[0001] The invention relates to a nestable crate comprising a base, side walls standing
transversely of the base and having a free upper edge, at least a first stacking member
which is arranged close to the base and which can support on a second stacking member
when the crates are stacked, which second member is arranged close to the upper edge
in the line of the first stacking member and is provided with a support means for
stackably supporting crates in a stacked state and nestably receiving crates in a
nested state.
[0002] Such a device is known from NL-1006349. The known crates are stackable in that a
stacking member of a first crate supports on a second crate. The crates can be nested
when they are held upside down because the force of gravity carries a hinged support
part from a stacking state to a nesting state. By the crate The hinge is arranged
parallel to the side wall. The hinged flap pivots about the pivot axis and therefore
in a plane perpendicular to the side wall. The pivot shaft arranged parallel to the
side wall is very vulnerable since it must take a very thin form so as not to make
the crate wider in breadth direction.
[0003] The invention has for its object to provide a nestable crate which is less vulnerable.
[0004] This object is achieved according to the invention with a nestable crate wherein
the support means is movable substantially parallel to the plane of the side wall.
More space hereby becomes available, allowing the support means to be embodied in
a stronger, for instance larger, form. The support means is for instance slidable
substantially parallel to the plane of the side wall.
[0005] The support means is preferably movable, in a placed-upright position of the crate,
under the influence of gravity to the stacked state and, when the crate is turned
over, movable under the influence of gravity to the nested state. The choice between
stacking or nesting of the crates can hereby be readily determined for the user. There
is only one significant condition for stacking of the crates, viz. that the filling
side of the crate faces upward. This is a position of the crate which is naturally
adhered to, since otherwise the load would fall out of the crates. For nesting of
the crates it is only necessary to ensure that the filling side of the crate is directed
downward. Due to the action of gravity the support means hereby drops into the position
in which the crate can be nested.
[0006] The support means preferably comprises a hinged flap pivotable about a pivot axis
directed substantially perpendicularly of the side wall. An efficient support means
is hereby obtained which is not subject to wear, or hardly so.
[0007] In the preferred embodiment the nestable crate comprises a stacking part comprising
a wall portion which is offset transversely of the plane of the side wall and in which
the first and second stacking members are received. Hereby obtained is a stacking
part which is continuous when crates are stacked and which provides the necessary
strength. The stacking parts lie mutually in line when stacked, so that a stable column
of crates is formed.
[0008] The stacking part is preferably situated on an external surface of the side wall.
The largest possible smooth inner side of the crate is hereby formed.
[0009] The stacking part preferably comprises a receiving space for a stacking part of a
second nested crate. The stacking parts of respective crates can hereby be nested
in each other.
[0010] The nestable crate preferably comprises a rigid material and the support means comprises
relatively heavy material, in order to obtain a readily movable action as a result
of gravity.
[0011] It is noted that a crate according to the invention can also be manufactured in a
more efficient manner. The crate can be injection moulded together with the hinged
flaps substantially in a single run.
[0012] The advantages and features of the present invention will be further elucidated hereinbelow
with reference to the annexed figures, in which:
Figure 1 shows a perspective view of a nestable crate according to the invention,
Figure 2 shows a perspective view of a detail as according to II of the crate of figure
1,
Figure 3 is a perspective view of a detail as according to III of the crate of figure
1,
Figure 4a shows a partly cut-away view of the preferred embodiment of the nestable
crate, and
Figure 4b shows a partly cut-away perspective view of a nestable crate according to
the preferred embodiment of the invention.
[0013] Figure 1a shows nestable crate 1 provided with a base 2 and four side walls 3-6 standing
transversely of base 2. Nestable crate 1 is manufactured by injection moulding with
a curable material in a mould.
[0014] The nestable crate defines a free upper edge 7. Crate 1 can be used as a vegetable
container, for instance for tomatoes.
[0015] Four support parts 8-11 are connected to the outer surfaces of side walls 3,5. Support
part 8, shown in more detail in figure 2, and support part 11, shown in more detail
in figure 3, each comprise a first stacking member 12 in the form of a leg which can
support on an upper side 7, or a supporting member arranged there, of an underlying
second crate. Support parts 8-11 form outwardly offset wall parts placed symmetrically
close to the corners of crate 1.
[0016] A second stacking member 13 is arranged close to the upper edge 7 of nestable crate
1. This stacking member 13 is arranged partly in the upper edge and defines a profile
provided with recess 14 in which a support means (not shown in figure 1) can be received.
In a nested state the first stacking member 12 can be received as according to arrow
16 in the receiving space 15 defined by stacking part 8, whereby the crates are mutually
nestable. In this open position the opening to receiving space 15 is not blocked.
