[0001] The invention relates to a steel strip that is hot-rolled to a final thickness of
at least 2 mm but no more than 12 mm, where the microstructure of said steel strip
comprises at least 95% martensite and/or bainite and where the steel contains, in
percentages by weight: 0.08 % - 0.16 % C, 0.5 % - 1.5 % Cr and/or 0.1 % - 0.5 % Mo,
≤ 0.015 % S and ≤ 0.03% P, 0.01%- 0.08% Al, and the rest is Fe and unavoidable impurities.
The invention also relates to a method for manufacturing said hot-rolled steel strip.
[0002] Traditionally hard steels have been made by annealing and quenching, but by this
technique, for instance optimal surface quality and impact toughness have not been
achieved. Manufacturing expenses have also been high.
[0003] In the
publication GB-2 195 658, there is described a steel meant for forgings, containing in a preferred embodiment
0.05% - 0.08% carbon, 0.1% - 0.5% silicon, 0.5% - 1.6% manganese, 0.5% - 1.5% chromium,
up to 0.05% titanium, up to 0.1% niobium, 0.005% - 0.012% nitrogen, up to 0.06% aluminum
and 0.002% - 0.005% boron. Further, according to said publication, forging is begun
at the temperature 1,200° C - 1,275° C, and the forged object is quenched in a bath,
so that the temperature of the object is continuously measured, and the quenching
is interrupted before the transformation into martensite is finished. Thus there is
obtained the tensile strength 700 - 1,100 N/mm
2, and at the same time there is obtained a satisfactory impact toughness as well as
a PS/TS ratio of about 0.75 without separate tempering or other thermal treatment.
[0004] Differing from said steels used for forging, known strong steel strips, i.e. steels
used in rolling, have a high manganese content and often also a fairly high carbon
content, such as for example the hot-rolled steel strip described in the
publication US-6 284 063 that has a thickness no more than 5 mm. The steel described in said publication contains,
in percentages by weight, 0.08% - 0.25% carbon, 1.2% - 2.0% manganese, 0.02% - 0.05%
aluminum and less than 0.07% silicon, as well as up to 0.015% phosphorus and up to
0.003% sulfur, while the hot strip contains over 95% martensite. The steel may also
contain up to 1.0% chromium, up to 0.1% copper, up to 0.5% molybdenum, up to 0.1%
nickel, up to 0.009% nitrogen, up to 0.0025% boron and possibly titanium in a stoichiometric
proportion, Ti = 3.4×%N, with respect to the amount of nitrogen. First the slab is
heated up to a temperature 1000° C - 1300° C, pre-rolled within the temperature range
950° C - 1150° C and finished at a final rolling temperature above Ar3. The hot strip
produced in this way is cooled down to a coiling temperature in the range of 20° C
below the martensite start temperature M
S, so that the content of other phase forms except for the martensite were less than
5%. According to said publication, the cooling down to the coiling temperature is
preferably realized so that the cooling time in the range 800° C → 500° C is less
than 10 seconds. Thus there is obtained for the end product a tensile strength that
is in the range 800 N/mm
2 - 1400 N/mm
2.
[0005] The
publication US-4 406 713 depicts a method of making high-strength, high-toughness steel with good workability
and weldability, said steel containing
0.005% - 0.3% carbon, 0.3% - 2.5% manganese, up to 1.5% silicon, up to 0.1% niobium,
up to 0.15% vanadium, up to 0.3% titanium and up to 0.3% zirconium. According to the
method, austenitizing is effected at the temperature 1000° C - 1300° C, and thereafter
there is performed first for instance hot-rolling in the temperature range Ar3 - 930°
C, when the recrystallization of austenite has significantly retarded, at an area
reduction of at least 30%. This kind of working introduces a lot of strain into the
austenite, which shifts the ferrite phase precipitation temperature range in a usual
CCT diagram to higher temperatures and shorter times. In the course of cooling after
the working, carbon is concentrated in the untransformed austenite phase as the precipitation
of the ferrite phase proceeds. After the ferrite has occupied 5 - 65% of the steel,
the steel is rapidly quenched below the M
S temperature, and there can be obtained a two-phase structure in the steel, comprising
fine grains of ferrite and martensite with a high carbon concentration.
