TECHNICAL FIELD
[0001] The present invention relates to a titanium alloy bar having excellent ductility,
fatigue characteristics and formability, particularly to an α+β type titanium alloy
bar, and to a method for manufacturing thereof.
BACKGROUND ART
[0002] Owing to high strength, light weight and excellent corrosion resistance, titanium
alloys are used as structural materials in the fields such as chemical plants, power
generators, aircrafts and the like . Among them, an α+β type titanium alloy occupies
a large percentage of use because of its high strength and relatively good formability.
[0003] Products made of titanium alloys have various shapes such as sheet, plate, bar and
so on. The bar may be used as it is, or may be forged or formed in complex shapes
such as a threaded fastener. Accordingly, the bar is requested to have excellent formability
as well as superior ductility and fatigue characteristics.
[0004] Fig. 1 shows a typical manufacturing method of bar.
[0005] An ingot prepared by melting is forged to a billet as a base material for hot rolling.
As shown in Fig. 2A and Fig. 2B, the billet is hot rolled to a bar after reheated
in a reheating furnace using a reverse rolling mill or tandem rolling mills. If necessary,
the billet is intermediately reheated during hot rolling to compensate the temperature
needed for subsequent hot rolling.
[0006] As for a titanium alloy bar, particularly as for an α+ β type titanium alloy bar,
however, the temperature of billet increases during hot rolling owing to the adiabatic
heat, which disturbs stable hot rolling and manufacturing of a titanium alloy bar
having excellent ductility, fatigue characteristics and formability. For example,
if the temperature of billet increases to β transus or above, the finally hot rolled
bar has β microstructure consisting mainly of acicular α phase, thus failing in attaining
superior ductility and fatigue characteristics. In addition, even as for a Ti-6Al-4V
alloy having high β transus, the increase in temperature during hot rolling owing
to the adiabatic heat enhances grain growth, although the temperature during hot rolling
hardly exceeds β transus, thus failing in attaining excellent ductility, fatigue characteristics
and formability.
[0007] To solve the problem of temperature increase during hot rolling caused by the adiabatic
heat, JP-A-59-82101, (the term "JP-A" referred herein signifies the "unexamined Japanese
patent publication"), discloses a rolling method in which cross sectional area reduction
rate of billet is specified to 40 % or less per rolling pass in α region or in α+β
region. JP-A-58-25465 discloses a method in which billet is water cooled during hot
rolling to suppress the temperature rise caused by the adiabatic heat. Furthermore,
Article 1 "Hot Bar Rolling of Ti-6Al-4V in a Continuous Mill (Titanium '92 Science
and Technology)" describes that hot rolling speed is reduced to the lower limit of
keeping performance of mill in order to suppress the adiabatic heat.
[0008] The methods disclosed in JP-A-59-82101 and JP-A-58-25465, however, cannot produce
a titanium alloy bar that simultaneously has excellent ductility, fatigue characteristics
and formability.
[0009] Even if cross sectional area reduction rate per rolling is 40 % or less according
to the method of JP-A-59-82102, it is not sufficient to suppress the adiabatic heat
for some kinds of titanium alloys. The method of JP-A-58-25465 also causes characteristics
deterioration by hydrogen absorption caused by water cooling, and difficulty in accurate
temperature control because of deformation resulted from rapid cooling.
[0010] The method described in Article 1 deals with a Ti-6Al-4V alloy. As described below,
the method is not necessarily applicable to alloys which generate large adiabatic
heat and therefor should be hot rolled in low temperature region, resulting in poor
ductility, fatigue characteristics and formability.
[0011] Fig. 3 shows a relationship between temperature and rolling time during hot rolling
for Ti-6Al-4V alloy and Ti-4.5A1-3V-2Fe-2Mo alloy.
[0012] The heating temperature was 950 °C for the Ti-6Al-4V alloy, and 850 °C for the Ti-4.5Al-3V-2Fe-2Mo
alloy. The Ti-4.5Al-3V-2Fe-2Mo alloy has lower β transus than that of the Ti-6Al-4V
alloy by 100 °C so that the heating temperature was reduced by the difference, thus
selecting 850 °C as the heating temperature thereof. The rolling was conducted using
a reverse rolling mill and tandem rolling mills, while selecting the same conditions
of rolling speed, reduction rate and pass schedule to both alloys. The rolling speed
of reverse rolling mill was 2.7 m/sec, and the rolling speed of tandem rolling mills
was 2. 25 m/sec at the final rolling pass where the rolling speed becomes the maximum
for both alloys. The rolling speeds are lower than the rolling speed of Article 1
(6 m/sec). The cross sectional area reduction rate was selected to maximum 26 % for
both alloys.
[0013] For the case of the Ti-6Al-4V alloy, the rolling was conducted at a sufficiently
lower temperature than 1000 °C which is the β transus of the alloy, thus giving favorable
structure. For the case of the Ti-4.5Al-3V-2Fe-2Mo alloy, however, even if the heating
temperature was decreased by the magnitude of low β transus, the low temperature rolling
resulted in increased deformation resistance and in increased adiabatic heat, so the
temperature increased to a temperature region exceeding the β transus, thus failed
to obtain favorable microstructure. As a result, excellent ductility, fatigue characteristics
and formability were not obtained. The result suggests that rolling conditions such
as rolling temperature, reduction rate and time between rolling passes shall be considered,
as well as the rolling speed.
DISCLOSURE OF THE INVENTION
[0014] An object of the present invention is to provide a high strength titanium alloy bar
having excellent ductility, fatigue characteristics and formability, and to provide
a method of manufacturing thereof.
[0015] The object is attained by an α+β type titanium alloy bar consisting essentially of
4 to 5 % Al, 2.5 to 3.5 % V, 1.5 to 2.5 % Fe, 1.5 to 2.5 % Mo, by mass, and balance
of Ti, and having 10 to 90 % of volume fraction of primary α phase, 10 µm or less
of average grain size of the primary α phase, and 4 or less of aspect ratio of the
grain of the primary α phase on the cross sectional plane parallel in the rolling
direction of the bar.
