[0001] This invention concerns improved jet fuel compositions, in particular, jet fuel compositions
that are suitable for use at low temperatures, such as, for example, below -40°C or
-50°C.
[0002] The most commonly used jet fuels are Jet A and Jet A-1, which have specification
maximum freezing points of -40°C and -47°C respectively. At temperatures below the
freezing point of jet fuel, hydrocarbon molecules crystallize and precipitate out.
Normal paraffins in jet fuel have the highest crystallization temperatures and are
therefore the first to come out of solution as wax crystals. As the hydrocarbon molecules
crystallize, the viscosity of the fuel increases, which reduces the flow of the fuel.
In Boeing aircraft the fuel temperature must remain at least 3°C above the specification
freezing point and in Airbus aircraft the fuel temperature must remain at least 4°C
above the specification freezing point. If the fuel temperature starts to approach
the specification freezing point, action must be taken to avoid any further cooling.
This action usually involves flying around cold areas, lowering the aircraft to warmer
temperatures or increasing the speed of the aircraft to increase aerodynamic warming.
In extreme cases it may be necessary to increase the speed and to lower the aircraft.
One drawback of this action is that it usually increases fuel consumption. Studies
have been carried out to consider the use of heated tanks; however, this would increase
the weight of the aircraft and also increase the fuel consumption.
[0003] Currently freezing points of jet fuel are controlled in refineries during distillation.
Lowering the freezing point can be achieved by reducing the heavy fractions, which
include the waxy fractions, to whatever level is required; however, reducing the heavy
fractions has a major negative effect on availability. It has been suggested that
switching from Jet A to Jet A-1 could reduce the available volume by 8%.
[0004] Jet A-1 is the standard specified jet fuel in Europe and is usually required for
winter conditions and routes such as trans-arctic. Jet A is usually used on flights
within the USA.
[0005] Temperatures below 0°C also cause water present in the fuel to freeze, which can
cause plugging of filters and other small orifices, and occasionally engine flameout.
Ground-based water-separators are used to control the amount of water present in a
fuel and it is important that additives added to jet fuel do not block or disarm the
filters in these separators. ASTM D 3948-93 is a test method that can be used to determine
the ability of filter-separators to separate free water from fuel.
[0006] WO 01/62874 discloses the use of compounds capable of lowering the freeze point of
an aviation fuel. The compounds are selected from:
(1) the reaction product of an alkanol amine with a hydrocarbyl-substituted acylating
agent;
(2) the reaction product of a substantially linear hydrocarbyl-substituted phenol
with an aldehyde;
(3) aromatic moieties containing 1 to 3 aromatic rings; and
(4) ethylene vinyl acetate copolymers including from 15 to 35 mole percent of vinyl
acetate.
[0007] In the examples in WO 01/62874, the best result is achieved using an ethylene vinyl
acetate copolymer including from 15 to 35 mole percent of vinyl acetate (see Table
I in WO 01/62874). Ethylene vinyl acetate copolymers including from 15 to 35 mole
percent of vinyl acetate have been used as comparative examples below.
[0008] An aim of this invention is to provide jet fuel compositions that are suitable for
use at low temperatures such as, for example, below -40°C, preferably below -50°C.
In particular, an aim of this invention is to provide jet fuel compositions that are
suitable for use at temperatures below their specification freezing points.
[0009] A further aim of this invention is to provide additives that are more effective at
reducing the low temperature operability of jet fuels than the additives disclosed
in WO 01/62874.
[0010] A further aim of this invention is to provide jet fuel compositions that are suitable
for use at temperatures below their freezing points and do not block or disarm filters
in water-separators.
[0011] In accordance with the present invention there is provided a jet fuel composition
comprising a jet fuel and at least one of the following additives:
(i) a copolymer of ethylene and at least one unsaturated ester selected from: vinyl
esters having at least 5 carbon atoms, alkyl (meth)acrylates, di-alkyl fumarates and
dialkyl maleates;
(ii) a copolymer of ethylene and alkene;
(iii) a copolymer of ethylene and less than 15 mole percent of vinyl acetate;
(iv) a nucleator;
(v) a wax;
(vi) a substantially branched alkyl phenol formaldehyde condensate (known as 'APFC');
(vii) a comb polymer; and
(viii) a polar nitrogen compound.
[0012] The jet fuel composition preferably includes jet fuel and an additive combination
of at least one copolymer selected from (i), (ii) or (iii) and at least one polar
nitrogen compound (viii). The additive combination may also include at least one nucleator
(iv).
[0013] The jet fuel composition preferably includes jet fuel and an additive combination
of at least one copolymer selected from (i), (ii) or (iii) and at least one comb polymer
(vii). The additive combination may also include at least one nucleator (iv).
[0014] The jet fuel composition preferably includes jet fuel and an additive combination
of at least one polar nitrogen compound (viii) and at least one comb polymer (vii).
[0015] The jet fuel composition preferably includes jet fuel and an additive combination
of at least one polar nitrogen compound (viii) and at least one substantially branched
alkyl phenol formaldehyde condensate (vi).
[0016] The jet fuel composition preferably includes jet fuel and an additive combination
of at least one polar nitrogen compound (viii) and at least one nucleator (iv).
[0017] In accordance with the present invention there is also provided a process for reducing
the pour point of jet fuels, the process including the following steps:
a) providing a jet fuel; and
b) adding at least one of the additives (i) to (viii) defined above to the jet fuel.
[0018] The inventors have found that the additives mentioned above are capable of reducing
the size and modifying the shape of wax crystals formed on cooling of jet fuel so
that they do not gel and cause unwanted viscosity increases. The standard pour point
test method ASTM D97 can be used to determine the point at which a fuel gels. The
cold filter plugging point test ('CFPP') can be used to determine cold flow operability
of fuels (see J. Inst. Pet. vol. 52 (510), June 1966, pp173-285 for details of the
test equipment). The cold filter plugging point test can be modified to a 'one-shot'
CFPP test in which a test sample is allowed to cool to the test temperature and tested
only once as the sample is heated up by more than 10°C after the one test cycle. The
'one-shot' CFPP test uses a 125 micron mesh rather than the standard 44 micron mesh.
[0019] The additives should be added to the jet fuel in an amount ranging from 10 to 20,000
ppm, preferably 100 to 10,000 ppm, and most preferably from 500 to 5,000 ppm (parts
additive per million parts fuel).
[0020] The jet fuel may be selected from Jet A, Jet A-1, Jet B, MIL JP 5, MIL JP 7, MIL
JP 8 and MIL JP 4. Jet A, Jet A-1 and MIL JP 8 are preferred.
[0021] The additives will now be discussed in more detail below:
(i) Copolymers of ethylene and at least one unsaturated ester selected from: vinyl
esters having at least 5 carbon atoms, alkyl (meth)acrylates, di-alkyl fumarates and
dialkyl maleates:
[0022] The vinyl ester preferably has the formula:
-CR
1R
2-CHR
3-
wherein R
2 represents hydrogen or a methyl group; R
1 represents a -OOCR
4 group
wherein R
4 represents a C
1 to C
28, more preferably a C
1 to C
16, more preferably a C
1 to C
9, straight or branched chain alkyl group; R
3 represents hydrogen or alkyl; and the vinyl ester having at least 5 carbon atoms.
[0023] The vinyl ester is preferably selected from: vinyl propionate, vinyl butyrate, vinyl
hexanoate, vinyl 2-ethylhexanoate, vinyl octanoate and vinyl benzoate. Neo acid vinyl
esters are also useful, such as vinyl neononanoate and vinyl pivalate.
[0024] The alkyl (meth)acrylate preferably has the formula:
-CR
1R
2-CHR
3-
wherein R
2 represents hydrogen or a methyl group; R
1 represents a -COOR
4 group
wherein R
4 represents a C
1 to C
28, more preferably a C
1 to C
16, more preferably a C
1 to C
9, straight or branched chain alkyl group; and R
3 represents hydrogen or alkyl.
[0025] The term '(meth)acrylate' is used to include both acrylate and methacrylate.