[0006] Publication GB-2 076 425 discloses a process for producing dual-phase steel in which process the steel strip
is hot rolled, the hot rolling is finished at about 900°C, and coiled at a temperature
of between about 350°C to about 580°C, and in which the strip is subsequently continuously
annealed in the two-phase ferrite austenite field in temperatures between 760°C and
830°C with holding time between 1.5 and 3 minutes followed by cooling with a rate
of 3.5 to 6 ° C/s to transform at least the bulk of the austenite to martensite. The
composition of the steel comprising, by weight, 0.03% to 0.25%carbon, 0.3% to 2.5%
manganese, up to 1.5% silicon, up to 0.25% molybdenum and up to 2% chromium the remainder
being iron except for incidental impurities and residuals in amounts depending on
the steelmaking practice. The hot rolled strip is subsequently cold rolled before
the mentioned annealing at temperatures between 760°C and 830°C. This latter annealing
is terminated by forced or natural air cooling.
[0007] The
patent publication US 6,554,919 (published application was
US 2001/0049956) discloses according to its claim 1 a hot-rolled steel with very high maximum elasticity
and mechanical resistance usable in particular for producing auto parts, said steel
comprising an entirely bainitic structure, and the following composition by weight:
0.08% < carbon < 0.2%, 1% < manganese < 2%, 0.02% < aluminum, < 0.1%, silicon < 0.5%,
phosphorus < 0.03%, sulfur < 0.01%, 0.1% < vanadium < 0.3%, chromium < 1%, nitrogen
< 0.015%, molybdenum < 0.6%, the rest being of steel and impurities inherent in processing,
wherein said steel does not comprise niobium. The patent publication also discloses
a process for producing a hot-rolled steel sheet strip wherein said alloy is subjected
to: rolling at a temperature below 950°C, cooling carried out at a rate of more than
20°C per second up to a temperature ranging from 400°C to 600°C.
US 6,554,919 utilizes pure bainitic structure teaching that martensite steels indeed have the
highest resistance levels, but that it is difficult to produce such structure on a
wide-strip train because of the fragility of martensite, which causes the strip to
break after rolling, and accordingly, martensite steels make it possible to achieve
resistance levels above 1,000 MPa but with very low ductility levels and expansions
of less than 8%.
US 6,554,919 further describes that an additional heat treatment must be carried out after rolling,
because martensite structure is to be obtained by heat treatment after rolling.
US 6,554,919 also teach that: "The vanadium increases mechanical resistance and reduces expansion.
Vanadium is the necessary element in steel with a bainite structure in order to produce
a hardening effect, something that was not expected since the micro-alloying elements
have a hardening effect by precipitation but this precipitation ends at a higher temperature
and must be carried out in the ferrite domicile in order to be hardening. This effect
cannot be obtained by other micro-alloying elements such as titanium or niobium because
these elements cause an increase in hardness when hot, thus limiting the hot-rolling
reduction rates and thus the minimum thickness achievable for this kind of sheet metal.
It turns out that vanadium has no effect on hardness when hot. Other residual elements
may be present and used according to their known properties such as Cu and Ni. Added
alloying elements such as titanium or boron can be used to promote the precipitation
of vanadium carbides at the expense of vanadium nitrides. Titanium and boron form
nitrides at high temperature, which remain stable during the subsequent heat treatment."
[0008] The object of the present invention is to achieve such a hot-rolled steel strip and
its manufacturing method that the steel would not be critical as for the local coiling
temperature fluctuations in the strip, that it would be highly weldable, suitable
for thermal cutting and bending and had a high strength and particularly a high impact
toughness. Another object of the invention is to realize this kind of hot-rolled steel
strip and its manufacturing method that would enable economical production costs.
[0009] The invention is given in the claims.
[0010] According to a first principle of the invention, the first defined hot-rolled steel
strip also contains 0.6% - 1.1% Mn and 0.1% - 0.3% Si; the tensile strength of the
steel strip is 700 Mpa - 1500 Mpa with a tensile elongation having an A5 value that
is at least 6%, and the yield strength is 600 Mpa - 1400 Mpa. According to another
principle of the invention, this kind of steel strip is manufactured by a method comprising
the following steps: the hot rolling of the steel strip in the temperature range 860°
C - 960° C to said final thickness; the direct quenching of said hot-rolled steel
strip at a delay no more than 15 seconds from the last rolling pass to the coiling
temperature within the range 100° C - 520° C, so that the cooling rate in the direct
quenching is at least 30° C/s. There is not performed any tempering annealing.
[0011] The inventive idea is based on the fact that by reducing the amount of manganese
and carbon, as well as by alloying chromium and/or molybdenum, as well as boron when
necessary, there can be maintained a good hardening and the following advantages can
be achieved. The steel structure is not critical for the segregation of manganese
and carbon during the casting process owing to the low manganese and carbon content.
