Technical Field
[0001] The present invention relates to an emergency brake apparatus for an elevator, which
stops the ascent of an elevator car when the car is ascending at an abnormal speed.
Background Art
[0002] In an elevator, in the case where a brake apparatus of a hoisting machine has broken
down, for example, where the weight of a counterweight is greater than that of a car,
there is a possibility that the car will ascend at an acceleration proportional to
the difference in weight of the car and the counterweight, and that the acceleration
will reach abnormal speeds exceeding rated speed.
[0003] Up to now, as measures for cars ascending at abnormal speeds, methods in which devices
such as speed governors and safeties are installed on a counterweight side or where
rope brakes that directly grip a main rope is installed are known. However, these
methods have had problems in that it is necessary to secure a sufficient space for
the installation of the devices, there is a fear of the guide rails or main rope being
damaged, and the apparatus structure is complicated, which leads to high cost.
[0004] Further, for example, in JP 5-193860 A, a brake apparatus is disclosed in which a
wedge-shaped braking member is pushed in between a sheave and a peripheral member
thereof, whereby a main rope is held between the sheave and the braking member. In
this structure, however, there is a time lag from the start of operation until generation
of braking force, and thus, the ascending speed of a car increases in just that amount
of time.
Disclosure of the Invention
[0005] The present invention has been made to solve the above-mentioned problems, and an
object of the present invention is to obtain an emergency brake apparatus for an elevator
which can promptly generate braking force and can safely stop a car with a simple
and compact structure when the car is ascending at an abnormal speed.
[0006] To this end, according to one aspect of the present invention, there is provided
an emergency brake apparatus for an elevator, which is provided in the elevator including
a rotatable sheave disposed in an upper portion of a hoistway, a main rope wound around
the sheave, and a car and a counterweight which are suspended from the main rope,
for stopping the car when the car is ascending at a speed greater than a predetermined
speed, the apparatus comprising: a guide body facing an outer circumferential surface
of the sheave; a roller capable of reciprocating along the guide body between a braking
position where the roller fits in between the guide body and the sheave and a release
position where the roller is separated from the sheave; biasing means for biasing
the roller toward the braking position; and holding means for holding the roller at
the release position against the biasing means and for releasing the holding of the
roller when the car is ascending at a speed greater than the predetermined speed.
[0007] According to another aspect of the present invention, there is provided an emergency
brake apparatus for an elevator, which is provided in the elevator including a rotatable
sheave disposed in an upper portion of a hoistway, a main rope wound around the sheave,
and a car and a counterweight which are suspended from the main rope, for stopping
the car when the car is ascending at a speed greater than a predetermined speed, the
apparatus comprising: a disk which is arranged coaxially with the sheave and is in
frictional-contact with the sheave, the disk being rotated together with the sheave;
a guide body facing an outer circumferential surface of the disk; a roller capable
of reciprocating along the guide body between a braking position where the roller
fits in between the guide body and the disk and a release position where the roller
is separated from the disk; biasing means for biasing the roller toward the braking
position; and holding means for holding the roller at the release position against
the biasing means and for releasing the holding of the roller when the car is ascending
at a speed greater than the predetermined speed.
Brief Description of the Drawings
[0008]
Fig. 1 is a structural diagram showing an elevator having an emergency brake apparatus
in accordance with Embodiment 1 of the present invention;
Fig. 2 is a structural diagram in which a main part in Fig. 1 is enlarged;
Fig. 3 is a cross-sectional view taken along a line III-III in Fig. 2;
Fig. 4 is a cross-sectional view taken along a line IV-IV in Fig. 3;
Fig. 5 is a front view showing a roller in Fig. 2;
Fig. 6 is a side view showing the roller in Fig. 5;
Fig. 7 is a cross-sectional view of an emergency brake apparatus in accordance with
Embodiment 2 of the present invention; and
Fig. 8 is a cross-sectional view taken along a line VIII-VIII in Fig. 7.
Best Mode for Carrying Out the Invention
[0009] Hereinafter, preferred embodiments of the present invention will be described with
reference to the accompanying drawings.
Embodiment 1
[0010] Fig. 1 is a structural diagram showing an elevator having an emergency brake apparatus
in accordance with Embodiment 1 of the present invention. Fig. 2 is a structural diagram
in which a main part in Fig. 1 is enlarged. Fig. 3 is a cross-sectional view taken
along a line III-III in Fig. 2. Fig. 4 is a cross-sectional view taken along a line
IV-IV in Fig. 3.
