[0001] The present invention relates to a panel particularly usable in the field of kitchen
units, such as for example kitchen worktops, table tops, doors and exposed sides of
unit carcasses, commonly known as trim sides.
[0002] Table tops and doors made for example entirely of plastics or wood coated with a
waterproofing coating are currently commonly used in the field of kitchen units.
[0003] It is also known to use panels formed by a flat body made of plywood or particlewood,
entirely covered by a lamination made of plastics, or by a veneer of wood, conveniently
glued onto the respective faces of the flat body.
[0004] It is also known to apply a border to a panel, made for example of plastics, by hot-melt
gluing a strip of plastic material covered externally with a metallic leaf.
[0005] All these known types of panel have various drawbacks, due mainly to the fact that
the materials used often do not have aesthetic or technical characteristics suitable
for their use.
[0006] In particular, the panels made of wood and/or plastics described above are subject
to damage, which can occur due to exposure to high temperatures, to accidental impact
with foreign objects, or to water infiltrations.
[0007] Kitchen units in fact have to be located proximate to heat sources, such as burners,
an electric or gas-fired oven, and any other heating devices, and often also act as
containers or bases for said heating devices.
[0008] Likewise, kitchen units accommodate, or are usually arranged adjacent to, at least
one sink or even a dishwasher, and can also act as supporting bases for pots or kitchen
containers, and for these reasons they are often in contact with water or other liquids.
[0009] The main drawback of these known types of panel is therefore the fact that they often
have a limited durability or are in any case subject to wear and to gradual damage.
[0010] The panels that are most intensely subjected to this wear are therefore those that
lie closest to sources of heat or water since, depending on the type of panel used,
the plastics lamina can peel slightly at the joint between the border and the worktop,
or a small portion of coating might be removed, leading to loss of the waterproofing
characteristic.
[0011] The subsequent easier infiltration of water leads to a worsening of the initial damage,
with consequent swelling of said panel if it is for example entirely made of wood.
[0012] Although they sometimes maintain their functionality, these known types of panel,
once damaged, have the drawback that in any case their aesthetic impact is substantially
compromised and in any case is not pleasant.
[0013] This leads to the severe drawback of not only compromising the overall pleasantness
of the kitchen but also of producing in the user the perception of low quality of
said kitchen.
[0014] In the field of office units, moreover, it is known to use doors made of wood or
plastics which have, on one or more sides, covering borders made for example of rubber
which affect the entire height of the edge.
[0015] The use of these known types of door in the field of kitchen units, however, is difficult,
since the mechanical and thermal stresses described above, which are frequent in the
use of said kitchen, can easily entail damage to said rubber borders.
[0016] As a partial remedy to the drawbacks described above, it is known to provide panels
constituted by a square or rectangular frame or carcass made of metallic material
such as aluminum.
[0017] Such frame or border is possibly provided with one or more horizontal cross-members
that are suitable to divide the delimited internal region into two or more rectangular
or square areas that can be closed conveniently by positioning and fixing complementarily
shaped flat bodies made for example of wood or plastics.
[0018] The main drawback of this known type of panel is that the production of the components
and most of all their mutual assembly are very onerous from the economical standpoint,
since they require the use of expensive materials and the use of labor for a considerable
period of time.
[0019] The production cost of the frame, moreover, is particularly onerous, in view of the
fact that it must have a transverse cross-section and a thickness that ensure rigidity
and support to the entire panel.
[0020] The aim of the present invention is to solve the above-noted problems, eliminating
the drawbacks of the cited known art, by providing a panel, particularly for kitchen
units, that is economical to manufacture and to assemble and at the same time is highly
durable both aesthetically and functionally.
[0021] Within this aim, an object of the invention is to provide a panel that can be assembled
even automatically, by using suitable machines, with a further reduction of production
costs and a potential increase in production.
[0022] Another important object is to provide a panel that allows to minimize both water
infiltrations and damage due to heat.
[0023] Another object is to provide a panel that ensures optimum mechanical strength particularly
at the most intensely stressed regions and therefore at the edges.
[0024] Another object is to provide a panel that is structurally simple and has an aesthetic
impact that is particularly pleasant, innovative and durable.
[0025] This aim and these and other objects that will become better apparent hereinafter
are achieved by a panel, particularly for kitchen units, characterized in that it
is constituted by a flat body with which one or more metallic profiled elements are
associated or associable perimetrically, said profiled elements comprising first means
for connection to said panel and second means for sealing said panel against liquids.