The steel properties are not critical for local fluctuations of the coiling temperature
in the strip, which facilitates the steel production and has an advantageous effect
in the homogeneity of its mechanical properties, which again has a positive influence
both in the flatness of the end product and in the residual stress. The steel sheet
is highly suitable for welding and laser cutting, and at the same time it has a good
fatigue strength irrespective of said thermal treatments. Further, the steel sheet
has excellent bending properties, a good impact toughness as well as a good resistance
to softening in tempering.
[0012] By manufacturing this type of steel instead of the traditional furnace annealing
and quenching, by quenching directly after hot rolling, there is achieved an excellent
impact toughness, because the phase transformation into martensite and/or bainite
takes place from a fine-grained, worked austenite. Likewise the surface quality is
improved, because the primary scale is removed in a descaler prior to the rolling.
Manufacturing expenses are also reduced along with the streamlining of the process.
In a strip rolling line, there is typically applied a high heating temperature in
the furnace, for instance in the range 1000° C - 1300° C, and a long holding time,
for instance 2 h - 10 h. In that case the dissolution of special carbides, such as
Cr and Mo carbides, and the homogenization of the structure are as complete as possible.
On the other hand, the growing of the austenite grain at the high heating temperature
does not make the end product more brittle, because austenite is fine-grained during
the hot rolling. There is thus achieved an excellent hardness, combined with an excellent
impact toughness.
[0013] The hot-rolled steel strip according to the invention that is directly hot-rolled
to the thickness 2 mm - 12 mm can be manufactured as wear-resistant and with different
hardnesses, typically in the hardness range 300 HB - 400 HB, as so-called wear-resistant
steel plate in the same production method as the structural steel plates, only by
changing the analysis and/or the post-rolling cooling rate of the strip, and/or temperature
before the coiling, within the scope of the invention. This kind of wear-resistant
steel can also be used in targets where the structures require properties typically
demanded of structural steel, such as good workability, weldability and impact toughness,
which means that the hot-rolled steel strip according to the invention is feasible
also as structural steel. In the steel analysis to be explained in the specification
below, all content percentages are percentages by weight, and the rest of the steel
that is otherwise not defined is iron, Fe, and unavoidable impurities.
[0014] First of all, the steel according to the invention has a relatively low carbon content,
i.e. at least 0.08% C but no more than 0.16 % C for good impact toughness, bendability
and weldability. Phosphorus P contained as an impurity may rise up to 0.03%, and respectively
sulfur S may rise up to 0.015%, which means that these contents are restricted in
order to achieve good impact toughness and bendability. When necessary, further properties
can be improved by treating the melt with Ca or CaSi. The employed killing agent is
aluminum, which in the end product can be at least 0.01% Al but no more than 0.08
% Al. Chromium, at least 0.5% Cr but no more than 1.5% Cr, and/or molybdenum is at
least 0.1% Mo but no more than 0.5% Mo, are alloyed in order to increase hardening
and tempering resistance. This enables precipitation at higher coiling temperatures,
which can be used for decreasing and even preventing the softening of the steel, as
well as for alleviating strength fluctuations caused by local temperature differences
during the cooling of the coil.
[0015] Deviating from other high-strength steel strips of the same type, the manganese content
is at least only 0.6% Mn but no more than only 1.1 % Mn. Thus the steel is not as
susceptible to the segregation of manganese and carbon, which improves the homogeneity
of the microstructure. In tests that were carried out it was observed that this is
the way to achieve good bending properties and even mechanical properties in different
directions, as well as a high-quality surface as thermally cut. As for silicon, it
serves as a killing agent in the steel of the present invention, and it also works
as a solid solution hardener in contents that area at least 0.10% Si and up to 0.30
% Si, which has an advantageous effect on the impact toughness and workability.
[0016] The steel according to the invention can be thermally cut, for instance by laser,
into precisely defined shapes. It has been observed that a remarkably smooth cutting
surface is achieved in a laser cut object. On the other hand, it has been found out
that the strength difference between the basic material and the soft zone created
in the technical cutting process, which zone is located in the immediate vicinity
of the hardened zone, is relatively small. These together have an advantageous affect
in the fatigue strength. In addition, a low carbon content reduces the peak hardness
of the hardened zone, so that the cutting surface is not sensitive to embrittlement
and cracking, neither in the working of the object nor in practical use.
[0017] In the test analyses given here, there were no remarkable contents of copper, but
on the basis of other tests not illustrated here, it can still be maintained that
the copper content must be limited to less than 0.3% Cu in order to ensure an excellent
surface quality of the hot-rolled strip. If the copper content surpasses 0.3%, it
is recommendable also to alloy nickel, at least 0.25 times the copper content. Even
if there is no copper in the alloy, the amount of nickel in is restricted to ≤ 1.5%
Ni.
