[0001] The present invention relates to a device for reducing water hardness as required
for operation of a utilizer apparatus, in particular a household washing machine,
as well as to a device for detecting the state of the resins used for softening and
to the control methods thereof.
[0002] As known, household washing machines utilizing water, in particular dishwashers,
are fitted with a decalcifying device of the wash water, provided for reducing water
hardness degree and avoid possible calcareous deposits. Such a device is also called
a decalcifier. As known, the decalcifier comprises a container with ions exchange
resins or similar substance (hereafter called resins for simplicity's sake) for the
softening of wash water. However, after a certain time of usage resins become exhausted,
depending on the quantity of water treated and its hardness degree (obviously the
higher the water hardness degree, the faster resin exhaustion will be); as a result,
when resins are exhausted, the water flowing through them will substantially maintain
the same hardness as it had at its inlet.
[0003] In order to avoid this drawback, a resin regeneration phase is provided, consisting
to introduce a water and salt solution (NaCl) in the resins container, with salt being
contained in a special tank pertaining to the softening system of the washing machine;
practically, a predetermined amount of water, metered in the usual way, is supplied
to said tank, for obtaining a corresponding amount of water-salt solution to flow
through the resins container and regenerate them.
[0004] In most known solutions, this phase is usually executed at every wash cycle, requiring
a considerable quantity of salt to be often introduced by the user in the proper container;
moreover, this obviously requires a higher water usage too.
[0005] In order to reduce salt and water wastage, some washing machines are fitted as known
with water hardness sensors, which cause the resins regeneration phase to start only
when sensing that water hardness is exceeding a certain threshold, due to the exhausted
capacity of the resins to soften the water; said sensors usually measure resistivity
of the treated water and a control system will activate resins generation or not based
on the information obtained.
[0006] However, even if water hardness is regularly reduced, it may possibly happen that
a light calcareous layer will deposit on the sensors, before activating regeneration,
thus altering detection of the water hardness degree due to an increased resistivity
produced by the limestone.
[0007] Moreover, such system sensing the water hardness degree directly, but will only sense
the efficiency state of the resins indirectly; therefore, resins regeneration may
also be activated in those instances when it is not required yet.
[0008] Provided that as resins gradually exhaust their efficiency degree, their volume decreases,
it is also known to detect such a volume change during exhaustion phase, to determine
the start of a regeneration process.
[0009] Document
DE-A-3831811 relates to a process and an apparatus for controlling the regeneration of water softening
units exploiting the properties of the exchanger material of undergoing a decrease
in volume during the softening of water and an increase in volume during the regeneration.
The regeneration is initiated when the exchanger material, which is in a container
on which a bellows is attached, assumes a small volume. Via an actuating stem, a regeneration
valve is actuated, via which regeneration brine is passed through the exchanger material.
When the material increases in volume during the regeneration, the bellows expands
and the regeneration valve is shut off via the stem, after which further water softening
can be carried out.
[0010] Document
EP-A-0154278 relates to a hardness sensor for a water softener comprising a membrane that ties
continuously on the free surface of the resins, and a piston that is continuously
positioned on a resin packing, the piston having a considerably higher specific gravity
than water and being located on the membrane.
[0011] Document
EP-A-0919178, in the name of the same Applicant of the present patent Application, relates to
a device for reducing the water hardness, suitable for the use in a household washing
machine, in particular a dishwasher, comprising a container within which ionic exchange
resins are housed, which reduce the hardness degree of the water licking on them,
and means for regenerating the softening efficiency of said resins. Inside said container,
sensor means are provided for checking the status of said resins and, depending upon
the physical status of said resins, detecting the degree of exhaustion of said resins.
[0012] However, even if this systems are capable of exactly sensing the exhaustion state
of the resins and start a relevant regeneration phase, they do not allow obtaining
other parameters and useful information, such as a regeneration phase stop, too much
salt or salt missing in the water softener, or relevant data for starting and/or performing
and stopping the resins wash phase.
[0013] For example, according to the known technique and independently from the method used
for detecting the resins exhaustion state, the resins regeneration phase is always
performed with a quantity of water previously determined and supplied to the salt
container; therefore, the duration of such a phase and the quantity of water used
to the purpose is not directly controllable in function of the reaching of the actual
restoration of resins efficiency; in other terms, the regeneration phase in some cases
may be longer or use more water than actually required for obtaining complete resins
regeneration; in other instances, vice-versa, duration of the regeneration phase or
the quantity of water used to the purpose may not be enough for determining a complete
restoration of resins efficiency.
[0014] The same applies for the resins wash phase, required after a regeneration phase,
which according to the known technique has a fixed duration or is obtained with a
substantially predetermined quantity of water.
[0015] In the practice, in fact, such a resins wash is performed by supplying a certain
quantity of water from the mains to the machine wash tub and maintaining at the meantime
a discharge pump in operation; thus, the water from the mains flows to the resins
container, removing from the resins any salt rests also present because of the previous
activation phase and then flow into the tub for its immediate discharge.
[0016] Such a wash phase is generally performed by the opening of a solenoid valve for a
time (predetermined at design phase) letting a quantity of fresh water flow through
the resins, as considered sufficient for removing salt residuals; in some solutions,
to ensure a most possible correct resins wash, several subsequent wash phases are
provided.
[0017] Therefore, as it can be noted, according to the known technique, also the duration
of the resins wash phase and the quantity of water used to the purpose, does not depend
directly on reaching a complete and actual resins wash; in other terms, in some instances
such a phase could last longer or more water be used than actually required for the
resins wash; in other instances, vice-versa, duration of such a phase or the quantity
of water used to the purpose may not be enough for a correct resins wash.
[0018] It is the object of the present invention to solve the above drawbacks and provide
a system for reducing water hardness degree as required to the functioning of a utilizer
apparatus, in particular a household washing machine, as well as a detection device
and control methods thereof, which allow the detection. in a way simple, easy, reliable,
cost-effective and direct, of the exhaustion state of a water softening material and
an efficient control of its regeneration processes.
[0019] In this frame, it is an object of the present invention to provide such a system,
wherein the resins regeneration phase can be directly controlled, i.e. upon reaching
of the actual restoration of resins efficiency.
[0020] A further object of the present invention is to provide such a system wherein the
resins wash phases can be directly controlled, i.e. upon reaching a complete actual
resins wash. A further object of the present invention is to provide a method for
detecting the resins exhaustion degree, a method for controlling the resins regeneration
phase and a method for controlling the resins wash phases, which are reliable and
advantageous.
