[0001] The present invention relates to an exerciser to be applied to a bicycle for cycling
training, particularly to a movable bicycle, which can generate a variable resistance
to the bicycle advancement.
[0002] More precisely, the device according to the present invention allows to apply a desired
braking force to a wheel of a bicycle, in order to simulate - when travelling along
a preferably flat or downhill route - any desired road slope.
[0003] Modern cycling, both competitive and amateur cycling, requires profiles of periodical
training which cannot depend on the meteorological conditions or the geographical
situation of the area in which training is being carried out.
[0004] There are known several stationary devices, in case comprising a bicycle or a part
thereof mounted on rollers to allow a training which simulates several different racing
conditions.
[0005] For example, US-A-5 792 030 discloses a device to be applied to a bicycle mounted
on a fixed supporting structure and having a wheel in contact with a roller that is
braked by a rotor that moves in a medium viscosity oil within a chamber, in order
to obtain a braking force which increases linearly with the rotation speed, thus simulating
the increase of the advancing resistance in actual cycling.
[0006] US-A-4 206 914 and US-A-4 364 557 disclose braking devices to be applied to a bicycle
where the rolling resistance of a wheel is changed by rotating a knob that varies
the pressure of the roller against the wheel.
[0007] These known devices are stationary and therefore do not meet the requirements of
those athletes who, for example, must practise in flat country or in during winter
season (usually in seaside resorts) that should otherwise recur to long and expensive
roving for a realistic training.
[0008] WO0124885 discloses a device to be applied to a complete bicycle which can also run
on the road, such device including a brake assembly comprising a belt movable around
a pair of rollers and engaging the bicycle rear wheel, which belt is braked by a magnetic
brake. Although this device allows for a much more realistic training, it cannot simulate
various types of road slope at any speed of the bicycle. In order to generate all
the torques required for a proper training, the device would become quite large, with
associated problems of size and weight.
[0009] It is therefore an object of the present invention to overcome the above mentioned
drawbacks and limitations of the prior art devices, and more particularly to provide
a new and improved braking device for training on a bicycle.
[0010] The invention achieves the above objects through a braking device according to claim
1. Further advantageous features are recited in the dependent claims.
[0011] In the device according to the invention, a hydraulic circuit is used to generate
a resistance against the advancement of the vehicle. When a fluid in the hydraulic
circuit is pushed by a pump towards a tank or reservoir, either directly or through
a pipe, its pressure has to rise to overcome the resistance of an adjustable pressure
control valve before the fluid is admitted into a fluid tank. The hydraulic power
absorbed by the pump is given by the product of the pump delivery and the circuit
pressure. Therefore, the hydraulic power absorbed by the pump, for a given circuit
pressure, is proportional. to the pump rotation speed, i.e to the bicycle speed, and
therefore - other things being equal-the braking force is directly proportional to
the bicycle speed.
[0012] The present invention will now be disclosed with particular reference to the attached
drawings, supplied by way of non limiting examples, in which:
Fig. 1 illustrates a bicycle to which a device according to the invention has been
applied;
Fig. 2 is a perspective view of the device of Fig. 1;
Fig. 3 illustrates the hydraulic circuit of the braking device according to the invention;
Fig. 4 is a perspective view which illustrates another embodiment of the device according
to the invention; and
Fig. 5 illustrates a bicycle incorporating the embodiment of the invention shown in
Fig.4.
[0013] Throughout all the Figures, equal or substantially equivalent parts have been designated
by the same references.
[0014] With reference to the Figures, a braking device according to the present invention
is preferably secured to the frame of a bicycle 30 and comprises three main parts,
i.e. a roller-pump assembly interacting with a wheel of the bicycle, a tank for a
viscous fluid, and regulating and control means to selectively varying the fluid introduction
pressure into the tank.
[0015] With particular reference now to Figures 1 and 2 which illustrate an embodiment of
the invention, the roller-pump assembly 1 comprises a roller 11 which is fitted to
a bicycle 30 through a bracket 6 so as to directly press against the tire 25 of the
bicycle wheel. The roller 11, or rather its shaft, is connected to a hydraulic pump
13 which when rotating compresses a viscous fluid, by increasing its pressure before
transferring it to a tank 21. The fluid is typically an oil with a proper viscosity.
[0016] More precisely, the axle of the roller 11 is rotatably mounted on a support 12 which
carries the pump 13 and can be fastened to the bicycle frame so that the roller presses
against a bicycle wheel, preferably the rear wheel of the bicycle. In the embodiment
illustrated in Figures 1 and 2, the support 12 is anchored to the bicycle pillar by
means of a collar 18 and a bracket 16. On the contrary, the tank 21 is preferably
located on the bicycle inclined tube, e.g. in a water-bottle-holder or similar device.
The delivery outlet of the pump is connected to the tank 21 through a small hose 15
and a pressure regulator 20, while the return outlet is connected to the tank 21 through
a small hose 14.
[0017] As shown in the hydraulic diagram of Fig. 3, the regulation and control means of
the device according to the invention comprises a maximum pressure valve 20 which
has the function of opening a connection between the pump pressure duct and the tank
when the fluid pressure in the pump reaches a given value (predetermined at will by
the user). A helical spring acting against the movable valve element is used for providing
an opposing force, as schematically illustrated in Fig. 3.
[0018] The valve 20 ensures a pressure regulation in a given range or interval of values,
by simply varying the pre-loading force of the helical spring, nevertheless this regulation
range-extending from a minimum value, different from zero, up to a maximum value -
is depending on the spring type. Thus, when using a spring of a given stiffness, it
might be difficult to obtain a desired wide range of resisting torques at the wheel.
