[0001] This invention relates to container closures, and more particularly to hinged container
closures having an opening for dispensing material therethrough.
[0002] Several types of closures for sealing a container for holding and dispensing sauces
and other contents are known. For example, a removable closure may be coupled to a
container by threads disposed on an interior surface of the closure and mating threads
disposed on an exterior surface of the container neck. Unscrewing the closure enables
complete detachment of the closure from the container and easy dispensing from an
opening in the container. The drawbacks of the fully-removable closure include potential
loss or soiling of the closure while it is detached, the requirement of two hands
to operate the closure, and a generally inconvenient opening process compared with
some other closures. Further, in some circumstances, the container contents may adhere
to the underside of the closure and eventually coat the threads, which is unattractive,
unsanitary, and may inhibit the unscrewing process.
[0003] Another type of closure employs a cap that is hinged to a body such that the cap
may be pivoted relative to the body. The body may be coupled to container by threads
disposed on an interior surface of the closure body and mating threads disposed on
an exterior surface of the container neck. Some versions of the hinged closure include
a deck covering the container opening except for a circular (in transverse cross section)
pour or dispensing opening formed therein. A circular plug formed on the underside
of the cap is insertable into a spout that is formed proximate the pour opening upon
closing of the cap relative to the body. Unfortunately, during normal operation the
plug contacts the container contents that are disposed proximate the pour opening
upon closing. Thus, residue of the material contents adhere to the plug and are visible
on the plug upon pivoting the cap relative toward its open position, which is unattractive
and difficult to clean.
[0004] Containers having a hinged cap often have a liner that is disposed over the container
opening to form a seal therewith. Typically, the closure is tightened before the liner
is sealed to the container rim by induction welding or like process. Unfortunately,
the induction welding process tends to loosen the closure such that, in some circumstances,
the torque required to unscrew the closure is below a desired value or near zero..
that is, the closure is loose. Further, the container liquid or semi-solid contents,
or water used to wash the threads or container, often adheres to the threads of the
container and closure during the filling process. The loose closure enables evaporated
liquid from the thread area or from the ambient atmosphere to condense within the
closure and collect on top of the liner. Thus, an end user may encounter the condensed
liquid upon removing the closure and before piercing or removing the liner, which
is undesirable.
[0005] Documents FR-A-2 619 086 discloses a closure according to the preamble to claim 1.
[0006] The invention provides a closure for resealably closing a container, the closure
comprising a closure body including a top deck, a skirt downwardly depending from
a periphery of the top deck, an orifice formed in the top deck, and a spout extending
upwardly from the top deck substantially coextensive with the orifice, a cap including
a lid member, a cap sidewall extending downwardly from a periphery of the lid member,
a spout cover extending downwardly from the lid member including an interior surface
that receives the spout therein, the spout cover interior surface and an exterior
surface of the spout form a sealing contact therebetween while the cap is in a closed
position thereby forming an outside seal relative to the spout, a hinge coupled between
the body and the cap for enabling actuation of the cap relative to the body between
an open position in which the spout cover is disengaged with the spout and the closed
position in which the spout cover is engaged with the spout, wherein the closure further
comprises an inner spud extending downwardly from the lid member substantially within
the spout cover and spaced apart therefrom, an exterior surface of the inner spud
contacting an interior surface of the spout while the closure is in the closed position,
whereby the sealing contact between the spout cover interior surface and the spout
exterior surface is enhanced.
[0007] The spout preferably includes a pair of opposing vertical sidewalls and a pair of
opposing curved end walls. The sidewalls may be configured such that they outwardly
bulge upon molding, yet are substantially mutually rectilinear and parallel upon cooling
after molding. Such a configuration enables or promotes the ability to form a seal
with the cap without a sput protruding into the inside of the spout.
[0008] The orifice enables dispensing of container contents therethrough while the cap is
in the open position and the spout cover prevents dispensing of the container contents
while the cap is in the closed position. Further, the spout cover deflects outwardly
relative to the spout while the cap is moved from the open position to the closed
position, thereby forming an interference fit between the spout and the spout cover.
[0009] A closure, according to one embodiment of the present invention, is provided that
includes a spout formed around an elongated orifice. A cap, which is affixed to a
body of the closure via a hinge, includes a spout cover on its underside. The spout
cover fits over the spout in sealing engagement therewith to form an outside seal..
that is, a seal disposed on an outside surface of the spout or otherwise not in contact
with the flowpath of the material contents during dispensing. The outside seal prevents
or diminishes the contact between the seal and the material contents stored in the
container and dispensed through the orifice.
[0010] Further, the outside seal formed by a pair of opposing beads or protrusions may be
configured to provide a predetermined opening. A spud is disposed within, and spaced
apart from, the spout cover such that the spout is received therebetween. The spud
is configured to urge, if necessary, the spout into contact with the spout cover to
enhance or facilitate sealing. An annular seal extends downwardly from an underside
of the closure to form a seal between a liner and the closure. The head-space above
the liner that is enclosed by the container is sealed from the ambient atmosphere
by the annular seal and by the sealing contact between the spout and spout cover.
[0011] According to an embodiment of the present invention, the closure includes a continuous,
annular seal extending downwardly from an underside of the deck. The annular seal
forms a seal between the closure and a liner disposed between the closure and the
container. Thus, the annular seal and the sealing contact, which is formed between
the spout and the spout cover, seal the head-space above the liner from water vapor
and other gaseous infiltration.
[0012] According to an embodiment of the present invention, the sealing contact is at least
partly formed by at least one protrusion or bead on the spout or the spout cover.
Preferably, each of the spout and the spout cover have a protrusion or bead formed
thereon. The spout cover bead extends inwardly from a spout cover interior surface
and the spout bead extends outwardly from the spout exterior surface. Thus, the beads
are opposing. The cover bead engages the spout bead to form sealing contact therebetween
while the cap is in the closed position. Each of the beads may include an upper surface,
a lower surface, and a tip therebetween. Preferably the upper and lower surfaces are
obliquely angled or rounded to facilitate sliding of the beads relative to one another.