[0026] The alkyl (meth)acrylate is preferably selected from: 2-ethylhexyl(meth)acrylate,
ethyl (meth)acrylate, n, iso or t-butyl (meth)acrylate, hexyl (meth)acrylate, isopropyl
(meth)acrylate and lauryl (meth)acrylate.
[0027] The di-alkyl fumarate preferably has the formula:

wherein R
1 and R
2 are independently selected from alkyl groups having from 1 to 9 carbon atoms, preferably
from 1 to 8 carbon atoms.
[0028] The di-alkyl fumarate is preferably selected from: di-ethyl fumarate, di-butyl fumarate
and di(2-ethyl-hexyl) fumarate.
[0029] The di-alkyl maleate preferably has the formula:

wherein R
1 and R
2 are independently selected from alkyl groups having from 1 to 9 carbon atoms, preferably
from 1 to 8 carbon atoms.
[0030] The di-alkyl maleate is preferably selected from: di-ethyl maleate and di-butyl-maleate.
[0031] Preferably the copolymer has a number average molecular weight, as measured by Gel
Permeation Chromatography using polystyrene standards, of 1,000 to 20,000, more preferably
1,000 to 10,000, more preferably 2,000 to 5,000.
[0032] If desired, the copolymers may be derived from additional comonomers, e.g. they may
be terpolymers or tetrapolymers or higher polymers, for example where the additional
comonomer is 1-butene, propene, or diisobutene or another unsaturated ester giving
rise to different units of the above formula.
[0033] Also, the copolymers may additionally include small proportions of chain transfer
agents and/or molecular weight modifiers (e.g. acetaldehyde or propionaldehyde) that
may be used in the polymerisation process to make the copolymer.
[0034] The copolymers may be made by direct polymerisation of comonomers. Such copolymers
may also be made by transesterification, or by hydrolysis and reesterification, of
an ethylene unsaturated ester copolymer to give a different ethylene unsaturated ester
copolymer. For example, ethylene-vinyl hexanoate and ethylene-vinyl octanoate copolymers
may be made in this way, e.g. from an ethylene vinyl acetate copolymer.
[0035] The copolymers may, for example, have 15 or fewer, preferably 10 or fewer, more preferably
6 or fewer, most preferably 2 to 5, methyl terminating side branches per 100 polymer
backbone methylene groups, as measured by nuclear magnetic resonance spectroscopy,
other than methyl groups on a comonomer ester and other than terminal methyl groups.
[0036] The copolymers may have a polydispersity of 1 to 6, preferably 1.5 to 4; polydispersity
being the ratio of weight average molecular weight to number average molecular weight
both as measured by Gel Permeation Chromatography using polystyrene standards.
[0037] The copolymer preferably has a molar ethylene content of between 50 and 95 mol%.
Preferably the ethylene content is from 55 to 90 mol%, more preferably 60 to 90 mol%,
and most preferably 70 to 90 mol%.
(ii) Copolymers of ethylene and alkene:
[0038] The alkene preferably includes at most 20 carbon atoms. The alkene is preferably
a 1-alkene having at most 20 carbon atoms. The 1-alkene is preferably selected from:
propylene, 1-butene, 1-hexene, 1-octene, methyl-1-pentene, 1-decene, 1-dodecene, 1-tridecene,
1-tetradecene, 1-pentadecene, 1-hexadecene, 1-octadecene, 1-eicosene and vinyl-cyclohexane,
and mixtures thereof.
[0039] The copolymer may also include small amounts e.g. up to 10% by weight of other copolymerizable
monomers.
[0040] The copolymer may have a molecular weight of 1,000 to 50,000, preferably from 1,000
to 20,000, and most preferably from 1,000 to 10,000, as measured by gel permeation
chromatography (GPC) relative to polystyrene standards.
[0041] The copolymer preferably has a molar ethylene content of between 50 and 90 mol%.
Preferably the ethylene content is from 55 to 85 mol%, more preferably 60 to 85 mol%,
and most preferably 70 to 85 mol%.
[0042] The copolymers may be prepared by any of the methods known in the art, for example,
using catalysts selected from: Ziegler-Natta type catalysts and metallocene catalysts.
(iii) Copolymers of ethylene and less than 15 mol% of vinyl acetate:
[0043] A copolymer of ethylene and vinyl acetate has a polymethylene backbone divided into
segments by hydrocarbyl and acetate side chains.
[0044] Preferably, the copolymers contain less than 14 mol%, more preferably less than 12
mol% of vinyl acetate.
[0045] The copolymer preferably has a number average molecular weight, as measured by gel
permeation chromatography (GPC), of 1,000 to 10,000, more preferably 2,000 to 5,000.
[0046] The copolymers may be made by direct polymerisation of comonomers.
[0047] The copolymers may, for example, have 15 or fewer, preferably 10 or fewer, methyl
terminating side branches per 100 polymer backbone methylene groups, as measured by
nuclear magnetic resonance spectroscopy, other than methyl groups on a comonomer ester
and other than terminal methyl groups.
[0048] The copolymers may have a polydispersity of 1 to 6, preferably 2 to 4; polydispersity
being the ratio of weight average molecular weight to number average molecular weight
both as measured by Gel Permeation Chromatography using polystyrene standards.
(iv) Nucleators:
[0049] The nucleator is preferably a polyoxyalkylene compound. Examples include polyoxyalkylene
esters, ethers, ester/ethers and mixtures thereof, particularly those containing at
least one, preferably at least two, C
10 to C
30 linear alkyl groups and one or more polyoxyalkylene glycol group of molecular weight
up to 5,000, preferably 200 to 5,000, the alkylene group in said polyoxyalkylene glycol
containing from 1 to 4 carbon atoms, as described in EP-A-61 895 and in U.S. Patent
No. 4,491,455.
[0050] Preferred glycols are substantially linear polyethylene glycols (PEG) and polypropylene
glycols (PPG) having a molecular weight of about 100 to 5,000, preferably about 200
to 1,500. Esters are also preferred and fatty acids containing from 10 to 30 carbon
atoms are useful for reacting with the glycols to form the ester additives, it being
preferred to use C
12 to C
18 fatty acid, especially myristic, palmitic and stearic acids. The esters may also
be prepared by esterifying polyethoxylated fatty acids, polyethoxylated alcohols or
polyols.
[0051] Polyoxyalkylene diesters, diethers, ether/esters and mixtures thereof are suitable
as additives, when minor amounts of monoethers and monoesters (which are often formed
in the manufacturing process) may also be present. In particular, myristic, palmitic
or stearic diesters of polyethylene glycol, polypropylene glycol or polyethylene/polypropylene
glycol mixtures are preferred.
[0052] Examples of other compounds in this general category are those described in Japanese
Patent Publication Nos. 2-51477 and 3-34790, and EP-A-117,108 and EP-A-326,356, and
cyclic esterified ethoxylates such as described EP-A-356,256.
[0053] Other suitable esters are those obtainable by the reaction of:
(i) an aliphatic monocarboxylic acid having 10 to 30 carbon atoms, and
(ii) an alkoxylated aliphatic monohydric alcohol, in which the alcohol has greater
than 12 carbon atoms prior to alkoxylation and in which the degree of alkoxylation
is 3 to 25 moles of alkylene oxide per mole of alcohol.
[0054] The ester may be formed from a single acid reactant (i) and single alcohol reactant
(ii), or from mixtures of acids (i) or alcohols (ii) or both. In the latter cases,
a mixture of ester products will be formed which may be used without separation if
desired, or separated to give discrete products before use.
[0055] These materials may also be prepared by alkoxylation of a fatty acid ester of a polyol
(e.g. ethoxylated sorbitan tristearate having the trade name TWEEN 65, which is available
from Uniqema, owned by ICI).
[0056] The degree of alkoxylation of the aliphatic monohydric alcohol is preferably 3 to
25 moles of alkylene oxide per mole of alcohol, more preferably 3 to 10 moles. The
alkoxylation is preferably ethoxylation, although propoxylation or butoxylation can
also be used successfully. Mixed alkoxylation, for example a mixture of ethylene and
propylene oxide units, may also be used.