[0021] A further object of the present invention is to provide how the above systems and
methods can be managed automatically by means of an electromechanical programmer or
electronic control device.
[0022] In particular, the present invention is aiming at the solution of the technical problem
concerning the good operation of the device for detecting the resins state comprising
the container containing the sample resins and their complete regeneration and/or
washing when the regeneration and/or wash process of all resins contained in the softening
device is performed.
[0023] Therefore, it is the object of the present invention to describe a particularly advantageous
solution of such system and/or device and/or method capable of obtaining the above
purposes.
[0024] The above object, according to the present invention, is obtained by a system for
reducing the water hardness degree as required for operation of a utilizer apparatus,
in particular a household washing machine, as well as by the control methods incorporating
the features of the annexed claims, which form an integral part of the present invention.
[0025] Further objects, features and advantages of the present invention will become apparent
from the following detailed description and annexed drawings, which are supplied by
way of non limiting example, wherein:
- Fig. 1 shows schematically a vertical section of the front view of a first embodiment
of a device for detecting the resins state of a water softener according to the present
invention;
- Fig. 2 shows schematically a vertical section of the lateral view of a device for
detecting the resins state of a water softener, according to the present invention;
- Fig. 3 shows schematically a vertical section of the front view of a second embodiment
of a device for detecting the resins state of a water softener according to the present
invention;
- Fig. 4 shows schematically a prospective partial view of an embodiment of a device
for detecting the resins state of a water softener according to the present invention;
- Fig. 5 shows schematically a cross section of an embodiment of a device for detecting
the resins state of a water softener according to the present invention;
- Fig. 6 shows schematically the position and hydraulic connection of the device for
detecting the resins state of a water softener according to the present invention;
- Fig. 7 shows the operating diagram of a first embodiment of a device for detecting
the resins state of a water softener according to the present invention;
- Fig. 8 shows the operating diagram of a second embodiment of a device for detecting
the resins state of a water softener according to the present invention;
- Fig. 9 and 10 show partial wiring diagrams of a first embodiment of a device for detecting
the resins state of a water softener according to the present invention;
- Fig. 11 shows schematically a vertical section of the front view of a implementation
of the device for detecting the resins state of a water softener according to the
present invention.
[0026] In Fig. 1 the number 1 indicates, as a whole, a device for detecting the resins state
as used in a system for reducing the water hardness degree according to the present
invention, as a first possible embodiment.
[0027] Number 2 indicates the body of the device 1, which has a cylindrical hollow portion
3 and a ring flange 4. The cylindrical hollow portion 3 has three sections with a
different inner diameter to each other, indicated with 3A, 3B and 3C, respectively.
The section 3B has a smaller diameter with respect to both section 3A and 3C.
[0028] From the flange 4 two cylindrical bushings 5 and 5' departing vertically downwards
are substantially divided at half height by a wall 6 and 6'; walls 6 and 6' have a
central hole indicated with 7 and 7', respectively.
[0029] Number 8 indicates a hollow column or a similar tubular element, which is closed
on one end by a wall 8A; on the column 8, a flange 9 is located near the closed end.
[0030] The column 8 is inserted in the section 3A of the cylindrical portion 3 of the body
2, where its insertion is stopped by the flange 9 striking against the flange 4 of
the body 2. Between the column 8 and the section 3A of the cylindrical portion 3,
there are common hydraulic sealing means, such as a ring gasket, not shown for simplicity's
sake.
[0031] Number 10 indicates sample resins and number 11 a movable element. Number 11 A indicates
the base of the movable element 11, which has substantially the shape of a hollow
cylinder closed on one end, whose outer diameter is provided to match and slide within
the inner diameter of the column 8 and inside the inner diameter of the section 3B
of the body 3; the diameter of the section 3B is equal to the inner diameter of the
column 8. Number 12 indicates a rod having on one end a cylindrical extension 12A
with a larger diameter than the rod itself, apt to be inserted in the inner portion
of the base 11A. Moreover, the rod 12 is divided in two portions, indicated with 12B
and 12C, respectively, by a flange 12D; the portion 12B has a vertical cylindrical
recess 12E between the flange 12D and the end 12A.
[0032] The cylindrical recess 12E is connected outside through a hole 12F perpendicular
to it. The extension 12A of the rod 12 has a round recess apt to contain a magnetic
element 13, such as a permanent magnet.
[0033] The magnetic element 13 is maintained in position by a washer 13A located between
the bottom wall of the base 11A and the bottom of the portion 12A of the rod 12 when
the latter is fastened to the base 11A.
[0034] The bottom wall of the base 11A of the movable element 11 and the bottom wall 8A
of the column 2 have slits 14' and 14, whose size is such to let water flow through,
but not the resins.
[0035] The portion 12C of the rod 12 has inside a ferromagnetic core N and is inserted inside
of a coil 35, freely sliding.
[0036] The coil 35 is fastened, e.g. by means of screws, to a closure lid 36 of the upper
end of the cylindrical hollow portion 3 of the body 2.
[0037] Number 15 indicates, as a whole, an element capable of sliding on the outer wall
of the cylindrical portion 3 of the body 2; number 16 indicates the body of the sliding
element 15, which has a threaded pin 17.
[0038] Number 18 indicates a relay with foils enclosed in a glass housing filled with inertial
gas, commonly and hereafter called reed, which may be activated by a magnetic field
outside. The reed 18 is vertically inserted in the body 16 of the sliding element
15, in a position to be substantially near and parallel to the outer wall of the cylindrical
portion 3 of the body 2.
[0039] The reed 18 is electrically connected outside by means of a common connector.
[0040] Number 19 indicates a nut for fastening the sliding element 15 to the wall 6 of the
cylindrical bushing 5, number 20 indicates a spring striking against the wall 6 of
the bushing 5 and against the body 16 of the sliding element 15 to maintain the sliding
element 15 in a position defined by the tightening degree of the nut 19.
[0041] Tightening and/or loosening the nut 19 on the pin 17 causes an upward or downward
movement with reference to Fig. 1 of the sliding element 15, and consequently a position
change of the reed 18 for calibration purposes of the device, as better described
hereafter. In order to guide such a sliding, the side ends of the body 16 have an
edge 21 whose shape allows its insertion in a complementary seat 22 on the body 2,
acting as a guide (see Fig. 5).