[0011] In the figures, an upper portion of a hoistway 1 is provided with a machine room
2. In the machine room 2, a machine base 3 is installed. A hoisting machine 4 and
a deflector wheel 5 are mounted to the machine base 3. A main rope 6 is wound around
a driving sheave 4a of the hoisting machine 4 and the deflector wheel 5. A car 7 is
suspended from one end portion of the main rope 6 . A counterweight 8 is suspended
from the other end portion of the main rope 6.
[0012] On the machine base 3, there is installed an emergency brake apparatus 9 which brakes
the driving sheave 4a to stop the car 7 when the car 7 ascends at a speed greater
than a predetermined speed. The emergency brake apparatus 9 has: a guide body 11 opposed
to an outer circumferential surface of the driving sheave 4a; a roller 12 that can
reciprocate along the guide body 11; a plunger 13 connected with the roller 12; a
solenoid coil 14 as a holding means that surrounds the plunger 13; and a spring 15
as a biasing means that is arranged between the plunger 13 and the solenoid coil 14.
[0013] The roller 12 is reciprocated between a braking position (broken line in Fig. 4)
where the roller 12 fits in between the guide body 11 and the driving sheave 4a and
a release position (solid line in Fig. 4) where the roller 12 is separated from the
driving sheave 4a. The spring 15 biases the roller 12 toward the braking position.
[0014] The solenoid coil 14 is energized to attract the plunger 13 so as to hold the roller
12 at the release position against the spring 15. Further, when the car 7 ascends
at a speed greater than a predetermined speed, energization to the solenoid coil 14
is interrupted, and the attraction to the plunger 13 is released.
[0015] Fig. 5 is a front view showing the roller in Fig. 2, and Fig. 6 is a side view showing
the roller in Fig. 5. The outer circumferential surface of the roller 12 is subjected
to surface roughening, whereby the friction coefficient is raised. Thus, sufficient
braking force to the driving sheave 4a is secured.
[0016] Next, the operation is described. Traveling speed of the car 7 is always detected
by, for example, an encoder (not shown) or the like which is provided in the hoisting
machine 4. If the traveling speed of the car 7 is normal, the roller 12 is held at
the release position by electromagnetic force of the solenoid coil 14.
[0017] However, when the ascent speed of the car 7 exceeds a rated speed to reach a predetermined
speed for some reason, energization to the solenoid coil 14 is interrupted, and the
roller 12 is moved to the braking position by the urging force of the spring 15. At
this time, since the car 7 is ascending, and the driving sheave 4a rotates in a clockwise
direction in Fig. 4, the roller 12 fits in between the guide body 11 and the driving
sheave 4a. Thus, the rotation of the driving sheave 4a is promptly stopped.
[0018] With the above emergency brake apparatus 9, in the case where the car 7 ascends at
an abnormal speed, braking force can be generated promptly with a simple and compact
structure, and the car 7 can be stopped safely.
[0019] Here, the abnormal speed at the time of ascent is accelerated gently by the difference
in weight between the car 7 and the counterweight 8, or the like, different from the
time of descent. Therefore, if a set speed is set low, the car 7 can be stopped before
it reaches high speed. Thus, it is possible to use the rapid type emergency brake
apparatus 9, and the structure can be made simple and compact.
[0020] Further, the emergency brake apparatus 9 can be operated when the car 7 reaches a
floor and stops, whereby the car 7 can be prevented from ascending due to trouble
in the brake apparatus (not shown) of the hoisting machine 4, or the like while waiting
at a floor.
[0021] Furthermore, the brake apparatus of the hoisting machine 4 and the emergency brake
apparatus 9 serve as double brakes. Thus, when the counterweight 8 weighs more than
the car 7 (in general, the counterweight 8 is weighs more when there is no load in
the car 7), the emergency brake apparatus 9 can be operated while the brake apparatus
of the hoisting machine 4 is disassembled to conduct maintenance work. Accordingly,
maintenance work can be facilitated.
Embodiment 2
[0022] Next, Fig. 7 is a cross-sectional view of an emergency brake apparatus in accordance
with Embodiment 2 of the present invention, and Fig. 8 is a cross-sectional view taken
along a line VIII-VIII in Fig. 7. In the figures, a ring-shaped disk 16 is in frictional-contact
with an end surface of a driving sheave 4a. The disk 16 is arranged coaxially with
the driving sheave 4a, and is rotated with the driving sheave 4a. Further, the disk
16 is sandwiched between a ring-shaped pressure plate 17 and the driving sheave 4a.
[0023] The end surface of the driving sheave 4a is threadedly attached with a plurality
of bolts 18 bored through the pressure plate 17. A spring 19, which pushes the disk
16 against the driving sheave 4a through the pressure plate 17, is provided between
the head portion of each of the bolts 18 and the pressure plate 17. The frictional
force between the disk 16 and the driving sheave 4a is adjusted in accordance with
the amount of tightening of the bolts 18.