[0057] The acid reactant (i) preferably has 12 to 30 carbon atoms, more preferably 12 to
18 carbon atoms such as 14 or 16 carbon atoms. The acid is preferably a saturated
aliphatic acid, more preferably an alkanoic acid. Alkanoic acids of 12 to 30 carbon
atoms are particularly useful. n-Alkanoic acids are preferred. Such acids include
myristic acid, palmitic acid and stearic acid, with myristic and palmitic acids being
preferred. Where mixtures of acids are used, it is preferred that the average number
of carbon atoms in the acid mixture lies in the above-specified ranges and preferably
the individual acids within the mixture will not differ by more than 8 (and more preferably
4) carbon numbers.
[0058] The alcohol reactant (ii) is preferably derived from an aliphatic monohydric alcohol
having no more than 28 carbon atoms, and more preferably no more than 18 (or better,
16) carbon atoms, prior to alkoxylation. The range of 12 to 18 is particularly advantageous
for obtaining good wax crystal modification. The aliphatic alcohol is preferably a
saturated aliphatic alcohol, especially an alkanol (i.e. alkyl alcohol).
[0059] Where the alcohol reactant (ii) is a mixture of alcohols, this mixture may comprise
a single aliphatic alcohol alkoxylated to varying degrees, or a mixture of aliphatic
alcohols alkoxylated to either the same or varying degrees. Where a mixture of aliphatic
alcohols is used, the average carbon number prior to alkoxylation should be above
12 and preferably within the preferred ranges recited above. Preferably, the individual
alcohols in the mixture should not differ by more than 4 carbon atoms.
[0060] The esterification can be conducted by normal techniques known in the art.
[0061] The alkoxylation of the aliphatic alcohol is also conducted by well-known techniques.
[0062] The nucleator may also be a block copolymer comprising a single crystallizable block
and a single non-crystallizable block (a 'di-block' polymer) and those comprising
a a single non-crystallizable block having at each end a single crystallizable block
(a 'tri-block' polymer). Other tri- and tetra-block copolymers are also available.
In preferred embodiments, in which the copolymer is derived from butadiene and isoprene,
these di-and tri-block polymers are referred to as PE-PEP and PE-PEP-PE respectively
[0063] The crystallizable blocks will be the hydrogenation product of the unit resulting
from predominantly 1,4- or end-to-end polymerization of butadiene, while the non-crystallizable
blocks will be the hydrogenation product of the unit resulting from 1,2-polymerization
of butadiene (PE-PEB) or from 1,4-polymerization of an alkyl-substituted butadiene,
for example isoprene (PE-PEP).
(v) Waxes:
[0064] The waxes may include both normal and non-normal paraffin hydrocarbons.
[0065] The normal paraffin hydrocarbons preferably range from C
8H
18 to C
35H
72. Preferably the number average molecular weight of the paraffin hydrocarbon is in
the range of about 150 to 300. While it is possible to use individual paraffin hydrocarbons,
better results are usually obtained with a paraffin hydrocarbon comprising a mixture
of hydrocarbons. Preferably the normal hydrocarbons range from C
8 to C
30, preferably C
10 to C
25.
[0066] The paraffin hydrocarbon may be selected from crude waxes such as slack wax and slop
wax. The paraffin hydrocarbon may be obtained by conventional dewaxing of various
paraffinic petroleum refinery streams boiling within the range of about 200°C to about
500°C. Particularly suitable waxes are slack waxes obtained from solvent dewaxing
of oils having a boiling range of from about 200°C to 400°C.
[0067] The non-normal paraffin hydrocarbons preferably include amorphous solid materials
having melting points within the range of 10 to 60°C, preferably 20 to 40°C, and having
number average molecular weights within the range of 150 to 500.
[0068] A suitable amorphous hydrocarbon fraction can be obtained by 'de-oiling' or'sweating'
of waxes in the wax refining process. Non-normal alkane waxes are also known as foots
oils and filtrates.
(vi) Substantially branched alkyl phenol formaldehyde condensates ('APFC's):
[0069] Alkyl phenol formaldehyde condensates are disclosed in EP 0 311 452 and EP 0 851
776.
[0070] The alkyl phenol formaldehyde condensate may be obtainable by the condensation reaction
between:
(i) at least one aldehyde or ketone or reactive equivalent thereof, and
(ii) at least one compound comprising one or more aromatic moieties bearing at least
one substituent of the formula -XR1 and at least one further substituent -R2, wherein:
X represents oxygen or sulphur,
R1 represents hydrogen or a moiety bearing at least one hydrocarbyl group, and
R2 represents a substantially branched hydrocarbyl group, preferably containing from
4 to 40 carbons atoms, more preferably containing from 8 to 30 carbon atoms and most
preferably containing from 8 to 18 carbon atoms.
[0071] Suitable substantially branched alkyl phenol formaldehyde condensates include iso-nonyl
phenol formaldehyde condensates and iso-dodecyl phenol formaldehyde condensates.
(vii) Comb polymers:
[0072] Comb polymers are discussed in "Comb-Like Polymers. Structure and Properties", N.
A. Platé and V. P. Shibaev, J. Poly. Sci. Macromolecular Revs., 8, p 117 to 253 (1974).
[0073] Generally, comb polymers consist of molecules in which long chain branches such as
hydrocarbyl branches, optionally interrupted with one or more oxygen atoms and/or
carbonyl groups, having from 6 to 30 such as 10 to 20, carbon atoms, are pendant from
a polymer backbone, said branches being bonded directly or indirectly to the backbone.
Examples of indirect bonding include bonding via interposed atoms or groups, which
bonding can include covalent and/or electrovalent bonding such as in a salt. Generally,
comb polymers are distinguished by having a minimum molar proportion of units containing
such long chain branches.
[0074] As examples of preferred comb polymers there may be mentioned those containing units
of the general formula

where
D represents R11, COOR10, OCOR10, R11COOR10 or OR10;
E represents H or D;
G represents H or D;
J represents H, R11, R11COOR10, or a substituted or unsubstituted aryl or heterocyclic group;
K represents H, COOK11, OCOR11, OR11 or COOH;
L represents H, R11, COOR11, OCOR11 or substituted or unsubstituted aryl;
R10 representing a hydrocarbyl group having 10 or more carbon atoms, and
R11 representing a hydrocarbylene (divalent) group in the R11COOR10 moiety and otherwise a hydrocarbyl (monovalent) group,
and m and n represent mole ratios, their sum being 1 and m being finite and being
up to and including 1 and n being from zero to less than 1, preferably m being within
the range of from 1.0 to 0.4 and n being in the range of from 0 to 0.6. R
10 advantageously represents a hydrocarbyl group with from 10 to 30 carbon atoms, preferably
10 to 24, more preferably 10 to 18. Preferably, R
10 is a linear or slightly branched alkyl group and R
11 advantageously represents a hydrocarbyl group with from 1 to 30 carbon atoms when
monovalent, preferably with 6 or greater, more preferably 10 or greater, preferably
up to 24, more preferably up to 18 carbon atoms. Preferably, R
11, when monovalent, is a linear or slightly branched alkyl group. When R
11 is divalent, it is preferably a methylene or ethylene group. By "slightly branched"
is meant having a single methyl branch.
[0075] The comb polymer may contain units derived from other monomers if desired or required,
examples being CO, vinyl acetate and ethylene. It is within the scope of the invention
to include two or more different comb copolymers.
[0076] The comb polymers may, for example, be copolymers of maleic anhydride acid and another
ethylenically unsaturated monomer, e.g. an α-olefin or an unsaturated ester, for example,
vinyl acetate as described in EP-A-214,786. It is preferred but not essential that
equimolar amounts of the comonomers be used although molar proportions in the range
of 2 to 1 and 1 to 2 are suitable. Examples of olefins that may be copolymerized with
e.g. maleic anhydride, include 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene,
1-octadecene, and styrene. Other examples of comb polymers include polyalkyl(meth)acrylates.