[0042] With reference to Fig. 2, numbers 37 and 38 indicate a first and a second symmetrically
opposed projections on the upper end of the cylindrical hollow portion 3 of the body
2, perpendicular to it.
[0043] Projections 37 and 38 have inside a duct indicated with 39 and 40, respectively,
which connects hydraulically the section 3C of the cylindrical portion 3 outside with
its inside; through the hole 12F and recess 12E on the rod 12, the section 3C is hydraulically
connected with the inside of the column 8 containing the resins 10.
[0044] The projection 37 has an external configuration apt for connection to a water supply
connector for the water coming from the mains through a water softening device.
[0045] The projection 38 is connected hydraulically through the duct 40 to the salt tank
of the wash water softener for regenerating the softening resins.
[0046] In the duct 40 is inserted a check valve 42 to hinder the water from the mains and
flowing through the duct 39 from reaching the salt tank through the duct 40.
[0047] Number 36 indicates the closure lid of the upper side of the portion 3 of the body
2, which has a hole 41 in the middle for the portion 12C of the rod 12 go through.
[0048] The closure lid 36 is fastened to the upper side of the portion 3 of the body 2 by
means of screws V.
[0049] Number 35 indicates the coil fastened to the closure lid 36 by common means, such
as screws or engaging teeth, bearing internally the portion 12C of the rod 12 with
the ferromagnetic core N inside it.
[0050] When the coil is electrically powered, a magnetic field is produced inside it, which
draws inside it the ferromagnetic core N located in the section 12C of the rod 12
as commonly known, with a consequent upward movement of the movable element 11; when
the coil is not powered, the ferromagnetic core N no longer retained by the magnetic
field, due to its weight and to the action of a spring 43 located inside the coil,
lowers itself until the movable element 11 will rest on the resins 10 contained in
the column 8.
[0051] In order to avoid that the ferromagnetic core N, after having been released by the
coil 35, may reach a position where from it cannot be drawn any more by the powered
coil 35, it is provided to have insertion of the movable element 11 in the column
8 stopped by the flange 12D when striking on the step resulting from the diameter
difference between the portion 38 and 3C of the body 3.
[0052] However, insertion of the movable element 11 inside the column 8 is such to be higher
than a maximum volume reduction of the resins 10 in their exhaustion phase.
[0053] The present invention is based on the acknowledgement of two considerations.
[0054] A first consideration is that normal resins utilized as known for reducing water
hardness tend to change their volume when becoming exhausted, which phenomenon occurs
during normal operation of the softening device.
[0055] A second consideration, reached by the authors of the present invention, is that
the volume of the resins themselves may be subject to changes also due to particular
conditions of the sodium ions concentration (Na+) in the water solution wetting them.
[0056] Such a phenomenon is explained by both the configuration and composition of the resins.
Quite schematically, resins are typically formed by granules or small pearls, each
one of them consisting of a polystyrene chains structure, substantially enwrapped
between them like a clew; the various polystyrene chains are tied to each other by
means of smaller divinylbenzene chains, on which sites (SO
4-) are available where ions are apt to reside. The inventors have found that the polystyrene
structure of the resin pearls substantially form a semi-permeable membrane, which
is apt to let in a portion of the ions Na+ contained in the water-salt solution wetting
them during the regeneration phase.
[0057] Also the remaining portion of ions Na+ remaining outside said membrane tends to enter
in the structure, but in vain; since it cannot enter in the structure of the resin
pearl, the osmotic pressure exerted by such ions Na+ on the above membrane will compress
the pearl and reduce its volume.
[0058] According to the present invention, such a volume reducing phenomenon of the resins
when immersed in a highly concentrated salt solution, can be exploited in order to
efficiently control the resins regeneration process.
[0059] Only by way of information, such a volume reduction is about 10-11%, with a water
solution containing 100 g/l sodium chloride.
[0060] When the resins are at their natural or virgin state, they already contain sodium
ions (NA+) to be exchanged with calcium ions (Ca++) and magnesium (Mg++) contained
in the wash water.
[0061] Therefore, according to the present invention, preparation of the device 1 and of
the samples resins to be introduced in the column 8 (along with the magnetic element
13 and reed 18 assembled on the sliding element 15) forming a sensor for detecting
the resins state, provides the following procedure.
[0062] The quantity of sample resins 10 is metered and introduced in the column 8; it should
be noticed that before being introduced in the column 8, sample resins 10 are preferably
submitted to a typical operation cycle, i.e.: exhaustion - regeneration - washing.
Preferably, sample resins 10 will consist of pearls with a larger diameter than the
resin pearls contained in the softener device on the washing machine; moreover, their
diameter will be a most consistent one as possible.
[0063] The use of pearls with a larger diameter is justified in that water flow is improved
with a consequent better spraying of all sample resins and avoid leakage of resin
pearls between the inner wall of column 8 and the movable element 11; the advantage
obtained by their consistent diameter is to ensure a ions exchange and a more homogeneous
volume change.
[0064] It should also be noted that sample resins do not necessarily need to be the same
type as utilized in the softener, but they should be a most suitable type for the
device 1.
[0065] The column 8 is inserted inside the cylindrical hollow portion 3 of the body 2, where
the flange 9 of the column 8 will strike against the flange 4 of the body 2.
[0066] Then the movable element 11, with the magnetic element 13 inserted in the seat of
the extension 12A of the rod 12, is inserted in the column 8; the movable element
13 will take a position against the upper surface of the sample resins 10 previously
introduced in the column 8.
[0067] The upper end of the cylindrical portion 3 is then closed with a lid 36, which is
fastened to it by means of screws as commonly known, bearing in mind to have the rod
12 going through the hole 41 in the middle of the lid 36.
[0068] Now the sliding element 15 is assembled on the outer wall of the cylindrical portion
3 of the body 2, inserting the threaded pin 17 in the hole 7, after having previously
fitted the spring 20 on the threaded pin 17; the sliding element 15 is then fastened
to the wall 6' of the cylindrical bushing 5' by means of the nut 19 screwed on the
pin 17.
[0069] Now, with all components assembled, the device 1 is calibrated as for the following
procedure; the operation is performed with the device upright, i.e. placed in its
working position; such a working position with the water supply from the above downwards
has been selected for improving device operation.
[0070] In fact, the water flow from above, through the extension 37 hydraulically connected
with the inside of the column 8 through the hole 12F and recess 12E, provides to keeps
the contact between the movable element 11 and the resins 10, pushing the former to
the upper surface of the latter.