[0013] Embodiments of the invention are described below with reference to the accompanying
drawings in which:-
Figure 1 illustrates a cross sectional view of a closure disposed in an as-molded
position;
Figure 2 is a top view of the closure shown in Figure 1;
Figure 3 is a cross sectional view taken through a portion of the closure indicated
by lines 3-3 in Figure 2, thereby providing a view of the inboard side of the spout;
Figure 4 is a cross sectional view taken through a portion of the closure indicated
by lines 4-4 in Figure 2, thereby providing a view of the outboard side of the spout;
Figure 5 is a cross sectional view taken through a portion of the closure indicated
by lines 5-5 in Figure 2;
Figure 6 is a view of the closure of Figure 1 disposed in a fully closed position;
Figure 7 is an enlarged view of a portion of the closure identified in the circle
labelled by reference numeral 7 in Figure 1; and
Figure 8 is an enlarged view of a portion of the closure identified in the circle
labelled by reference numeral 8 in Figure 1.
Figure 9 illustrates a closure coupled to a container in a closed position;
Figure 10 is an enlarged top view of the closure shown in Figure 9 in an open (as-molded)
position;
Figure 11 is a cross sectional view taken through a portion of the closure indicated
by lines 11-11 in Figure 10;
Figure 12 is an enlarged cross-sectional view of a portion of the closure identified
as area 12 in Figure 11;
Figure 13 is an enlarged cross-sectional view of a portion of the closure identified
as area 13 in Figure 11; and
Figure 14 is a view of an interior portion of the closure in the fully closed position
with most of the closure removed for clarity.
[0014] It is to be understood that the closure as shown and described in relation to Figs.
1-8 is not in accordance with the invention since it is not shown as being formed
with an inner spud extending downwardly from the lid member for engagement with the
interior surface of the spout.
[0015] As shown in the drawings, a container package 8 includes a closure 10 that is coupled
to a container 11. An embodiment of closure 10 is shown in Figures 1 and 6, and container
11 is shown diagrammatically in Figure 6. Container package 8 may be employed for
packaging any contents capable of flowing, including viscous materials such as jellies,
sauces, pastes, granular materials, and like substances.
[0016] As shown in relief in Figure 6, container 11 includes a container sidewall 12 having
a neck 14 that extends upwardly to a lip 18. Container threads 16 are formed on an
exterior surface of neck 14. A liner 19 may be disposed on lip 18 over the opening
in neck 14 to seal the contents of container 11. Preferably, liner 19 is of the type
that may be induction welded to lip 18, such as a plastic liner with a foil layer.
The present invention also encompasses the container package 8 employing any liner
material. Further, the container package 8 may employ liners of other designs, and
may forego a liner altogether. Container 11 may be formed of any conventional material,
including plastic and glass, and the present invention is especially suitable for
plastic containers having flexible sidewalls that enable squeezing to urge the contents
(not shown) to flow through the closure 10.
[0017] As shown in Figure 1, closure 10 includes a body 20 that is coupled to container
11, a cap 24, and a hinge 28 coupled between body 20 and cap 24. Hinge 28 enables
cap 24 to be repeatably pivoted relative to body 20. Body 20 includes a generally
cylindrical skirt 30 and a substantially circular top deck 32, which preferably is
integrally formed with an upper portion of skirt 30. Skirt 30 preferably includes
plural serrations 46 disposed on an exterior surface thereof to enhance gripping of
closure 10 by a user, as well as closure threads 48 disposed on an interior surface
of skirt 30 that mate to threads 16 of container 11. The terms "interior" and "exterior";
"inward" and "outward"; and "inboard" and "outboard", as used herein, refer to relatively
inwardly facing and relatively outwardly facing (relative to a longitudinal centerline
of container 11 or other point of reference) directions or orientations, unless the
direction or orientation is specified otherwise.
[0018] Deck 32 includes a deck top surface 54 and a deck bottom surface 56. As shown in
Figures 1, 3, 4, and 7, an annular recess 52 is formed at a periphery ofdeck 32 and
includes a shoulder portion 53a and a substantially flat seating surface 53b. Preferably,
shoulder portion 53a and seating surface 53b are configured such that recess 52 is
a notch, in longitudinal cross section. Thus, in longitudinal cross section, seating
surface 53b is substantially horizontal and shoulder portion 53a may be substantially
vertical (to form an approximate cylinder) or may be angled slightly radially inwardly
(to form an approximate frustum of a cone). The present invention encompasses other
configurations of the portion of deck 32 that interfaces with cap 24 in the closed
position, as will be apparent to persons familiar with closure configurations.
[0019] An orifice 50 is formed through deck 32 between top surface 54 and bottom surface
56 to enable dispensing of the contents from an interior of container 11. As shown
in Figures 2 and 3 (which are aligned for convenience of illustration), orifice 50
has a length L1, which is measured along its longitudinal axis A1. Length L1 is greater
than its width W1, which is measured transverse to longitudinal axis A1 at the widest
point of orifice 50. Orifice 50 is shown in the figures as a slot having, in plan
view as shown in Figure 2, a pair of sidewalls with semi-circular or rounded ends.
The present invention in not limited to such a configuration, and encompasses an orifice
in the shape of an ellipse, oval, and the like. For dispensing jelly, or a similarly
viscous product, from a container that is capable of being deformed by squeezing,
the L1 and W1 dimensions are preferably about 1.0 inches (25.4 mm) and 0.2 inches
(5 mm), respectively. An orifice having such dimensions may dispense the contents
through orifice 50 in a ribbon approximately one inch wide.