[0016] The α+β type titanium alloy bar can be manufactured by a method comprising the step
of hot rolling an α+β type titanium alloy consisting essentially of 4 to 5 % Al, 2.5
to 3.5 % V, 1.5 to 2.5 % Fe, 1.5 to 2.5 % Mo, by mass, and balance of Ti, while keeping
the surface temperature thereof to β transus or below.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
Fig. 1 shows a typical method for manufacturing a bar.
Fig. 2 shows a process for hot rolling a bar.
Fig. 3 shows a relationship between temperature and rolling time during hot rolling
for Ti-6Al-4V alloy and Ti-4.5Al-3V-2Fe-2Mo alloy.
Fig. 4 shows a relationship between average grain size of primary α phase and total
elongation measured by high temperature tensile test.
Fig. 5 shows a relationship between average grain size of primary α phase and fatigue
strength after 108 cycles observed in fatigue test.
Fig. 6 shows temperature changes with time at surface and center.
Fig. 7 shows a relationship between cross sectional area and temperature difference
between surface and center.
EMBODIMENTS OF THE INVENTION
[0018] The inventors of the present invention studied the microstructure of α+β type titanium
alloy bar to provide excellent ductility, fatigue characteristics and formability,
and found the followings.
[0019] The α+β type titanium alloy consists of primary α phase and transformed β phase.
If, however, the alloy contains very large volume fraction of α phase that has HCP
structure having little sliding system, or contains very large volume fraction of
transformed β phase containing acicular α phase, formability and ductility deteriorate.
Consequently, the volume fraction of primary α phase is specified to a range of from
10 to 90 %. If the volume fraction of α phase and of β phase is equal or close to
each other at reheating stage before hot rolling, the formability becomes better,
so the volume fraction of primary α phase is preferably between 50 and 80 %.
[0020] Fig. 4 shows a relationship between average grain size of primary α phase and total
elongation measured by high temperature tensile test.
[0021] When the average grain size of primary α phase exceeds 10 µm, the total elongation
measured by high temperature tensile test rapidly decreases, and therefore the formability
degrades .
[0022] Fig. 5 shows a relationship between average grain size of primary α phase and fatigue
strength after 10
8 cycles observed in fatigue test.
[0023] If the average grain size of primary α phase exceeds 10 µm, the fatigue strength
decreases . If the average grain size of primary α phase becomes less than 6 µm, higher
fatigue strength is attained.
[0024] Forging a bar induces rough surface on a free deforming plane not contacting with
a mold due to the shape of grains, or due to the aspect ratio of the grains. Generally,
the grains of bar tend to be elongated in the rolling direction.
Particularly for the case of upset forging, elongated grains appear on a side face
of the bar that becomes a free deforming plane. Therefore, it is necessary to avoid
excessive increase in the aspect ratio during forging, more concretely to regulate
the aspect ratio not exceeding 4 for the grains of the primary a phase on a cross
section parallel in the rolling direction of the bar in order to prevent rough surface
on the bar after forged.
[0025] Based on the above-described findings, a high strength titanium alloy bar having
excellent ductility, fatigue characteristics and formability is obtained when the
volume fraction of the primary α phase is between 10 and 90 %, preferably between
50 and 80 %, the average grain size in the primary α phase is 10 µm or less, preferably
6 µm or less, and further the aspect ratio of grains in the primary α phase is 4 or
less.
[0026] The α+β type titanium alloy bar having above-described microstructure should consist
essentially of 4 to 5 % Al, 2.5 to 3.5 % V, 1.5 to 2.5 % Fe, 1 . 5 to 2.5 % Mo, by
mass, and balance of Ti. The reasons to limit the content of individual elements are
described below.
Al
[0027] Aluminum is an essential element to stabilize the α phase and to contribute to the
strength increase. If the Al content is below 4 %, high strength cannot fully be attained.
If the Al content exceeds 5 %, ductility degrades.
V
[0028] Vanadium is an element to stabilize the β phase and to contribute to the strength
increase. If the V content is below 2. 5 %, high strength cannot fully be attained,
and β phase becomes unstable. If the V content exceeds 3.5 %, range of workable temperature
becomes narrow caused by the lowered β transus , and cost increases.
Mo
[0029] Molybdenum is an element to stabilize the β phase and to contribute to the strength
increase. If the Mo content is below 1.5%, high strength cannot fully be attained,
and β phase becomes unstable. If the Mo content exceeds 2.5 %, range of workable temperature
becomes narrow caused by the lowered β transus, and cost increases.
Fe
[0030] Iron is an element to stabilize the β phase and to contribute to the strength increase.
Iron rapidly diffuses to improve formability. If, however, the Fe content is below
1. 5 %, high strength cannot fully be attained, and the β phase becomes unstable,
which results in failing to attain excellent formability. If the Fe content exceeds
2.5 %, range of workable temperature becomes narrow caused by the lowered β transus
, and degradation in characteristics is induced by segregation.
[0031] The α + β type titanium alloy bar according to the present invention may be manufactured
by hot rolling an
α + β type titanium alloy having above-described composition while adjusting the conditions
of heating temperature, rolling temperature range, reduction rate, rolling speed,
time between passes, and other variables to suppress the temperature rise caused by
the adiabatic g heat, namely to keep the surface temperature of the alloy not exceeding
the β transus. For example, the method comprises the steps of: heating an α+β type
titanium alloy having β transus of Tβ °C so that the surface temperature ranges between
(Tβ - 150) and Tβ °C; and hot rolling the heated α+β type titanium alloy so that the
surface temperature thereof during hot rolling is between (Tβ - 300) and (Tβ - 50)
°C, and so that the finish surface temperature thereof is between (Tβ - 300) and (Tβ
- 100) °C.
