BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to an electrical connector assembly suitable for use
in miniature electric/electronic equipment such as cellular telephones, as well as
a plug connector and a receptacle connector utilized in the electrical connector assembly.
Description of the Related Art
[0002] It is known to electrically connect wires and printed circuit boards (printed boards)
via electrical connector assemblies. An example of this type of electrical connector
assembly is disclosed in Japanese Unexamined Utility Model Publication No. 8(1996)-6368.
This connector assembly is constructed by a first connector (plug connector) which
is connected to a wire, and a second connector (receptacle connector) which is fixed
to a printed board.
[0003] An insulation displacement contact that connects with the core of the wire is connected
at the tip of the wire. In addition, a crimp contact is crimped onto the shielded
outer covering of the wire. The tip of the wire is housed within a first housing to
constitute the plug connector. Meanwhile, the receptacle connector has a second housing
for housing the plug connector, and two second contacts, for respectively contacting
the insulation displacement contact and the crimp contact of the plug connector, are
provided within the second housing.
[0004] This connector assembly is configured to connect a single wire. Each of the second
contacts has a pair of arms for contacting the insulation displacement contact or
the crimp contact from both exterior sides.
[0005] According to the aforementioned known connector assembly, when the contacts of the
plug connector and the receptacle connector engage each other, the connectors are
arranged along a plane parallel to the circuit board. Therefore, the connectors do
not protrude from the circuit board, and the assembly is low in height. However, the
contacts of the receptacle connector have flexible arms on both sides of each of the
contacts of the plug connector, giving rise to the following problem. That is, the
arms require a predetermined range of motion in the width direction of the connector,
which is parallel to the circuit board, to secure necessary contact pressure. As a
result, the width of the connector becomes large. In the case that the number of terminals
of the connector is increased to two, the contacts will require further space in the
horizontal direction. Therefore, there is a possibility that such connectors will
be difficult to utilize in miniature electric/electronic equipment, in which there
are limitations in mounting area.
SUMMARY OF THE INVENTION
[0006] The present invention has been developed in view of the points described above. It
is an object of the present invention to provide a miniature electrical connector
assembly which is low in height as well as narrow, and a plug connector and a receptacle
connector to be employed in the connector assembly.
[0007] The electrical connector assembly of the present invention comprises:
a plug connector having first contacts for being connected to wires;
a receptacle connector having second contacts for contacting the first contacts, mounted
on a circuit board; wherein
the plug connector has side surfaces that face opposite directions from each other;
the first contacts are provided with contact surfaces which contact and hold the wires
to be attached to the plug connector so that the wires are substantially parallel
to the circuit board, the contact surfaces being exposed on one of the side surfaces
of the plug connector;
the receptacle connector has a recess for receiving the plug connector, the recess
being open at its top and open to the side toward the wires;
the second contacts have contact portions which are exposed at the recess for contacting
the contact surfaces of the first contacts when the plug connector is received in
the recess and circuit board connection portions for being electrically connected
to the circuit board;
the first contacts are provided as a pair, arranged along a line and facing opposite
directions from each other; and
the second contacts are provided as a pair, arranged along a line and facing opposite
directions from each other, corresponding to the first contacts.
[0008] The plug connector of the present invention comprises:
an insulative plug housing having side surfaces that face opposite directions from
each other; and
contacts having wire connection portions for contacting and holding wires within the
plug housing, and contact surfaces that are exposed on the side surfaces; wherein
the contacts are arranged along a line in the housing, facing opposite directions
from each other.
[0009] The receptacle connector of the present invention comprises:
a receptacle housing having a recess for receiving a plug connector formed therein,
the recess being open at its top and open to a side toward wires which are connected
to the plug connector; and
contacts having contact portions which are exposed at the recess for contacting contacts
of the plug connector when the plug connector is received in the recess, and circuit
board connection portions for being connected to the circuit board; wherein
the contacts are provided as a pair, arranged along a line and facing opposite directions
from each other, corresponding to the contacts of the plug connector.
