozzle 39 can be placed therein, adding greater
convenience.
[0046] Moreover, by mounting electric blower 33 in the bottom region of base 22, the centroid
of the main body in effect is near the bottom, thereby making the main body more dynamically
stable. Furthermore, since electric blower 33 is placed away from the upper surface
of upper portion 23 in such configuration, the noise can be diminished while passing
through the enlarged distance therebetweeen and further reduced while being transmitted
through the upper surface of upper portion 23 and lid 25 serving as buffer, accordingly
the high frequency pitch may be filtered therethrough, reducing the noise heard by
the operator.
[0047] A third preferred embodiment of the present invention, employing a compact lightweight
electric blower at various locations in a vacuum cleaner so as to add convenience
to an operator, will now be explained in detail. The basic configuration of the present
embodiment is substantially identical to that of the first preferred embodiment. Thus
only the distinctive parts will be explained, and like parts will be assigned like
reference numerals, omitting detailed explanations thereof.
[0048] Fig. 15 is a side elevational view of a main body of a vacuum cleaner in accordance
with the third embodiment. There is provided a pair of wheels 40 on the lateral faces
of the main body. In the present embodiment, electric blower 33 is preferably installed
near the center O of wheels 40, i.e. the axis of rotation thereof. Thus, since electric
blower 33 of a considerable weight is placed so that the center thereof sustantially
coincides with that of wheels 40, the centroid of main body 21 nearly coincides with
the axis of rotation. Accordingly, such configuration of the main body facilitates
operator's maneuverability of the vacuum cleaner.
[0049] Fig. 16 is a plan view of a base of a modification of the third preferred vacuum
cleaner, in which the centroid O of electric blower 33 and cord retractable device
34 is aligned with the central axis TT of main body 21. By aligning the centroid to
the central axis of main body 21 as such, linear maneuverability of the main body
is enhanced.
[0050] Furthermore, if cord retractable device 34 is placed to the rear of electric blower
33, while a handle is located in the front region of main body 21, cord retractable
device 34 and electric blower 33 are both aligned with the central axis of main body
21, respectively, thereby providing stability when carrying main body 21 and facilitating
the transportability thereof as well. In addition, such configuration further yields
improved exhaust airflow from electric blower 33 to cord retractable device 34, thereby
effectively cooling the electric power cord wound in cord retractable device 34.
[0051] Moreover, cord retractable device 34, if disposed under electric blower 33, offers
such benefits as, increased stability as a result of lowered center of mass and reduction
in rattling of wheels 40 against the floor surface due to cord retractable device
34 serving to absorb vibration generated by electric blower 33, thereby reducing the
vibration transmitted to wheels 40.
[0052] Fig. 17 is a side elevational view of another modification of the preferred vacuum
cleaner of the present invention, in which handle 41 is formed in the upper front
end of main body 21, and electric blower 33 is disposed in an upper portion of housing
chamber 32. In such particular configuration, the centroid G of main body 21 is above
line SS extending from an edge of handle 41 to center O of wheel 40. Accordingly,
under such configuration, when main body 21 is pulled by handle 41, the centroid shifts
downwards and gets closer to the operator, thereby eliminating instability while holding
handle 41 and maneuvering main body 21.
[0053] In a similar fashion, if handle 41 is installed at the front portion of base 22 of
main body 21 and electric blower 33 is provided at the bottom region of housing chamber
32, the centroid gets closer to the operator when main body 21 is pulled by handle
41, thereby eliminating instability in holding handle 41 and maneuvering main body
21, and consequently facilitating the transportability thereof.
[0054] Fig. 18 is a side elevational view of still another modification of the preferred
embodiment, in which handle 42 is pivotally installed at upper portion 23 of the main
body, and disposed below the axis of rotation thereof is electric blower 33. In such
configuration, the centroid of main body 21 is located below handle 42 while being
carried by handle 42, since electric blower 33 with a considerable mass is located
directly below handle 42. Accordingly, movement of the centroid of main body 21 is
minimized, while being carried by handle 42, thus eliminating instability in the hand
and further facilitating the transportability of main body 21.