[0018] The amount of alloyed boron is typically at least 0.0005% B but no more than 0.005%
B in order to reduce grain size and to increase the hardenability. The amount of alloyed
titanium is typically at least 0.01% Ti but no more than 0. 1% in order to bind the
nitrogen N and to prevent the creation of boron nitrides BN, because boron nitride
reduces the efficiency of boron as a booster of hardening and a reducer of grain size.
[0019] The steel according to the invention can, particularly at the lower limit of the
carbon content, be well bent with respect to its strength, i.e. welded for instance
in an filler-metal-free high-frequency welding, so-called HF welding, into a tube.
In test production it was .also found out that the material suits extremely well in
the production of both open profiles and HF-welded hollow sections.
[0020] According to the invention, steel is manufactured at a final rolling temperature
that remains within the range 860° C - 960° C, to a final thickness of 2 mm -12 mm.
The cooling of the strip is begun no later than 15 seconds after the last rolling
pass, and it is cooled rapidly, the cooling rate being at least 30°C/s, down to a
low coiling temperature in the range 100° C - 520° C. The obtained result is typically
a nearly completely bainitic and/or martensitic microstructure, so that the bainite
and/or martensite content is at least 95 % by volume. In the coiling temperature range
20° C - 100° C, martensite would not be tempered, whereas when the coiling temperature
is at least 100° C, the martensite is tempered, so that for instance in the range
100° C - 200° C, the martensite is mildly tempered, and in the coiling temperature
range of about 200° C - 520° C, the martensite is tempered and the carbon precipitated.
Although the coiling was carried out at a lower temper brittleness range, 200° C -
400° C, or the cooling was carried out through said range, temper brittleness was
not observed with the combination of this production method and composition. The obtained
tensile strength Rm is about 700 Mpa - 1500 Mpa, and the obtained yield strength Rp0.2,
i.e. strength at a elongation of 0.2%, is about 600 MPa - 1,400 Mpa. The tensile elongation
A5 is correspondingly about 18% - 6%. The yield ratio Y/T is typically in the range
0.8 - 0.96.
[0021] When there are desired particularly wear resistant, surface-hard sheets, the carbon
content of the steel can be arranged in the range 0.12% - 0.16% C, and the hot-rolled
steel strip can in that case be directly quenched to the coiling temperature, which
is over 100° C, but still under 400° C, in which case the residue stress is reduced
or disappeared without, however, affecting the hardness of the wear plate. Thus a
relatively low coiling temperature, in the range 100° C - 200° C, can be applied for
example for thinner strips, or a slightly higher coiling temperature, in the range
200° C - 400° C, for example for thicker strips. If, on the other hand, there are
desired more properties of the structural steel type, the carbon content of the steel
is arranged in the range 0.08% - 0.12% C, and the hot-rolled steel strip is directly
quenched to the coiling temperature, which is over 100° C, but still under 520° C.
For instance a relatively low coiling temperature, in the range of 100° C - 200° C,
can be applied for thinner strips, and for instance a slightly higher coiling temperature,
in the range of 200° C - 520° C, can be applied to thicker strips. In this case of
"structural steel", i.e. with a carbon content in the range 0.08% - 0.12%, the coiling
temperature fluctuations of the above-described order have, however, a fairly restricted
effect on the properties of the steel strip, as they remain good irrespective of the
coiling temperature.
Examples
[0022] Example 1.
Traditional tempering tests were carried out in a laboratory with composition
a1, see table 1, by heating samples with measures 8×100×250 mm, in a furnace for 20
minutes and at the temperature 900° C. The samples were quenched into water and tempered
for 2 h at different temperatures. The results are presented in table 2. From the
results it is apparent that the material has a low toughness area in the temperature
range 250° C - 350° C. On the other hand, the elongation is clearly increased at temper
temperatures over 400° C, in which case also the strength starts to drop.