[0024] An emergency brake apparatus 20 in Embodiment 2 has a guide body 11, a roller 12,
a plunger 13, a solenoid coil 14, a spring 15, the disk 16, the pressure plate 17,
the bolts 18, and the spring 19. Other structures of the apparatus are identical with
those in Embodiment 1.
[0025] In the above emergency brake apparatus 20, the roller 12 is pushed in between the
disk 16 and the guide body 11 during the operation, and the rotation of the disk 16
is promptly stopped. However, since the disk 16 is in frictional-contact with the
driving sheave 4a, the driving sheave 4a is not stopped promptly, receives braking
force in accordance with frictional force, and is decelerated to thereby come to a
stop.
[0026] Accordingly, even where the ascending speed of a car 7 reaches a high speed that
exceeds an allowable speed at which the car may be promptly stopped, the car 7 can
be stopped safely with a constant braking force.
[0027] Further, in Embodiments 1 and 2, the roller 12 is arranged such that the rotation
of the driving sheave 4a in the direction at the time when the car 7 ascends is stopped.
In addition to this, there may be added a brake apparatus having a roller that stops
the rotation of the driving sheave 4a in the direction when the car 7 is descending.
[0028] Thus, the car 7 can also be prevented from descending due to the trouble in the brake
apparatus of the hoisting machine 4, or the like while the car 7 touches the floor.
Further, irrespective of the weight balance between the car 7 and the counterweight
8, the rotation of the driving sheave 4a in both directions is regulated, so that
the brake apparatus of the hoisting machine 4 can be disassembled to conduct maintenance
work. Thus, maintenance work can be facilitated.
[0029] Further, although an apparatus for braking the rotation of the driving sheave 4a
which is a sheave is shown in Embodiments 1 and 2, it is possible to utilize an emergency
brake apparatus for the deflector wheel 5 as long as the frictional force between
the deflector wheel 5 which is also a sheave and the main rope 6 is sufficiently high,
and the ascent of the car 7 can be stopped by braking the deflector wheel 5.
[0030] Furthermore, although in Embodiments 1 and 2, the solenoid coil 14 is shown as the
holding means, a holding mechanism for mechanically holding and release the roller
12 at the release position may also be use, for example.
1. An emergency brake apparatus for an elevator, which is provided in the elevator including
a rotatable sheave disposed in an upper portion of a hoistway, a main rope wound around
said sheave, and a car and a counterweight which are suspended from said main rope,
for stopping said car when said car is ascending at a speed greater than a predetermined
speed,
said apparatus comprising:
a guide body facing an outer circumferential surface of said sheave;
a roller capable of reciprocating along said guide body between a braking position
where said roller fits in between said guide body and said sheave and a release position
where said roller is separated from said sheave;
biasing means for biasing said roller toward said braking position; and
holding means for holding said roller at said release position against said biasing
means and for releasing the holding of said roller when said car is ascending at a
speed greater than the predetermined speed.
2. An emergency brake apparatus for an elevator, which is provided in the elevator including
a rotatable sheave disposed in an upper portion of a hoistway, a main rope wound around
said sheave, and a car and a counterweight which are suspended from said main rope,
for stopping said car when said car is ascending at a speed greater than a predetermined
speed,
said apparatus comprising:
a disk which is arranged coaxially with said sheave and is in frictional-contact with
said sheave, said disk being rotated together with said sheave;
a guide body facing an outer circumferential surface of said disk;
a roller capable of reciprocating along said guide body between a braking position
where said roller fits in between said guide body and said disk and a release position
where said roller is separated from said disk;
biasing means for biasing said roller toward said braking position; and
holding means for holding said roller at said release position against said biasing
means and for releasing the holding of said roller when said car is ascending at a
speed greater than the predetermined speed.
3. The emergency brake apparatus for an elevator according to claim 2, further comprising
bolts threadedly attached to said sheave and springs provided in between said sheave
and said bolts, for pushing the disk against said sheave, wherein a frictional force
between said disk and said sheave is adjusted by the amount of tightening of said
bolts to said sheave.
4. The emergency brake apparatus for an elevator according to any one of claims 1 to
3, wherein a plunger is connected with said roller; said holding means is a solenoid
coil that attracts said plunger; and said biasing means is a spring arranged between
said plunger and said solenoid coil.
5. The emergency brake apparatus for an elevator according to any one of claims 1 to
4, wherein said sheave is a driving sheave provided in a hoisting machine that causes
said car and said counterweight to ascend and descend.