[0071] Thus, the detection of the resins height and consequently of the resins volume, can
always take place correctly through the position of the magnetic element 13.
[0072] By means of a water flow with a determined flowrate, which flows through the extension
37, with the help of the spring 43, the movable element 11 is pushed against the sample
resins 10; moreover, the flow allows compaction of the sample resins 10 for an exact
position of the magnetic element 13 with respect to their volume. It should be noticed
that the water utilized for the calibration is previously softened.
[0073] The column 8 is made slide downwards by a value equal to 5% of the compacted resin
height 10. The height of compacted resins, before displacement of the column 8, is
detected by a reader according to common procedures.
[0074] Therefore the position of the magnetic element 13 is detected by the reed 18 of the
sliding element 15, which is displaced by sliding the element 15 along the outer wall
of the cylindrical portion 3 of the body 2 by means of the nut 19; the position of
the magnetic element 13 is determined when the reed 18 is activated by the magnetic
field produced by the element 13 itself and closes its own circuit (ON).
[0075] Now the point where the resins generation should start has been determined.
[0076] In fact, the displacement value of the column 8, equal to 5% of the height of the
compacted sample resins, corresponds substantially to a volume reduction of the resins
when they are in an exhausted state of about 80 %; as said, in fact, as they are gradually
utilized during operation of the washing machine, the resins become exhausted and
reduce their volume.
[0077] The column 8 is taken back to its initial position and made integral with the body
2, welding or locking the flange 9 to the flange 4 as commonly known, and the movement
of the nut 19 is locked with the use of paints or common resins.
[0078] During operation of the washing machine, as the resins gradually become exhausted
and reduce their volume, the movable element 11 will be displaced further down and
displace downwards also the magnetic element 13, which causes the closure of the reed
18 (ON) when in line with it.
[0079] Closure of the reed 18 activates resins regeneration phase through a cam A of an
electromechanical programmer, which enables the opening of a regeneration solenoid
valve VR (see Fig. 10).
[0080] Thus, therefore, resins regeneration only occurs when strictly required, avoiding
water and salt wastage.
[0081] This regeneration phase consisting practically of the supply of a water-salt solution
to the softener, will obviously also concern the sample resins 10, since the water-salt
solution is also flown in the device 1 hydraulically connected to the softener through
the extension 37 of the column 8.
[0082] In order to let the resins 10 get better mixed with the regeneration brine and make
their regeneration easier, the coil 35 is activated at least once simultaneously with
the opening of the regeneration solenoid valve VR, by means of a cam of the electromechanical
programmer prearranged for such a function. Activation of the coil 35 produces a magnetic
field inside it, which draws the ferromagnetic core N associated to the movable element
11 inside the coil 35, thus causing a vacuum in the column 8 and a space between the
movable element 11 and the resins 10, which are then free to fluctuate and increase
their contact with the regeneration solution. Following a predetermined time, the
coil 35 is deactivated and the movable element 11 return to lean again on the resins
10 in a lower position with respect to the position it had before coil activation
35, compacting them under the thrust of the spring 43, so as to allow detecting the
new position of the resins 10.
[0083] According to the calibration value used, the resins never become completely exhausted,
with the risk of using too hard water for washing.
[0084] As said, during the regeneration phase, the resins come in contact with a concentrated
saline solution; as a result, by virtue of the osmotic pressure exerted, the resins
undergo a further volume reduction with respect to the reduction caused by their normal
exhaustion. This volume reduction causes the movable element 11 to be further displaced
along the magnetic element 13 associated to it. Thus, the reed 18 will be outside
the magnetic field of the element 13 and reach its opening condition (OFF), stopping
the regeneration phase. Thus, as it can be noticed, duration of the regeneration phase,
or the quantity of water used to that purpose, can be direct function of the reaching
of the actually restoration of the resins efficiency.
[0085] Now, following a likely rest interval, during which the resins may remain in contact
with the saline solution, the programmer starts a first wash stage of the resins,
indicatively for a time of 5-7 seconds, so as to remove excess sodium ions (Na+),
activating the solenoid valve VC (see Fig. 10) for water inlet from the mains, with
a second programmer cam usually pre-arranged for such a function.
[0086] In order to improve the wash of the resins 10, simultaneously with the opening of
the regeneration solenoid valve VR, the coil 35 is activated at least once, drawing
towards itself the ferromagnetic core N and consequently the movable element 11 associated
to it. Thus, as already mentioned for the previous regeneration phase, a vacuum is
produced in the column 8 and a space between the movable element 11 and the resins
10, which are then free to fluctuate and increase their contact with the wash water,
so as to improve their capacity of removing the salt and expand freely.
[0087] Following a predetermined time, the coil 35 is deactivated and the movable element
11 will rest again on the resins 10 in a higher position with respect to the position
it had before coil activation 35, compacting them under the thrust of the spring 43,
so as to allow detecting the new position of the resins 10. The sudden displacing
movement of the movable element 11 will also produce a vacuum in the column 8, which
recalls the resins 10 and helps them to go upwards to facilitate their volume increase.
[0088] In fact, following a removal of excess sodium ions (Na+), said osmotic pressure decreases
and as a result the sample resins will increase their volume; such a volume increase
of the resins causes a displacement upwards of the movable element 11 with the relevant
magnetic element 13 to such a position that the reed 18 is activated and reaches its
closure condition (ON).
[0089] The closure condition (ON) of the reed 18, through a third cam B (see Fig. 11) of
the electromechanical programmer, provides for activation of a second resin wash phase.
Also in this case the coil 35 is activated and then deactivated for the purposes mentioned
above.
[0090] During this second resins wash phase, the resins will further increase their volume
(due to a progressive osmotic pressure reduction), so that displacement of the movable
element 11 with the relevant magnetic element 13 will continue; displacement of the
element 13 is such that the reed 18 will be outside its magnetic field and go back
to its open condition (OFF), stopping the resins wash cycle, since the resins have
gone back to their initial state.
[0091] Therefore, as it can be seen, the duration of the resins wash phase, or the quantity
of water utilized to that purpose, can be direct function of the reaching of the actual
resins wash and avoid water and power wastage.
[0092] Since resins exhaustion occurs gradually with every was cycle, the programmer will
not be able to activate the regeneration solenoid valve VR when the resins are only
partially exhausted, since in such a condition the reed 18 is still in its open position
(OFF) and will not consent to it.
