Technical Field
[0001] The invention relates to rolling and can be used in rolling sectional and sheet steels,
non-ferrous and non-metal materials.
Background Art
[0002] Known in the art is a stand comprising a housing, rolls, a roll drive means and a
screwdown mechanism in the form of a screw (A.N.Tselikov "Machines and Aggregates
of Metallurgical Plants", vol. 3, Moscow, METALLURGIYA Publishers, 1981).
[0003] A disadvantage of the screwdown mechanism of a conventional stand is a low speed
and accuracy of adjusting a clearance between rolls. For instance, the travel speed
of housing screws in the QUARTO stands of hot rolling finishing mill group 2000 is
from 0.5 to Imm/s. (P.I. Poloukhin "Rolling", Moscow, METALLURGIYA Publishers, 1982).
A low accuracy of rolling is also explained by an appreciable amount of springing
of said stand screwdown mechanism elements.
[0004] Also known is a hydraulic screwdown replacing housing screws or working in combination
therewith. (Firm SMS-Demag, the Third Congress of Rolling Mill Operators, Lipetsk,
19-22 October, 1999. The report by Pelking "The Latest Technologies in Cold Rolling";
the technological instruction TI 105-PHL-16-96, OAO Severstal, "Rolling of Strips
on Five-stand Cold-Rolled Sheet Production Mill 1700", 1996).
[0005] The travel speed of rods of hydraulic screwdowns (HS), according to these sources,
is 2.5 mm/s. Accuracy of adjustment is limited by the springing of elements of a hydraulic
screwdown and a degree of elastic deformation of oil accounting for about 0.5 to 1%.
[0006] Known is a stand (Patent RF 2138346, published 27.09.99. Bulletin No 27) which is
provided with two permanent magnet means located at the periphery of contact, with
respect to each other, with like poles, of which one is situated close to a press
roll and the other―close to a stand housing, both magnet means being provided with
field coils for magnetizing, demagnetizing, reversing the sense of magnetization and
neutralizing the magnetic fields and also with hydraulic cylinders for lifting and
lowering repulsion magnet means.
[0007] A disadvantage of the conventional screwdown mechanism is the impossibility to use
it in updating the existing stands equipped with housing screws with an electromechanical
drive means and hydraulic screwdowns which directly impact upon the rolls via chucks.
Contents of the Invention
[0008] An object of the invention is to update a screwdown, increase the travel speed of
rolls and consequent precision of rolling.
[0009] Said object is achieved owing to the fact that the screwdown mechanism of a stand
comprising a hydraulic cylinder disposed between a stand housing and a chuck of a
support roll is made up of a rod implemented from a permanent magnet, such as a barium
oxide magnet, encompassed by an electromagnetic coil, at least two coils mounted in
the chucks of support (press) rolls, which are disposed installed with respect to
each other, and, along with this, one of them is connected with a d.c. source and
the other - with a capacitor bank. The electromagnetic coil embracing the rod-magnet
provides for regulating a rolling force within a tolerance zone by a thickness of
strip, the electromagnetic coil connected with the d.c. source and mounted in the
roll chuck provides the attraction or repulsion of the chuck from a hydraulic cylinder
piston, and the coil connected with a capacitor bank contributes to delicately adjusting
a clearance between rolls (i.e. a thickness of strip) owing to issuing thereinto large
quantity narrow current pulses of a corresponding sign.
Brief Description of the Drawing
[0010] A concept of invention is explained in Fig. I showing a general diagram of a screwdown
mechanism.
Description of Preferable Alternative
Embodiment of Invention
[0011] The screwdown mechanism comprises a spherical bearing I supported by a frame 2 of
a stand, a rod 3 composed of a permanent magnet means (for example, the barium oxide
one), a body 4 of a hydraulic cylinder, a coil 5 connected to a d.c. source 6, a hydraulic
system 7, a chuck 8, a coil 9 and a coil 10 both mounted in the chuck 8, a capacitor
bank 11, a charging device 12, a control unit 13. Said frame 2, bearing I, body 4,
chuck 8 are made of non-magnetic materials.
[0012] The screwdown mechanism is operated in the following manner.
[0013] The coarse adjustment of a clearance between rolls is carried out by feeding oil
under pressure from a hydraulic system 7 for a rod 3, said coarse adjustment providing,
at the time of rolling, a rolling force P
h. With variations of a thickness of strip within thickness tolerance limits its adjustment
is performed by supplying into coils 5 and 9, the continuous currents of a corresponding
sign, which permits obtaining a rolling force P=P
h+P
em or P=P
h - P
em. With a polarity N-N, a chuck 8 is repulsed from the rod 3 with a force P
em and then P=P
h+P
em, thus reducing a thickness of strip; with a polarity N-S, the chuck 8 is attracted
to the rod 3 with a force P
em and then P=P
h-P
em, thus increasing the strip thickness.
[0014] In the event of an abrupt (unexpected) change, during rolling, in a thickness of
strip, a discharge current pulse is sent to a coil 10 from a capacitor bank 11 of
a corresponding sign and a clearance between rolls is changed in a stand in a very
short time span (1≈10
5 A, τ≈10
-5s).
[0015] It is hence only logical to see that the invention allows one to use on the existing
mills, in addition to hydraulic screwdowns (HS), an electromagnetic screwdown to carry
out a more accurate rolling of strips.