[0077] The copolymer may be esterified by any suitable technique and although preferred
it is not essential that the maleic anhydride or fumaric acid be at least 50% esterified.
Examples of alcohols that may be used include n-decan-1-ol, n-dodecan-1-ol, n-tetradecan-1-ol,
n-hexadecan-1-ol, and n-octadecan-1-ol. The alcohols may also include up to one methyl
branch per chain, for example, 2-methylpentadecan-1-ol, 2-methyltridecan-1-ol as described
in EP-A-213,879. The alcohol may be a mixture of normal and single methyl branched
alcohols. It is preferred to use pure alcohols rather than alcohol mixtures such as
may be commercially available; if mixtures are used, the number of carbon atoms in
the alkyl group is taken to be the average number of carbon atoms in the alkyl groups
of the alcohol mixture; if alcohols that contain a branch at the 1 or 2 positions
are used, the number of carbon atoms in the alkyl group is taken to be the number
in the straight chain backbone segment of the alkyl group of the alcohol.
[0078] The copolymer may also be reacted with a primary and/or secondary amine, for example,
a mono- or di-hydrogenated tallow amine.
[0079] The comb polymers may especially be fumarate or itaconate polymers and copolymers
such as for example those described in European Patent Applications 153 176, 153 177,
156 577 and 225 688, and WO 91/16407.
[0080] Other suitable comb polymers are the polymers and copolymers of α-olefins and esterified
copolymers of styrene and maleic anhydride, and esterified copolymers of styrene and
fumaric acid as described in EP-A-282,342; mixtures of two or more comb polymers may
be used in accordance with the invention and, as indicated above, such use may be
advantageous.
[0081] Other examples of comb polymers are hydrocarbon polymers such as copolymers of C
3-C
8 alkenes and at least one longer chain (for example, greater than 8 carbon atoms)
1-olefin, preferably the 1-olefin having at most 20 carbon atoms, examples being 1-decene,
1-dodecene, 1-tetradecene and 1-hexadecene (for example, as described in WO 93/19106).
Preferably, the number average molecular weight measured by Gel Permeation Chromatography
against polystyrene standards of such a copolymer is, for example, up to 20,000 or
up to 40,000, preferably from 5,000 to 20,000. The hydrocarbon copolymers may be prepared
by methods known in the art, for example using a Ziegler-Natta type, Lewis acid or
metallocene catalyst.
(viii) Polar nitrogen compounds:
[0082] Polar nitrogen compounds are also known as Wax Anti-Settling Additives ('WASA').
[0083] Polar nitrogen compounds include an oil-soluble polar nitrogen compound carrying
one or more, preferably two or more, hydrocarbyl substituted amino or imino substituents,
the hydrocarbyl group being monovalent and containing 8 to 40 carbon atoms, and the
substituents optionally being in the form of a cation derived therefrom. The oil-soluble
polar nitrogen compound is either ionic or non-ionic and is capable of acting as a
wax crystal growth modifier in fuel oils. Preferably, the hydrocarbyl group is linear
or slightly linear, i.e. it may have one short length (1-4 carbon atoms) hydrocarbyl
branch. When the substituent is amino, it may carry more than one said hydrocarbyl
group, which may be the same or different.
[0084] The term "hydrocarbyl" refers to a group having a carbon atom directly attached to
the rest of the molecule and having a hydrocarbon or predominantly hydrocarbon character.
Examples include hydrocarbon groups, including aliphatic (e.g. alkyl or alkenyl),
alicyclic (e.g. cycloalkyl or cycloalkenyl), aromatic, alicyclic-substituted aromatic,
aromatic-substituted aliphatic and alicyclic groups. Aliphatic groups are advantageously
saturated. These groups may contain non-hydrocarbon substituents provided their presence
does not alter the predominantly hydrocarbon character of the group. Examples include
keto, halo, hydroxy, nitro, cyano, alkoxy and acyl. If the hydrocarbyl group is substituted,
a single (mono) substituent is preferred.
[0085] Examples of substituted hydrocarbyl groups include 2-hydroxyethyl, 3-hydroxypropyl,
4-hydroxybutyl, 2-ketopropyl, ethoxyethyl, and propoxypropyl. The groups may also
or alternatively contain atoms other than carbon in a chain or ring otherwise composed
of carbon atoms. Suitable hetero atoms include, for example, nitrogen, sulphur, and,
preferably, oxygen.
[0086] More especially, the or each amino or imino substituent is bonded to a moiety via
an intermediate linking group such as -CO-, -CO
2(-), -SO
3(-) or hydrocarbylene. Where the linking group is anionic, the substituent is part of
a cationic group, as in an amine salt group. If the linking group is a carbonyl, the
substituent part is either an imide or amide group.
[0087] When the polar nitrogen compound carries more than one amino or imino substituent,
the linking groups for each substituent may be the same or different.
[0088] Suitable amino substituents are long chain C
12-C
24, preferably C
12-C
18, alkyl primary, secondary, tertiary or quaternary amino substituents.
[0089] Preferably, the amino substituent is a dialkylamino substituent, which, as indicated
above, may be in the form of an amine salt thereof, an amide thereof, or both; tertiary
and quaternary amines can form only amine salts. Said alkyl groups may be the same
or different.
[0090] Preferably the amino substituents include dodecylamino, tetradecylamino, cocoamino,
and hydrogenated tallow amino. Examples of secondary amino substituents include dioctadecylamino
and methylbehenylamino. Mixtures of amino substituents may be present such as those
derived from naturally occurring amines. A preferred amino substituent is the secondary
hydrogenated tallow amino or dicocoamine substituent, the alkyl groups of which are
derived from hydrogenated tallow fat and are typically composed of approximately 4%
C
14, 31% C
16 and 59% C
18 n-alkyl groups by weight.
[0091] Suitable imino substituents are long chain C
12-C
40, preferably C
12-C
24, alkyl substituents.
[0092] The moiety may be monomeric (cyclic or non-cyclic) or polymeric. When non-cyclic,
it may be obtained from a cyclic precursor such as an anhydride or a spirobislactone.
[0093] The cyclic ring system may include homocyclic, heterocyclic, or fused polycyclic
assemblies, or a system where two or more such cyclic assemblies are joined to one
another and in which the cyclic assemblies may be the same or different. Where there
are two or more such cyclic assemblies, the substituents may be on the same or different
assemblies, preferably on the same assembly. Preferably, the or each cyclic assembly
is aromatic, more preferably a benzene ring. Most preferably, the cyclic ring system
is a single benzene ring when it is preferred that the substituents are in the ortho
or meta positions, which benzene ring may be optionally further substituted.
[0094] The ring atoms in the cyclic assembly or assemblies are preferably carbon atoms but
may for example include one or more ring N, S or O atom, in which case or cases the
compound is a heterocyclic compound.
[0095] Examples of such polycyclic assemblies include polycyclic aromatics, rings joined
"end-on" such as diphenyl, heterocylics or alicyclics.
[0096] Examples of polar nitrogen compounds are described below:
(i) an amine salt and/or amide of a mono- or poly-carboxylic acid, e.g. having 1 to
4 carboxylic acid groups. It may be made, for example, by reacting at least one molar
proportion of a hydrocarbyl substituted amine with a molar proportion of the acid
or its anhydride.
When an amide is formed, the linking group is -CO-, and when an amine salt is formed,
the linking group is -CO2(-).
The moiety may be cyclic or non-cyclic. Examples of cyclic moieties are those where
the acid is cyclohexane 1,2-dicarboxylic acid; cyclohexene 1,2-dicarboxylic acid;
cyclopentane 1,2-dicarboxylic acid; and naphthalene dicarboxylic acid. Generally,
such acids have 5 to 13 carbon atoms in the cyclic moiety. Preferred such cyclic acids
are benzene dicarboxylic acids such as phthalic acid, isophthalic acid, and terephthalic
acid, and benzene tetracarboxylic acids such as pyromelletic acid, phthalic acid being
particularly preferred. US-A-4,211,534 and EP-A-272,889 describes polar nitrogen compounds
containing such moieties.