[0093] In this instance, the programmer will go on to the subsequent phases, namely to the
rest phase, to the first resins wash phase which, does not change the resins state
(since there are no exceeding sodium ions (NA+) to be removed), will leave the reed
18 in its open condition (OFF).
[0094] Now, a second resins wash phase should be started; however, this will not take place
since the open condition (OFF) of the reed 18 does not consent it as required.
[0095] As described above, it should be noticed that the second resins wash phase is performed
only when required and therefore with a further saving of water and power.
[0096] It should be noticed that if the reed 18 still maintains its own closure condition
(ON) after starting of a regeneration phase, this means that the resins have not been
regenerated, since the saline solution has not enough salt.
[0097] In order to signal such a failure, it will be enough to utilize e.g. a warning light
in series with the reed 18, which lights up at the end of the wash cycle since the
reed 18 is in its closure condition (ON).
[0098] The warning light will also be lit during the regenerating phase, when the reed 18
is in its closure condition (ON), but it is always out at cycle end when the reed
18 is in open condition (OFF) after the regeneration has been performed.
[0099] Thus, with the device according to the present invention, it is possible to obtain
a further advantageous feature, i.e. signalling a lack of salt, without requiring
the special sensing devices presently only used to this specific purpose.
[0100] The various operating phases of the device described above are schematically shown
in Fig. 7.
[0101] The phase 1 relates to the position of the magnetic element 13 with the sample resins
10 in their initial condition and with the reed 18 in the open condition (OFF).
[0102] The phase 2 relates to the position of the magnetic element 13 with the exhaustion
of the sample resins 10; the reed 18 is in its closure condition (ON) as being under
the effect of the magnetic field of the magnetic element 13, which is displaced downwards
due to the reduced volume of the resins 10. During this phase is activated the regeneration
valve VR and at least an activation/deactivation cycle of the coil 35.
[0103] The phase 3 relates to the position of the magnetic element 13 when the resins 10
come in contact during the regeneration phase with the saline solution with a high
sodium chloride concentration (NaCl), the reed 18 is in its open condition (OFF) as
it is no longer under the effect of the magnetic field of the magnetic element 13.
This situation occurs because the magnetic element 13, following a further resins
volume reduction caused by the osmotic pressure, is displaced to a still lower extent.
[0104] The phase 4 relates to the position of the magnetic element 13 during the first resins
wash cycle; the reed 18 is in its closure condition (ON) due to the displacement of
the magnetic element 13 upwards following a volume increase of the resins caused by
an osmotic pressure reduction. During this phase at least an activation/deactivation
cycle of the coil 35 is activated.
[0105] The phase 5 relates to the position of the magnetic element 13 at the end of the
resins wash cycle; the reed 18 is in its open condition (OFF) following a further
displacement of the magnetic element 13 upwards due to a further volume increase of
the resins caused by a further osmotic pressure reduction.
[0106] Therefore, as it can be seen, the invention as described above is susceptible of
advantageous application combined with an electromechanical programmer, since all
information generated by the device 1 related to the state of the sample resins 10
can be managed automatically at low costs using simple cams of the programmer itself.
[0107] Fig. 3 shows schematically a vertical section of the front view of a second possible
embodiment of a device for detecting the resins state of a water softener according
to the present invention; such a device is indicated as a whole with 1A.
[0108] The device 1 A differs from the device 1 of Fig. 1 for a second sliding element,
indicated with 15A and provided with a relevant reed 18A, similar to the ones previously
described and indicated with 15 and 18, respectively.
[0109] Both elements for detecting the position of the magnetic element 13 of the device
1A, either alone or jointly, allow generating a higher number of information with
respect to the example of the device 1 of Fig. 1; for this reason the device 1A is
more suitable to be associated to an electronic control device, which will gather
information and transmit them to the various components of the washing machine or
to the user.
[0110] In the practice, as described more in detail hereafter, both detection elements produce
a binary signal suitable to be sent to a microprocessor.
[0111] Assembly procedures of the device 1 and device 1A are similar, save that in the device
1A also the sliding element 15 A is mounted according to the same assembly procedure
for the sliding element 15 of the device represented in Fig. 1.
[0112] After calibration of the reed 18 of the sliding element 15, which is performed according
to the same procedures and scopes used for the device 1, calibration of the reed 18A
of the sliding element 15A will be performed, according to the following procedure.
[0113] The column 8 is sliding downwards for a value equal to 10% of the height of compacted
resins.
[0114] The position of the magnetic element 13 is detected by the reed 18A of the sliding
element 15A, which is displaced causing the element 15A to slide along the outer wall
of the cylindrical portion 3 of the body 2 by means of the nut 19; the position of
the magnetic element 13 is determined when the reed 18A is activated by the magnetic
field produced by the same magnetic element 13 and will close its own circuit (ON).
[0115] The 10% displacement value of the height of the compacted resins, correspond to a
volume reduction of the resins when are immersed in a water solution with a high sodium
chloride concentration (NaCl); as mentioned, under this condition a portion of sodium
ions (Na+) of such a solution enters in the structure of the resin pearl, whereas
the remaining portion of sodium ions (Na+), unable to enter in the pearl structure,
produce an osmotic pressure on its external surface that compresses it and consequently
reduces its volume.
[0116] Calibration of the device I A is now completed.
[0117] The column 8 is brought back to its initial position and made integral with the body
2, welding or locking as known the flange 9 to the flange 4, and the nut 19 is locked
using common paints or resins.
[0118] During operation of the washing machine, as the resins become gradually exhausted
and their volume decreases, the movable element 11 is consequently displaced further
down, and will consequently also displace the electric element 13 downwards, which,
when coming in line with the reed 18, causes its closure condition (ON).
[0119] In such a situation, the reed 18A is still in its open position (OFF), since it is
not involved by the magnetic element 13.
[0120] The closure (ON) of the reed 18 activates the resins regeneration phase with the
opening of the regeneration solenoid valve; the opening of the regeneration solenoid
valve is controlled by the electronic device detecting the closure condition (ON)
of the reed 18. At the same time at least an activation/deactivation cycle of the
coil 35 is activated for the same purposes described for the device 1. With the deactivation
of the coil 35, the movable element 11 return to lean again on the resins 10 in a
lower position with respect to the position it had before activation of the coil 35,
and compact them under the thrust of the spring 43, to allow detecting the new position
of the resins 10.