[0055] Fig. 19 is a side elevational view of still another modification of the preferred
vacuum cleaner, in which fixed handle 43 is provided at upper portion 23 and electric
blower 33 is installed in the proximity thereof. Similar to the aforementioned example,
the centroid of main body 21 is placed close to handle 43, hence eliminating instability
in the hand of the operator as a result of the minimized movement of the centroid
while transporting main body 21.
[0056] As illustrated in the first to third preferred embodiment, the configurations of
vacuum cleaners employing the compact lightweight electric blower are tailored to
the specification of a design in reducing noise, expanding dust chamber, and enhancing
maneuverability and operability of the vacuum cleaner. In such exemplary cases, it
is preferable that the electric blower is configured not to exceed about 20% of the
main body by volume. That is because the ratio (v2/V2) of the volume (v2) of the electric
blower 33 to the volume (V2) of the dust chamber 31 and the ratio (v1/V1) of the volume
(v1) of electric blower 33 to the volume (V1) of housing chamber 32 are preferably
not to exceed about 30% as described above. Exceeding such ratio will result in an
insufficient amount of space in the main body required to obtain the desired aforementioned
results with given dimensions/configurations of the conventional main body 21.
[0057] Moreover, if electric blower 33 is designed not to exceed about 25% of main body
21 by weight, the vibration generated by electric blower 33 is less experienced by
main body 21, resulting in a reduced amount of vibration of main body 21. Accordingly,
the outer walls of main body 21 can be designed thinner, thereby reducing the overall
weight thereof.
[0058] Furthermore, electric blower 33 with power output of greater than 1400 W under aforementioned
specification (i.e., not greater than 25% of the main body by weight) has low heat
capacity, hence heat transfer taking place between electric blower 33 and the outer
walls of main body 21 tends to be insufficient to cause thermal deformation in the
outer walls.
[0059] A fourth preferred embodiment of the present invention will now be described with
reference to Fig. 20. An explanation of parts that are identical or similar to those
in the previous embodiments will be omitted, and like reference numerals and names
will be used therefor.
[0060] The fourth preferred embodiment shown in Fig. 20 is provided with exhaust 44 in the
rear portion of main body 21 for exhausting air stream generated by electric blower
33 to the outside; filter 45 disposed in front of exhaust 44 for collecting dust particles,
such as carbon particles, entrained in the air stream generated by electric blower
33; and partition 46 for supporting filter 45 and being provided with opening 47 placed
in front of filter 45 communicated therewith. Further provided is shielding wall 48
disposed between electric blower 33 and partition 46 so that electric blower 33 is
not directly facing opening 47.
[0061] Under such arrangement, the air stream generated by electric blower 33 encounters
shielding wall 48 and is redirected and detoured toward opening 47 formed in partition
46 and is passed therethrough. Thereafter, the air stream is passed through filter
45, at which time dust particles, such as carbon particles are trapped therein, consequently
only the "clean" air stream exiting through exhaust 44 and finally released to the
surrounding. Likewise, the noise generated by electric blower 33, which travels along
with the air stream to the rear of main body 21, is prevented from directly escaping
through opening 47 as a result of the direct pathway to opening 47 being blocked by
shielding wall 48, greatly contributing to the reduction of noise. Such usage of shielding
wall 48 would be highly effective in case of using such high rotational speed electric
blower 33 in the first to the third preferred embodiment.
[0062] In the present preferred embodiment, shielding wall 48 is placed in front of partition
46. By the same token, however, similar results can be achieved as long as shielding
wall 48 is provided to block the direct pathway of the air stream to exhaust 44 even
in a case where partition 46 does not exist and filter 45 is supported by means other
than partition 46.