Table 1.
| Test compositions |
| |
C |
Si |
Mn |
P |
S |
Al |
N |
Cr |
Mo |
Ti |
B |
| steel A |
|
|
|
|
|
|
|
|
|
|
|
| a1 |
0.098 |
0.22 |
0.71 |
0.008 |
0.004 |
0.030 |
0.005 |
0.94 |
0.20 |
0.032 |
0.002 |
| a2 |
0.086 |
0.28 |
0.77 |
0.008 |
0.003 |
0.024 |
0.005 |
0.82 |
0.27 |
0.032 |
0.002 |
| a3 |
0.083 |
0.21 |
0.77 |
0.010 |
0.003 |
0.033 |
0.005 |
1.04 |
0.27 |
0.036 |
0.002 |
| steel B |
|
|
|
|
|
|
|
|
|
|
|
| b1 |
0.140 |
0.26 |
0.81 |
0.110 |
0.003 |
0.027 |
0.006 |
0.65 |
0.21 |
0.038 |
0.002 |
| b2 |
0.146 |
0.23 |
0.82 |
0.006 |
0.003 |
0.032 |
0.007 |
0.88 |
0.27 |
0.036 |
0.002 |
| b3 |
0.135 |
0.23 |
0.90 |
0.009 |
0.004 |
0.035 |
0.006 |
0.88 |
0.27 |
0.038 |
0.002 |
| b4 |
0.130 |
0.25 |
0.84 |
0.008 |
0.002 |
0.032 |
0.005 |
1.06 |
0.28 |
0.037 |
0.002 |
Table 2.
| Tempering test results with the composition a1. |
| Ttemper °C |
Time h |
Rp0.2 N/mm2 |
Rm N/mm2 |
A5 % |
Charpy-V, J/cm2 |
toughness, % |
| |
|
|
|
|
(-20° C) |
(-40° C) |
(-20° C) |
(-40° C) |
| *) |
|
972 |
1072 |
12.6 |
|
20 |
|
5 |
| 100 |
2 |
897 |
1123 |
11.7 |
133 |
85 |
40 |
15 |
| 150 |
2 |
913 |
1125 |
12.0 |
172 |
72 |
65 |
10 |
| 200 |
2 |
922 |
1113 |
12.4 |
122 |
50 |
40 |
10 |
| 250 |
2 |
938 |
1112 |
12.2 |
36 |
26 |
10 |
10 |
| 300 |
2 |
928 |
1086 |
11.7 |
55 |
28 |
10 |
5 |
| 350 |
2 |
963 |
1064 |
11.8 |
115 |
27 |
40 |
10 |
| 400 |
2 |
971 |
1049 |
12.6 |
93 |
58 |
20 |
15 |
| 450 |
2 |
911 |
960 |
14.2 |
218 |
85 |
80 |
15 |
| 500 |
2 |
822 |
901 |
15.1 |
251 |
216 |
98 |
80 |
| 600 |
2 |
741 |
773 |
17.3 |
334 |
329 |
100 |
98 |
| 700 |
2 |
430 |
528 |
21.2 |
430 |
451 |
100 |
100 |
Production-scale direct quenching tests with a low carbon level
[0023] Example 2. In the strip rolling line, there was hot-rolled a 6 mm thick strip with
a composition a2 by direct quenching at the coiling temperature T
COIL. The results are presented in table 3.
[0024] From the results it is apparent that also when coiling in the temper brittleness
temperature range 300° C, as is shown in example 1, there still is achieved excellent
toughness. Strength and elongation do not largely differ from example 1. The bending
test results of the material are illustrated in table 4.
[0025] Example 3. In the strip rolling line, there was hot-rolled a 3 mm thick strip with
the composition
a2 by direct quenching to the coiling temperature T
COIL. The results are presented in table 3.
From the results it is apparent that also when coiling at a clearly higher temperature
450° C, there were still achieved the same mechanical properties as in example 2.
[0026] Example 4. In the strip rolling line, there was hot-rolled a 4 mm thick strip with
the composition
a2 by directly quenching into the coiling temperature T
COIL. The results are presented in table 3.
From the results it is apparent that also when coiling at a clearly lower temperature,
i.e. at 100° C, there were still achieved the same mechanical properties as in examples
2 and 3.
[0027] It can be concluded that by means of this composition and manufacturing method of
steel, there is achieved a homogeneous material that is not sensitive to the fluctuations
of the coiling temperature.
[0028] Example 5. In the strip rolling line, there was hot-rolled a 10 mm thick strip with
the composition
a3 by direct quenching to the coiling temperature T
COIL. The results are presented in table 3.
From the results it is apparent that strength and impact toughness are somewhat reduced,
but the properties are still excellent, as long as the coiling temperature does not
surpass about 500 ° C.