[0032] The reason of heating the surface before hot rolling in the range of from (Tβ - 150)
to Tβ °C is the following. If the surface temperature before hot rolling is below
(Tβ - 150) °C, the decrease in temperature during the final rolling stage becomes
significant to increase crack susceptibility and deformation resistance. And, if the
surface temperature before hot rolling exceeds Tβ °C, the microstructure of the bar
becomes β microstructure consisting mainly of acicular α phase, which deteriorates
ductility and formability. The reason of limiting the surface temperature during hot
rolling to the range of from (Tβ - 300) to (Tβ - 50) °C is the following. If the surface
temperature during hot rolling is below (Tβ - 300) °C, the hot formability deteriorates
to induce problems such as cracking. And, if the surface temperature during hot rolling
exceeds (T β - 50) °C, the temperature rise caused by the adiabatic heat induces coarse
grains and formation of acicular phase. The reason of limiting the finish surface
temperature immediately after the final rolling pass to the range of from (Tβ - 300)
and (Tβ - 100) °C is the following. If the finish temperature thereof is below (Tβ
- 300) °C, the crack susceptibility and the deformation resistance increase. And,
if the finish temperature thereof exceeds (Tβ - 100) °C, grains become coarse.
[0033] The hot rolling is conducted by plurality of rolling passes. To prevent temperature
rise caused by the adiabatic heat, it is preferable to keep the reduction rate not
more than 40 % per rolling pass.
[0034] When the hot rolling is conducted by a reverse rolling mill, it is preferable to
limit the rolling speed not more than 6 m/sec to prevent the temperature rise caused
by the adiabatic heat. When the hot rolling is conducted by tandem rolling mills,
it is preferable to limit the rolling speed not more than 1.5 m/sec.
[0035] Since the alloy is cooled from surface af ter each rolling pass, the surface of the
alloy receives temperature drop to some extent before entering succeeding pass even
if a temperature rise exists caused by the adiabatic heat. As shown in Fig. 6, however,
if the alloy has a large diameter (for the case of 106 mm in diameter), the temperature
drop at center section of the alloy is small so that a large temperature difference
appears between the surface and the center of the alloy. When the temperature drop
at the center is small, the alloy is subjected to succeeding rolling pass before lowering
the temperature of the center, which further increases the temperature owing to the
adiabatic heat. If the phenomenon sustains, the center is hot rolled at higher temperature
than the initial temperature. Consequently, the center of alloy having large diameter
is required to be cooled with sufficient time between rolling passes.
[0036] To this point, the inventors of the present invention made a detailed study on the
temperature difference between the surface and the center, and derived the finding
described below. As shown in Fig. 7, the temperature difference significantly increases
at or above 3500 mm
2 of cross sectional area of alloy normal to the rolling direction thereof. When an
alloy having large cross sectional area is hot rolled to S mm
2 of the cross sectional area, securing the time before entering succeeding rolling
at 0.167 x S
1/2 sec or more can make the temperature difference small and is favorable in manufacturing
a bar having homogeneous characteristics.
[0037] According to the manufacturing method of the present invention, the hot rolling is
carried out while keeping the surface temperature of the alloy to β transus or below,
thus there is a possibility for the surface temperature to decrease to a lower than
the required rolling temperature range during hot rolling depending on the time between
rolling passes and on the diameter of alloy. In that case, reheating the alloy may
be given using a high frequency heating unit or the like.
Example 1
[0038] Materials having 125 square mm size were prepared by cutting each of the base alloy
A01 (having composition within the range of the present invention) and the base alloy
A02 (having composition outside the range of the present invention), both of which
are α + β type titanium alloy having respective chemical compositions given in Table
1. The materials are hot rolled using a caliber rolling mill under respective conditions
(B01 through B18) given in Table 2 to produce bars having 20 mm and 50 mm in diameter,
respectively. For the time between rolling passes given in Table 2, ○ denotes the
time between rolling passes of 0.167 x S
1/2 or more for all the rolling passes under each rolling condition, and × denotes the
time between rolling passes of less than 0.167 x S
1/2. Table 3 through Table 20 give cross sectional area S of alloy, reduction rate, 0.167
x S
1/2, time between rolling passes, surface temperature, and rolling speed on each rolling
pass under each rolling condition. R in the table signifies a reverse rolling mill,
and T signifies tandem rolling mills.
[0039] The produced bars were annealed at temperatures between 700 and 720 °C. Tensile test
was conducted to determine yield strength (0.2 % PS), tensile strength (UTS), elongation
(El), and reduction of area (RA). In addition, the smooth fatigue test (under the
condition of Kt = 1) and the notch fatigue test (under the condition of Kt = 3) were
given to determine fatigue strength.
[0040] Furthermore, optical microstructure examination was performed at the center of the
bar and at the position of quarter of diameter (1/4 D) to determine grain size of
primary α phase, volume fraction of the grains, and aspect ratio of the grains on
a cross section parallel in the rolling direction.
[0041] The results are given in Table 21. The columns of the microstructure in the table
giving no grain size mean that the position consisted only of β microstructure consisting
mainly of acicular α phase and that the equiaxed primary a phase could not be observed.
[0042] When the surface heating temperature is below (Tβ - 150)°C, the surface temperature
of the alloy was excessively low, and the rolling load became excessive to fail in
rolling. When the heating temperature exceeds Tβ °C, the surface temperature of the
alloy became too high even if the time between rolling passes was within the range
of the present invention, which is seen under the rolling conditions of B02 and B11,
so the surface temperature exceeded Tβ °C caused by the adiabatic heat to form β microstructure
consisting mainly of acicular α phase at the center of the bar, thus deteriorated
ductility and fatigue characteristics.