[0121] The displacement downwards of the magnetic element 13, due to a further volume reduction
of the resins in contact with the regeneration water-salt solution involves the reed
18A and causes its closure (ON).
[0122] Now the reed 18 is still in its closed condition (ON), since the reeds 18 and 18A
are appropriately arranged to be both involved by the magnetic field of the element
13.
[0123] The electronic device detecting the closure condition (ON) of both the reeds 18 and
18A, activates the closure of the regeneration solenoid valve.
[0124] After closing of the regeneration solenoid valve, the electronic device will activate
a rest interval in the washing machine cycle.
[0125] After a predetermined time. with the reeds 18 and 18A in closed position (ON), the
electronic device activates the water inlet solenoid valve for a first resins wash
phase, indicatively for a time of 5-7 seconds, so as to reduce excess sodium ions
(Na+). Simultaneously with the water inlet valve, at least an activation/deactivation
cycle of the coil 35 is activated through the electronic programmer, for the purposes
already described for the device 1.
[0126] After deactivation of the coil 35, the movable element 11 return to lean again on
the resins 10 in a higher position with respect to the position before activation
of the coil 35, compacting them under the thrust of the spring 43, to allow the detection
of the new position of the resins 10.
[0127] In fact, removal of the sodium ions (Na+) in excess causes the osmotic pressure to
decrease and the volume of the resins to increase; such a volume increase of the resins
causes an upward displacement of the movable element 11 with the relevant magnetic
element 13.
[0128] With the upward displacement of the element 13, its magnetic field does no longer
affect the reed 18A, which therefore assumes the open condition (OFF), whereas the
reed 18 remains in the closed position (ON), being still involved by the magnetic
field of the magnetic element 13.
[0129] The electronic control device detecting such reeds conditions, activates a second
resin wash phase.
[0130] Also during this second resins wash phase, at least an activation/deactivation cycle
of the coil 35 is activated to fulfil the same purposes and procedures related to
the first rinse phase.
[0131] During this second wash phase, the resins go on increasing their volume with a consequent
ongoing displacement of the movable element 11 along with the relevant magnetic element
13; this displacement is such that the reed 18 will be out of the magnetic field of
the magnetic element 13 and go back to its open condition (OFF), stopping the wash
cycle of the resins now back to their initial state.
[0132] Therefore, as it can be seen, both the reeds 18 and 18A are practically forming a
2 bit digital signal, suitable for interfacing a binary logic, such as the one superintending
to the operation of a microprocessor normally used in the electronic control device
of a washing machine.
[0133] Therefore, also in this instance, resins washing is only performed for a required
time, to avoid water and power wastage.
[0134] Moreover, provided that resins exhaustion occurs gradually at each wash cycle, the
electronic control device will not activate the regeneration solenoid valve when the
resins are only partially exhausted; in this condition, in fact, the reed 18 is still
in its open position (OFF).
[0135] In this instance the electronic control device will skip all phases previously described
(regeneration, rest interval, first and second resins wash steps).
[0136] If regeneration is activated, and after closing the regeneration solenoid valve the
reed 18 is in the open condition (OFF) while the reed 18A is still in the closed condition
(ON), this means that there is too much salt in the device 1, i.e. the water-salt
solution in contact with the resins is saturated with sodium chloride (NaCl).
[0137] The electronic control device detects this situation and activate a signal, such
as a warning line signalling this faulty condition.
[0138] A subsequent opening (OFF) also of the reed 18A indicates a faulty condition of the
device, such as missing sample resins.
[0139] In this instance, the electronic control device, detecting such a situation, can
inform the user about the faulty condition by means of a warning light or similar
device, and restore resins regeneration of the softener at every wash cycle, excluding
the device 1A.
[0140] If, at the end of the regeneration cycle, the reed 18 is still in the closed condition
(ON) and the reed 18A is in the open condition (OFF), this means that the resins have
not been regenerated because the saline solution utilized does not contain enough
salt; the electronic control device, detecting such a condition, can inform the user
through a luminescent and/or acoustic signal that salt needs to be added in the relevant
tank.
[0141] If after adding salt, the reed 18A is still in the open condition (OFF), the electronic
control device will signal a failure of the regeneration valve operation or a jam
of the detecting device mechanism.
[0142] Before signalling such a failure, the control device will activate and deactivate
the coil 35 to remove a possible locking of the movable element 11, which can be due
e.g. to broken resin pearls rests. If the failure cannot be removed, then the electronic
control device will indicate it. In this case is therefore necessary to call the Technical
Service.
[0143] The various operation phases of the device described above are schematically represented
in Fig. 8.
[0144] The phase 1 relates to the position of the magnetic element 13 with the resins 10
in their initial condition and with the reeds 18 and 18A in their open condition (OFF).
[0145] The phase 2 relates to the position of the magnetic element 13 after exhaustion of
the resins 10; the reed 18 is in the closed condition (ON) being under the effect
of the magnetic field of the magnetic element 13, which is displaced downwards due
to a volume reduction of the resins 10. During this phase the solenoid valve for resins
regeneration is activated as well as at least an activation/deactivation cycle of
the coil 35. The reed 18 A, vice-versa, is in the open condition (OFF) as it is not
yet involved by the magnetic field of the element 13.
[0146] The phase 3 relates to the position of the magnetic element 13 when the regeneration
solenoid valve is deactivated; the reeds 18 and 18A are both in their closed condition
(ON), being both involved by the magnetic field of the element 13. Therefore, the
electronic control device, detecting the closed condition (ON) of the reeds 18 and
18A, provides to the deactivation of the regeneration solenoid valve.
[0147] If the reed 8A, after a predetermined time, is still in the open condition (OFF)
instead of the closed condition (ON) as provided, the electronic control device provides
to inform the user by means of luminescent or acoustic signals that salt needs to
be added.
[0148] If, after adding salt, the reed 18A is still in the open condition (OFF), the electronic
control device provides to signal a failure of the regeneration valve operation or
a jam of the detecting device mechanism.
[0149] The phase 4 relates to the position of the magnetic element 13 when, during the regeneration
phase, the resins 10 come in contact with a saline solution with a high sodium chloride
concentration (NaCl), which determines a further volume reduction of the resins due
to the osmotic pressure. The reed 18 is in the open condition (OFF) and the reed 18A
in the closed condition (ON); these conditions are conferred by the displacement of
the magnetic element 13 following a volume reduction of the resins 10. The electronic
control device, detecting at this point the faulty open condition (OFF) of the reed
18 and the closed condition (ON) of the reed 18A, provides to activate a signal, such
as a warning light or similar device, to indicate the presence of too much salt.