Table 3.
| Mechanical properties of he strip as results from rolling tests |
| |
|
|
|
|
|
Lengthwise |
Transversal |
| steel |
thickness mm |
width mm |
T COIL °C |
Rp0.2 N/mm 2 |
Rm N/mm 2 |
Y/T |
A5 % |
HB |
ChV -40 °C, J/cm 2 |
Rp0.2 N/mm 2 |
Rm N/mm 2 |
A5 % |
| a1 |
8 |
|
a* |
971 |
1049 |
0.93 |
12.6 |
|
57 |
|
|
|
| a1 |
8 |
|
b* |
897 |
1123 |
0.80 |
11.7 |
|
25 |
|
|
|
| a2 |
3 |
1000 |
460 |
958 |
1030 |
0.93 |
10.9 |
304 |
|
925 |
1016 |
10.5 |
| a2 |
3 |
1000 |
450 |
971 |
1014 |
0.96 |
11.8 |
299 |
|
977 |
1056 |
9.9 |
| a2 |
4 |
1000 |
100 |
977 |
1117 |
0.87 |
13.3 |
329 |
|
987 |
1130 |
11.6 |
| a2 |
6 |
1000 |
200 |
934 |
1078 |
0.87 |
12.8 |
|
240 |
920 |
1070 |
9.9 |
| a3 |
10 |
1250 |
520 |
748 |
874 |
0.86 |
13.0 |
|
71 |
819 |
899 |
11.8 |
| a3 |
10 |
1250 |
510 |
836 |
901 |
0.93 |
13.0 |
|
133 |
896 |
957 |
11.0 |
| a3 |
10 |
1250 |
370 |
853 |
965 |
0.88 |
11.5 |
|
171 |
898 |
975 |
9.5 |
| a3 |
10 |
1250 |
320 |
858 |
979 |
0.88 |
11.1 |
|
165 |
914 |
1005 |
10.8 |
| b1 |
4 |
1300 |
470 |
980 |
1031 |
0.95 |
10.0 |
304 |
|
1051 |
1071 |
8.4 |
| b2 |
4 |
1500 |
515 |
860 |
1000 |
0.86 |
12.4 |
295 |
|
974 |
1006 |
9.9 |
| b2 |
4 |
1500 |
530 |
702 |
853 |
0.82 |
17.4 |
252 |
|
747 |
847 |
13.8 |
| b2 |
4 |
1500 |
100 |
1179 |
1347 |
0.88 |
8.9 |
396 |
|
1189 |
1308 |
6.9 |
| b3 |
4 |
1250 |
380 |
1163 |
1275 |
0.91 |
9.6 |
375 |
|
1162 |
1294 |
6.8 |
| b3 |
4 |
1250 |
200 |
1125 |
1317 |
0.85 |
11.5 |
387 |
|
1130 |
1333 |
8.9 |
| b4 |
6 |
1250 |
200 |
1125 |
1295 |
0.87 |
9.5 |
384 |
|
|
|
|
| a* Traditional laboratory test: austenization, quenching into water, tempering 400°
C, 2h |
| b* Traditional laboratory test: austenization, quenching into water, tempering 100°
C, 2h |
Production-scale direct quenching tests with a high carbon level
[0029] Example 6. In the strip rolling line there was hot-rolled, with a higher carbon level,
a 4 mm thick strip with the compositions
b2 and
b3 by direct quenching to the coiling temperature T
COIL. The coiling temperatures applied in the tests were 100° C, 200° C and 380° C. The
results are presented in table 3.
From the results it is apparent that strength and hardness are somewhat lowered as
the coiling temperature increases, but the properties are still of the same class,
as long as the coiling temperature does not surpass about 400° C.
[0030] It can be concluded that with this steel composition and manufacturing method, there
is achieved a homogeneous material that is not sensitive to the fluctuations of the
coiling temperature.
[0031] Example 7. In the strip rolling line there was hot-rolled, with a higher carbon level,
4 mm thick strip with a composition
b1 and
b2, by directly quenching to the coiling temperature T
COIL. The coiling temperatures applied in the tests were 470° C, 515° C and 530° C. The
results are presented in table 3.
From the results it is apparent that strength and hardness decrease, whereas the elongation
is clearly increased as the coiling temperature rises.
Table 4.