Examples of non-cyclic moieties are those when the acid is a long chain alkyl or alkylene
substituted dicarboxylic acid such as a succinic acid, as described in US-A-4,147,520
for example.
Other examples of non-cyclic moieties are those where the acid is a nitrogen-containing
acid such as ethylene diamine tetracetic acid and nitrilotriacetic acid.
Further examples are the moieties obtained where a dialkyl spirobislactone is reacted
with an amine as described in DE-A-392699.
(ii) A compound having the formula I, or a salt thereof:

wherein B represents an aromatic system, A represents a hydrocarbyl group, R
1 and R
2 are the same or are different and each independently is an aliphatic hydrocarbyl
group containing 12-24 carbon atoms, z is at least 1 and wherein the aromatic system
carries at least one substituent group which is an activating group for the ring system
or a derivative of an activating group.
[0097] By the term hydrocarbyl in this specification is meant an organic moiety that is
composed of hydrogen and carbon, which is bonded to the rest of the molecule by a
carbon atom or atoms and which, unless the context states otherwise, may be aliphatic,
including alicyclic, aromatic or a combination thereof. It may be substituted or unsubstituted,
alkyl, aryl or alkaryl and may optionally contain unsaturation or heteroatoms such
as O, N or S, provided that such heteroatoms are insufficient to alter the essentially
hydrocarbyl nature of the group. It is preferred that A is an aliphatic hydrocarbyl
group and more preferably that A is a methylene group.
[0098] The term aromatic system is meant to include aromatic homocyclic, heterocyclic or
fused polycyclic assemblies, or a system where two or more such cyclic assemblies
are joined to one another and in which the cyclic assemblies may be the same or different.
Where there are two or more cyclic assemblies and Z is 2 or more the -(A-NR
1R
2) groups present may be in the same or different assemblies. It is preferred that
the aromatic system is a ring system based on benzene rings.
[0099] The ring atoms in the aromatic system are preferably carbon atoms but may, for example,
include one or more heteroatoms such as N, S, or O in the system in which case the
compound is a heterocyclic compound.
[0100] Examples of such polycyclic assemblies include
(a) condensed benzene structures such as naphthalene;
(b) condensed ring structures where none of or not all of the rings are benzene such
as indene;
(c) rings joined "end-on" such as diphenyl;
(d) heterocyclic compounds such as quinoline; and
(e) bisaromatic systems wherein the rings are linked by one or more divalent groups
such as for example bisphenol A.
[0101] By the term activating group is meant any group, other than a substituent aliphatic
hydrocarbyl group which activates the aromatic system to substitution reactions such
as electrophilic substitution, nucleophilic substitution or to the Mannich reaction.
The activating group may be a non-substituent group such as functionality that is
within the aromatic system as in, for example, heterocyclic compounds such as indole.
The activating group is located at least within or on each of the rings of the aromatic
system which are substituted with an -(A-NR
1R
2) group. It is preferred that the activating group is a group that is on the ring
system as opposed to being within the aromatic system. Desirably the activating group
or groups activate the aromatic system to electrophilic substitution or to the Mannich
reaction, most preferably to the Mannich reaction. It is preferred that the activating
group activates the aromatic system in the ortho or para position relative to itself.
The preferred activating group is a hydroxyl group. The preferred activated aromatic
system is a hydroxy aromatic system. By the term derivative of an activating group
is meant any group that can be produced by the reaction of the activating group. For
example, when the activating group is a hydroxyl group one derivative would be an
-O-C(O)-CH
3 group produced by reaction of the hydroxyl group with, for example, acetic anhydride.
There may be more than one activating group or a derivative of an activating group
on or in the aromatic system; they may be in or on the same or different rings. There
may also be other substituents present that are in or on the aromatic system and are
not activating groups or derivatives of activating groups.
[0102] Each aliphatic hydrocarbyl group constituting R
1 and R
2 in the invention may, for example, be an alkyl or alkylene group or a mono or polyalkoxyalkyl
group or aliphatic hydrocarbyl group that contains heteroatoms such as O, N or S.
Preferably each aliphatic hydrocarbyl group is a straight chain alkyl group. The number
of carbon atoms in each aliphatic hydrocarbyl group is preferably 12-24, most preferably
12 to 18.
[0103] Preferably, such as when z = 1, the aromatic system also carries a substituent of
general formula II

wherein W = 0 or 1; Q represents A; and R
1 and R
2 have the meaning as given above. It is preferred that W = 0 and that there is only
one additional substituent of the above general formula II. The additional substituent
of general formula II may also be present in the aromatic system when z is 2 or more.
When there is no additional substituent of general formula II present in the ring
system it is preferred that z is 2 or more.
[0104] The most preferred compounds of general formula I are those which may be represented
by general formula III

wherein X represents hydrogen, or a hydrocarbyl group, or a non-hydrocarbyl group,
or a group of general formula IV:

wherein Y is a divalent group and wherein a = 1, 2, 3 or 4, b = 1, 2, 3 or 4, c =
0, 1 or 2, d = 0, 1, 2, 3 or 4 and e = 0, 1, 2, 3 or 4 and wherein R
3, R
4, R
7 and R
8 are hydrogen or hydrocarbyl, and wherein R
1 and R
2 are independently C
8-C
30 aliphatic hydrocarbyl groups. D represents a hydroxyl group or a derivative of a
hydroxyl group. When D is a derivative of a hydroxyl group it is preferably a -O-C(O)-CH
3 group. The C
10-C
40 aliphatic hydrocarbyl groups may be linear or branched chains. It is preferred that
the chains are linear.
[0105] When X is a group other than a group of formula IV preferably a = 1 or 2 and b =
1, 2, 3 or 4, most preferably a =1 or 2 and b = 1, 2 or 3.
[0106] When X is a group of formula IV and c = 0, preferably a = 1, 2 or 3, b = 1, 2 or
3, d = 0, 1, 2 or 3, and e = 0, 1, 2 or 3, most preferably a = 1, b = 1, d = 1 and
e = 1.
[0107] When X is a group of formula IV and c = 1, preferably a = 1, 2 or 3, b = 1, 2 or
3, d = 0, 1, 2 or 3 and e = 0, 1, 2 or 3, most preferably a = 1 or 2, b = 1 or 2,
d = 0, 1 or 2 and e = 0, 1 or 2.
[0108] In both formulas III and IV the benzene ring may be part of a larger ring system
such as a fused polycyclic ring system or may be a heterocyclic ring or an aromatic
ring other than benzene.
[0109] When c = 1 groups III and IV may also be joined directly, as in when c = 0, in addition
to being joined by the divalent group Y. When c = 2 the divalent groups Y may be the
same or different.
[0110] Preferably R
3, R
4, R
7 and R
8 are hydrogen. The aliphatic hydrocarbyl groups R
1 and R
2 may be the same or different and are preferably independently C
10-C
40 alkyl groups. Desirably the alkyl groups are independently C
12-C
24 alkyl groups and most preferably C
12-C
18 alkyl groups. When there is more than one R
1 or R
2 group present they may be the same or different aliphatic hydrocarbyl groups. Preferred
combinations of alkyl groups are those wherein R
1/R
2 are either C
16/C
18, C
12/C
14, C
18/C
18 or C
12/C
12.
[0111] The aliphatic hydrocarbyl groups may also contain hetero atoms such as O, N or S.
It is preferred that no hetero atoms are present in the aliphatic hydrocarbyl groups
and that the groups are linear or those which have low levels of branching.
[0112] The divalent group Y may be a substituted or unsubstituted aliphatic group such as
for example methylene, -C(CH
3)
2-, -CH(Ph)-, a group of formula V or similar groups,

or groups such as -C(O)-, S(O)-, S(O)
2-, -O-, -S-, -C(O)-O- and -C(O)-O-R
11-0-C(O)-wherein R
11 is a hydrocarbyl group as hereinbefore defined. When there are two divalent groups
present i.e. when c = 2 they may be the same or different e.g. the combination of
the group of formula V and -O- as in fluorescein. The divalent group Y may also be
an aromatic group. The divalent group Y may also contain activated cyclic rings which
have the substituent group -(A-NR
1R
2) present in the cyclic ring.