[0150] The phase 5 relates to the position of the magnetic element 13 when in the device
are lacking of the sample resins 10 due to a device failure; in this instance, the
reeds 18 and 18A are in the open condition (OFF) and the electronic control device,
detecting such conditions, provides to inform the user of such a failure by means
of a warning light or similar device, and to restore resins regeneration of the softener
at every wash cycle, excluding the device 1A, as long as the missing sample resins
10 will not be restored again.
[0151] The phases 6 and 7, though detected by the electronic control device, are not used
in the implementation described above of the invention.
[0152] The phase 8 relates to the position of the magnetic element 13 when starting the
resins wash cycle, the reed 18 is in the closed condition (ON) due to the upward displacement
of the magnetic element 13, following a volume increase of the resins, while the reed
18A is in the open position (OFF). During this phase at least an activation/deactivation
cycle of the coil 35 is activated.
[0153] The phase 9 relates to the position of the magnetic element 13 at the end of the
resins wash cycle; the reeds 18 and 18A are both in the open position (OFF) due to
the upward displacement of the magnetic element 13 following a further volume increase
of the resins 10; the electronic device, detecting such conditions of the reeds 18
and 18A, provides to deactivate the water inlet valve used for resins wash.
[0154] From the above description it is clear that more information can be obtained with
the device 1A; the detection of such data and their use can be advantageously managed
by an electronic control device, such as a microprocessor, as previously mentioned.
[0155] The electronic control device, not represented nor described as being a common type,
detect and elaborate the data from the conditions of the reeds 18 and 18A, eventually
storing them, and manage all operations of the washing machine.
[0156] Fig. 4 shows schematically a prospective partial view of a device for detecting the
resins state of a water softener according to the present invention, referred to the
second possible embodiment of the device according to the invention.
[0157] Fig. 5 represents schematically a cross section of a device for detecting the resins
state of a water softener according to the present invention, referred to the first
configuration of the device for detecting the resins state, as described with reference
to the Fig. 1, respectively; however, this figure may also be referred to the second
configuration of the device, i.e. the one of Fig. 3, bearing in mind that in this
case two sliding elements should be provided.
[0158] Fig. 6 illustrates schematically a section view of the position and the hydraulic
connection of a device 1 according to the present invention to a softener D.
[0159] Reference 45 indicates an insertion hole of the extension 37 of the device 1 in the
softener body D, for the hydraulic connection of the former to the latter.
[0160] The hole 45 is hydraulically connected to a recess 46 inside to the resins container
R of the softener D. The recess 46 has slits 46A on its lower wall for hydraulic connection
of the recess to the internal side of the resins container. The slits 46A are sized
to let the water flow through, but not the resins R.
[0161] It should be noticed that the lower wall of the recess 46 is located on the softener
D at a height above the lower level of the resins R contained in the softener device.
[0162] Such a height is so predetermined to have the water from the softener D entering
in the device 1 through the slits 46A already partially softened by the resins R of
the softener D. Such a measure is dictated by the requirement to avoid that the resins
10 of the device 1 to become exhausted when the resins of the softener D are not yet
fully exhausted.
[0163] In fact, should the water from the mains directly reach the device 1 as supplied
and provided that the quantity of resins 10 contained therein is lower than the quantity
of resins contained in the softener D, the device 1 may operate under different conditions
of own resins than for the resins of the softener D.
[0164] The position of the supply point of the device 1 on the softener D is also determined
to have it operate a regeneration when the resins R of the softener D have not yet
reached their total exhaustion. In fact, mains water flows in the softener D is from
the bottom to the top: this causes that the resins R to become exhausted starting
from the bottom, i.e. the lower ones will become exhausted first and then all the
other ones gradually raising. The hydraulic location of the device 1 above the lower
level of the resins R of the softener D, is so provided to have the latter operate
for regeneration purposes when the resins R of the softener D, above the supply point
of the device 1, are not yet exhausted. Thus, a complete exhaustion of all resins
R of the softener D will not occur before their regeneration.
[0165] Reference 24 indicates a duct, for draining the water flowing in the device 1 and
its letting in the conduit of the water supply to the washing machine.
[0166] The duct 24A has a shape for housing inside the column 8 of the device I ; such a
coupling is made integral by common means; the coupling between the duct 21 A and
column 8 is hydraulically sealed by means of at least a gasket, such as a sealing
ring. The extension 38 of the device 1 is directly connected through a connector 47
to the salt container, for the regeneration of the resins 10 contained in the device
1.
[0167] From the above description and annexed claims, the features of the present invention
as well as the relevant advantages thereof are clear.
[0168] As it can be seen from the above description, the system according to the invention
employs a simple small-sized device, easy to manufacture at low cost. In particular,
since the coil 35 is able to displace the movable element 11 and provide more room
for the resins 10 to fluctuate during the regeneration and/or washing process, operation
of the system for detecting the resins state is improved.
[0169] Moreover, according to one of the above embodiments, the device provides efficient
automatic control of the regenerating operations, including a resins wash after regeneration,
also when a standard electromechanical programmer is used. As said, resins regeneration
and/or washing according to the invention can be directly controlled to avoid wastage
of resources.
[0170] Moreover, the device has a high operating reliability, since resins exhaustion is
detected by direct monitoring, and without keeping water hardness under control, from
which the resins exhaustion degree can only be deduced indirectly.
[0171] Also replacing a likely faulty detection device is very simple, since the latter
is assembled outside the softener D; this obviously improved the technical features
of the device according to the invention.
[0172] The detectors of the position of the magnetic element 13 are calibrated, for example,
to enable the regeneration when resins exhaustion reaches about 80%, which corresponds
a well determined position of the magnetic element 13; thus, the regeneration of the
resins R only take place when it is strictly required, avoiding water and salt wastage;
moreover, by so doing, the resins R never reach their complete exhaustion with the
risk of using a too hard water for washing.
[0173] With such a calibration and detection method is further possible to determine whether
the salt in the relevant tank is in excess or missing.
[0174] Therefore, is possible to have an optical or acoustic signalling of a lack of salt
without using a floating system, as typical for the present state of the art, which
appears to be reliable enough to switch off a warning light after the user has added
salt to the relevant container, but is often very rough in signalling a lack of salt.