[0010] A construction may be adopted wherein:
the receptacle connector is provided with a cutout on a side wall opposite from the
side at which the recess is open; and
the plug connector is provided with a protrusion complementary to the cutout, that
fits in the cutout during complete engagement with the receptacle connector.
[0011] Further, a construction may be adopted wherein:
the plug connector and the receptacle connector are provided with locking portions
that engage each other during engagement of the plug connector and the receptacle
connector, the locking portions being formed further toward the side at which the
wires are led out than the contact surface and the contact portion.
[0012] A construction may be adopted wherein:
two parallel contact receiving grooves are provided in the plug housing of the plug
connector, which are open toward the top thereof;
the first contacts (contacts of the plug connector) are insulation displacement type
contacts;
the first contacts are provided in the contact receiving grooves; and
wires are insulation displacement contacted to the first contacts. It is preferable
that the plug connector engage the receptacle connector with the contact receiving
grooves facing the receptacle connector. It is also preferable that bends (arrowheads)
for preventing extraction of the wires be formed at the ends of the contact receiving
grooves toward the side at which the wires are led out.
[0013] The contact portions of the second contacts may be constructed as a plurality of
elastic contact pieces which are separated in the axial direction (lengthwise direction)
of the wires.
[0014] According to the electrical connector assembly of the present invention, the plug
connector comprises side surfaces that face opposite directions from each other; and
first contacts of the plug connector having wire connection portions for connecting
and holding wires, and contact surfaces which are exposed to one of the side surfaces
of the plug connector. On the other hand, the receptacle connector comprises a recess
for receiving the plug connector, the recess being open at its top and open to the
side toward the wires. The second contacts of the receptacle connector have contact
portions which are exposed at the recess for contacting the contact surfaces of the
first contacts when the plug connector is received in the recess, and circuit board
connection portions for being electrically connected to the circuit board. The first
contacts are provided as a pair arranged along a line and facing opposite directions
from each other, and the second contacts are provided as a pair, arranged along a
line and facing opposite directions from each other, corresponding to the first contacts.
Therefore, the following effects are exhibited.
[0015] The contacts of the receptacle connector contact one side of the contacts of the
plug connector; therefore the space required for the contacts in the width direction
is decreased. Accordingly, miniaturization of the connector assembly is possible,
due to the connector assembly being low in height as well as small in width.
[0016] In addition, the plug connector of the present invention comprises: an insulative
plug housing having side surfaces that face opposite directions from each other; and
contacts having wire connection portions for contacting and holding wires within the
plug housing, and contact surfaces that are exposed on the side surfaces; wherein
the contacts are arranged along a line in the housing, facing opposite directions
from each other. Therefore, the contact portions of the contacts are provided on the
side surfaces of the plug connector, enabling it to be low in height.
[0017] The receptacle connector of the present invention comprises a receptacle housing
having a recess for receiving a plug connector formed therein, the recess being open
at its top and open to a side toward wires which are connected to the plug connector;
and contacts having contact portions which are exposed at the recess for contacting
contacts of the plug connector when the plug connector is received in the recess,
and circuit board connection portions for being connected to the circuit board; wherein
the contacts are provided as a pair, arranged along a line and facing opposite directions
from each other, corresponding to the contacts of the plug connector. Therefore, the
connector assembly is enabled to be low in height when the plug connector and the
receptacle connector are assembled together.
[0018] In addition, in the case that the receptacle connector is provided with a cutout
on a side wall opposite from the side at which the recess is open; and the plug connector
is provided with a protrusion complementary to the cutout, that fits in the cutout
during complete engagement with the receptacle connector, complete engagement between
the receptacle connector and the plug connector can be visually confirmed. In other
words, if the plug connector is mounted upside down, the protrusion and the cutout
engage during initial engagement. The plug connector will be in a state in which it
protrudes from the recess, and cannot be pressed in any further. Therefore, improper
engagement can be confirmed visually, thereby preventing erroneous engagement.