[0063] A fifth preferred embodiment of the present invention will now be described with
reference to Fig. 21. An explanation of parts that are identical or similar to those
in the previous embodiments will be omitted, and the like reference numerals and names
will be used therefor.
[0064] The present embodiment comprehends the provision of motor cover 48, formed into upper
and lower sections 48a, 48b, each having a substantially semi-circular cross sectional
shape, enclosing electric blower 33; packing 51 for hermetically sealing the front
ends of motor cover 48 to partition 30; aperture 52, disposed at the bottom region
of lower motor cover 48b, enabling opening 47 to be air-communicated with the interior
of the motor cover. In particular, a rear region of electric blower 33 is connected
to a rear portion of motor cover 48 via vibration-proof material 49, whereas a front
region of electric blower 33 is attached to partition 30 via vibration-proof material
50.
[0065] Under such configuration, the air stream generated by electric blower 33 flows in
the direction indicated by arrow A. Specifically, the air stream first flows through
aperture 52 toward the bottom and is redirected in the direction normal to the initial
direction toward opening 47, and finally exits through exhaust 44 to the surrounding.
Meanwhile, noise also generated by electric blower 33, which travels through aperture
52 along with the air stream, is attenuated when redirected and also as a result of
elongated travel path. Accordingly, the level of noise escaping through exhaust 44
can be significantly reduced. Such benefits can be evident from a vacuum cleaner employing
high rotational speed electric blower 33 yielding high level of noise, such as those
used in the first to the third preferred embodiments.
[0066] A sixth preferred embodiment of the present invention will now be described with
reference to Fig. 22. An explanation of parts that are identical or similar to those
in the previous embodiments will be omitted, and like reference numerals and names
will be used therefor.
[0067] The present embodiment is characterized by the provision of motor cover 48 defined
by upper motor cover 48a and lower motor cover 48b each having a double layered wall
structure, in which inner wall 53 of lower motor cover 48b incorporates first aperture
52 to be communicated with electric blower 33 and outer wall 54 of upper motor cover
48a incorporates second aperture 55 to be communicated with first aperture 52, such
that two apertures 52, 55 are in non-facing positions.
[0068] Under such configuration, the noise generated by electric blower 33 is transmitted
along with the air stream through first aperture 52 located at one side of motor cover
and is detoured toward second aperture 55 residing at the opposite side of motor cover
48. And then the noise and the he air stream exit through second aperture 55 to travel
toward opening 47, thereby considerably lowering the level of noise. Such benefits
can be highly advantageous when a vacuum cleaner is equipped with such blower as high
rotational speed electric blower 33 producing high level of noise used in the first
to the third preferred embodiments.
[0069] A seventh preferred embodiment of the present invention will now be described with
reference to Fig. 23. An explanation of parts that are identical or similar to those
of the previous embodiments will be omitted, and like reference numerals and names
will be used therefor.
[0070] The present embodiment is provided with motor cover 56 constituted by upper motor
cover 56a and lower motor cover 56b each being of an approximate semi-circular cross
sectional shape, first cavity 57 and second cavity 58 are provided. Specifically,
seamlessly formed semi-circular walls 59, 60, 61, respectively having cutaway portions
59a, 60a, 61a, define upper motor cover 56a. In a similar fashion, seamlessly formed
semi-circular walls 62, 63, 64, respectively having cutaway portions 62a, 63a, 64a,
define lower motor cover 56b.
[0071] Moreover, when upper motor cover 56a and lower motor cover 56b are assembled together
to form motor cover 56, two exhaust openings are formed, one by cutaway portions 60a
and 63a and the other by cutaway portions 61a and 64a.
[0072] Under such configuration, the noise generated by electric blower 33 follows the air
stream through the narrowly formed cutaway portions 59a, 62a and into first cavity
57 where the cross sectional area is expanded, and then through the narrow cutaway
portions 60a, 63a. Thereafter the air stream flows into second cavity 58, where the
cross sectional area is again expanded, and sequentially through the narrow cutaway
portions 61a, 64a. Finally the air stream is exited through opening 47 to the surrounding
of main body 21. Such narrowing and widening of the cross sectional area of the travel
path of the air stream functions as a muffler in diminishing the noise level. Such
configuration may be extremely beneficial when using a high rotational speed electric
blower outputting high level of noise as in the first through third preferred embodiments.