In other words one could achieve either minimum torques that are adequate to the racer's
performance, but associated with too strong maximum torques, or vice versa and this
might limit the possible use of the device.
[0019] According to the invention, a flow control valve 23 is additionally provided between
the pump 13 and the pressure regulating valve 20, which valve 23 allows to obtain
a constant resistant torque when the bicycle speed changes.
[0020] This flow control valve 23 could be regarded as a pressure reducing valve. While
the maximum pressure valve 20 causes a pressure drop almost independent from the pump
delivery, the flow control valve 23 generates a pressure drop varying (increasing)
in a non linear manner. As a consequence, at delivery values (i.e. speeds) near zero,
the pressure in the pipe is almost null and increases proportionally with the delivery.
[0021] When a device according to the invention is equipped with both the maximum pressure
valve 20 and the flow control valve 23, it is possible to obtain a diagram of the
pressure in the hydraulic circuit with a first section where only the flow control
valve is operating, and a second section (having a reduced slope) where also the maximum
pressure valve is operating. Of course a given value of the intervention point can
be selected by properly choosing the components and calibrating the device.
[0022] In the first section of the diagram, the pressure gradually varies with the speed,
from a minimum value near zero up to an intermediate pressure value, while in the
second section (where the maximum pressure valve intervenes) the resistant torque
is increased in proportion to the speed, while the pressure remains constant and is
only determined by the adjustment of the maximum pressure valve 20.
[0023] Through proper combinations of the valves 20, 23 it is possible to obtain infinite
curves of the above indicated type, and therefore infinite values of resistant torques
at the wheel.
[0024] As previously said, the tank 21 is further equipped with a relief valve 22, remotely
actuated through a lever 24 placed on the handle-bar and belonging to the regulation
and control means. The relief valve 22 is designed to discharge the pressure in the
hydraulic circuit and make null the resistant torque at the end of operation.
[0025] According to another embodiment of the device of the invention, shown in Fig. 3 and
indicated by numerical reference 51, the tank 21 is mounted on the support 12 instead
of the inclined tube, thus eliminating hoses 14, 15 and making the device more compact.
The hydraulic layout of the braking device, also in this case, is the one shown in
Fig. 4.
[0026] Fig. 3 further illustrates a general layout of the automatic control arrangement
according to the invention, comprising one or more actuators 25 to actuate the valves
20, 22 and 23, an electronic programmable circuit 26, typically incorporating a microprocessor,
and a setting device 27, comprising, for example, a small display and some pushbuttons.
[0027] The pump 13 can be of various type, such as gear pump (either with inner meshing
also called lobe pump, or with outer meshing), a vane pump, a screw pump, a piston
pump, and so on, while the pressure regulating valve 20 can be either manually actuated
by acting on it, or remotely actuated through a knob on the handle-bar, or even remotely
actuated through an electronic programmable circuit controlling both the time and
the resistance in accordance with the training needs.
[0028] According to a further embodiment, not illustrated in the drawings, the hydraulic
pump 13 and/or the tank 21 can be incorporated in the support 12, the system providing
in this case a single assembly comprising the support, the pump and the tank. In this
embodiment, on one side of the support 12 (the side for the pump application) there
are provided recesses to lodge the gears and the oil pipes, whereas the tank containing
the viscous fluid is located on the top side. In this configuration, the system results
extremely compact and has quite reduced overall dimensions.
[0029] Although the invention has been illustrated with reference to preferred embodiments
thereof, it is generally subjected to other applications and modifications which fall
within the scope of the invention, as it will be evident to the skilled of the art.
1. An adjustable braking device (1; 51) to be mounted on a movable bicycle (30) for training
a cyclist, said device comprising braking means mounted on said bicycle in engagement
with a wheel (25), characterised by comprising in combination: a roller (11) engaging a wheel (25) of said bicycle (30);
a hydraulic pump (13) connected to said roller (11) and having the outlet connected
to a hydraulic circuit connected to a tank (21) containing a viscous fluid; and regulating
and control means.
2. A device as claimed in claim 1, characterised in that said regulation and control means allows to selectively varying the fluid introduction
pressure into said hydraulic circuit, and comprises an adjustable maximum pressure
valve (20) for allowing the fluid passage from the pump (13) into said tank (21) when
the pump pressure reaches a predetermined value, and a relief valve (22) to reduce
the pressure of the fluid in the hydraulic circuit.
3. A device as claimed in claim 2, characterised in that said regulation and control means further comprises a flow control valve (23), located
between said pump (13) and said pressure regulation valve (20).
4. A device as claimed in the preceding claims, characterised in that it is mounted on the pillar tube of said bicycle (30) through a bracket (6).
5. A device as claimed in the preceding claims, characterised in that said hydraulic pump (13) is connected to said tank (21) by two hose sections (14,
15), with said adjustable pressure regulation valve (20) being inserted in one of
said hose sections, and that said tank (21) is fitted to the inclined tube of said
bicycle (30) in a support such as a water-bottle-holder.
6. A device as claimed in claims from 1 to 4, characterised in that said tank (21) is mounted on said support (12).
7. A device as claimed in the preceding claims, characterised in that said regulation and control means further comprises a lever (24) placed on the handle-bar
which actuates said relief valve (22).
8. A device as claimed in the preceding claims, characterised in that said regulation and control means comprises a programmable electronic circuit (26),
at least an actuator (25) to actuate said valves (20, 22, 23), and a setting device
(27).
9. A device as claimed in the preceding claims, characterised in that said viscous fluid is an oil.
10. A device as claimed in the preceding claims, characterised in that said hydraulic pump (13) and/or said tank (21) are integrated into said support 12,