[0019] Further, in the case that the plug connector and the receptacle connector are provided
with locking portions that engage each other during engagement of the plug connector
and the receptacle connector, the locking portions being formed further toward the
side at which the wires are led out than the contact surface and the contact portion,
the plug connector becomes more resistant to disengagement when a prying force is
applied to the wires.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
Figure 1 is a perspective view of the plug connector of the present invention,
Figure 2A is a plan view of the plug connector shown in Figure 1,
Figure 2B is a side view of the plug connector shown in Figure 1,
Figure 3 is a perspective view of the receptacle connector of the present invention,
Figure 4 is a perspective view showing a state immediately prior to engagement of
the plug connector of Figure 1 and the receptacle connector of Figure 3,
Figure 5 is a perspective view showing the electrical connector assembly of the present
invention, with the plug connector and the receptacle connector following engagement,
and
Figure 6 is a sectional view taken along the line VI-VI of Figure 5.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0021] Hereinafter, preferred embodiments of the electrical connector assembly (hereinafter,
simply referred to as "assembly"), the plug connector, and the receptacle connector
of the present invention will be described in detail with reference to the attached
drawings. Figure 1 is a perspective view of the plug connector of the present invention.
Figure 2A is a plan view of the plug connector shown in Figure 1. Figure 2B is a side
view of the plug connector shown in Figure 1.
[0022] First, a plug connector 10 will be described with reference to Figure 1, Figure 2A
and Figure 2B. The plug connector 10 is constructed by an insulative plug housing
2 (hereinafter, simply referred to as "housing"), and is shaped substantially as a
thin rectangular parallelepiped. The housing 2 is constructed to be horizontally symmetrical.
Recesses 6 are formed in side walls 4 that constitute the exterior side surfaces of
the housing 2 at the centers thereof in the longitudinal direction 3 of the housing
2. A pair of contact receiving grooves 8 (hereinafter, simply referred to as "receiving
grooves") are formed in the interior sides of the recesses 6. The receiving grooves
8 extend along the longitudinal direction 3 of the housing, that is, the longitudinal
direction of wires W, and are open toward an upper surface 12 of the housing 2. An
insulation displacement contact 11 (first contact) is provided in each of the two
receiving grooves 8.
[0023] The shape of the housing 2 will be described in further detail. Note that regarding
the description, as the structure of the housing 2 is horizontally symmetrical, a
single side thereof will be described. In addition, for the sake of convenience, the
surface of the plug connector 10 that faces upward in Figure 1 will be referred to
as the upper surface 12, and the side wall on the side of the housing 2 where the
wires W are led out will be referred to as a front wall 22. The recess 6 extends from
the upper surface 12 to a lower surface 14 (Figure 2B) of the housing 2, and are formed
toward the interior of the housing 2, to open to the side of the housing 2. A narrow
groove 16 which is open at the upper surface 12 and extends in the longitudinal direction
3 is formed toward the interior of the recess 6. The groove 16 and the receiving groove
8 communicate with each other via a channel 18 which is open to the upper surface
12. The channel 18 is formed at the approximate center of the recess 6 in the longitudinal
direction 3.
[0024] The receiving groove 8 is formed to be longer and wider than the groove 16. The rear
portion thereof is closed by a wall 20 which is a portion of a rear wall 44, and the
receiving groove 8 is open toward the front wall 22. A wide portion 24 which is wide
in the width direction of the wire W and extends from the upper surface 12 to a bottom
wall 26 of the housing 2 is formed at the approximate center of the receiving groove
8 in the longitudinal direction 3. In addition, a wire placement groove 28 is formed
in the front wall 22, corresponding to the receiving groove 8. The wire placement
groove 28 has elastically deformable bends 30 (arrowheads) that extend into the wire
placement groove 28 from both sides of the upper surface 12. A gap 31 for the wire
W to pass through is formed between the pair of bends 30. Arcuate tapers 30a for guiding
the wires W are formed on the side of the bends 30 toward the upper surface 12, to
facilitate insertion of the wires W.
[0025] Next, the contacts 11 which are received in the receiving groove 8 will be described.