[0113] The compounds of general formula III may also be substituted with one or more groups
of general formula II. It is preferred that when X is a group other than that of formula
IV and when b = 1 that at least one group of general formula II is present in the
compound of formula III. The compounds of general formula III may also be substituted
with non-hydrocarbyl groups such as for example NO
2 or CN groups.
[0114] In the compound of formula I as defined above the activating group is preferably
a hydroxyl group. The hydroxyl-aromatic system is hereinafter referred to as an activated
compound. The compound is prepared by reacting under Mannich condensation conditions
a formaldehyde or an aldehyde and a secondary amine which comprises independently
C
8-C
30 aliphatic hydrocarbyl groups.
[0115] The reactants may be used in equimolar or substantially equimolar proportions. The
mole ratio of the activated compound to secondary amine may be less than equimolar
for example 1:2, 1:3 or 1:4 or more. It is preferred that the mole ratio of activated
compound to secondary amine is 1:2 or substantially 1:2 and that there is sufficient
formaldehyde present to enable this mole ratio to be achieved in the final product.
[0116] The reaction may be carried out in a solvent for example toluene or without a solvent
and at a temperature in the range of 80°C to 120°C.
[0117] The aldehyde may be any aldehyde that reacts with an activated compound and a C
8-C
30 aliphatic hydrocarbyl secondary amine under Mannich condensation conditions. It is
preferred that formaldehyde is used in the method. The formaldehyde may be employed
in any of its conventional forms; it may be used in the form of an aqueous solution
such as formalin, as paraformaldehyde or as trioxane.
[0118] Suitable hydroxyaromatic compounds include for example: substituted phenols such
as 2-, 3-, or 4-hydroxybenzophenone, 2-, 3-, or 4-hydroxybenzoic acid and 1 or 2-naphthol;
dihydroxy compounds such as resorcinol, catechol, hydroquinone, 2,2'-biphenol, 4,4'biphenol,
fluorescein, 2,2-bis(p-hydroxy phenyl)propane, dihydroxybenzophenones, 4,4'-thiodiphenol,
or dihydroxy benzoic acids such as 2,4-, or 3,5-dihydroxybenzoic acid; or trisphenolic
compounds such as 1,1,1-tris-(4-hydroxy phenyl)ethane. The hydroxy aromatic compounds
may be substituted, for example, with one or more of the following substituents: no-hydrocarbyl
groups such as -NO
2 or CN; or hydrocarbyl groups such as -CHO, -COOR, -COR, -COOR; or aliphatic hydrocarbyl
groups such as alkyl groups. The substituent or substituents may be in the ortho,
para or meta or any combination of these positions in relation to the hydroxyl group
or groups. When the hydroxyaromatic compound is a substituted phenol it is preferred
that the substitution is in the ortho or para position. Phenols which have certain
para substituents have been found to produce bisdialkylaminomethyl Mannich reaction
products, derived from secondary amines with aliphatic hydrocarbyl groups of C
8 to C
30, under milder reaction conditions and with greater ease than when using unsubstituted
phenol. In some cases substitution in the ortho position also allows easier reaction
under milder conditions, though some such substituents are not beneficial, such as
those substituents which are able to hydrogen bond with the hydroxyl group. A suitable
ortho substituent is a cyano group. It will be understood that with dihydroxy compounds
such as catechol where two or more hydroxy groups are present in the same ring, that
any one substituent may be ortho with respect to one of these hydroxy groups and meta
in relation to the other.
[0119] The amine may be any secondary amine that contains linear and/or branched chain aliphatic
hydrocarbyl groups of C
8-C
30, and preferably C
10-C
22 and most preferably C
12-C
18. Preferred secondary amines are linear or those that have low levels of branching.
[0120] Examples of suitable secondary amines include the simple secondary amines such as
N,N-dodecylamine, N,N-dihexadecylamine, N,N-dioctadecylamine, N,N-dieicosylamine,
N,N-didocosylamine, N,N-di hydrogenated tallow amine and secondary amines in which
the two alkyl groups are the same or different and selected from the following functionality:
dodecyl, tetradecyl, hexadecyl, octadecyl, eicosyl, docosyl, cetyl, stearyl, arachidyl,
behenyl or hydrogenated tallow or that derived from the fatty acids of coconut oil.
[0121] Additional substituents of general formula II may be formed on the aromatic system
during the above reaction by reacting activated compounds which have a carboxylic
acid group present, with the corresponding amount of amine to take part in the above
reaction and also to neutralise the carboxylic acid groups present. Alternatively
the carboxylic acid groups may be neutralised after the reaction by adding the required
amount of amine, which may be the same or a different amine to that used in the reaction,
to neutralise the carboxylic acid groups.
[0122] There may be an additional reaction stage to convert the activating group into a
derivative of the activating group such as, for example, the conversion of a hydroxyl
group to its acetate ester by reaction for example with acetic anhydride.
(iii) A condensate of a long chain primary or secondary amine with a carboxylic acid-containing
polymer.
[0123] Specific examples include polymers such as described in GB-A-2,121,807, FR-A-2,592,387
and DE-A-3,941,561; and also esters of telomer acid and alkanoloamines such as described
in US-A-4,639,256; and the reaction product of an amine containing a branched carboxylic
acid ester, an epoxide and a mono-carboxylic acid polyester such as described in US-A-4,631,071.
[0124] EP 0,283,292 describes amide containing polymers and EP 0,343,981 describes amine-salt
containing polymers.
[0125] It should be noted that the polar nitrogen compounds may contain other functionality
such as ester functionality.
[0126] The jet fuel composition may also include at least one of the following additives:
antioxidant, metal deactivator, static dissipater to provide a conductivity of 50
to 450 pS/m, anti-freeze additive such as ethylene glycol monomethyl ether (EGME),
corrosion inhibitor, biocide, anti-foamant, lubricity additive and detergent.