[0017] In the stacked state a support means is situated in the space between upper edge
7 and receiving space 15. This support means then blocks the passage according to
arrow 16 through the second stacking member 13 to the receiving space 15 below this
stacking member 13. The blocking then also provides the support of the first stacking
member 12 arranged as according to arrow 16 when this is arranged in or on second
stacking member 13 as according to arrow 16. The first stacking member 12 can support
on the support means of the second stacking member 13.
[0018] The support means is moved parallel to side surface 5 out of recess 14 as according
to arrow 17, so that stacking parts 8-11 cannot nest. The action of the support means
will be further described hereinbelow.
[0019] Arranged in side wall 3 is a recess 18 running parallel to stacking part 10, which
enables nesting of stacking parts 8-11. Without recess 18 the stacking parts could
not be firmly connected to the side walls of the crate.
[0020] Figure 4a shows crate 20 held in an upside down position, wherein base 21 lies at
the top and upper edge 22 at the bottom. For the user it will always be apparent that
the crate must not be filled in this position.
[0021] Shown are a first stacking member 23 and a second stacking member 24 which form part
of support part 25, which lies substantially in a plane parallel to the surface of
side wall 26. The second supporting member comprises two hinged flaps 27,28, provided
with studs 29,30 forming the pivot axis of hinged flaps 27,28. The studs are held
in place by a lip of the crate. Other receiving means can also be arranged in the
crate for receiving the studs.
[0022] The pivot axis is perpendicular to the side wall, whereby the hinged flaps can pivot
according to arrows 31,37. This motion takes place in the plane parallel to the surface
of side wall 26. The size of the hinged flaps is largely determined by the size of
the space 35,36 in which hinged flaps 27,28 are received.
[0023] In the upside down, nestable state according to figure 2a, a stacking part 25 can
be received in receiving space 32 when the stacking part 38 of a second crate has
been moved with the first stacking member first into receiving space 32 as according
to arrow 33. Hinged flaps 27,28 are moved such that receiving space 32 is accessible.
[0024] Figure 4b shows the upright crate 21 situated in the stackable position, with hinged
flaps 28,27 in the stacking state, wherein arranging a stacking part 38 by means of
a first stacking member as according to arrow 34 has the result that hinged flaps
28,27 will support the first stacking member, whereby the crates are stacked.
[0025] In both the nested state and the stacked state, the stacking parts form a continuous
column which gives the stacked or nested crates a great stability.
[0026] In a preferred embodiment the hinged flaps 27,28 are manufactured, in contrast to
the material from which the crate is manufactured (for instance polypropylene), from
relatively heavy material such as for instance metal or plastic with a high density,
such as ABS.
[0027] Under the influence of gravity the support means will move toward the stacked state
in the placed-upright position of the crate and, when the crate is turned over, will
move under the influence of gravity toward the nested state.
[0028] In figure 4a the hinged flaps 27,28 are received in receiving cavity 35,36 arranged
on either side of receiving space 32. In the upright position the hinged flaps 27,28
move out of receiving cavity 35,36 into a situation wherein receiving space 32 is
not accessible via arrow 34.
1. Nestable crate comprising a base, side walls standing transversely of the base and
having a free upper edge, at least a first stacking member which is arranged close
to the base and which can support on a second stacking member when the crates are
stacked, which second member is arranged close to the upper edge in the line of the
first stacking member and is provided with a support means for stackably supporting
crates in a stacked state and nestably receiving crates in a nested state, characterized in that the support means is movable substantially parallel to the plane of the side wall.
2. Nestable crate as claimed in claim 1, characterized in that in a placed-upright position of the crate the support means moves under the influence
of gravity to the stacked state and, when the crate is turned over, moves under the
influence of gravity to the nested state.
3. Nestable crate as claimed in claim 1 or 2, characterized in that the support means comprises a hinged flap arranged pivotally about a pivot axis directed
substantially perpendicularly of the side wall.
4. Nestable crate as claimed in any of the claims 1-3, characterized in that the crate comprises a stacking part which is formed by at least the first and the
second stacking member and which comprises a wall portion which is offset transversely
of the plane of the side wall.
5. Nestable crate as claimed in claim 4, characterized in that the stacking part is situated on an external surface of the side wall.
6. Nestable crate as claimed in claim 4 or 5, characterized in that the stacking part comprises a receiving space for a stacking part of a second nested
crate.
7. Nestable crate as claimed in any of the foregoing claims, characterized in that the nestable crate comprises a rigid material and the support means comprises relatively
heavy material.