[0026] Further characteristics and advantages of the invention will become better apparent
from the following detailed description of a particular embodiment thereof, illustrated
only by way of non-limitative example in the accompanying drawings, wherein:
Figure 1 is a perspective view of the panel according to the invention;
Figures 2 and 3 are respectively a plan view and a side view of the panel according
to the invention;
Figures 4 and 5 are views of two details of Figures 2 and 3;
Figures 6 to 8 are side views of three successive steps of the connection of a profiled
element to the flat body;
Figure 9 is a perspective view of a detail of the flat body with a profiled element
associated therewith and a profiled element to be associated therewith.
[0027] With reference to the figures, the reference numeral 1 designates a panel that can
be used to produce units, particularly kitchen units and components for kitchen units,
such as, for example, kitchen worktops, table tops, doors and/or exposed sides of
carcasses of units, i.e., so-called trim sides.
[0028] The panel 1 is constituted by a flat body 2, which is polygonal, for example square
or rectangular, and laterally to which respective metallic profiled elements, designated
by the reference numeral 3, are associable at one or more lateral edges 2a.
[0029] In particular, in the embodiment shown in the figures, the panel 1 comprises four
metallic profiled elements 3, which have an approximately F-shaped transverse cross-section
so as to form a base, designated by the reference numeral 4 in Figure 6, which is
flat and arranged vertically and from which a first lower wing and a second upper
wing, designated by the reference numerals 5a and 5b respectively, protrude.
[0030] The first and second wings 5a and 5b protrude at right angles from the base 4 respectively
at the central region 4a and at the upper end 4b of the base 4, so as to affect preferably
the entire length of the base.
[0031] The first and second wings 5a and 5b of each profiled element 3 constitute means
for providing a connection and a seal against liquids between the profiled element
3 and one of the edges 2a of the flat body 2.
[0032] In particular, the first lower wing 5a constitutes a means for connection in a first
seat 6a formed longitudinally along the entire length of the edge 2a of the flat body
2.
[0033] The first seat 6a has a height that is approximately equal to, or slightly smaller
than, the thickness of the first wing 5a, and is obtained along a plane that is approximately
perpendicular to the edge 2a.
[0034] In the particular embodiment described herein, the first wing 5a has a shape that
is provided, in an upper region and in a lower region, with teeth, generally designated
by the reference numeral 7, which are advantageously triangular, with the free vertex
directed toward the base 4 so as to facilitate interference coupling with the first
seat 6a.
[0035] In this manner, the teeth 7 constitute means suitable to facilitate the locking,
optionally with the interposition of glue or adhesive material, of the profiled element
3 at the edge 2a, avoiding its accidental extraction.
[0036] Likewise, the second upper ring 5b acts as a means for sealing the panel 1 against
liquids, since it is associable, simultaneously with the first wing 5a, within a second
seat 6b formed above the first seat 6a, at a distance from said first seat that is
approximately equal to the distance between the first wing 5a and the second wing
5b.
[0037] The second seat 6b, which is approximately as high as the second wing 5b is thick,
is also formed along the entire length of the edge 2a and on a plane that is approximately
perpendicular to the edge 2a.
[0038] In the panel 1 described here, the second seat 6b is formed at a recess, designated
by the reference numeral 8, that is formed perimetrically along the four edges 2a
of the flat body 2, so that a portion of the second wing 5b, designated by the reference
numeral 9 in Figure 8, remains visible from outside once the profiled element 3 has
been associated with the edge 2a.
[0039] The first and second seats 6a and 6b are respectively longer than the first and second
wings 5a and 5b, so as to ensure that once the connection of the profile 3 to the
flat body 2 has been completed, respective cavities remain which are designated by
the reference numerals 10a and 10b and suitable to accumulate any excess adhesive
material.
[0040] The cavities 10a and 10b also ensure optimum interconnection even if one works with
medium and high machining tolerances, as indeed is the case in woodworking.
[0041] The second wing 5b can have advantageously one or more grooves 11, advantageously
longitudinal ones, which are suitable in particular to facilitate the positioning
of excess adhesive material.
[0042] Figures 6 to 8 illustrate a detail of the panel 1, in which the flat body 2 is constituted
by a core 12, made for example of wood or plastics, on the outside of which a cladding,
designated by the reference numeral 13 and made of a suitably waterproof material,
has been applied externally.