[0020] A spout 58 extends upwardly from top surface 54 about orifice 50. Preferably, spout
58 has a pair of opposing long sides 60a and a pair of opposing curved ends 60b that
extend around the entire perimeter or periphery of orifice 50. Preferably, opposing
long sides 60a are substantially parallel or slightly outwardly bowed (relative to
orifice longitudinal axis A1), as explained more fully below. The present invention
also encompasses long sidewalls that are angled inwardly at the top or bottom of orifice
50 (which configuration is not shown) and therefore encompasses sidewalls that are
not mutually parallel, and also encompasses sidewalls that are slightly inwardly bowed
in plan view. Other wall configurations area also contemplated.
[0021] Deck top surface 54 smoothly merges into spout sidewall 60a to form a concave radius
57a. Deck bottom surface 56 smoothly extends upwardly to form a convex radius portion
57b, which smoothes the flow of product during dispensing. Preferably, the radii 57a
and 57b may be approximately 0.09 and 0.13 inches, respectively, which have been found
to provide adequate product flow characteristics. In this regard, because the radius
of convex radius 57b on the underside is relatively large, concave radius 57a may
have a similar profile to that of convex radius 57b in order to provide adequate wall
thickness and efficient use of material.
[0022] As best shown in Figure 7, spout sidewall 60 includes an interior surface 62a, an
opposing exterior surface 62b, and a distal rim 62c therebetween. A protrusion or
bead 63 extends radially outwardly from exterior surface 62b, and preferably extends
entirely around the perimeter of spout sidewall 60 and orifice 50. Spout bead 63 may
be formed of any geometry, and preferably is defined, in longitudinal cross section
as shown in Figure 7, by an upper surface 64a, an opposing lower surface 64b, and
a distal tip 64c disposed between surfaces 64a and 64b.
[0023] Preferably, spout bead surfaces 64a, 64b, and 64c form smooth contours without sharp
edges or transitions. In this regard, tip 64c may be (in longitudinal cross section)
a rounded portion below a substantially flat, inclined (relative to the sidewalls
of surfaces 62a or 62b) upper surface 64a such that rounded tip portion 64c smoothly
yields to upper surface 64a. Further, lower surface 64b preferably is short compared
to upper surface 64a such that tip 64c smoothly merges with the sidewall of exterior
surface 62b. The present invention is not limited to the contours described herein,
but rather encompasses any spout bead contours or any sealing means, even a spout
that altogether lacks protrusions or beads like those described herein, as will be
understood by persons familiar with closure and sealing technology. For example, surfaces
64a, 64b, and 64c may define a continuously curved or bulbous protrusion or bead.
The present invention also encompasses a spout that lacks a protruding bead, as well
as a discontinuous bead.
[0024] As shown in Figures 1 and 2, cap 24 includes a substantially cylindrical sidewall
36 and a substantially circular lid member 38 that is integrally formed with an upper
end of sidewall 36. Lid member 38 has an underside 39 and an opposing top side 41.
The terms "underside" and "top", as used herein with respect to cap 24, refer to the
orientation with cap 24 in its closed position shown in Figure 6. Cap 24 is inverted
from its position shown in Figures 1 and 2 to form its closed position. In this regard,
a spout cover 40 extends upwardly from an underside of lid member 38. The present
invention also encompasses closures that are non-cylindrical, including those having
elliptical, irregular, or other shapes.
[0025] As best shown in Figure 8, spout cover 40 is formed by a cover sidewall 70 having
an interior surface 72a, and an opposing exterior surface 72b. Cover sidewall 70 also
has an outwardly protruding lip 71 disposed between surfaces 72a and 72b. A cover
protrusion or bead 73 extends radially inwardly, relative to spout cover 40, from
interior surface 72a, and preferably extends entirely around the perimeter of spout
cover sidewall 70. Spout cover 40 preferably is configured to fit over and outside
of spout 58, as described more fully below. Thus, spout cover 40 may have an internal
length dimension L2 along its longitudinal axis A2 that is approximately equal to
orifice length L1 plus twice the width of spout sidewall 60, and an internal width
dimension W2 that is approximately equal to orifice width W1 plus twice the thickness
of spout sidewall 60.
[0026] Spout bead 73 may be formed of any geometry, and preferably is defined, in cross
section, by an upper surface 74a, an opposing lower surface 74b, and a distal tip
74c disposed between surfaces 74a and 74b. In this regard, tip 74c may be, in longitudinal
cross section as shown in Figure 8, a rounded portion below a substantially flat,
inclined (relative to the sidewalls of surfaces 72a or 72b) upper surface 74a such
that rounded tip portion 74c smoothly yields to upper surface 74a, and such that upper
surface 74a forms a portion of distal lip 71. The present invention is not limited
to the contours described herein, but rather encompasses any spout cover bead contours
or any sealing means, a discontinuous bead, and even a spout cover that altogether
lacks beads like those described herein, as will be understood by persons familiar
with closure and sealing technology. For example, surfaces 74a, 74b, and 74c may define
a continuously curved or bulbous protrusion or bead.
[0027] Hinge 28 includes a first end 76a that is integrally coupled with skirt 30 and an
opposing second end 76b that is integrally coupled with cap 24. Preferably, hinge
28 is a flexible web that forms a snap hinge, as disclosed in United States Patent
Number 6,152,320, which is assigned to the assignee of the present invention and incorporated
herein by reference in its entirety. The present invention is not limited to snap
hinges, but rather encompasses any hinge disposed between cap 24 and body 20.
[0028] Figure 6 illustrates the closure 10 in a closed position in which cap 24 is engaged
with body 20. In the closed position, a portion of cap sidewall 36 is disposed in
the recess 52 formed by shoulder portion 53a and seating surface 53b. Preferably,
the internal radius of the cap sidewall 36 is several thousandths of an inch larger
than the radius of shoulder portion 53a to enable cap 24 to slide into and out of
recess 52. Preferably, a distal rim or tip of cap sidewall 36 contacts seating surface
53b in the fully closed position.