The contacts 11, of which one is shown separated from the housing 2 in Figure 1, are
each formed by punching and bending a single metal plate. Each contact 11 comprises
a substantially rectangular base portion 32; insulation displacement plates 34 (wire
connecting portion) formed by bending both ends of the base portion 32 in the longitudinal
direction 3; and a contact plate 36 which is bent upward from the base portion 32
via a connecting portion 35. The outer surface of the contact plate 36 is the contact
surface 36a that electrically contacts contacts 132 (second contacts) of a receptacle
connector 100, to be described later.
[0026] The pair of insulation displacement plates 34, which are separated in the longitudinal
direction 3 of the wire W, each has an upwardly open slot 38. The two slots 38 are
aligned in the longitudinal direction 3 of the wire W, and are configured to electrically
connect with the wires W pressed thereinto. Barbs, that is, protrusions 40, are formed
on both sides at the lower ends of the insulation displacement plates 34.
[0027] The contact plate 36 is a vertical plate that extends along the longitudinal direction
3. An outwardly protruding bead 42 is formed along the longitudinal direction 3 at
the center of the contact plate 36. The operation of the bead 42 will be described
later. In addition, protrusions 43, which are of the same thickness as the plate thickness
of the contact plate 36, are formed at both edges in the longitudinal direction 3
of the contact plate 36.
[0028] To mount the contact 11 into the housing 2, the contact 11 is pressed into the receiving
groove 8 from the side of the upper surface 12. During insertion, the base portion
32 and the contact plate 36 are press fit into the wide portion 24 and the groove
16, respectively. At this time, the connecting portion 3 is arranged in the channel
18. The protrusions 40 and 43 frictionally engage with the inner surfaces of the wide
portion 24 and the groove 16, respectively, to prevent extraction of the contact from
the housing 2.
[0029] The contacts 11 are placed within the receiving grooves 8 of the housing 2. Then,
the wires W are placed above each contact 11 and pressed into the slots 38 of the
insulation displacement plates 34, by a method known to those skilled in the art.
The walls 20 serve to position the tips 21 of the wires W during placement of the
wires W. When the wires W are pressed into the slots 38, outer coverings of the wires
W are torn by the edges of the slot 38, and cores (not shown) of the wires W and the
contact plate 36 are electrically connected. The ends of the wires W toward the side
at which they are led out of the plug connector 10 are pressed through the gap 31
into the wire placement grooves 28 while deforming the bends 30. The wires W which
have been pressed into the wire placement grooves 28 are prevented from being extracted
from above by free ends of the bends 30.
[0030] The plug connector 10 is provided with a tab 46 (protrusion) at the lower central
portion of the rear wall 44, which is opposite from the end at which the wires are
led out. The lower surface of the tab 46 and the lower surface 14 of the housing 2
are coplanar. The operation of the tab 46 will be described later. In addition, a
latch protrusion 5 (locking portion) having an upwardly facing taper 5a is provided
on the side walls 4 toward the side that the wires are led out. Further, tapers 4a
and 44a that act as guides during engagement with the receptacle connector 100 are
formed on the upper edges of the side walls 4 and the rear wall 44, respectively.
[0031] Next, the receptacle connector 100 that engages with the plug connector 10 will be
described with reference to Figure 3. Figure 3 is a perspective view of the receptacle
connector 100 of the present invention. The receptacle connector 100 comprises a thin
parallelepiped insulative receptacle housing 102 (hereinafter, simply referred to
as "housing"). The housing 102 has a recess 104 for receiving the plug connector at
its approximate center. The recess 104 is open to an upper surface 102 of the housing
102, and open toward the front. The recess 104 is defined by a rear wall 108, inner
walls 110, and a bottom wall 112. In addition, a cutout 114 which complements the
tab 46 of the plug connector 10 is provided at the upper edge of the rear wall 108.
