Technical Field
[0001] The invention relates to a self-locking safety winch. These winches are very often
used in building sites and in general in the field of civil and mechanical constructions
to raise and lower loads of all types, with manual operation by two operators, one
on the ground and the other located at the same height as the winch.
Background Art
[0002] Traditional winches do not have safety devices preventing the load from falling very
dangerously to earth in cases where, due to carelessness or physical tiredness or
the like, the operator on the ground suddenly loses grip of his part of the rope.
[0003] In some prior art devices this poor safety level has been addressed by including
a gearwheel, coaxial to the pulley wheel. A pinion is arranged on the pulley winch,
which engages with the gearwheel to lock the winch.
[0004] The main problem with this solution is that the pinion has to be inserted manually
between the teeth of the gearwheel and then released as and when needed, and thus
not addressing the safety problem as accidental falls due to sudden release of the
rope are not dealt with at all. Besides, the pinion insertion-removal operations can
be problematic in themselves.
[0005] A further prior art solution is the one illustrated in US-A-4 934 660, which discloses
a self-locking safety winch according to the preamble of claim 1.
[0006] The main aim of the present invention is to provide a self-locking safety winch of
contained size and weight, as well as being economical.
[0007] A further aim of the present invention is that it provides a self-locking safety
winch wherein the braking action is gradual and non-violent and therefore limits wear
on the rope, lengthening the working life thereof.
[0008] A further aim of the present invention is to provide a self-locking safety winch
which is reliable and safe for operators and third persons, for improving safety at
the workplace.
[0009] Finally, a further aim of the invention is to provide a self-locking safety winch
which is easy to maintain.
[0010] These aims and more besides are attained by a self-locking safety winch according
to claim 1.
Disclosure of Invention
[0011] Further characteristics and advantages of the present invention will better emerge
from the detailed description that follows of a preferred but non-exclusive embodiment
of the invention, illustrated purely by way of a non-limiting example in the accompanying
figures of the drawings, in which:
figure 1 shows a side view of the winch of the present invention, in a position in
which the rope is free to run;
figure 2 is the same winch in a position in which the rope is locked;
figure 2a is an enlarged detail of figure 2;
figure 3 is a perspective view of a detail of the locking mechanism of the winch of
the present invention.
[0012] With reference to the figures of the drawings, 1 denotes in its entirety a self-locking
safety winch according to the present invention.
[0013] The safety winch 1 essentially comprises a disc 1 which rotates about a shaft 4 mounted
on a frame 5.
[0014] The disc 2 has a gullet 3 along a circumferential surface.
[0015] The frame 5, for compactness and simplicity, as well as for increasing operator safety,
is preferably a shaped as a closed box, having one or more upper walls 7, one or more
side walls 8 and one or more lower walls 9. On at least one of the lower walls there
is at least one opening 10 through which the rope 11 passes into the frame 5.
[0016] The frame 5 is normally provided with special means for suspending 6 for mounting
the winch 1 on a suitable support structure (not illustrated in the figure), fixed
or mobile depending on the operator's choice. In the simplest embodiment, this means
for suspending 6 can be a hook 6a fixed to the upper wall 7 of the frame 5.
[0017] The rope 11 obviously exhibits two ends: one end is the pull end 12 which is generally
manoeuvred by the operator located on the ground, and the other end is the load end
13 to which the load to be raised or lowered is secured.
[0018] The means for locking 14 are mounted on the frame 5 of the winch 1 at the disc 2
position, and are operatively active on the rope 11 on the pulling end 12; the means
for locking comprise at least one fixed element 14a constrained to the frame and at
least one mobile element 14b.
[0019] The fixed element 14a, in a preferred and non-exclusive embodiment, exhibits a cylindrical
conformation and can also comprise a special gullet around its circumferential surface.
[0020] The mobile element 14b operates between a near position hard by the fixed element
14a, in which the rope 11 is locked between the fixed element 14a and the mobile element
14b, and a distanced position away from the fixed element 14a, in which the rope is
free to run. The mobile element 14b, in a preferred and non-exclusive embodiment,
is wedge-shaped and comprises a flat contact surface 15 positioned on the same side
as the rope and on the opposite side with respect to the disc 2. The contact surface
15 is provided with an inclined end 18 so as better to engage the rope 11 during the
locking phase.