[0127] The invention will now be described, by way of example only, with reference to the
following examples:
Examples
[0128] Tests were conducted using the jet fuels shown in Table 1 below:
Table 1 -
| Jet Fuel Characteristics |
| |
Jet Fuel Example A |
Jet Fuel Example B |
| D 86, IBP |
151.3 |
148.6 |
| 5% |
162 |
160.4 |
| 10% |
166.8 |
166.0 |
| 20% |
172.7 |
173.6 |
| 30% |
178.5 |
180.6 |
| 40% |
185 |
189.1 |
| 50% |
191.9 |
198.7 |
| 60% |
199.3 |
209.6 |
| 70% |
208.2 |
220.8 |
| 80% |
219 |
231.9 |
| 90% |
233 |
243.5 |
| 95% |
245 |
251.5 |
| FBP |
257 |
258.0 |
| 90% - 20% |
|
69.9 |
| FBP - 90% |
|
14.5 |
| Flash Pt C |
|
42 |
| cloud point |
-59 |
|
| pour point avg |
-57 |
-54.0 |
| freeze point |
-54.7 |
-49 |
| Density 15 deg C |
803.7 |
807.1 |
| |
| GC n-alkanes |
|
|
| C8 |
0.776 |
0.7174 |
| C9 |
2.402 |
3.6507 |
| C10 |
4.249 |
3.2286 |
| C11 |
3.686 |
2.8060 |
| C12 |
2.784 |
2.2606 |
| C13 |
2.473 |
2.2366 |
| C14 |
1.354 |
1.8120 |
| C15 |
0.487 |
1.1841 |
| C16 |
0.119 |
0.1588 |
| C17 |
0.030 |
0.0110 |
| C18 |
0.008 |
0.0037 |
| C19 |
0.004 |
0.0043 |
| C20 |
0.003 |
0.0042 |
| C21 |
0.003 |
0.0026 |
| C22 |
0.002 |
0.0012 |
| C23 |
0.001 |
0.0005 |
| C24 |
0.000 |
0.0000 |
[0129] The additives were added to jet fuel example A and the fuel compositions were tested
for pour point using the standard pour point test method ASTM D97. The results are
shown below in Table 2:
Table 2-
| Pour Point in Jet Fuel Example A |
| Additive |
Treat (ppm ai) |
Pour Pt, °C |
%Me |
mole% VA |
mole %V2EH |
Mn |
| None |
0 |
-57 |
|
|
|
|
| EVP Comparative |
1000 |
-60 |
|
|
|
|
| EVA Comparative |
1000 |
-63 |
5.6 |
17.5 |
|
3749 |
| EVA Comparative |
1000 |
-60 |
4.89 |
18.35 |
0.0 |
6835 |
| EVA Comparative |
1000 |
-60 |
2.07 |
20.20 |
0.0 |
4360 |
| EV2EH |
1000 |
-84 |
2.8 |
0 |
28.8 |
5334 |
| EV2EH |
1000 |
-81 |
3 |
0 |
27.4 |
5948 |
| EVAV2EH |
1000 |
-78 |
5.96 |
3.92 |
10.69 |
2543 |
| EV2EH |
1000 |
-78 |
4.97 |
0.00 |
17.51 |
4307 |
| EV2EH |
1000 |
-78 |
4.01 |
0.00 |
16.74 |
4089 |
| EV2EH |
1000 |
-72 |
3.73 |
0.00 |
16.01 |
3649 |
| EV2EH |
1000 |
-72 |
3.03 |
0.00 |
16.10 |
5053 |
| EV2EH |
1000 |
-72 |
4.06 |
0.00 |
14.31 |
4232 |
| EVAVO |
1000 |
-78 |
5.2 |
2.0 |
- |
2930 |
| EVP- ethylene-vinyl propionate; |
| EVA- ethylene-vinyl acetate; |
| EV2EH- ethylene-vinyl-2-ethyl hexanoate; |
| EVAV2EH- ethylene-vinyl acetate-vinyl-2-ethyl hexanoate; |
| EVAVO- ethylene-vinyl acetate-vinyl octanoate; |
| Mn was measured using polystyrene molecular weight standards; |
| %Me- number of methyl terminating groups (-CH3) per 100 backbone methylene (-CH2-) groups. |
[0130] As shown in Table 2, the ethylene-vinyl acetate copolymer having more than 15 mol%
of vinyl acetate (comparative example) only managed to reduce the pour point of jet
fuel example A to -63°C, whereas the ethylene-vinyl-2-ethyl hexanoate, falling within
the invention, reduced the pour point of jet fuel example A to -84°C.
[0131] The additives were also tested in jet fuel example B, which has Jet A-1 cold flow
freezing characteristics. The results are shown below:
Table 3-
| Pour Point in Jet Fuel Example B |
| Additive |
Treat (ppm ai) |
Pour Pt, °C |
%Me |
mole% VA |
mole %V2EH |
Mn |
| None |
0 |
-57 |
|
|
|
|
| EVA comparative |
1000 |
-60 |
4.60 |
15 |
0 |
3700 |
| EVAV2EH |
1000 |
-75 |
3 |
3.5 |
12 |
4700 |
[0132] The ethylene-vinyl acetate having a vinyl acetate content of 15 mol% (comparative
example) only reduced the pour point of jet fuel example B to -60°C, whereas the ethylene-vinyl
acetate-vinyl-2-ethyl hexanoate reduced the pour point of jet fuel example B to -75°C.
[0133] Combinations of additives were also used to depress the pass temperature of jet fuel
example A in a one-shot 'CFPP' test with a 125 micron mesh (standard mesh for CFPP
test is a 44 micron mesh). Details of the cold filter plugging point test equipment
can be found in J. Inst. Pet. vol. 52 (510), June 1966, pp 173-285. The results are
shown below:
Table 4-
| 'One-Shot' CFPP Improvement in Jet Fuel Example A |
| Additive 1 |
PPM of Additive 1 |
Additive 2 |
PPM of Additive 2 |
Lowest Pass, °C |
Improvement °C |
| None |
|
|
|
-56 |
0 |
| EVA, 15 mol% VA, comparative |
1000 |
|
|
-58 |
2 |
| EV2EH |
200 |
C12 WASA |
800 |
-62 |
6 |
| EV2EH |
200 |
C12 WASA |
800 |
-62 |
6 |
| EV2EH |
200 |
C12 WASA |
800 |
-62 |
6 |
| EVAV2EH |
200 |
C12 WASA |
800 |
-62 |
6 |
| C2/C4 (80/20) |
500 |
C12 WASA |
500 |
-62 |
6 |
| C2/C4/C14 (82/12/6) |
500 |
C12 WASA |
500 |
-62 |
6 |
| C2/C4/C14 (80/14/5) |
500 |
C12 WASA |
500 |
-62 |
6 |
| C2/C4/C14 (81/15/4) |
500 |
C12 WASA |
500 |
-62 |
6 |
| C12/C4 (23/77) |
500 |
C12 WASA |
500 |
-62 |
6 |
| C10/12 FVA |
500 |
C12 WASA |
500 |
-62 |
6 |
| APFC |
500 |
C12 WASA |
500 |
-62 |
6 |
| EVA, 5.6 mol% VA |
500 |
C12 WASA |
500 |
-62 |
6 |
| EVA, 11mol% VA |
500 |
C12 WASA |
500 |
-62 |
6 |
| PEG (400) Distearate |
500 |
C12 WASA |
500 |
-62 |
6 |
| EVA, 14.1 mol% VA |
500 |
C12 WASA |
500 |
-62 |
6 |
| EVA, 10.5 mol% VA |
500 |
C12 WASA |
500 |
-62 |
6 |
| PEPEB |
500 |
C12 WASA |
500 |
-62 |
6 |
| C12 WASA- dicocoamine/phthalic anhydride derived wax anti-settling additive; |
| C2/C4- ethylene/butene copolymer; |
| C2/C4/C14- ethylene/butene/tetradecene terpolymer; |
| C12/C4- dodecene/butene comb polymer; |
| C10/C12 FVA- (di-decyl/dodecyl-fumarate)/vinyl acetate copolymer; |
| APFC- iso-nonyl phenol formaldehyde condensate; |
| PEG 400- polyethylene glycol (400) distearate; |
| PEPEB- polyethylene/polyethylene-butene block copolymer. |
[0134] The additives were also tested for their water separation characteristics in a further
jet fuel using ASTM D 3948-93. The test measures the ability of aviation fuels to
release entrained or emulsified water when passed through a fiberglass coalescing
material. A micro separometer rating ('MSEP') is given to indicate the ease of separating
emulsified water from fuel by coalescence. High ratings indicate that water is easily
coalesced, implying that the fuel is relatively free of surfactant materials, which
are known to block or disarm water filters used in ground-based water separators.
The results are given below:
Table 5-
| MSEP Rating |
| Additive |
Mole % VA in Additive |
PPM of Additive in Jet Fuel |
Mole% VO in Additive |
MSEP |
| EVA |
3.5 |
1000 |
|
82 |
| EVA |
9.82 |
1000 |
|
99 |
| EVA |
10.46 |
1000 |
|
98 |
| EVA |
14.08 |
1000 |
|
69 |
| EVA, comparative |
15 |
1000 |
|
less than 50 |
| EVA, comparative |
18.02 |
1000 |
|
less than 50 |
| EVA, comparative |
20.20 |
1000 |
|
less than 50 |
| EVA, comparative |
22.94 |
1000 |
|
less than 50 |
| EVAVO |
14.8 |
1000 |
3.2 |
85 |
| EVAVO |
7.5 |
1000 |
6.3 |
89 |
| EVAVO |
3.3 |
1000 |
11.8 |
89 |
| EV2EH |
0.1 |
1000 |
5.8 |
97 |
| EV2EH |
0 |
1000 |
13.2 |
96 |
| EV2EH |
0 |
1000 |
17.5 |
96 |
| EV2EH |
0 |
1000 |
27.3 |
97 |
| EVAV2EH |
3.9 |
1000 |
10.7 |
93 |
| EVAV2EH |
3.5 |
1000 |
12 |
93 |
| C2/C4 alkene (80:20) |
|
1000 |
|
92 |
| C12/C4 comb polymer (23:77) |
|
1000 |
|
93 |
| C12/C4 comb polymer (12:88) |
|
1000 |
|
86 |
| C2/C4- ethylene/butene copolymer; |
| C12/C4 comb polymer- dodecene/butene comb polymer. |
[0135] An MSEP rating of less than 50 is considered to be a fail. Copolymers of ethylene
and vinyl acetate including 15 mole percent or more of vinyl acetate failed the MSEP
test. These copolymers would therefore block or disarm filters in ground-based water-separators
and prevent water removal from jet fuel.