[0032] A single side of the housing 102 will be described, because the housing 102 is horizontally
symmetrical. A recess 120 that extends from the upper surface 106 to a lower surface
118 is formed in a side wall 116 of the housing 102. A groove 124 that extends along
the longitudinal direction 3 is formed toward the interior of the recess 120. Two
ribs 126, 126 are provided extending toward the interior of the recess 104 from each
inner wall 110. The ribs 126, 126 are provided at an interval within the length of
the plug connector 10 in the longitudinal direction 3. A rib 128, which is parallel
to the ribs 126, 126, is integrally molded with the housing 102 at the midpoint between
the ribs 126. The ribs 126 and 128 are connected by a contact supporting wall 130
close to the recess 120. A contact 132 is mounted to the contact supporting wall 130.
Rectangular openings 134 that penetrate to the lower surface 118 are provided in the
bottom wall 112 between the ribs 126 and the rib 128.
[0033] Next, the contacts 132 which are mounted in the housing 102 will be described. The
contacts 132, of which one is shown separated from the housing 102 in Figure 3, are
each formed by punching and bending a single metal plate. Each contact 132 comprises:
a plate-shaped base portion 132 having a cutout 136 at its upper edge; and contact
portions, that is, elastic contact pieces 140 (hereinafter, simply referred to as
"contact pieces") that extend upward from two locations within the cutout 136, are
bent downward in an arcuate manner, then are bent upward again in the vicinity of
the lower edge of the base portion 138, also in an arcuate manner.
[0034] The two contact pieces 140 are formed at an interval so that they may be arranged
between the ribs 126 and 128. Extended portions 140a, which will be positioned most
toward the interior of the recess 104 when the contact 132 is placed in the recess
104, are formed at the tips of the contact pieces 140. The extended portions 140 serve
as locking portions when the contacts 11 and the contacts 132 engage each other, but
the details thereof will be described later. The tips of the contact pieces 140 are
bent obliquely toward the base portion 138 above the extended portions 140a, to form
guide surfaces. The contact pieces 140 which are constructed in this manner have elasticity
as a whole, and are deformable in the direction of plate thickness of the contact
pieces 140.
[0035] In addition, two protrusions 139 which are separated in the vertical direction are
provided on each side edge of the base portion 138. A circuit board connection portion
141 to be surface mounted onto a circuit board (not shown) is formed by bending the
end of the base portion 138, opposite from the cutout 136, in the direction opposite
from the contact pieces 140.
[0036] Next, the method of mounting the contact 132 onto the housing 102 will be described.
If the base portion 138 of the contact 132 is press fit into the groove 124 of the
recess 120 from above, the contact pieces are arranged so as to cover the contact
supporting wall 130. At this time, the lower portions of the contact pieces 140 are
arranged within the openings 134. Because the bottom wall 112 does not interfere with
the contact pieces 140, sufficient flexure is possible by the contact pieces 140.
The contact pieces 140 are positioned between the ribs 126, 128 in a state in which
the contact pieces are protected thereby. The shape of the two contact pieces 140
are appropriately maintained due to the existence of the middle rib 128, which prevents
excessive deformation cause by erroneous engagement or prying forces applied from
an exterior source. In addition, the contact supporting wall 130 prevents solder from
entering the recess 104 toward the contact pieces 140 when the circuit board connection
portion 141 is soldered onto the circuit board (not shown).
[0037] When the contact 132 is press fit into the groove 124, the protrusions 139 frictionally
engage the groove 124, thereby fixing the base portion 138 therein. A pair of latch
protrusions 146 having downwardly facing shoulders 144 are formed within the recess
104 of the housing 102, on the inner walls 110 close to a front wall 142. The operation
of the latch protrusions 146 will be described later. Tapers 148, which act as guides
during engagement with the plug connector 10, are formed on the inner sides of the
upper edges of the rear wall 108 and the inner walls 110 that define the recess 104.
[0038] Next, engagement of the plug connector 10 and the receptacle connector 100 will be
described with reference to Figure 4 through Figure 6. Figure 4 is a perspective view
showing a state immediately prior to engagement of the plug connector 10 and the receptacle
connector 100. Figure 5 is a perspective view showing the electrical connector assembly
of the present invention, with the connectors 10 and 100 engaged with each other.