[0073] Though the first to seventh preferred embodiments have been described with reference
to a canister type vacuum cleaner, the present invention should not be construed as
being limited thereto. As shown in Fig. 24, an upright vacuum cleaner can be employed
and can still benefit from the present invention. In referring to Fig. 24, there is
provided main body 67 having dust chamber 73, which is enclosed by cover 72. Included
at upper portion of main body 67 are handle 66 having grip 65 in the upper distal
end thereof. Electric blower 71 is also disposed at the bottom region of main body
67. Furthermore, suction head 70 is pivotally attached to the bottom of main body
67.
[0074] While the invention has been shown and described with respect to the preferred embodiment,
it will be understood to those skilled in the art that various changes and modifications
may be made without departing from the scope of the invention as defined in the following
claims.
1. A vacuum cleaner, comprising:
a main body including an electric blower for generating suction air stream and a dust
chamber for storing collected dust particles therein; and
a suction nozzle communicated with the dust chamber for sucking in dir-laden air,
wherein the electric blower is not greater than about 20% of the main body by
volume.
2. A vacuum cleaner, comprising:
a main body including a dust chamber for collecting dust therein and a housing chamber
for hosting an electric blower for generating suction air stream and a power supplying
member for supplying power thereto; and
a suction nozzle communicated with the dust chamber for sucking in dirt-laden air,
wherein the electric blower is not greater than about 30% of the dust chamber
and that of the housing chamber by volume.
3. The vacuum cleaner of claim 2, wherein at least one of ratios of a width and a length
of the electric blower to a width and a length of the housing chamber, respectively,
is not greater than about 30%.
4. The vacuum cleaner of claim 1 or 2, wherein at least one of ratios of a width and
a length of the electric blower to a width and a length of the dust chamber, respectively,
is not greater than about 50%.
5. The vacuum cleaner of claim 2, wherein a ratio of a height of the electric blower
to a height of the housing chamber is not greater than about 50%.
6. The vacuum cleaner of claim 2, wherein the main body is provided with a base and an
upper portion, the base having a front region where the dust chamber resides and a
rear region where the housing chamber for hosting therein the electric blower and
the power supplying member is located, the upper portion covering the top of the housing
chamber, and
wherein the electric blower is supported by the base on a bottom portion thereof.
7. The vacuum cleaner of claim 2, wherein the main body is provided with a base and an
upper portion, the base having a front region where the dust chamber resides and a
rear region where the housing chamber for hosting therein the electric blower and
the power supplying member is located, the upper portion covering the top of the housing
chamber, and
wherein the electric blower is supported by the base at an upper portion thereof.
8. The vacuum cleaner of claim 2, wherein the main body is provided with a base and an
upper portion, the base having a front region where the dust chamber resides and a
rear region where the housing chamber for hosting therein the electric blower and
the power supplying member is located, the upper portion covering the top of the housing
chamber, and
wherein the electric blower is supported by the base at a center portion between
a ceiling of the upper portion and a bottom surface of the base.
9. The vacuum cleaner of claim 2, wherein the main body further includes an attachment
storage compartment for storing therein the suction nozzle, and
wherein the electric blower is not greater than about 30% of the attachment storage
compartment by volume.
10. The vacuum cleaner of claim 9, wherein the main body is provided with a base and an
upper portion, the base having a front region where the dust chamber resides and a
rear region where the housing chamber for hosting therein the electric blower and
the power supplying member is located, the upper portion having therein the attachment
storage compartment and covering the top of the housing chamber, and
wherein the electric blower is supported by the base at a lower portion thereof.