[0136] Table 6 below shows the relationship in jet fuel example A between the pour point
temperature, the precipitation temperature and the dissolution temperature of a range
of additives. Additives producing a lower pour point have lower precipitation and
dissolution temperatures.
Table 6-
| Pour Point/Precipitation Temp./Dissolution Temp. Relationship |
| Additive Type |
Pour point (°C) of Jet Fuel Example A with 1000ppm of Additive |
Precipitate temp (°C) for 1000 ppm Additive |
Dissolution temp (°C) for 1000 ppm Additive |
| None |
-57 |
|
|
| EV2EHVA |
-81 |
-44 |
-37 |
| EV2EH |
-78 |
-39 |
-26 |
| EV2EHVA |
-72 |
-36 |
-18 |
| EV2EH |
-69 |
-27 |
-3 |
| EVA (15 mol% VA) comparative |
-66 |
-17 |
0 |
1. A jet fuel composition comprising a jet fuel and at least one of the following additives:
(i) a copolymer of ethylene and at least one unsaturated ester selected from: vinyl
esters having at least 5 carbon atoms, alkyl (meth)acrylates, di-alkyl fumarates and
dialkyl maleates;
(ii) a copolymer of ethylene and alkene;
(iii) a copolymer of ethylene and less than 15 mole percent of vinyl acetate;
(iv) a nucleator;
(v) a wax;
(vi) a substantially branched alkyl phenol formaldehyde condensate;
(vii) a comb polymer; and
(viii) a polar nitrogen compound.
2. The jet fuel composition as claimed in claim 1, comprising jet fuel and an additive
combination of at least one copolymer selected from (i), (ii) or (iii), at least one
polar nitrogen compound (viii) and optionally at least one nucleator (iv).
3. The jet fuel composition as claimed in claim 1, comprising jet fuel and an additive
combination of at least one copolymer selected from (i), (ii) or (iii), at least one
comb polymer (vii) and optionally at least one nucleator (iv).
4. The jet fuel composition as claimed in claim 1, comprising jet fuel and an additive
combination of at least one polar nitrogen compound (viii) and at least one comb polymer
(vii).
5. The jet fuel composition as claimed in claim 1, comprising jet fuel and an additive
combination of at least one polar nitrogen compound (viii) and at least one substantially
branched alkyl phenol formaldehyde condensate (vi).
6. The jet fuel composition as claimed in claim 1, comprising jet fuel and an additive
combination of at least one polar nitrogen compound (viii) and at least one nucleator
(iv).
7. The jet fuel composition as claimed in any one of the preceding claims, wherein the
additive or additive combination is present in the jet fuel composition in an amount
ranging from 10 to 20,000 ppm, preferably from 100 to 10,000 ppm, and most preferably
from 1,000 to 5,000 ppm (parts additive per million parts fuel).
8. The jet fuel composition as claimed in any one of the preceding claims, wherein the
jet fuel is selected from Jet A, Jet A-1, Jet B, MIL JP 5, MIL JP 7, MIL JP 8 and
MIL JP 4.
9. The jet fuel composition as claimed in any one of the preceding claims, wherein the
copolymer of ethylene and at least one unsaturated ester (i) is a copolymer of ethylene
and at least one vinyl ester (i) having the formula:
-CR1R2-CHR3-
wherein R2 represents hydrogen or a methyl group; R1 represents a -OOCR4 group
wherein R4 represents a C1 to C28, more preferably a C1 to C16, more preferably a C1 to C9, straight or branched chain alkyl group; R3 represents hydrogen or alkyl; and the vinyl ester having at least 5 carbon atoms.
10. The jet fuel composition as claimed in claim 9, wherein the vinyl ester is selected
from: vinyl propionate, vinyl butyrate, vinyl hexanoate, vinyl 2-ethylhexanoate, vinyl
octanoate, vinyl benzoate and neo acid vinyl esters.
11. The jet fuel composition as claimed in any one of the preceding claims, wherein the
copolymer of ethylene and at least one unsaturated ester (i) has a molar ethylene
content of between 50 and 95 mole percent, preferably from 55 to 90 mole percent,
more preferably 60 to 90 mole percent, and most preferably 70 to 90 mole percent.
12. The jet fuel composition as claimed in any one of the preceding claims, wherein the
copolymer of ethylene and alkene (ii) is a copolymer of ethylene and 1-alkene having
at most 20 carbon atoms; the 1-alkene preferably being selected from: propylene, 1-butene,
1-hexene, 1-octene, methyl-1-pentene, 1-decene, 1-dodecene, 1-tridecene, 1-tetradecene,
1-pentadecene, 1-hexadecene, 1-octadecene, 1-eicosene and vinyl-cyclohexane, and mixtures
thereof.
13. The jet fuel composition as claimed in any one of the preceding claims, wherein the
copolymer of ethylene and alkene (ii) has a molar ethylene content of between 50 and
90 mole percent, preferably from 55 to 85 mole percent, more preferably from 60 to
85 mole percent, and most preferably from 70 to 85 mole percent.
14. The jet fuel composition as claimed in any one of the preceding claims, wherein the
copolymer of ethylene and less than 15 mole percent of vinyl acetate (iii) includes
less than 14 mole percent of vinyl acetate, preferably less than 12 mole percent of
vinyl acetate.
15. The jet fuel composition as claimed in any one of the preceding claims, wherein the
nucleator (iv) is a polyoxyalkylene compound, preferably a polyoxyalkylene ester,
ether, ester/ether or mixture thereof.
16. The jet fuel composition as claimed in any one of the preceding claims, wherein the
nucleator (iv) is a block copolymer comprising a single crystallizable block and a
single non-crystallizable block.
17. The jet fuel composition as claimed in any one of the preceding claims, wherein the
wax (v) includes normal and non-normal paraffin hydrocarbons.
18. The jet fuel composition as claimed in any one of the preceding claims, wherein the
substantially branched alkyl phenol formaldehyde condensate (vi) is selected from
an iso-nonyl phenol formaldehyde condensate or an iso-dodecyl phenol formaldehyde
condensate.
19. The jet fuel composition as claimed in any one of the preceding claims, wherein the
comb polymer (vii) has the general formula:

where
D represents R11, COOR10, OCOR10, R11COOR10 or OR10;
E represents H or D;
G represents H or D;
J represents H, R11, R11COOR10, or a substituted or unsubstituted aryl or heterocyclic group;
K represents H, COOR11, OCOR11, OR11 or COOH;
L represents H, R11, COOR11, OCOR11 or substituted or unsubstituted aryl;
R10 representing a hydrocarbyl group having 10 or more carbon atoms, and
R11 representing a hydrocarbylene (divalent) group in the R11COOR10 moiety and otherwise a hydrocarbyl (monovalent) group,
and m and n represent mole ratios, their sum being 1 and m being finite and being
up to and including 1 and n being from zero to less than 1, preferably m being within
the range of from 1.0 to 0.4 and n being in the range of from 0 to 0.6.
20. The jet fuel composition as claimed in any one of the preceding claims, wherein the
polar nitrogen compound (viii) carries one or more amino substituents selected from:
mono- or di-dodecylamino, mono- or di-tetradecylamino, mono- or di-cocoamino and mono-
or di-hydrogenated tallow amine.
21. A process for reducing the pour point of jet fuels, the process including the following
steps:
a) providing a jet fuel; and
b) adding at least one of the additives (i) to (viii) defined above to the jet fuel.