[0029] Further, spout cover 40 is disposed over and around spout 58 to form a seal therewith
while cap 24 is in its fully closed position. As explained more fully below, because
long sidewalls are (in plan view or in transverse cross section) substantially parallel
(even after shrinking upon cooling after molding) or slightly outwardly bowed, spout
cover 40 forms a seal with spout 58. For example, a seal may be provided by sealing
contact between sealing surfaces 62b and 72a, which is described more fully below.
Preferably, each one of spout 58 and spout cover 40 are continuous and coextensive.
That is, the overall shape (in transverse cross section) and size of spout sidewall
exterior surface 62b are substantially the same as the shape and size of cover sidewall
interior surface 72a. Thus, spout 58 fits within spout cover 40 and forms sealing
contact therebetween.
[0030] As shown in Figure 6, while cap 24 is in the fully closed position, spout cover 40
is engaged with spout 58 to form the sealing contact therebetween such that cover
bead 73, and particularly cover bead tip 74c, contacts spout sidewall exterior surface
62b and such that spout bead 63, and particularly spout bead tip 64c contacts cover
sidewall interior surface 72a. In this regard, spout 58 and spout cover 40 are preferably
molded such that there is contact between tip 74c and surface 62b and between tip
64c and surface 72a such that deflection of spout 58 and/or spout cover 40 occurs
during closing and, preferably, also while closure 10 is in the fully closed position.
Figure 6 indicates such deflection by illustrating body 20 and cap 24 in their fully
open shape, which results in overlapping surfaces at the interface between spout 58
and spout cover 40.
[0031] Closure 10 may be configured to require a predetermined opening force, which preferably
is in the range of 1 to 7 pounds (0.45 to 3.2 kg), depending on the design parameters
and preferences of the designer. The opening force may be determined by the configuration,
dimensions, and/or location of beads 63 and 73, sidewalls 60 and 70, orifice 50, and
like features, as will be understood by persons familiar with closure technology.
Thus, the sealing contact between spout 58 and spout cover 40 (among other features)
provides the combination of an effective seal around orifice 50 and an opening force
within the desired range.
[0032] Hinge 28, while the closure is in the fully closed position, may provide a small
force urging cap 24 toward the open position to bias cover bead lower surface 74b
toward and against spout bead lower surface 64b. The contacts between tip 74c and
surface 62b and between tip 64c and surface 72a, and preferably also bead surfaces
64b and 74b, preferably are continuous around the entire periphery of spout 58. However,
the present invention encompasses discontinuous sealing contact.
[0033] Thus, according to an aspect of the present invention, the sealing contact between
spout 58 and spout cover 40 forms an outside seal (that is, disposed on the exterior
surface of the spout sidewall 60) that is spaced apart from the rim 62c of spout 58.
In this regard, during normal dispensing of the material contents from container 11
through orifice 50, the material contents do not come into contact with the sealing
contact area that is defined between the spout exterior surface 62b and the spout
cover sidewall 72b. Therefore, during normal dispensing of the contents from the container
package, the sealing contact between the spout 58 and the spout cover 40 is spaced
apart from the contents and does not become sullied thereby.
[0034] Further, lip 71 may also aid in the centering of cap 24 relative to spout 58 during
the closing process. The outwardly extending configuration of lip 71 may also wipe
product from the area proximate spout rim 62c without exposing spout cover outer sidewall
72b to the product.
[0035] According to another aspect of the present invention, as shown in Figures 3 and 5,
an annular closure seal 80 is formed on an underside of deck 32 such that a body 82
of seal 80 protrudes downwardly from deck bottom surface 56. As best shown in Figure
5, closure seal 80 includes a flexible lip or crab claw, which preferably is continuous
to form an unbroken circle in transverse cross section. Seal 80 may prevent liquid
in the thread area from splashing onto the top surface of liner 19 or from running
onto the top surface of liner 19 upon inversion of container package 8 or upon washing.
[0036] Further seal 80 may prevent or inhibit water vapor from entering the head-space,
which is above the liner 19 and below deck 32, and condensing therein. Also, the sealing
contact between spout 58 and spout cover 40 also inhibits water vapor from entering
the head-space. Thus, seal 80 and the sealing contact between spout 58 and spout cover
40 substantially eliminate or diminish the problem of water condensation on the top
of liner 19.
[0037] To open container package 8, a user may grasp container neck 14 with cap 24 in the
closed position, as shown in Figure 6, in which tip 74c and surface 62b, and tip 64c
and surface 72a are in contact. The user may urge upwardly on a thumbpiece (preferably
disposed opposite hinge 28) of cap 24 to urge cover bead lower surface 74b against
spout bead lower surface 64b. Each of the surfaces 64b and 74b are rounded or inclined
to facilitate mutual sliding in response to upward urging of a thumb tab (not shown
in the Figures) or like portion of cap 24 until cover bead tip 74c slips upward past
spout bead tip 64c. Cap 24 continues to rotate relative to body 20 by continued urging
of cap 24 and/or by the action of snap hinge 28 until it reaches its rest-open position,
which is likely to be less than 180 degrees from its fully closed position, depending
to the configuration of hinge 28. The position of cap 24 relative to body 20 shown
in Figures 1 and 2 is the position in which closure 10 is molded, and may not represent
the rest-open position of cap 24.
[0038] Upon cap 24 being disposed in its rest-open position, the user may invert container
package 8 to dispense the material contents through orifice 50. For containers with
flexible sidewalls, the user may squeeze the container sidewalls to urge the material
contents through orifice 50. The elongated shape of orifice 50 provides greater open
area through which material contents may pass.