[0043] When the finish surface temperature was below (Tβ - 300) °C, the temperature of the
alloy became too low, which deteriorated formability to generate cracks during hot
rolling. When the finish surface temperature exceeded (Tβ - 100) °C, fine microstructure
could not be attained, deteriorating ductility and fatigue characteristics as in the
cases under the conditions of B04, B05, and B07.
[0044] When the surface temperature during hot rolling was below (Tβ - 300) °C, the surface
temperature was too low, generating cracks. When the surface temperature exceeded
(Tβ -50) °C, the center and the 1/4 D had β microstructure consisting mainly of acicular
a phase after hot rolling, deteriorating ductility and fatigue characteristics.
[0045] When the reduction rate per rolling pass exceeded 40 %, the adiabatic heat was enhanced,
and the temperature of the alloy exceeded Tβ °C, and fine microstructure could not
be attained.
[0046] In the case of the rolling condition B14 which applied a reverse rolling mill and
which selected the rolling speeds of higher than 6 m/sec, or in the case of rolling
condition B15 which applied tandem rolling mills and which selected the rolling speeds
of higher than 1.5 m/sec, the adiabatic heat became large, and the surface temperature
exceeded Tβ °C, thus failed to attain fine microstructure.
[0047] When the time between rolling passes was outside the range of the present invention,
the surface temperature increase caused by the adiabatic heat overrode the temperature
decrease caused by air cooling, thus the surface temperature exceeded Tβ °C, and fine
microstructure could not be attained.
[0048] With the bars using A01 which had the chemical composition within the range of the
present invention and produced under the rolling conditions B01, B06, B08, B09, B16,
B17, and B18, homogeneous microstructure of 10 µm or smaller grain size of primary
α phase was observed, and they provided excellent ductility and fatigue characteristics.
That is, further excellent ductility and fatigue characteristics could be attained
giving 15 % or larger elongation, 40 % or larger reduction of area, 500 MPa or larger
smooth fatigue strength, and 200 MPa of notch (Kt=3) fatigue strength. Furthermore,
with the α+β type titanium alloy bars having 50 to 80 % of volume fraction of primary
α phase and 6 µm or less of average grain size of primary α phase, produced under
the rolling conditions of B01, B06, B08, and B09, further excellent ductility and
fatigue characteristics could be attained giving 20 % or larger elongation, 50 % or
larger reduction of area, 550 MPa or larger smooth fatigue strength, and 200 MPa of
notch (Kt=3) fatigue strength.
[0049] On the other hand, bars produced using A02 having chemical composition outside the
range of the present invention under the rolling conditions of B10 and B12 could not
attain satisfactory ductility and fatigue characteristics because the grain size in
the primary α phase exceeded 10 µm, though the adiabatic heat was suppressed because
the rolling conditions were within the range of the present invention.
Example 2
[0050] Cylindrical specimens having 8 mm in diameter and 12 mm in height were cut from the
center section in radial direction of bars produced in Example 1 under the rolling
conditions B01 through B18, respectively. The specimens were heated to 800 °C and
were compressed to 70 %. After the compression, the occurrence of cracks and of rough
surface on the surface of each specimen was inspected to give evaluation of hot forging
property.
[0051] The results are shown in Table 21.
[0052] As for the bars produced under the rolling conditions of B01, B06, B08, B09, B16,
B17, and B18 which were within the range of the present invention, no crack and rough
surface appeared, and favorable hot forging property was obtained.
[0053] On the other hand, for the bars produced under the rolling conditions of B10 and
B12 in which the grain size in the primary α phase exceeded 10 µm, rough surface appeared,
though no crack was generated. As for the bars having only α phase at center and 1/4
D produced under the rolling conditions of B02 , B03, B04, B05, B07, B11, B14, and
B15, both cracks and rough surface appeared. Furthermore, for the bars produced under
the rolling condition B14 giving aspect ratios of more than 4 for the grains in a