Figure 6 is a sectional view taken along the line VI-VI of Figure 5.
[0039] First, with reference to Figure 4, the plug connector 10 is in a position corresponding
to the recess 104 of the receptacle connector 100, with the bends 30 facing toward
the receptacle connector 100. If the plug connector 10 is pressed downward into the
recess 104 from this state, the side walls 4 of the plug connector 10 move along the
inner walls 110 of the recess 104 so that the plug connector 10 is housed within the
recess 104. The latch protrusions 5 of the plug connector 10 engage with the latch
protrusions 146 (locking portions) of the recess 104, and thereby the connectors are
fixed to each other. By the engagement of the latch protrusions 5 and 146, the plug
connector 10 is prevented from being disengaged from the receptacle connector 100,
even if a prying force is applied to the wires W at the ends at which they are led
out.
[0040] Then, as shown in Figure 5, when the plug connector 10 and the receptacle connector
100 are completely engaged, the tab 46 of the plug connector 10 enters the cutout
114 of the receptacle connector 100, and the lower surface 14 of the plug connector
10 and the upper surface 106 of the receptacle connector 100 become coplanar. Thereby,
complete engagement of the connectors can be visually confirmed.
[0041] In the case that the plug connector is pressed into the receptacle connector 100
upside down, the tab 46 abuts the cutout 114 in the initial stages of the engagement
operation, and the plug connector 10 cannot be pressed any further into the receptacle
connector 100. At this time, the plug connector 10 is in a state in which it protrudes
from the receptacle connector 100, so that visual confirmation of erroneous engagement
is facilitated. In addition, the tab 46 serves as a lever that may be gripped by a
finger or the like to pull the plug connector 10 upward while the wires W are also
pulled upward when the plug connector 10 is to be removed from the receptacle connector
100.
[0042] Next, the state of engagement between the contacts 11 and 132 during complete engagement
of the connectors 10 and 100 will be described with reference to Figure 6. As the
plug connector 10 and the receptacle connector 100 engage each other, the beads 42
of the contacts 11 pass the extended portions 140a of the contacts 132 and engage
therewith. Thereby, the contacts 11 and 132 are electrically connected to each other,
while at the same time, extraction in the direction in which they separate from each
other is prevented. That is, the extended portions 140a and the beads 42 also serve
as locking portions for the connectors 10 and 100.
[0043] The electrical contact portions of the contacts 11 and 132 are in the interior of
the assembly 1, where contact from the exterior thereof is prevented. This, in addition
to the fact that two contact pieces 140 are provided in each contact 11, increases
the reliability of the electrical connection. In addition, because the beads 42 and
the extended portions 140a protrude toward each other, a "click" is felt when they
pass over each other. Complete engagement between the connectors 10 and 100 can also
be perceptually recognized by this "click".
[0044] If the wires W which are led out from the plug connector 10 are pried upward from
the position shown in Figure 5, separation of the plug connector 10 from the receptacle
connector 100 is prevented by the contacts 11 and 132 being locked to each other,
as well as the engagement between the latch protrusions 5 and 146. Because the latch
protrusions 5 and 146 are positioned closer to the ends of the wires which are led
out of the plug connector 10 than the contact portions of the contacts 11 and 132,
the locking function is particularly effective.
[0045] In addition, in the case that the wires W are pried upward, upward movement of the
wires W is prevented by the bottom wall 26 of the housing 2 of the plug connector
10, and there is no possibility of damage to the housing 2. In the case that the wires
W are pried downward, although force is applied to the bends 30, the force is received
by the bottom wall 112 of the housing 102 of the receptacle connector 100, there is
no possibility that the bends 30 will be damaged.
[0046] A preferred embodiment has been described in detail above, but the present invention
is not limited to the embodiment described above. Various changes and modifications
are possible without departing from the scope of the invention claimed hereinafter.
For example, the contacts of the plug connector 10 may be crimp type contacts.