[0039] The user may urge cap 24 toward deck 32 to pivot closure 10 from its open position
toward its closed position. Hinge 28 may also urge cap 24 toward its closed position
upon reaching its snap action point. The orifice being spaced apart from a center
of deck 32, as best shown in Figure 2, enables spout cover 40 to clear spout 58 during
pivoting about hinge 28. Alternatively, a hinge may be provided that enables spout
cover 40 to clear spout 58, and the respective heights and location of cover 40 and
spout 58 may be chosen accordingly. To move cap 24 into its fully closed position,
the user may urge cap 24 downwardly such that the distal rim of cap sidewall 36 moves
past the rounded portion of shoulder portion 53a. Further, spout cover lip 71 (which
is the leading surface of spout cover 40 because cap 24 is in an inverted from its
molded state during closing) may contact spout bead upper surface 64a to relatively
align the parts and/or to wipe product contents (if any) from the top area of spout
58 inwardly toward orifice 50.
[0040] A user applies force downwardly on cap 24 such that cover bead upper surface 74a
slides relative to spout bead upper surface 64a. Spout cover sidewall 70 and/or spout
sidewall 60 deform or deflect relative to one another until cover bead tip 74c is
urged downwardly past spout bead tip 64c. As cover bead lower surface 64b comes into
contact with spout bead lower surface 74b such that cap 24 reaches its fully closed
position, a distal rim of cap sidewall 36 may contact seating surface 53b.
[0041] According to another aspect of the present invention, a mold 90 has a cavity with
surfaces configured for forming closure 10. Mold 90 is indicated diagrammatically
in Figure 1 by a dashed line. The precise gate location, split line, and other parameters
relating to molding are conventional and will be understood by persons familiar with
molding technology. The present invention encompasses molding of closure 10 in mold
90 by any conventional technique, such as injection molding, compression molding,
and the like.
[0042] As referred to above, sidewalls 60a of spout 40 will have a tendency to pull inwardly
when its material cools and shrinks after molding. Thus, mold 90 includes cavity surfaces
that are slightly outwardly bowed. Thus, because spout 58 (that is the mold surface
corresponding to spout 58, as well as the spout 58 of closure 10 immediately upon
molding) has a width W1 proximate its midpoint that is greater than a width proximate
its ends, cooling or shrinkage may result in substantially parallel spout sidewalls
60a. Depending on the particular configuration, size, wall thickness (and like parameters),
spout 58 preferably may be a few thousandths of an inch wider at its center (that
is, W1) than at its ends. Similarly, the mold cavity surfaces may be configured such
that sidewalls 60a have a slight bow after cooling and shrinkage in order to enhance
the contact between spout 58 and spout cover 40.
[0043] According to another aspect of the present invention, a container package 8' includes
a closure 10' that is coupled to a container 11', as best shown in Figure 9. Container
package 8' may be employed for packaging any contents capable of flowing, especially
viscous materials such as jellies, sauces, pastes, granular materials, and like substances.
The reference numerals relating to closure 10' include a prime (') designation to
indicate general correspondence with structure of closure 10.
[0044] As shown in relief in Figures 11 and 12, container 11' includes a container sidewall
12 having a neck 14 that extends upwardly to a lip 18. Container threads 16 are formed
on an exterior surface of neck 14. As shown in relief in Figure 12, a liner 19 is
disposed on lip 18 over the opening in neck 14 to seal the contents of container 11'.
Preferably, liner 19 is of the type that may be induction welded to lip 18, such as
a plastic liner with a foil layer. The present invention also encompasses the container
package 8' employing any liner material. Further, the container package 8' may employ
liners of other designs, and may forego a liner altogether. Container 11' may be formed
of any conventional material, including plastic and glass, and the present invention
is especially suitable for plastic containers having flexible sidewalls that enable
squeezing to urge the contents (not shown) to flow through the closure 10'.
[0045] As shown in Figures 9, 10, and 11, and according to another aspect of the present
invention, closure 10' includes a body 20' that is coupled to container 11', a cap
24', and a hinge 28' coupled between body 20' and cap 24'. Hinge 28' enables cap 24'
to be repeatably pivoted relative to body 20'. Body 20' includes a generally cylindrical
skirt 30' and a substantially circular top deck 32' that preferably is integrally
formed with an upper portion of skirt 30'. Skirt 30' preferably includes plural serrations
46' disposed on an exterior surface thereof to enhance gripping of closure 10' by
a user, and closure threads 48' disposed on an interior surface of skirt 30' that
mate to threads 16 of container 11', as shown in Figures 11 and 12. The terms "interior"
and "exterior", and "inward" and "outward", as used herein refer to relatively inwardly
facing and relatively outwardly facing (relative to a longitudinal centerline of container
11') directions or orientations, unless the direction or orientation is specifically
specified otherwise.
[0046] Deck 32' includes a deck top surface 54' and a deck bottom surface 56'. As best shown
in Figure 12, an annular recess 52' is formed at a periphery of deck 32' and includes
a shoulder portion 53a' and a substantially flat seating surface 53b'. Preferably,
shoulder portion 53a' and seating surface 53b' are configured such that recess 52'
is a notch, in longitudinal cross section. Thus, in longitudinal cross section, seating
surface 53b' is substantially horizontal and shoulder portion 53a' may be substantially
vertical to form an approximate cylinder, or may be angled slightly radially inwardly
to form an approximate frustum of a cone. The present invention encompasses other
configurations of the portion of deck 32' that interfaces with cap 24' in the closed
position, as will be apparent to persons familiar with closure configurations.