cross section parallel in the rolling direction, though giving the grain size in the
primary a phase and the volume fraction within the range of the present invention,
rough surface also appeared.
Table 1
Alloy |
Al |
V |
Fe |
Mo |
O |
C |
N |
H |
β transus |
A01 |
4.7 |
3.1 |
2.1 |
1.9 |
0.1 |
0.001 |
0.005 |
0.0017 |
900 °C |
A02 |
6.1 |
4.1 |
0.2 |
- |
0.2 |
0.01 |
0.006 |
0.0016 |
1000 °C |
Unit is mass%. |
Table 3
Rolling condition: B01 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
790 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
796 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
801 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
803 |
R |
5 |
6500 |
18.8 |
13.5 |
25 |
2.7 |
811 |
R |
6 |
5200 |
20.0 |
12.0 |
25 |
2.7 |
801 |
R |
7 |
4150 |
20.2 |
10.8 |
25 |
2.7 |
779 |
R |
8 |
3300 |
20.5 |
9.6 |
25 |
2.7 |
761 |
R |
9 |
2450 |
25.8 |
8.3 |
25 |
2.7 |
738 |
R |
10 |
1850 |
24.5 |
7.2 |
25 |
2.7 |
719 |
R |
11 |
1450 |
21.6 |
6.4 |
5 |
0.350 |
721 |
T |
12 |
1150 |
20.7 |
5.7 |
5 |
0.466 |
732 |
T |
13 |
900 |
21.7 |
5.0 |
5 |
0.581 |
739 |
T |
14 |
700 |
22.2 |
4.4 |
5 |
0.733 |
745 |
T |
15 |
550 |
21.4 |
3.9 |
5 |
0.871 |
741 |
T |
16 |
420 |
23.6 |
3.4 |
5 |
0.982 |
730 |
T |
17 |
320 |
23.8 |
|
|
1.125 |
714 |
T |
Table 4
Rolling condition: B02 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
929 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
925 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
919 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
913 |
R |
5 |
6500 |
18.8 |
13.5 |
25 |
2.7 |
911 |
R |
6 |
5200 |
20.0 |
12.0 |
25 |
2.7 |
900 |
R |
7 |
4150 |
20.2 |
10.8 |
25 |
2.7 |
891 |
R |
8 |
3300 |
20.5 |
9.6 |
25 |
2.7 |
880 |
R |
9 |
2450 |
25.8 |
8.3 |
25 |
2.7 |
868 |
R |
10 |
1850 |
24.5 |
7.2 |
25 |
2.7 |
860 |
R |
11 |
1450 |
21.6 |
6.4 |
5 |
0.350 |
852 |
T |
12 |
1150 |
20.7 |
5.7 |
5 |
0.466 |
839 |
T |
13 |
900 |
21.7 |
5.0 |
5 |
0.581 |
829 |
T |
14 |
700 |
22.2 |
4.4 |
5 |
0.733 |
822 |
T |
15 |
550 |
21.4 |
3.9 |
5 |
0.871 |
803 |
T |
16 |
420 |
23.6 |
3.4 |
5 |
0.982 |
785 |
T |
17 |
320 |
23.8 |
|
|
1.125 |
765 |
T |
Table 5
Rolling condition: B03 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
890 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
894 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
899 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
906 |
R |
5 |
6500 |
18.8 |
13.5 |
25 |
2.7 |
911 |
R |
6 |
5200 |
20.0 |
12.0 |
25 |
2.7 |
902 |
R |
7 |
4150 |
20.2 |
10.8 |
25 |
2.7 |
889 |
R |
8 |
3300 |
20.5 |
9.6 |
25 |
2.7 |
881 |
R |
9 |
2450 |
25.8 |
8.3 |
25 |
2.7 |
867 |
R |
10 |
1850 |
24.5 |
7.2 |
25 |
2.7 |
860 |
R |
11 |
1450 |
21.6 |
6.4 |
5 |
0.350 |
852 |
T |
12 |
1150 |
20.7 |
5.7 |
5 |
0.466 |
839 |
T |
13 |
900 |
21.7 |
5.0 |
5 |
0.581 |
830 |
T |
14 |
700 |
22.2 |
4.4 |
5 |
0.733 |
820 |
T |
15 |
550 |
21.4 |
3.9 |
5 |
0.871 |
803 |
T |
16 |
420 |
23.6 |
3.4 |
5 |
0.982 |
784 |
T |
17 |
320 |
23.8 |
|
|
1.125 |
764 |
T |
Table 6
Rolling condition: B04 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
9300 |
40.5 |
19.0 |
25 |
2.7 |
849 |
R |
2 |
5500 |
40.9 |
17.5 |
25 |
2.7 |
865 |
R |
3 |
3300 |
40.0 |
16.3 |
25 |
2.7 |
879 |
R |
4 |
1900 |
42.4 |
14.9 |
25 |
2.7 |
896 |
R |
5 |
1100 |
42.1 |
13.5 |
25 |
2.7 |
912 |
R |
6 |
660 |
40.0 |
12.0 |
25 |
2.7 |
921 |
R |
7 |
400 |
39.4 |
10.8 |
25 |
2.7 |
930 |
R |
8 |
320 |
20.0 |
|
|
2.7 |
919 |
R |
Table 7
Rolling condition: B05 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
10 |
2.7 |
791 |
R |
2 |
11000 |
15.4 |
17.5 |
10 |
2.7 |
805 |
R |
3 |
9500 |
13.6 |
16.3 |
10 |
2.7 |
819 |
R |
4 |
8000 |
15.8 |
14.9 |
10 |
2.7 |
836 |
R |
5 |
6500 |
18.8 |
13.5 |
10 |
2.7 |
850 |
R |
6 |
5200 |
20.0 |
12.0 |
10 |
2.7 |
865 |
R |
7 |
4150 |
20.2 |
10.8 |
10 |
2.7 |
871 |
R |
8 |
3300 |
20.5 |
9.6 |
10 |
2.7 |
875 |
R |
9 |
2450 |
25.8 |
8.3 |
10 |
2.7 |
879 |
R |
10 |
1850 |
24.5 |
7.2 |
10 |
2.7 |
884 |
R |
11 |
1450 |
21.6 |
6.4 |
5 |
0.350 |
901 |
T |
12 |
1150 |
20.7 |
5.7 |
5 |
0.466 |
899 |
T |
13 |
900 |
21.7 |
5.0 |
5 |
0.581 |
895 |
T |
14 |
700 |
22.2 |
4.4 |
5 |
0.733 |
895 |
T |
15 |
550 |
21.4 |
3.9 |
5 |
0.871 |
883 |
T |
16 |
420 |
23.6 |
3.4 |
5 |
0.982 |
875 |
T |
17 |
320 |
23.8 |
|
|
1.125 |
860 |
T |
