[0001] The present invention relates to containers for packaging use, especially suitable
for holding fruit and vegetable products, the containers being in the form of an open-topped
parallelepiped defined by a flat base and, perpendicular to this, two side walls and
two end walls.
[0002] As is well known, these containers are produced by folding a single flat sheet of
packaging material, such as board, corrugated board or the like, which has first been
shaped and notched by blanking. The various parts of the packaging which are thus
formed are then fixed together by staples, adhesive or other similar systems.
[0003] Despite its low weight, a single container occupies much more volume than the flat
sheet prepared as explained, so the cost of transporting a batch of containers can
be greatly reduced by supplying them, ready shaped and with their fold lines, in the
form of stacked flat sheets. It is then the job of the purchaser to carry out all
the operations necessary to give them the final desired shape, by folding and/or interlocking
the various parts and securing them by the methods described earlier.
[0004] Very often therefore, in order to make such containers available for use, a purchaser
must obtain appropriate equipment, consisting of machines designed to apply adhesives
and/or perform stapling. Consequently the use of containers produced in accordance
with the prior art involves the supplementary cost of the abovementioned equipment,
besides the further costs and loss of time necessary to use them.
[0005] By contrast, the inventor of the present innovation has devised a container for packaging
use of the type described above which, in a novel way as far as he is aware, can similarly
be supplied in the form of prepared flat sheets but which, for erecting and maintaining
its final shape, does not necessitate the application of any fixing means and instead
requires only appropriate manipulation of its various parts to obtain the desired
result.
[0006] This is achieved, as more fully explained later, by folding the side walls down onto
those parts of the abovementioned flat sheet that are intended to act as the base
and end walls, and attaching to the end walls only one part of the ends of the said
side walls, while the remaining part, not being attached, can then be rotated relative
to the end wall to which it is applied and to the side wall itself, of which it is
a part, thus performing the function of a "hinge". Then the end walls, being folded
into two halves so as to grip the said "hinges" between themselves, lock the assembly
and, being attached to the base by their free edge, give the container its final shape
without the need for further fixing means.
[0007] The subject of the present invention is therefore a container for packaging use according
to the appended Claim 1. A preferred illustrative embodiment of the container of the
invention will now be described in more detail, with reference also to the appended
drawings, which show, in Figures 1 to 5, the various successive stages in the preparation
of a container according to the invention, beginning with a preshaped flat sheet,
indicated in broken lines in Figure 1, and ending with the finished container in Figure
5. In Figures 1 to 4 of the drawings, only half of the container is drawn, for obvious
reasons of mirror symmetry.
[0008] Taking Figure 1 to begin with, this shows a flat sheet 14 of packaging material that
has been blanked and notched to produce the planar development of the desired container
1, and various prefolding lines z-z, t-t, v-v, n-n (also referred to hereinafter as
fold lines) have been produced on this sheet. It can be observed that, in the vicinity
of the fold lines z-z joining the area of the base 2 of the container to the areas
which will form the end walls 5, 6 (only one of which, indicated by the number 5,
is visible in Figures 1 to 4), a through cut 8 has been formed. This cut 8, the function
of which will be described later, is L-shaped, one of its sides, marked S, being lined
up with the said fold line z-z.
[0009] If the two side walls 3, 4 are folded over onto the parts of the flat sheet 14 that
are to form the base 2 and onto the end walls 5, 6 (as already stated, that marked
6 is visible in Figure 5 only), the result will be the situation shown in Figure 2,
with the ends of each side wall 3, 4 covering, by their area 11, an equivalent underlying
area of the end walls 5, 6. Adhesive (indicated by the shading) is applied to a first
part 11p of this area 11 which comprises a right-angled trapezium 7, on the minor
base R of which lies a rectangle 9 defined with respect to the rest of the side wall
by the L-shaped cut 8 described earlier. This first part 11p is therefore stuck to
the corresponding end wall and the latter, if the two side walls 3, 4 are rotated
outwards as shown in Figure 3 (arrows K), abandons the horizontal position, rotating
about the fold line z-z (arrow C). The second part 11s of the abovementioned area
L of the side walls 3, 4, however, having no adhesive and being defined in part by
the said L-shaped cut 8, rotates simultaneously about an axis m-m (which is the line
of demarcation between the first part with the adhesive and the second part 11s without
the adhesive) and about a fold line n-n which was prepared earlier, and which connects
it to the rest of the side wall at right angles to the flat base 2.