| Bending tests with composition a2, coiling temperature 300° C |
| R = |
Lengthwise in the rolling direction |
Transversally in the rolling direction |
| 3t |
ok |
ok |
| 2.5t |
ok |
ok |
| 2t |
ok |
(ok), shallow surface cracks |
| 1.5t |
ok |
deep cracks |
| 1t |
(ok), shallow surface cracks |
deep cracks |
| 0.7t |
(ok), shallow surface cracks |
|
| Bending radius = R, sheet thickness = t |
1. A steel strip having a microstructure comprising martensite and/or bainite, and where
the steel contains, in percentages by weight: 0.08% - 0.16% C, 0.5% - 1.5% Cr and/or
0.1 % - 0.5% Mo, 0.6% - 1.1% Mn, ≤ 0.015% S and ≤ 0.03% P, 0.01% - 0.08% Al, 0.1%
- 0.3% Si, 0.0005% - 0.005% B and 0.01% - 0.1% Ti, the rest being Fe and unavoidable
impurities; the tensile strength of the steel strip being 700 Mpa - 1500 Mpa with
a tensile elongation, the value A5 of which is at least 6%; wherein the steel strip
is a hot rolled steel strip rolled to a final thickness of at least 2 mm but no more
than 12 mm; the microtructure comprises at least 95% martensite and/or bainite; the
yield strength is 600 Mpa - 1400 Mpa; and said hot-rolled steel strip has yield ratio
within the range 0.8 - 0.96.
2. A method for manufacturing a steel strip having a microstructure comprising at least
95% martensite and/or bainite, said steel containing in percentages by weight: 0.08%
- 0.16% C; 0.5% - 1.5% Cr and/or 0.1% - 0.5% Mo; 0.01% - 0.08% Al; 0.6% - 1.1% Mn;
0.1% - 0.3% Si, 0.0005% - 0.005% B, and 0.01% - 0.1 % Ti, as well as the rest Fe and
unavoidable impurities, the steel strip being hot-rolled in the temperature range
860 °C - 960 °C, wherein the method includes the following steps:
- said hot-rolling in said temperature range provides a final thickness of at least
2 mm but no more than 12 mm for said steel strip;
- this hot-rolled steel strip is directly quenched with a delay no longer than 15
seconds from the last rolling pass to a coiling temperature in the range 100°C - 520°C,
so that the cooling rate in this direct quenching is at least 30 °C/s.
3. A method according to claim 2, characterized in that the carbon content of the steel is arranged in the range 0.12% - 0.16% C, and said
hot-rolled steel strip is directly quenched to the coiling temperature in the range
100° C - 200° C, or in the range 200° - 400° C.
4. A method according to claim 2, characterized in that the carbon content of the steel is arranged in the range 0.08% - 0.12% C, and said
hot-rolled steel strip is directly quenched to the coiling temperature in the range
100° C - 200° C, or in the range 200° C - 520° C.
5. A method according to claim 2, characterized in that there is not performed any tempering annealing and further quenching in the method.
1. Ein Stahlband, welches ein Kleinstgefüge aufweist, umfassend Martensit und/oder Bainit,
und wobei der Stahl in Gewichtsprozent beinhaltet: 0,08% - 0,16% C, 0,5% - 1,5% Cr
und/oder 0,l% - 0,5% Mo, 0,6% - 1,l% Mn, ≤ 0,015% S und ≤ 0,03% P, 0,01% - 0,08% Al,
0,1% - 0,3% Si, 0,0005% - 0,005% B und 0,01% - 0,l% Ti; wobei der Rest aus Fe und
unvermeidbaren Verunreinigungen besteht, die Zugfestigkeit des Stahlbandes 700 Mpa
- 1500 Mpa beträgt, mit einer Zugdehnung, deren A5-Wert wenigstens 6% beträgt, wobei
das Stahlband ein warmgewalztes Stahlband ist, das auf eine Enddicke von wenigstens
2 mm aber nicht mehr als 12 mm gewalzt ist; das Kleinstgefüge wenigstens 95% Martensit
und/oder Bainit umfasst; und die Streckgrenze 600 Mpa - 1400 Mpa beträgt; und das
gesagte warmgewalzte Stahlband ein Streckgrenzenverhältnis aufweist, welches innerhalb
des Bereichs von 0,8 bis 0,96 liegt.
2. Ein Verfahren zum Herstellen eines Stahlbandes, welches ein Kleinstgefüge aufweist,
das wenigstens 95% Martensit und/oder Bainit umfasst, wobei der gesagte Stahl in Gewichtsprozent
umfasst: 0,08% - 0,16% C; 0,5% - 1,5% Cr und/oder 0,I% - 0,5% Mo; 0,01% - 0,08% Al,
0,6% - 1,1% Mn; 0,1% - 0,3% Si, 0,0005% - 0,005% B und 0,01% - 0,I% Ti, sowie als
den Rest Fe und unvermeidbare Verunreinigungen, das Stahlband im Temperaturbereich
860°C - 960°C warmgewalzt wird, wobei das Verfahren die folgenden Schritte umfasst:
- das gesagte Warmwalzen in dem gesagten Temperaturbereich führt zu einer Enddicke
von wenigstens 2 mm aber nicht mehr als 12 mm für das gesagte Stahlband;
- dieses warmgewalzte Stahlband wird direkt abgeschreckt, mit einer Verzögerung von
nicht mehr als 15 Sekunden, beginnend mit dem letzten Walzdurchgang, auf eine Wickeltemperatur
in dem Bereich 100°C - 520°C, so dass die Abkühlgeschwindigkeit in diesem direkten
Abschrecken wenigstens 30°C/s beträgt.