Table 8
Rolling condition: B06 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
791 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
796 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
801 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
804 |
R |
5 |
6700 |
16.3 |
13.7 |
25 |
2.7 |
806 |
R |
6 |
6000 |
10.5 |
12.9 |
25 |
2.7 |
784 |
R |
7 |
5200 |
13.3 |
12.0 |
25 |
2.7 |
764 |
R |
8 |
4650 |
10.6 |
11.4 |
25 |
2.7 |
746 |
R |
9 |
3800 |
18.3 |
10.3 |
25 |
2.7 |
733 |
R |
10 |
3100 |
18.4 |
9.3 |
5 |
0.622 |
733 |
T |
11 |
2600 |
16.1 |
8.5 |
5 |
0.837 |
734 |
T |
12 |
2210 |
15.0 |
|
|
1.125 |
731 |
T |
Table 9
Rolling condition: B07 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
10 |
2.7 |
819 |
R |
2 |
11000 |
15.4 |
17.5 |
10 |
2.7 |
836 |
R |
3 |
9500 |
13.6 |
16.3 |
10 |
2.7 |
849 |
R |
4 |
8000 |
15.8 |
14.9 |
10 |
2.7 |
873 |
R |
5 |
6700 |
16.3 |
13.5 |
10 |
2.7 |
879 |
R |
6 |
6000 |
10.5 |
12.9 |
10 |
2.7 |
896 |
R |
7 |
5200 |
13.3 |
12.0 |
10 |
2.7 |
901 |
R |
8 |
4650 |
10.6 |
11.4 |
10 |
2.7 |
904 |
R |
9 |
3800 |
18.3 |
10.3 |
5 |
2.7 |
909 |
R |
10 |
3100 |
18.4 |
9.3 |
5 |
0.622 |
902 |
T |
11 |
2600 |
16.1 |
8.5 |
5 |
0.837 |
883 |
T |
12 |
2210 |
15.0 |
|
|
1.125 |
874 |
T |
Table 10
Rolling condition: B08 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
790 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
795 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
799 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
804 |
R |
5 |
6500 |
18.8 |
13.5 |
25 |
2.7 |
812 |
R |
6 |
5200 |
20.0 |
12.0 |
25 |
2.7 |
800 |
R |
7 |
4150 |
20.2 |
10.8 |
25 |
2.7 |
780 |
R |
8 |
3300 |
20.5 |
9.6 |
25 |
2.7 |
759 |
R |
9 |
2450 |
25.8 |
8.3 |
25 |
2.7 |
741 |
R |
10 |
1850 |
24.5 |
7.2 |
25 |
2.7 |
720 |
R |
11 |
1450 |
21.6 |
6.4 |
10 |
0.350 |
719 |
T |
12 |
1150 |
20.7 |
5.7 |
10 |
0.466 |
724 |
T |
13 |
900 |
21.7 |
5.0 |
10 |
0.581 |
730 |
T |
14 |
700 |
22.2 |
4.4 |
10 |
0.733 |
729 |
T |
15 |
550 |
21.4 |
3.9 |
10 |
0.871 |
721 |
T |
16 |
420 |
23.6 |
3.4 |
10 |
0.982 |
705 |
T |
17 |
320 |
23.8 |
|
|
1.125 |
690 |
T |
Table 11
Rolling condition: B09 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
810 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
816 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
821 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
824 |
R |
5 |
6500 |
18.8 |
13.5 |
25 |
2.7 |
829 |
R |
6 |
5200 |
20.0 |
12.0 |
25 |
2.7 |
821 |
R |
7 |
4150 |
20.2 |
10.8 |
25 |
2.7 |
800 |
R |
8 |
3300 |
20.5 |
9.6 |
25 |
2.7 |
779 |
R |
9 |
2450 |
25.8 |
8.3 |
25 |
2.7 |
761 |
R |
10 |
1850 |
24.5 |
7.2 |
25 |
2.7 |
749 |
R |
11 |
1450 |
21.6 |
6.4 |
5 |
0.350 |
741 |
T |
12 |
1150 |
20.7 |
5.7 |
5 |
0.466 |
751 |
T |
13 |
900 |
21.7 |
5.0 |
5 |
0.581 |
760 |
T |
14 |
700 |
22.2 |
4.4 |
5 |
0.733 |
766 |
T |
15 |
550 |
21.4 |
3.9 |
5 |
0.871 |
761 |
T |
16 |
420 |
23.6 |
3.4 |
5 |
0.982 |
751 |
T |
17 |
320 |
23.8 |
|
|
1.125 |
726 |
T |
Table 12
Rolling condition: B10 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
886 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
884 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
884 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
887 |
R |
5 |
6500 |
18.8 |
13.5 |
25 |
2.7 |
885 |
R |
6 |
5200 |
20.0 |
12.0 |
25 |
2.7 |
859 |
R |
7 |
4150 |
20.2 |
10.8 |
25 |
2.7 |
841 |
R |
8 |
3300 |
20.5 |
9.6 |
25 |
2.7 |
820 |
R |
9 |
2450 |
25.8 |
8.3 |
25 |
2.7 |
800 |
R |
10 |
1850 |
24.5 |
7.2 |
25 |
2.7 |
791 |
R |
11 |
1450 |
21.6 |
6.4 |
5 |
0.350 |
801 |
T |
12 |
1150 |
20.7 |
5.7 |
5 |
0.466 |
810 |
T |
13 |
900 |
21.7 |
5.0 |
5 |
0.581 |
830 |
T |
14 |
700 |
22.2 |
4.4 |
5 |
0.733 |
836 |
T |
15 |
550 |
21.4 |
3.9 |
5 |
0.871 |
829 |
T |
16 |
420 |
23.6 |
3.4 |
5 |
0.982 |
821 |
T |
17 |
320 |
23.8 |
|
|
1.125 |
806 |
T |
Table 13
Rolling condition: B11 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
1024 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
1015 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
1003 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
996 |
R |
5 |
6500 |
18.8 |
13.5 |
25 |
2.7 |
985 |
R |
6 |
5200 |
20.0 |
12.0 |
25 |
2.7 |
969 |
R |
7 |
4150 |
20.2 |
10.8 |
25 |
2.7 |
961 |
R |
8 |
3300 |
20.5 |
9.6 |
25 |
2.7 |
949 |
R |
9 |
2450 |
25.8 |
8.3 |