[0047] An orifice 50' is formed through deck 52' between top surface 54' and bottom surface
56' to enable dispensing of the contents from an interior of container 11'. As shown
in 10, orifice 50' has a length L1, which is measured along its longitudinal axis
A1, that is greater than its width W1, which is measured transverse to longitudinal
axis A1. Orifice 50' is shown in the figures as a slot having, in plan view as shown
in Figure 10, a pair of substantially parallel sidewalls with semi-circular or rounded
ends. The present invention in not limited to such a configuration, and encompasses
an orifice in the shape of an ellipse, oval, and the like. For dispensing jelly, or
a similarly viscous product, from a container that is capable of being deformed by
squeezing, the L1 and W 1 dimensions are preferably about 1.0 inches (25.4 mm) and
0.16 inches (4.0 mm), respectively. An orifice having such dimensions may dispense
the contents through orifice 50' in a ribbon approximately one inch wide.
[0048] As partially shown in Figure 12, deck bottom surface 56' is formed to provide a smooth
radius portion 57' around the lower perimeter of orifice 50' to enhance the flow of
the material contents. A spout 58' extends upwardly from top surface 54' about orifice
50'. Preferably, spout 58' has a spout sidewall 60' that preferably has a uniform
height H above top surface 54' of between 3 and 4 mm (1.2 and 1.6 inches). Preferably,
sidewalls 60' are substantially vertical and opposing portions of sidewalls 60' and
70' are mutually parallel, as shown in Figures 11 and 12. The present invention also
encompasses sidewalls that are angled inwardly at the top or bottom of orifice 50'
(which configuration is not shown) and therefore encompasses sidewalls that are not
mutually parallel, as well as bowed sidewalls as described above.
[0049] Spout sidewall 60' includes an interior surface 62a', an opposing exterior surface
62b', and a distal rim 62c' therebetween. A protrusion or bead 63' extends radially
outwardly from exterior surface 62b', and preferably extends entirely around the perimeter
of spout wall sidewall 60' and orifice 50'. Spout bead 63' may be formed of any geometry,
and preferably is defined, in longitudinal cross section as shown in Figure 12, by
an upper surface 64a', an opposing lower surface 64b', and a distal tip 64c' disposed
between surfaces 64a' and 64b'.
[0050] Preferably surfaces 64a', 64b', and 64c' form smooth contours without sharp edges
or transitions. In this regard, tip 64c' may be, in longitudinal cross section, a
rounded portion below a substantially flat, inclined (relative to the sidewalls of
surfaces 62a' or 62b') upper surface 64a' such that rounded tip portion 64c' smoothly
yields to upper surface 64a'. Further, lower surface 64b' preferably is short compared
to upper surface 64a' such that tip 64c' smoothly merges with the sidewall of exterior
surface 62b'. The present invention is not limited to the contours described herein,
but rather encompasses any spout bead contours or any sealing means, even a spout
that altogether lacks protrusions or beads like those described herein, as will be
understood by persons familiar with closure and sealing technology. For example, surfaces
64a', 64b', and 64c' may define a continuously curved or bulbous protrusion or bead.
[0051] As shown in Figures 10 and 11, cap 24' includes a substantially cylindrical sidewall
36' and a substantially circular lid member 38' that is integrally formed with an
upper end of sidewall 36'. Lid member 38' has an underside 39' and an opposing top
side 41'. The terms "upper" and "lower", as used herein with respect to cap 24', refer
to the orientation with cap 24' in its as-molded position shown in Figures 10 and
11. Cap 24' is inverted from its position shown in Figure 11 to form its closed position,
which is shown in Figures 9 and 14. A thumb tab 42' extends outwardly from a periphery
of sidewall 36'. In this regard, as shown in the right portion of Figure 11, a spout
cover 40' extends upwardly from an underside of lid member 38' and has a shape that
generally matches that of spout 58'. As best shown in Figure 13, spout cover 40' is
formed by a cover sidewall 70' having an interior surface 72a', an opposing exterior
surface 72b', and a rim 72c' formed therebetween.
[0052] A cover protrusion or bead 73' extends radially inwardly, relative to spout cover
40', from interior surface 72a', and preferably extends entirely around the perimeter
of spout cover sidewall 70'. Spout cover 40' preferably is configured to fit over
and outside of spout 58', as described more fully below. Therefore, as shown in Figure
10, spout cover 40' will have an internal length dimension L2 along its longitudinal
axis A2 that is approximately equal to orifice length L1 plus twice the width of spout
sidewall 60', and an internal width dimension W2 that is approximately equal to orifice
width W 1 plus the twice the thickness of spout sidewall 60'.
[0053] Spout bead 73' may be formed of any geometry, and preferably is defined, in cross
section, by an upper surface 74a', an opposing lower surface 74b', and a distal tip
74c' disposed between surfaces 74a' and 74b'. In this regard, tip 74c' may be, in
longitudinal cross section as shown in Figure 12, a rounded portion below a substantially
flat, inclined (relative to the sidewalls of surfaces 72a' or 72b') upper surface
74a' such that rounded tip portion 74c' smoothly yields to upper surface 74a'. Further,
lower surface 74b' preferably is short compared to upper surface 74a' such that tip
74c' smoothly merges with the sidewall of interior surface 72a'. The present invention
is not limited to the contours described herein, but rather encompasses any spout
cover bead contours or any sealing means, and even a spout cover that altogether lacks
beads like those described herein, as will be understood by persons familiar with
closure and sealing technology. For example, surfaces 74a', 74b' and 74c' may define
a continuously curved or bulbous protrusion or bead.
[0054] Closure 10' includes a spud 75' that extends upwardly from an underside of lid 38'
and is encompassed within spout cover 40'. Spud 75' preferably is formed in a shape
that is substantially the same as spout cover 40', such as a continuous oval or slot-shape
as is shown in the Figures, and is uniformly spaced apart from spout cover 40'. Spud
75' preferably includes an inner surface 77a', an opposing outer surface 77b', and
a rounded or bevelled tip 77c' therebetween. Thus, spud 75' and spout cover 40' define
a space 79' therebetween capable of receiving the spout 58', as described below. Further,
spud 75' preferably has a height that is less than that of spout cover 40'. Further,
the invention encompasses providing a spud 75", as shown in phantom in Figure 14,
that extends upwardly from top deck 32' and that contacts spout cover outer surface
74a'.