[0021] The mobile element 14b also comprises a curved guide surface 19 located on the same
side as the disc 2 and on the opposite side with respect to the rope 11, so as better
to suit the profile of the circumferential surface of the disc 2, for example so that
it can insert in the gullet 3 of the disc 2. The mobile element 14b also exhibits,
on the guide surface 19, a longitudinal slot 16 which engages on a fixed pivot 17
mounted on the frame 5.
[0022] The above-described characteristics enable the mobile element 14b to move, with respect
to the fixed element 14a, between a distanced position and a near position, and vice
versa.
[0023] In a case of sudden release of ground-based operator's pull on the rope 11, the dragging
of the rope 11 against the contact surface 13 of the mobile element 14b moves the
mobile element 14b by friction towards the fixed element 14a.
[0024] The rope 11 is therefore blocked between the mobile element 14b and the fixed element
14a, and the load on the load side 13 of the rope 11 cannot fall dangerously to earth.
[0025] To unlock the winch 1, it is sufficient slightly to move the operator pull end 12
of the rope 11 externally, i.e. away from the disc 2 (as shown in figure 1). The rope
11 releases the contact surface 15 of the mobile element 14b, which distances from
the fixed element 14a and returns into the unlocked position by forced of gravity.
[0026] Thus the invention achieves the set aims.
1. A self-locking safety winch, comprising:
a frame (5);
a shaft mounted on the frame (5);
a disc (2) rotatably mounted on the shaft (4);
a rope (11) supported by the disc (2) and having a pull end (12) and a load end (13)
opposite to the pull end (12); and
means for locking (14) mounted on the frame (5),
wherein:
the means for locking (14) comprise a fixed element (14a) solidly constrained to the
frame (5) and a mobile element (14b) which operates between a near position to the
fixed element (14a) in which the rope (11) is locked between the fixed element (14a)
and the mobile element (14b) and a distanced position from the fixed element (14a)
in which the rope (11) is free to run;
the mobile element (14b) comprises a contact surface (15) located on a same side as
the rope (11) and on an opposite side from the disc (2), and a guide surface (19)
located on a same side as the disc (2) but an opposite side from the rope (11); characterised in that
the mobile element (14b) affords a longitudinal slot (16) along the guide surface
(49) thereof, the longitudinal slot (16) being engaged with a fixed pivot (17) mounted
on the frame (5), in order to enable a displacement of the mobile element (14b).
2. The winch of claim 1, wherein the means for locking (14) are operatively active on
the rope (11) on the operator pull side (12) of the disc (2).
3. The winch of claim 1, wherein the mobile element (14b) exhibits a wedge shape.
4. The winch of any one of the preceding claims, wherein the contact surface (15) is
flat and the guide surface (19) is curved.
5. The winch of any of the preceding claims, wherein the frame (5) exhibits a box configuration
comprising at least an upper wall (7), at least a side wall (8) and at least a lower
wall (9) in which at least one aperture (10) is afforded for passage of the rope (11).
6. The winch of any of the preceding claims, wherein the frame (5) comprises means for
suspending (6) for mounting the winch (1) on a support structure.
7. The winch of claim 6, wherein the means for suspending (6) for mounting the winch
(1) on a support structure comprise at least one hook (6a) fixed to the at least an
upper wall (7) of the frame (5).
1. Sicherheits-Seilwinde, enthaltend:
- einen Rahmen (5);
- eine an dem Rahmen (5) montierte Welle;
- eine drehbar auf der Welle (4) montierte Scheibe (2);
- ein von der Scheibe (2) gehaltenes Seil (11) mit einem Zugende (12) und einem Ladeende
(13) entgegengesetzt von dem Zugende (12); und
- Sperrmittel (14), die an dem Rahmen (5) montiert sind,
bei welcher die Sperrmittel (14) ein feststehendes Element (14a) enthalten, das fest
mit dem Rahmen (5) verbunden ist, und ein bewegliches Element (14b), welches zwischen
einer Position dicht an dem feststehenden Element (14a), in welcher das Seil (11)
zwischen dem feststehenden Element (14a) und dem beweglichen Element (14b) blockiert
ist, und einer von dem feststehenden Element (14a) abstehenden Position, in welcher
das Seil (11) frei ablaufen kann, arbeitet; wobei das bewegliche Element (14b) eine
Kontaktfläche (15) enthält, angeordnet auf derselben Seite wie das Seil (11) und auf
der entgegengesetzten Seite von der Scheibe (2), sowie eine Führungsfläche (19), angeordnet
auf derselben Seite wie die Scheibe (2), aber auf der entgegengesetzten Seite von
dem Seil (11);
dadurch gekennzeichnet, dass das bewegliche Element (14b) einen Längsschlitz (16) entlang seiner Führungsfläche
(19) aufweist, wobei in den Längsschlitz (16) ein feststehender Zapfen (17) greift,
der an dem Rahmen (5) montiert ist, um eine Verschiebung des beweglichen Elementes
(14b) zu ermöglichen.