25 |
2.7 |
930 |
R |
10 |
1850 |
24.5 |
7.2 |
25 |
2.7 |
921 |
R |
11 |
1450 |
21.6 |
6.4 |
5 |
0.350 |
911 |
T |
12 |
1150 |
20.7 |
5.7 |
5 |
0.466 |
901 |
T |
13 |
900 |
21.7 |
5.0 |
5 |
0.581 |
891 |
T |
14 |
700 |
22.2 |
4.4 |
5 |
0.733 |
881 |
T |
15 |
550 |
21.4 |
3.9 |
5 |
0.871 |
864 |
T |
16 |
420 |
23.6 |
3.4 |
5 |
0.982 |
845 |
T |
17 |
320 |
23.8 |
|
|
1.125 |
825 |
T |
Table 14
Rolling condition: B12 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
891 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
895 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
899 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
905 |
R |
5 |
6700 |
16.3 |
13.7 |
25 |
2.7 |
906 |
R |
6 |
6000 |
10.5 |
12.9 |
25 |
2.7 |
886 |
R |
7 |
5200 |
13.3 |
12.0 |
25 |
2.7 |
865 |
R |
8 |
4650 |
10.6 |
11.4 |
25 |
2.7 |
845 |
R |
9 |
3800 |
18.3 |
10.3 |
25 |
2.7 |
836 |
R |
10 |
3100 |
18.4 |
9.3 |
5 |
0.622 |
835 |
T |
11 |
2600 |
16.1 |
8.5 |
5 |
0.837 |
834 |
T |
12 |
2210 |
15.0 |
|
|
1.125 |
830 |
T |
Table 15
Rolling condition: B13 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
929 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
925 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
919 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
913 |
R |
5 |
6500 |
18.8 |
13.5 |
25 |
2.7 |
911 |
R |
6 |
5200 |
20.0 |
12.0 |
25 |
2.7 |
900 |
R |
7 |
4150 |
20.2 |
10.8 |
25 |
2.7 |
891 |
R |
8 |
3300 |
20.5 |
9.6 |
25 |
2.7 |
880 |
R |
9 |
2450 |
25.8 |
8.3 |
25 |
2.7 |
868 |
R |
10 |
1850 |
24.5 |
7.2 |
25 |
2.7 |
850 |
R |
11 |
1450 |
21.6 |
6.4 |
10 |
0.350 |
832 |
T |
12 |
1150 |
20.7 |
5.7 |
10 |
0.466 |
804 |
T |
13 |
900 |
21.7 |
5.0 |
10 |
0.581 |
777 |
T |
14 |
700 |
22.2 |
4.4 |
10 |
0.733 |
749 |
T |
15 |
550 |
21.4 |
3.9 |
10 |
0.871 |
728 |
T |
16 |
420 |
23.6 |
3.4 |
10 |
0.982 |
713 |
T |
17 |
320 |
23.8 |
|
|
1.125 |
698 |
T |
Table 16
Rolling condition: B14 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
10.8 |
810 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
10.8 |
836 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
10.8 |
861 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
10.8 |
883 |
R |
5 |
6500 |
18.8 |
13.5 |
25 |
10.8 |
911 |
R |
6 |
5200 |
20.0 |
12.0 |
25 |
10.8 |
901 |
R |
7 |
4250 |
20.2 |
10.8 |
25 |
10.8 |
869 |
R |
8 |
3300 |
20.5 |
9.6 |
25 |
1.8 |
841 |
R |
9 |
2450 |
25.8 |
8.3 |
25 |
10.8 |
808 |
R |
10 |
1850 |
24.5 |
7.2 |
25 |
10.8 |
779 |
R |
11 |
1450 |
21.6 |
6.4 |
10 |
0.350 |
781 |
T |
12 |
1150 |
20.7 |
5.7 |
10 |
0.466 |
792 |
T |
13 |
900 |
21.7 |
5.0 |
10 |
0.581 |
799 |
T |
14 |
700 |
22.2 |
4.4 |
10 |
0.733 |
805 |
T |
15 |
550 |
21.4 |
3.9 |
10 |
0.871 |
801 |
T |
16 |
420 |
23.6 |
3.4 |
10 |
0.982 |
790 |
T |
17 |
320 |
23.8 |
|
|
1.125 |
774 |
T |
Table 17
Rolling condition: B15 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
790 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
796 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
801 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
803 |
R |
5 |
6500 |
18.8 |
13.5 |
25 |
2.7 |
811 |
R |
6 |
5200 |
20.0 |
12.0 |
25 |
2.7 |
801 |
R |
7 |
4150 |
20.2 |
10.8 |
25 |
2.7 |
779 |
R |
8 |
3300 |
20.5 |
9.6 |
25 |
2.7 |
761 |
R |
9 |
2450 |
25.8 |
8.3 |
25 |
2.7 |
738 |
R |
10 |
1850 |
24.5 |
7.2 |
25 |
2.7 |
719 |
R |
11 |
1450 |
21.6 |
6.4 |
5 |
0.700 |
751 |
T |
12 |
1150 |
20.7 |
5.7 |
5 |
0.932 |
782 |
T |
13 |
900 |
21.7 |
5.0 |
5 |
1.162 |
829 |
T |
14 |
700 |
22.2 |
4.4 |
5 |
1.466 |
865 |
T |
15 |
550 |
21.4 |
3.9 |
5 |
1.742 |
891 |
T |
16 |
420 |
23.6 |
3.4 |
5 |
1.964 |
910 |
T |
17 |
320 |
23.8 |
|
|
2.500 |
864 |
T |
Table 18
Rolling condition: B16 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
821 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
817 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
834 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
838 |
R |
5 |
6700 |
16.3 |
13.7 |
25 |
2.7 |
845 |
R |
6 |
6000 |
10.5 |
12.9 |
25 |
2.7 |
824 |
R |
7 |
5200 |
13.3 |
12.0 |
25 |
2.7 |
794 |
R |
8 |
4650 |
10.6 |
11.4 |
25 |
2.7 |
776 |
R |
9 |
3800 |
18.3 |
10.3 |
25 |
2.7 |
767 |
R |
10 |
3100 |
18.4 |
9.3 |
5 |
0.622 |
764 |
T |
11 |
2600 |
16.1 |
8.5 |
5 |
0.837 |
769 |
T |
12 |
2210 |
15.0 |
|
|
1.125 |
766 |
T |
Table 19