3. Ein Verfahren gemäß Anspruch 2, dadurch gekennzeichnet, dass der Kohlenstoffgehalt des Stahls in dem Bereich von 0,12% - 0,16% C gelegen ist,
und das gesagte warmgewalzte Stahlband direkt auf die Wickeltemperatur in dem Bereich
100°C - 200°C oder in dem Bereich 200°C - 400°C abgeschreckt wird.
4. Ein Verfahren gemäß Anspruch 2, dadurch gekennzeichnet, dass der Kohlenstoffgehalt des Stahls in dem Bereich von 0,08 % - 0,12% C gelegen ist,
und das gesagte warmgewalzte Stahlband direkt auf die Wickeltemperatur in dem Bereich
100°C - 200°C oder in dem Bereich 200°C - 520°C abgeschreckt wird.
5. Ein Verfahren gemäß Anspruch 2, dadurch gekennzeichnet, dass in diesem Verfahren kein Anlassglühen und weiteres Abschrecken ausgeführt wird.
1. Bande d'acier ayant une microstructure comprenant de la martensite et/ou de la bainite,
et dans laquelle l'acier contient, en pourcentages en poids: 0,08% - 0,16% de C, 0,5%
- 1,5% de Cr et/ou 0,l% - 0,5% de Mo, 0,6% - 1,l% de Mn, ≤ 0,015% de S et ≤ 0,03%
de P, 0,01% - 0,08% d'Al, 0,l% - 0,3% de Si, 0,0005% - 0,005% de B et 0,01% - 0,1%
de Ti le reste étant composé de Fe et impuretés inévitables, la résistance à la traction
de la bande d'acier étant 700 Mpa - 1500 Mpa avec un allongement de tension dont la
valeur A5 est au moins de 6%, dans laquelle la bande d'acier est une bande d'acier
laminée à chaud à une épaisseur finale d'au moins 2 mm mais n'excédant pas 12 mm;
la microstructure comprend au moins 95% de martensite et/ou de bainite; et la limite
d'élasticité est 600 Mpa - 1400 Mpa; et la bande d'acier laminée à chaud a un taux
d'élasticité dans la gamme 0,8 - 0,96.
2. Procédé pour fabriquer une bande d'acier ayant une microstructure comprenant au moins
95% de martensite et/ou de bainite, ledit acier contenant en pourcentages en poids:
0,08% - 0,16% de C, 0,5% - 1,5% de Cr et/ou 0,1% - 0,5% de Mo, 0,01% - 0,08% d'Al,
0,6% - 1,1% de Mn, 0,1% - 0,3% de Si, 0,0005% - 0,005% de B et 0,01% - 0, 1 % de Ti,
et également du Fe et impuretés inhérentes, la bande d'acier étant laminée à chaud
dans la gamme de températures 860°C - 960°C, dans lequel le procédé comprend les étapes
suivantes:
- ladite bande d'acier laminée à chaud dans la gamme de température fournit une épaisseur
finale d'au moins 2 mm mais inférieure à 12 mm pour ladite bande d'acier;
- cette bande d'acier laminée à chaud est directement trempée dans un délai n'excédant
pas 15 secondes depuis la dernière passe de laminage à une température de bobinage
dans la gamme 100°C - 520°C, de sorte que le taux de refroidissement dans ce traitement
direct soit d'au moins 30 °C/s.
3. Procédé selon la revendication 2, caractérisé en ce que la teneur en carbone de l'acier est comprise dans la gamme 0,12% - 0,16% de C, et
ladite bande d'acier laminée à chaud est directement trempée à la température de bobinage
dans la gamme 100 °C - 200 °C ou dans la gamme 200 °C - 400 °C.
4. Procédé selon la revendication 2, caractérisé en ce que la teneur en carbone est comprise dans la gamme 0,08% - 0,12% de C et ladite bande
d'acier laminée à chaud est directement traitée à la température de bobinage dans
la gamme 100 °C - 200 °C, ou dans la gamme 200 °C - 520 °C.
5. Procédé selon la revendication 2, caractérisé en ce qu'aucun recuit de durcissement ni trempe ultérieure ne sont effectués dans le procédé.