11. The vacuum cleaner of claim 2, wherein the main body is provided with a base and an
upper portion, the base having a front region where the dust chamber resides and a
rear region where the housing chamber for hosting therein the electric blower and
the power supplying member is located, and the upper portion covering the top of the
housing chamber, and
wherein a pair of wheels is provided to lateral sides of the main body and the
electric blower supported by the base is at a lower portion thereof near the axis
of rotation of the pair of wheels.
12. The vacuum cleaner of claim 2, wherein the main body is provided with a base and an
upper portion, the base having a front region where the dust chamber resides and a
rear region where the housing chamber for hosting therein the electric blower and
the power supplying member is located, and the upper portion covering the top of the
housing chamber, and
wherein a handle is provided at a front upper portion of the main body, and the
electric blower is located at an upper portion of the housing chamber.
13. The vacuum cleaner of claim 2, wherein the main body is provided with a base and an
upper portion, the base having a front region where the dust chamber resides and a
rear region where the housing chamber for hosting therein the electric blower and
the power supplying member is located, and the upper portion covering the top of the
housing chamber, and
wherein a handle is provided at a lower upper portion of the main body, and the
electric blower is positioned at a lower portion of the housing chamber.
14. The vacuum cleaner of claim 2, wherein the main body is provided with a base and an
upper portion, the base having a front region where the dust chamber resides and a
rear region where the housing chamber for hosting therein the electric blower and
the power supplying member is located, and the upper portion covering the top of the
housing chamber, and
wherein a handle is pivotally provided at an upper portion of the main body and
the electric blower is placed below the axis of rotation of the handle.
15. The vacuum cleaner of claim 2, wherein the main body is provided with a base and an
upper portion, the base having a front region where the dust chamber resides and a
rear region where the housing chamber for hosting therein the electric blower and
the power supplying member is located, and the upper portion covering the top of the
housing chamber, and
wherein a handle is provided on the upper portion, and the electric blower is placed
near the handle.
16. The vacuum cleaner of claim 1 or 2, further comprising:
an exhaust, provided at a rear portion of the main body for releasing therethrough
the suction air stream generated by the electric blower; and
a shielding wall disposed between the electric blower and the exhaust, the shielding
wall blocking the direct pathway of the suction air stream from the electric blower
to the exhaust.
17. The vacuum cleaner of claim 1 or 2, further comprising:
an exhaust, provided at a rear portion of the main body for releasing therethrough
the suction air stream generated by the electric blower; and
a motor cover for enclosing the electric blower, the motor cover having an aperture
at a bottom surface portion thereof for the interior of the motor cover to be communicated
with the exhaust.
18. The vacuum cleaner of claim 1 or 2, further comprising:
an exhaust, provided at a rear portion of the main body for releasing therethrough
the suction air stream generated by the electric blower; and
a double layered motor cover having an inner wall and an outer wall for enclosing
the electric blower, the inner wall is provided a first aperture formed therein for
'releasing the suction air stream generated by the electric blower, and the outer
wall having a second aperture formed therein, the first and the second aperture being
located at two opposite sides of the motor cover, respectively.
19. The vacuum cleaner of claim 1 or 2, further comprising:
an exhaust, provided at a rear portion of the main body, for releasing therethrough
the suction air stream generated by the electric blower; and
a motor cover for enclosing the electric blower, the motor cover being provided with
a plurality of cavities formed in a rear portion thereof and walls enclosing the cavities
being provided with opening allowing the electric blower to be air-communicated with
the exhaust.
20. A vacuum cleaner, comprising:
a main body including a housing chamber having therein an electric blower for generating
suction air stream and a power supply member for providing power to the electric blower,
a dust chamber for collecting dust therein, and an attachment storage compartment
for storing therein a suction nozzle to be used in sucking in dir-laden air,
wherein at least one of ratios of a width and a length of the electric blower
to a width and a length of the attachment storage compartment, respectively, is not
greater than about 30%.