[0010] In other words the said second part 11s rotates both with respect to the corresponding
side wall and with respect to the end wall 5 to which the latter is stuck, performing
the function of a "hinge" and folding flat against the end wall 5 when both the side
wall and the end wall have rotated through 90° and become vertical, as shown in Figure
4.
[0011] As can be seen in the various drawings, that area of the flat sheet 14 which, when
rotated about the fold line z-z, forms an end wall 5, has a height H at least twice
(and twice in the present case) the height h of the side walls 3, 4. It can therefore
be folded in two halves 5m, 5n along a specially made fold line T, as indicated by
the arrow D in Figure 4, until the two halves 5m, 5n are face to face, as shown in
Figure 5, and clamp the said second part 11s of the area 11 of the ends of the side
walls 3, 4 in a parallel position between themselves, thus containing it. Since this
area 11s, which as stated acts as a hinge, is prevented from moving, the side walls
3, 4 and end walls 5, 6 are likewise prevented from moving, obviating the need for
the user to apply further fixing means, and the invention depicted in Figure 5 has
been produced.
[0012] To give reliable stability to the shape of the container 1 all that is required,
according to the inventor is to use known methods for attaching the free edge 5b of
the half 5n of the end wall 5 which is directed towards the base 2 of the container
1 to this base 2. This can be done for example by forming a number of teeth 13i on
the said free edge 5b which can be inserted into corresponding slots 10i of complementary
shape formed in the flat base 2, where they will remain locked.
[0013] The object set by the inventor has thus been achieved. Obviously, if the total height
H of the said area intended to form an end wall 5, 6 is greater than twice the height
h of the side walls 3, 4, the resulting height of the end walls after folding their
above-described parts will be greater than the height h of the side walls. This case
is not illustrated in the drawings.
1. Container (1) for packaging use in the form of an open-topped parallelepiped defined
by a flat base (2) and, perpendicular to this, two side walls (3, 4) and two end walls
(5, 6), the container (1) being formed by folding and fixing areas of a flat base
(14) that has previously been shaped and notched by blanking, the container being
characterized in that when assembled each end of a side wall (3, 4) is attached flat against an end wall
(5, 6) by only a first part (11p) of its area (11) that is superimposed on this end
wall, an L-shaped cut (8) allowing its unattached second part (11s) to rotate with
respect to the first part (11p) about the axis (m-m) that separates them and with
respect to a fold line (n-n) that joins it to the rest of the side wall (3, 4), moving
from a position of coplanarity with the said first part (11p) when the side wall (3,
4) is folded onto the flat base (2), to a position in which it is parallel to and
in contact with the first part (11p) when both the side wall and the end wall are
perpendicular to the flat base (2) following rotation through 90°.
2. Container according to Claim 1, characterized in that the ends of each side wall (3, 4) are stuck to an end wall (5, 6) via an area (11p)
placed against it and comprising a right-angled trapezium (7), against the minor base
(R) of which lies a rectangle (9) separated from the rest of the side wall by an L-shaped
cut (8) having one side (S) which, when the side wall is folded onto the flat base
(2), is superimposed on the fold line (z-z) along which the latter is joined to an
end wall (5).
3. Container according to either of Claims 1 and 2, in which that area of the flat sheet
(14) which forms an end wall (5, 6) has a height (H) equal to at least twice the height
(h) of the side walls (3, 4), and can be folded in half along a fold line (t-t) in
such a way that one (5m) of its two halves (5m, 5n), when rotated through 180° with
respect to the said fold line (t-t), is superimposed on the other half (5n) on the
inside of the container (1), while contained between and parallel with the said two
halves (5m, 5n) is the said second part (11s) of the area (11) of both ends of the
side walls (3, 4) which join the end wall when the second part (11s) is placed in
contact with and parallel to the said first part (11p).
4. Container according to Claim 3, characterized in that it is provided with means (10i, 13i) capable of attaching the free edge (5b) of that
area of the flat sheet (14) which forms each end wall (5, 6) to the flat base (2)
of the container when this area is folded in half along the said fold line (t-t).
5. Container according to Claim 4, in which the said means capable of attaching the said
free edge (5b) consist of a number of teeth (13i) formed on this edge and an equivalent
number of slots (10i) complementary to these teeth and formed on the flat base (2),
into which the said teeth (13i) are inserted.