Rolling condition: B17 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
822 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
825 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
833 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
834 |
R |
5 |
6500 |
18.8 |
13.5 |
25 |
2.7 |
842 |
R |
6 |
5200 |
20.0 |
12.0 |
25 |
2.7 |
830 |
R |
7 |
4150 |
20.2 |
10.8 |
25 |
2.7 |
809 |
R |
8 |
3300 |
20.5 |
9.6 |
25 |
2.7 |
790 |
R |
9 |
2450 |
25.8 |
8.3 |
25 |
2.7 |
765 |
R |
10 |
1850 |
24.5 |
7.2 |
25 |
2.7 |
757 |
R |
11 |
1450 |
21.6 |
6.4 |
5 |
0.350 |
759 |
T |
12 |
1150 |
20.7 |
5.7 |
5 |
0.466 |
772 |
T |
13 |
900 |
21.7 |
5.0 |
5 |
0.581 |
771 |
T |
14 |
700 |
22.2 |
4.4 |
5 |
0.733 |
774 |
T |
15 |
550 |
21.4 |
3.9 |
5 |
0.871 |
771 |
T |
16 |
420 |
23.6 |
3.4 |
5 |
0.982 |
779 |
T |
17 |
320 |
23.8 |
|
|
1.125 |
777 |
T |
Table 20
Rolling condition: B18 |
Number of passes |
Cross sectional area (mm2) |
Reduction rate (%) |
0.167√S (sec) |
Time between passes (sec) |
Rolling speed (m/sec) |
Temp. (°C) |
Rolling mill |
|
15625 |
|
|
|
|
|
|
1 |
13000 |
16.8 |
19.0 |
25 |
2.7 |
850 |
R |
2 |
11000 |
15.4 |
17.5 |
25 |
2.7 |
847 |
R |
3 |
9500 |
13.6 |
16.3 |
25 |
2.7 |
847 |
R |
4 |
8000 |
15.8 |
14.9 |
25 |
2.7 |
845 |
R |
5 |
6500 |
18.8 |
13.5 |
25 |
2.7 |
844 |
R |
6 |
5200 |
20.0 |
12.0 |
25 |
2.7 |
845 |
R |
7 |
4150 |
20.2 |
10.8 |
25 |
2.7 |
843 |
R |
8 |
3300 |
20.5 |
9.6 |
25 |
2.7 |
834 |
R |
9 |
2450 |
25.8 |
8.3 |
25 |
2.7 |
830 |
R |
10 |
1850 |
24.5 |
7.2 |
25 |
2.7 |
829 |
R |
11 |
1450 |
21.6 |
6.4 |
5 |
0.350 |
821 |
T |
12 |
1150 |
20.7 |
5.7 |
5 |
0.466 |
814 |
T |
13 |
900 |
21.7 |
5.0 |
5 |
0.581 |
803 |
T |
14 |
700 |
22.2 |
4.4 |
5 |
0.733 |
794 |
T |
15 |
550 |
21.4 |
3.9 |
5 |
0.871 |
790 |
T |
16 |
420 |
23.6 |
3.4 |
5 |
0.982 |
782 |
T |
17 |
320 |
23.8 |
|
|
1.125 |
772 |
T |

1. An α+β type titanium alloy bar consisting essentially of 4 to 5 % Al, 2.5 to 3.5 %
V, 1.5 to 2.5 % Fe, 1.5 to 2.5 % Mo, by mass, and balance of Ti, and having 10 to
90 % of volume fraction of primary α phase, 10 µm or less of average grain size of
the primary α phase, and 4 or less of aspect ratio of the grain of the primary α phase
on the cross sectional plane parallel in the rolling direction of the bar.
2. The α+β type titanium alloy bar of claim 1, wherein the volume fraction of primary
α phase is 50 to 80 %, and the average grain size of the primary α phase is 6 µm or
less.
3. A method for manufacturing an α+β type titanium alloy bar comprising the step of hot
rolling an α+β type titanium alloy consisting essentially of 4 to 5 % Al, 2.5 to 3.5 % V, 1.5 to
2.5 % Fe, 1. 5 to 2.5 % Mo, by mass, and balance of Ti, while keeping the surface
temperature thereof to β transus or below.
4. The method for manufacturing an α+β type titanium alloy bar of claim 3 comprising the steps of: heating an α+ β type
titanium alloy having a β transus of Tβ °C while keeping the surface temperature thereof
between (Tβ - 150) and Tβ °C; and hot rolling the heated α+β type titanium alloy while
keeping the surface temperature thereof during hot rolling between (T β - 300) and
(Tβ - 50) °C and keeping the finish surface temperature thereof, as the surface temperature
immediately after the final rolling pass, between (Tβ - 300) and (Tβ - 100) °C.
5. The method for manufacturing an α+β type titanium alloy bar of claim 4, wherein the
α+β type titanium alloy is hot rolled at a reduction rate of 40 % or less per rolling
pass.
6. The method for manufacturing an α+β type titanium alloy bar of claim 4 , wherein the
rolling speed is selected to 6 m/sec or less when a reverse rolling mill is applied
to hot rolling.
7. The method for manufacturing an α+β type titanium alloy bar of claim 4, wherein the
rolling speed is selected to 1.5 m/sec or less when tandem rolling mills are applied
to hot rolling.
8. The method for manufacturing an α+β type titanium alloy bar of claim 4 , wherein when
the α+β type titanium alloy having 3500 mm2 or larger cross sectional area in normal to the rolling direction is hot rolled to
the cross sectional area of S mm2, a waiting time before starting succeeding rolling is 0.167 x S1/2 or more sec.
9. The method for manufacturing an α+β type titanium alloy bar of claim 4, wherein the α+β type titanium alloy is reheated
during hot rolling.