[0055] As best shown in Figure 10, hinge 28' includes a first end 76a that is integrally
coupled with skirt 30' and an opposing second end 76b that is integrally coupled with
cap 24'. Preferably, hinge 28' is a flexible web that forms a snap hinge, as disclosed
in United States Patent Number 6,152,320, which is assigned to the assignee of the
present invention and incorporated herein by reference in its entirety. The present
invention is not limited to snap hinges, but rather encompasses any hinge that couples
cap 24' with body 20'.
[0056] Figures 9 and 14 illustrate the closure 10' in a closed position in which cap 24'
is engaged with body 20'. In the closed position, a portion of cap sidewall 36' is
disposed in the notch 52' formed by shoulder portion 53a' and seating surface 53b'.
Preferably, the internal radius of the cap sidewall 36' is several thousandths of
an inch larger than the radius of shoulder portion 53a' to enable cap 24' to slide
into and out of notch 52'. Preferably, a distal rim or tip of cap sidewall 36' contacts
seating surface 53b' in the fully closed position.
[0057] Further, spout cover 40' is disposed over and around spout 58' to form a seal therewith
while cap 24' is in its fully closed position. Spout 58' is disposed in gap 79' such
that exterior surface 77b' of spud 75' may contact spout interior surface 62a'. Thus,
spud 75' may urge spout 58' outwardly against spout cover 40' to enhance the sealing
contact between sealing surfaces 62b' and 72a' and protrusions 63' and 73', which
is described more fully below. Gap 79' may be sized to receive spout 58' and include
a clearance to aid insertion of spout 58' therein. Alternatively, gap 79' may be sized
to tightly receive spout 58' without clearance or with a slight interference fit.
[0058] Employing spud 75', as described herein, enhances the sealing contact between spout
58' and spout cover 40' and provides the desired lift force for opening the closure.
Further, spud 75' may conform spout 58' to the desired slot-like shape (or other desired
shape) in circumstances in which spout 58' would tend to be misshapen upon manufacture.
For example, the opposing sidewalls 60' of spout 58', because of their configuration,
may tend to deform inwardly after molding from their as-molded, parallel orientation
to a slight hourglass shape (in transverse cross section). The short height relative
to spout 58' and spout cover 40' reduces such deformation of spud 75'upon molding.
Spud 75' urges sidewalls 60' to their parallel relationship (or other desired, as-molded
shape). Spud 75' is especially effective in this regard when closure 10' is placed
to its closed position shortly after molding and prior to most of the shrinkage, which
occurs after molding.
[0059] Preferably, each one of spout 58', spout cover 40', and spud 75' are continuous and
coextensive. That is, the overall shape (in transverse cross section) and size of
spout sidewall exterior surface 62b' are substantially the same as the shape and size
of cover sidewall interior surface 72a'; and the shape (in transverse cross section)
and size of spout sidewall interior surface 62a' are substantially the same as the
shape and size of spud exterior surface 77b'. Thus, spout 58' fits within spout cover
40' and forms sealing contact therebetween, and spud 75' fits within spout 50' to
enhance the sealing contact.
[0060] As shown in Figure 14, while cap 24' is in the fully closed position, spout cover
40' is engaged with spout 58' to form the sealing contact therebetween such that cover
bead 73', and particularly cover bead tip 74c', contacts spout sidewall exterior surface
62b' and such that spout bead 63, and particularly spout bead tip 64c' contacts cover
sidewall interior surface 72a'. In this regard, spout 58' and spout cover 40' are
preferably molded such that there is light contact between tip 74c' and surface 62b'
and between tip 64c' and surface 72a'. Further, because spud 75' preferably has a
height that is less than that of spout cover 40', spout 58' is able to disengage spud
75' prior to disengaging spout cover 40' during the opening of cap 24', as described
below.
[0061] The dimension between longitudinal centerline A1 and the spout sidewall exterior
surface 62b' is approximately equal to the dimension between centerline A2 and the
inward surface of spout cover tip 74c', and/or the dimension between longitudinal
centerline A1 and the outward surface of spout bead 73' is approximately equal to
the dimension between centerline A2 and spout cover interior surface 72a'. Alternatively,
spout 58' and spout cover 40' may be molded such there is an interference fit therebetween
-- that is, the dimension between longitudinal centerline A1 and spout sidewall exterior
surface 62b' is greater than the dimension between centerline A2 and inward surface
of spout cover tip 74c', and/or the dimension between longitudinal centerline A1 and
the outward surface of spout bead 73' is greater than the dimension between centerline
A2 and spout cover interior surface 72a'. Sidewalls 60' and 70' may be configured
to flex or deform slightly inwardly or outwardly so as to enable bead 73' to move
past bead 63' during opening and closing of cap 24'. In this context, the orientations
inward and outward are relative to longitudinal centerlines of spout 58' and spout
cover 40'.
[0062] Closure 10' may be configured to require a predetermined opening force, which preferably
is in the range of 1 to 7 pounds (0.45 to 3.2 kg), depending on the design parameters
and preferences of the designer. The opening force may be determined by the configuration
and location of beads 63' and 73', sidewalls 60' and 70', spud sidewall 77b', orifice
50', and like features, as will be understood by persons familiar with closure technology.
Thus, the sealing contact between spout 58' and spout cover 40' (among other features)
provides the combination of an effective seal around orifice 50' and an opening force
within the desired range.
[0063] Figure 14 shows that spout bead lower surface 64b' is slightly spaced apart from
cover bead lower surface 74b'. The present invention encompasses lower surfaces 64b'
and 74b' being in contact while cap 24' is in the closed position, as well as being
spaced apart farther than is shown in Figure 14. Further, rim 62c' of spout 58' may
contact the underside surface 39' of cap 24', and/or rim 72c' of cover 40' may contact
deck top surface 54' while cap 24' is in its closed position. Spout cover bead 73'
is disposed below spout bead 63, thereby inhibiting cap 24' from moving upward relative
to body 20' so as to retain cap 24' in its closed position.