2. Seilwinde nach Patentanspruch 1, bei welcher die Sperrmittel (14) im Betrieb auf das
Seil (11) wirken, und zwar auf der Betätigungsseite des Zugendes (12) der Scheibe
(2).
3. Seilwinde nach Patentanspruch 1, bei welcher das bewegliche Element (14b) eine Keilform
aufweist.
4. Seilwinde nach einem beliebigen der vorstehenden Patentansprüche, bei welcher die
Kontaktfläche (15) flach ist und die Führungsfläche (19) gebogen ist.
5. Seilwinde nach einem beliebigen der vorstehenden Patentansprüche, bei welcher der
Rahmen (5) eine kastenförmige Ausbildung aufweist, enthaltend wenigstens eine obere
Wand (7), wenigstens eine Seitenwand (8) und wenigstens eine untere Wand (9), in welcher
wenigstens eine Öffnung (10) zum Durchführen des Seils (11) aufgewiesen ist.
6. Seilwinde nach einem beliebigen der vorstehenden Patentansprüche, bei welcher der
Rahmen (5) Aufhängemittel (6) enthält, um die Seilwinde (1) an einer Trägerstruktur
anzubringen.
7. Seilwinde nach Patentanspruch 6, bei welcher die Aufhängemittel (6) zum Anbringen
der Seilwinde (1) an einer Trägerstruktur wenigstens einen Haken (6a) enthalten, der
wenigstens an der oberen Wand (7) des Rahmens (5) befestigt ist.
1. Poulie de sécurité à blocage automatique comprenant:
- un châssis (5);
- un arbre monté sur le châssis (5);
- un disque (2) monté pivotant sur l'arbre (4);
- une corde (11) supportée par le disque (2) et ayant une extrémité de traction (12)
et une extrémité de charge (13) opposée à l'extrémité de traction (12); et
- des moyens de blocage (14) montés sur le châssis (5), dans laquelle:
les moyens de blocage (14) comprennent un élément fixe (14a) solidaire du châssis
(5) et un élément mobile (14b) qui opère entre une position rapprochée à l'élément
fixe (14a), dans laquelle la corde (11) est bloquée entre l'élément fixe (14a) et
l'élément mobile (14b), et une position éloignée de l'élément fixe (14a) dans laquelle
la corde (11) est libre de coulisser;
l'élément mobile (14b) comprend une surface de contact (15) disposée du côté de la
corde (11) et du côté opposé au disque (2), et une surface de guidage (19) disposée
sur le côté du disque (2) mais sur un côté
opposé à la corde (11);
caractérisée en ce que l'élément mobile (14b) présente une fente longitudinale (16) le long de sa surface
de guidage (19), la fente longitudinale (16) étant engagée par un pivot fixe (17)
monté sur le châssis (5), de manière à permettre un déplacement de l'élément mobile
(14b).
2. Poulie selon la revendication 1, dans laquelle les moyens de blocage (14) sont actifs
de manière opérative sur la corde (11) sur le côté de traction de l'opérateur (12)
du disque (2).
3. Poulie selon la revendication 1, dans laquelle l'élément mobile (14b) présente une
forme de coin.
4. Poulie selon n'importe laquelle des revendications précédentes, dans laquelle la surface
de contact (15) est plate et la surface de guidage (19) est courbée.
5. Poulie selon n'importe laquelle des revendications précédentes, dans laquelle le châssis
(5) présente une configuration de boîte comprenant au moins une paroi supérieure (7),
au moins une paroi latérale (8) et au moins une paroi inférieure (9) dans laquelle
au moins une ouverture (10) est prévue pour le passage de la corde (11).
6. Poulie selon n'importe laquelle des revendications précédentes, dans laquelle le châssis
(5) comprend des moyens de suspension (6) pour le montage de la poulie sur une structure
de support.
7. Poulie selon la revendication 6, dans laquelle les moyens de suspension (6) pour monter
la poulie (1) sur une structure de support comprennent au moins un crochet (6a) fixé
à l'au moins une paroi supérieure (7) du châssis (5).