[0043] The cladding 13, made for example of plastic material such as a polymeric or melamine-based
material, is advantageously deposited not only on its front surface but also laterally,
at at least part of the edges 2a.
[0044] In particular, Figure 6 shows how a cladding strip, designated by the reference numeral
13a, is arranged in front of the second seats 6b, temporarily closing them.
[0045] The connection of the profiled element 3 to the edge 2a then entails the piercing,
on the part of the second wing 5b, which is conveniently pointed, of the strip 13a
and its adhesion to the walls of the second seat 6b.
[0046] In particular, in order to facilitate the impermeableness of the panel 1 at the edges
2a, the second wing 5b has a pointed shape in which the vertex is approximately orientated
downward, so as to lie approximately on the same plane of arrangement as the pair
of grooves 11.
[0047] In this manner, the strip 13a separates along its lower side and folds upward, as
shown in Figure 7, approximately along the profile of the second wing 5b, and thus
is arranged, once the connection has been completed (Figure 8), in an approximately
horizontal position, laterally adjacent to the exposed portion 9 of the second wing
5b.
[0048] In the interconnection by pressing of the second wing 5b in the second seat 6b, the
interposition of the strip 13a between the second wing 5b and the core 12, optionally
made of non-impermeable material, prevents an infiltration of water from reaching
the core 12: the infiltration in fact is unable to pass the impermeable barrier obtained
along the region of contact between the strip 13a and the second wing 5b, which runs
along the entire width of the strip 13a.
[0049] As an alternative, the flat body 2 can be constituted by a core 12 that is treated
externally for example by means of a coating or lacquering operation so as to achieve
the deposition of an impermeable coating substance.
[0050] The deposition of said substance inside the second seat 6b, and optionally also inside
the first seat 6a, allows to provide an interconnection between the profiled element
3 and the edge 2a that is substantially similar to the connection obtained with the
plastics cladding 13 described above, ensuring the impermeableness of the panel 1.
[0051] If the panel 1 is constituted, as in the example shown in Figures 1 to 5, by the
flat rectangular body 2, with which four metallic profiled elements are associated
perimetrically on the four sides, in a plan view the shape of the profiled elements
3 is advantageously trapezoidal, with oblique sides inclined at approximately 45°
so as to mate exactly with the oblique sides of the adjacent profiled element.
[0052] The assembly of the invention is therefore as follows: with reference to Figure 9,
after producing the flat body 2 provided with perimetric slots that constitute the
first and second seats and optionally comprising an external cladding 11, the operator
or a machine can proceed by laterally associating the profiled elements 3.
[0053] It has thus been observed that the invention achieves the intended aim and objects,
a panel having been provided which can be used to produce units, particularly kitchen
units, and is cheap as regards the manufacture of the components and their assembly.
[0054] At the same time, the panel is highly durable, not only from the mechanical and functional
standpoint but also as regards the preservation of an optimum aesthetic appearance.
[0055] The assembly of the invention is so simple and standardized that it can be achieved
even by using suitable automatic machines, thus achieving a further reduction in production
costs.
[0056] The presence of the metallic profiled elements gives strength to the panel, minimizing
water infiltrations and damage due to heat.
[0057] Furthermore, the metallic profiled elements ensure optimum mechanical strength at
the very regions that are most affected by accidental impacts.
[0058] Finally, the presence of the metallic profiled elements gives the panel a particularly
pleasant and innovative aesthetic impact, differentiating it from the known types
usually marketed in the field of kitchen units.
[0059] The materials used, as well as the dimensions that constitute the individual components
of the invention, may of course be more pertinent according to specific requirements.
[0060] The various means for performing certain different functions need not certainly coexist
only in the illustrated embodiment but can be present per se in many embodiments,
including ones that are not illustrated.
[0061] The disclosures in Italian Utility Model Application No. TV2002U000015 from which
this application claims priority are incorporated herein by reference.
[0062] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A panel, particularly for kitchen units, characterized in that it is constituted by a flat body with which one or more metallic profiled elements
are associated or associable perimetrically, said profiled elements comprising first
means for connection to said panel and second means for sealing said panel against
liquids.
2. The panel according to claim 1, characterized in that said one or more metallic profiled elements are constituted by a flat base from which
said first means for connection to said structure protrude transversely.