[0064] Hinge 28' may provide a small force urging cap 24' toward the open position to bias
cover bead lower surface 74b' toward and against spout bead lower surface 64b'. The
contacts between tip 74c' and surface 62b' and between tip 64c' and surface 72a',
and preferably also bead surfaces 64b' and 74b', preferably are continuous around
the entire periphery of spout 58'. However, the present invention encompasses discontinuous
sealing contact.
[0065] Thus, according to an aspect of the present invention, the sealing contact between
spout 58' and spout cover 40' form an outside seal that is disposed on the exterior
surface of the spout sidewall 60' and is spaced apart from the rim 62c' of spout 58'.
In this regard, during normal dispensing of the material contents from container 11'
through orifice 50', the material contents do not come into contact with the sealing
contact area that is defined between the spout exterior surface 62b' and the spout
cover sidewall 72b'. Therefore, during normal dispensing of the contents from the
container package, the sealing contact between the spout 58' and the spout cover 40'
is spaced apart from the contents and does not become sullied thereby.
[0066] According to another aspect of the present invention, as shown in Figures 11 and
13, an annular closure seal 80' is farmed on an underside of deck 32' such that a
body 82' of seal 80' protrudes downwardly from deck bottom surface 56'. As best shown
in Figure 13, closure seal 80' includes a pointed annular protrusion 82' that extends
downwardly from body of 84. Protrusion 82' preferably is continuous to form an unbroken
circle in transverse cross section. An edge 86' of body 82' may form an acute angle,
in longitudinal cross section as shown in Figure 13.
[0067] For clarity, Figure 13 shows closure 10' in an un-torque position such that seal
80' is in light contact with liner 19. Upon tightening of closure 10' onto container
11', the point or tip of protrusion 82' may deform a portion of liner 19 so as to
form a seal therebetween. Edge 86' may also contact liner 19 to form or to enhance
the seal. Seal 80' may, thus, prevent liquid in the thread area from splashing onto
the top surface of liner 19 or from running onto the top surface of liner 19 upon
inversion of container package 8' or upon washing.
[0068] Further seal 80' may prevent or inhibit water vapor from entering the head-space,
which is above the liner 19 and below deck 32', and condensing therein. The sealing
contact between spout 58' and spout cover 40' also inhibits water vapor from entering
the head-space. Thus, seal 80' and the sealing contact between spout 58' and spout
cover 40' substantially eliminate or diminish the problem of water condensation on
the top of liner 19.
[0069] To open container package 8', a user may grasp container neck 14 with cap 24' in
the closed position, as shown in Figure 9, in which tip 74c' and surface 62b', tip
64c' and surface 72a', and spud exterior surface 77b' and spout interior surface 62a'
are in contact. The user may urge thumb tab 42' upwardly to urge cover bead lower
surface 74b' against spout bead lower surface 64b'. Because spout cover 40' extends
below spud 75', as shown in Figure 14, during the opening process spud 75' disengages
with spout 58' while tip 74c' and surface 62b', and tip 64c' and surface 72a', are
in contact. Thus, spout 58' preferably is not inwardly constrained by spud 75' while
tips 74c' slides past tip 64c', thereby facilitating inward flexing or deforming of
spout 58'. Each of the surfaces 64b' and 74b' are rounded or inclined to facilitate
mutual sliding in response to upward urging of thumb tab 42' until cover bead tip
74c' slips upward past spout bead tip 64c'.
[0070] Cap 24' continues to rotate relative to body 20' by continued urging of thumb tab
42' and/or by the action of snap hinge 28' until it reaches its rest-open position,
which is likely be less than 180' degrees from its fully closed position, according
to the configuration of hinge 28'. The position of cap 24' relative to body 20' shown
Figures 10 and 11 is the position in which closure 10' is molded, and may not represent
the rest-open position of cap 24'.
[0071] Upon cap 24' being disposed in its rest-open position, the user may invert container
package 8' to dispense the material contents through orifice 50'. For containers with
flexible sidewalls, the user may squeeze the container sidewalls to urge the material
contents through orifice 50'. The elongated shape of orifice 50' provides greater
open area through which material contents may pass.
[0072] The user may urge cap 24' toward deck 32' to pivot closure 10' from its open position
to toward its closed position. Hinge 28' may also urge cap 24' toward its closed position
upon reaching its snap action point. The orifice being spaced apart from a center
of deck 32', as best shown in Figure 10, enables spout cover 40' to clear spout 58'
during pivoting about hinge 28'. To move cap 24' into its fully closed position, the
user may urge cap 24' downwardly such that the distal rim of cap sidewall 36' moves
past the rounded portion of shoulder portion 53a'. Further, spout cover bead upper
surface 74a' (which is the leading surface of bead 73' because cap 24' is in an inverted
position from its molded state) may contact spout bead upper surface 64a'.
[0073] A user applies force downwardly on cap 24' such that cover bead upper surface 74a'
slides relative to spout bead upper surface 64a'. Spout cover sidewall 70' and/or
spout sidewall 60' deform or deflect relative to one another until cover bead tip
74c' is urged downwardly past spout bead tip 64c'. Spout tip 62c' may contact spud
tip 77c' such that spout 58' is urged against spout cover 40'. As cover bead lower
surface 64b' comes into contact with spout bead lower surface 74b' such that cap 24'
reaches its fully closed position, cap sidewall rim 62c' may contact seating surface
53b'.
[0074] Embodiments of the closure, disclosed herein have been employed to illustrate aspects
of the present invention. The scope of the present invention, however, is given by
the appended claims.