[0001] The scope of the invention is an apparatus placed at the bottom of a relatively large
container or silo, with the help of which the flowing of a powder-like substance from
the container may be assisted. The effect improving the flowing, i.e. the fluidisation
effect, is created by leading, with the apparatus, a gaseous medium preferably air,
into the powder-like substance that it is in surface contact with.
[0002] An apparatus of this kind is described in patent application publication WO-A1-89/11378.
In the solution according to the publication several longish channel elements have
been placed at the bottom of the container containing a powder-like substance, the
bottom of the container inclining toward an outlet went. The channel elements are
directed towards the outlet went of the container and their walls are made of a metal
sheet construction that lets a gaseous medium through, but does not let powder-like
substances, such as cement, through. Each channel element is divided longitudinally
into separate chambers, of which to each an own supply of gaseous medium has been
arranged. Each supply is strangled to limit the flow of the gaseous medium to the
chamber that has been freed from under the powder-like substance. It is possible to
arrange the strangulation with consideration to the purpose of use of the container.
The channel elements are meant to be fastened by welding their edges to the metal
base of the container. The supply of the medium to the chambers of the channels is
arranged through the base of the container.
[0003] The apparatus as such works well and solves the problems of feeding the powder-like
substance, such as vaulting, because of which the feeding can be made to happen as
an essentially even flow. A problem with the apparatus though, is the difficulty of
installing it. It is also only suitable for containers with an inner base of metal.
The installation also requires that the base has to be perforated at several points
to create a supply of the gaseous medium to the different chambers.
[0004] These problems do not occur in an apparatus according to the present invention. The
apparatus is implemented as a plate-like unit ready for installation, as specified
more in detail in the enclosed claims.
[0005] The invention is explained with the help of the accompanying drawing, where
Fig.1 shows an apparatus according to the present invention viewed from beneath before
the finishing phase, and
Fig. 2 shows a cross section of an apparatus according to the present invention at
the finishing phase.
[0006] In Fig. 1 an example of an apparatus according to the invention is shown after the
casting and vulcanisation phase of its manufacturing process from beneath or i.e.
its moulding side. The body of the apparatus if formed by a grate-like, flat surfaced
set of compartments, consisting of separate compartments 2. The set of compartments
is manufactured in a corresponding mould by moulding from an elastomer that can be
vulcanised in the mould to an appropriate hardness. One of the flat surfaces of the
set of compartments is properly covered during the moulding and vulcanisation phase
by a fabric or a carpet 1, as shown in Fig. 2. By this function, carpet 1 is attached
to the corresponding flat surface of the set of compartments. Said carpet is advantageously
the porous surface of the apparatus, that comes in touch with the fine substance to
be fluidised. The carpet lets the gaseous medium through, but does not let the fine
solid substance through, that the apparatus is used to fluidise.
[0007] In connection with the manufacturing of the set of compartments a system of channels
is incorporated in its structure, with the help of which, in the completed apparatus,
the gaseous medium is lead to individual compartments 2. The system of channels is
formed appropriately by tubes 3 that are placed in the casting mould before the casting
phase, to run in one direction of the apparatus through the successive compartments
2. The tubes 3 forming the system of channels, consist advantageously of a plastic
material, that stands the temperature used in the manufacturing process of the set
of compartments. The tubes are equipped, at each compartment, with an opening flow
went, that is dimensioned according to the purpose of use for the apparatus to achieve
an appropriately strangled flow of the gaseous medium into each compartment 2. In
dimensioning of the outlet wents, it is to be observed, that the feeding capacity
of the tube 3 should be enough to allow a sufficient flow of gaseous medium to all
the compartments in the corresponding row also in the cases, where some of the compartments
are no longer covered by the fine substance.
[0008] The apparatus is finished after the moulding and vulcanising, by covering the still
free surfaced side of the set of compartments with a lock plate or carpet 4. As a
carpet 4 an elastomer material is used, that is attachable to the dividing walls by,
for example, gluing. Also other methods of attaching, known for elastomer materials,
can of course be used, such as local heating of surfaces to be combined, for example
with radiant heating. Correspondingly the carpet 1 forming the porous surface of the
apparatus may be attached to the corresponding surface of the set of compartments
by using these alternative methods as a separate function from the moulding and vulcanisation
phase.
[0009] In connection with the casting of the apparatus, a gathering part 5 can be moulded
at one of the gable edges that bind together the feeding ends of the feeding tubes
3 to a unit. The feeding tubes are thus easily connectable to the manifold of the
feed of the gaseous medium.
[0010] In this way manufactured, the apparatus according to the present invention forms
a plate-like or carpet-like construction, that includes all the necessary elements
for the functioning of the apparatus, and that is possible to install as such for
example at the bottom of a storage silo. The attachment is advantageously carried
out by gluing the lock plates 4 of the apparatus to the bottom of the silo.
[0011] By choosing the material for each of the parts of the apparatus, the construction
can be made flexible, in which case it adapts without problems to the possible irregularities
of the place of instalment. The independent structure makes it possible to attach
the apparatus to surfaces of different materials, such as concrete surfaces. Even
large surfaces can easily be covered, by installing several units side by side, and/or
one after another.
[0012] By choice of material for the parts, the flexibility of the apparatus may be made
so good that the apparatus can be rolled together for storage and transportation,
and accordingly be rolled out directly at its place of instalment.
1. Apparatus to be installed at the bottom of a container to make a powder-like substance
flow out of the container, when a gaseous substance is lead by the apparatus into
the powder-like substance it is in surface contact with, through a part forming a
fluidisation surface, that is a flat plate that lets the gaseous medium through, that
on the opposite side is connected to a feeding set of compartments for the gaseous
medium, where each of the compartments (2) is equipped with a strangulated feed for
the gaseous medium, characterized in, that the set of compartments is closed with a lock plate (4) at the opposite side from
the fluidisation plate (1) and that the feed of the medium to the compartments (2)
is arranged through channels (3) that run intermediate the fluidisation plate and
the lock plate, equipped with strangulated feeding wents for each compartment.
2. An apparatus according to claim 1, characterized in, that the compartments (2) are arranged in rows in direction of the flowing, and that the
compartments in one row are combined to the same feeding channel (3) for the gaseous
medium.
3. An apparatus according to claim 1 or 2, characterized in, that the fluidisation plate (1) is formed from a flexible and porous carpet and that the
other parts of the apparatus are made of a flexible elastomer material.
4. An apparatus according to claim 3, characterized in, that the set of compartments is manufactured of a by vulcanisation congealing material,
and that the fluidisation plate is attached to the set of compartments in connection
with the vulcanisation.
5. An apparatus according to claim 3 or 4, characterized in, that the set of compartments is formed as a casting body and that the feeding channels
(3) of the gaseous medium are attached to the set of compartments in connection with
the moulding of the same.
6. An apparatus according to claim 5, characterized in, that a feeding unit (5) for the gaseous medium is formed as a part of the apparatus for
the feeding channels (3) for the gaseous medium.
7. An apparatus according to claim 3, characterized in, that it can be installed from a roll at the place of installation by gluing.