3. The panel according to claims 1 and 2, characterized in that said second means for sealing said panel against liquids protrude from said base
in a direction that is approximately parallel to said first interconnection means.
4. The panel according to claims 1 and 2, characterized in that said first interconnection means are constituted by a first wing, which is approximately
perpendicular to said base and is associable in a first seat formed along the entire
length of one of the edges of said flat body.
5. The panel according to claims 1 and 4, characterized in that said first wing protrudes approximately at the central region of said base, so as
to affect the entire length of said base.
6. The panel according to claims 1 and 4, characterized in that said first seat, obtained along a plane that is approximately perpendicular to said
edge of said flat body, is approximately as high as, or slightly lower than, the thickness
of said first wing, so as to allow interconnection by interference.
7. The panel according to one or more of the preceding claims, characterized in that said first wing has a shape that is provided, in an upper region and/or in a lower
region, with teeth that are triangular or trapezoidal.
8. The panel according to claims 1 and 7, characterized in that said teeth of said first wing are preferably triangular, with their free vertex directed
toward said base so as to facilitate interference coupling with said first seat and
act as means for locking said profiled element against extraction from said flat body.
9. The panel according to one or more of the preceding claims, characterized in that said second means for forming a seal against liquids are constituted by a second
wing that is approximately perpendicular to said base and is associable in a second
seat formed preferably along the entire length of said edge of said flat body.
10. The panel according to claims 1 and 9, characterized in that said second wing protrudes approximately at the upper end of said base, so as to
affect preferably the entire length of said base.
11. The panel according to claims 1 and 9, characterized in that said second seat, obtained along a plane that is approximately parallel to the plane
of arrangement of said first seat, is approximately as high as said second wing is
thick.
12. The panel according to one or more of the preceding claims, characterized in that said metallic profiled element has an approximately F-shaped transverse cross-section
constituted by said vertical base from which said first lower wing and said second
upper wing protrude.
13. The panel according to one or more of the preceding claims, characterized in that said second seat is formed above said first seat, at a distance from said first seat
that is approximately equal to the distance between said first and second wings.
14. The panel according to one or more of the preceding claims, characterized in that said second seat is formed at a recess provided along said edge of said flat body,
so as to ensure, once said profiled element and said flat body have been associated,
the exposure of a portion of said second wing.
15. The panel according to one or more of the preceding claims, characterized in that the lengths of said first and second seats are respectively greater than the lengths
of said first and second wings, so as to ensure that respective cavities for the accumulation
of any excess adhesive material remain after completing the interconnection between
said profiled element and said flat body.
16. The panel according to one or more of the preceding claims, characterized in that said second wing advantageously has in a lower region one or more longitudinal grooves
for conveying any excess adhesive material.
17. The panel according to one or more of the preceding claims, wherein said flat body
is constituted by a core which is optionally not impermeable and on the outside of
which a cladding made of impermeable material is associated, characterized in that said cladding affects at least part of said edges of said flat body, a strip of said
cladding being arranged temporarily in front of at least said second seats.
18. The panel according to claims 1 and 17, characterized in that said strip, made of plastics material, such as a polymeric or melamine-based material,
is suitable to be pierced or folded by said second wing during the interconnection
of said profiled element and the edge of said flat body.
19. The panel according to claims 1 and 18, characterized in that said second wing has a free end that is approximately point-shaped, with the vertex
orientated approximately downward so as to lie approximately on the same plane of
arrangement as said grooves.
20. The panel according to claims 1 and 19, characterized in that the shape of said second wing forces the breakage of said strip at its lower side,
or its upward rotation, and then its upward folding so as to lie approximately horizontally
and adhere to the walls of said second seat.
21. The panel according to claims 1 and 20, characterized in that the interposition of said cladding strip between said second wing and said core of
said flat body constitutes a barrier that is impermeable to liquids and is as wide
as said strip.
22. The panel according to one or more of the preceding claims, characterized in that it is constituted by said approximately rectangular flat body, with which four metallic
profiled elements made of aluminum or light alloys are associated perimetrically on
the four sides.
23. The panel according to claims 1 and 22, characterized in that the shape of said four profiled elements, in plan view, is trapezoidal, with oblique
sides inclined at approximately 45°, so as to mate exactly with the separate oblique
sides of the adjacent profiled element.