[0175] Moreover, also the resins washing take place only when actually required, even if
a standard electromechanical programmer is used, saving water and power.
[0176] The working position, with water supplied from the top to the bottom, improves the
operating conditions of the device according to the invention, avoiding an incorrect
position of the movable element 11, which could cause detection problems of the position
of the magnetic element 13 with respect to the height of the resins 10.
[0177] The possibility of having the movable element 11 performing extra movements through
the coil 35, allows an improvement of the regeneration of the sample resins 10 and
facilitate the mixing of the brine with the resins, an improvement of the removal
of excess salt during their rinsing, reduce probable jamming of the movable element
11 due to resin pearls rests.
[0178] It is obvious that many changes are possible for the man skilled in the art to the
system, device and methods covered by the present invention, without departing from
the novelty spirit of the innovative idea.
[0179] According to a possible implementation, a Hall-effect sensor or electric microswitch
may be used instead of a reed.
[0180] The detection device may be incorporated either in full or partially in the softener
device. According to a further implementation, the detection device could be realized
without the coil 35 for the temporary activation of the movable element 11, as represented
in the Fig. 11. The Fig. 11 schematically represents a vertical section of a detection
device comprising such a implementation, which is indicated as a whole with the number
1B. Hereinafter will be describe only the changing components with respect to the
device 1, while for the remaining components similar to the other embodiments are
identified with the same reference numbers.
[0181] The number 36' indicates a closing cover of the upper end of the cylindrical hollow
portion 3 of the body 2. With 12' is indicated a rod having on one end the cylindrical
extension 12A with a larger diameter than the rod itself, apt to be inserted in the
inner portion of the base I 1A of the movable element 11, and containing the magnetic
element 13. The rod 12' has on the inside a through vertical cylindrical recess 12'E,
apt to put in hydraulic connection the sample resins 10 with the ducts 39 and 40 by
means the slits 14'.
[0182] With this implementation the vertical movement of the movable element 11 will occur
only in function of the volume change of the sample resins 10.
[0183] To help the movable element 11 in its downwards displacement, to overcome the small
frictions that can occur between the movable element 11 and the inner wall of the
column 8, can be inserted a spring between the movable element 11 and the closing
cover 36' of the upper end of the cylindrical hollow portion 3 of the body 2.
[0184] The Fig. 11 represents such an implementation for a device with an only sliding element
15, but the same implementation can be also apply to a device having two sliding elements
15 and 15A.
[0185] A further implementation may be to realize a seal between the movable element 11
and the inner wall of the column 8, hindering a leakage of resin particles capable
of jamming the movement of the movable element; sealing may be obtained through a
lip gasket on the edge of the movable element 11.
[0186] Obviously, various implementations to the invention are possible for the man skilled
in the art, both for machines with an electronic control system and machines with
an electromechanical control system.
1. System for reducing water hardness as required for operation of a utilizer apparatus,
in particular a household washing machine, using resins (R,10), which reduce their
own softening capacity in function of the quantity of water treated, the system providing
means to obtain:
- softening phases, during which the water to be softened and required for said utilizer
apparatus is brought in contact with said resins (R;10), and
- restoration phases of the softening capacity of said resins (R,10), during which
a water flow is supplied to said resins (R,10), said flow being in particular used
or in association with a regenerating agent, for the purpose of regenerating said
resins (R,10), or for washing the regenerated resins (R,10),
said system further comprising control means (1;1A;1B) apt to control, when required,
the starting of said restoration phases, said control means comprising a detection
device (1;1A;1B) operative for
- detecting, after having started at least one of said restoration phases, volume
changes of a quantity of sample resins (R,10), and
- producing, when a detected volume change of said sample resins (10) reaches at least
a first predetermined threshold value, an interrupt signal of said restoration phase
or of the supply of said water flow to said resins (R, 10),
so that the duration of said restoration phases and/or the quantity of water utilized
during them are in function of the reaching actual restoration of the softening capacity
of said resins (R,10), where said detection device (1;1A;1B) comprises a movable element
(11) capable of taking at least a first operating position, in which said movable
element (11) defines a space for containing said resins (R,10),
characterized in that
said detection device (1;1A;1B) further comprises actuating means (35,N) for displacing
said movable element (11) to at least a respective second operating position, in which
the volume of said space of containing is greater than in said first position, so
as to favour mixing of said sample resins (10) with the water flow utilized during
said restoration phases of the softening capacity of said sample resins (10).
2. System, according to claim 1, characterized in that said actuating means (35,N) comprise an electromagnetic coil (35) and a ferromagnetic
core (N), said ferromagnetic core (N) being inserted inside of said coil (35), freely
sliding.
3. System, according to claim 1, characterised in that said detection device (1:1A;1B) is also operative for detecting, following execution
of at least one of said softening phases, volume changes of said resins (R,10) and
producing, when a volume change detected of said sample resins (10) reaches at least
a second predetermined threshold value, a start signal of said restoration phases
or of the inlet of said water flow to said resins (R,10) and an activation and/or
deactivating signal of said actuating means (35).
4. System, according to claim 1,
characterized in that said detection device (1;1A:1B) comprises:
- a magnetic element (13), in particular a permanent magnet, capable of changing its
position in function of the volume change of said sample resins (10).
- sensing means (18, 18A) for detecting the position of said magnetic element: (13).
5. System according to at lease one of the previous claims, characterized in that said control means (1;1A;1B) comprise an electrotromechanical programmer and/or an
electronic control device, not to manage the signals produced by said detection device
(1:1A;1B), in particular for the control of said restoration phases.
6. System, according to claim 4, characterised in that said detection device (1;1A;1B) comprises a body (2) containing said sample resins
(10), where said magnetic element (13) is capable of changing its own position in
function of the volume change of said sample resins (10) and where said body (2) is
hydraulically connected to a container (D) of softening resins (R), so that the water
utilized for said softening phases and the water utilized for said restoration phases
is brought in contact with both said sample resins (10) and said softening resins
(R).
7. System, according to claim 4, characterized in that are provided adjusting means (15,15A) of the position of said sensing means (18,
18A) with respect to the body (2) of said detection device (1,1A-1B), said adjusting
means (15.15A) being provided, in particular, for initial calibration of said detection
device (1;1A;1B).
8. System, according to at least one of the previous claims, characterized in that in said body (2), in particular in the middle of it, is present a tubular element
(8), such as a cylindrical hollow column, said sample resins (10) being contained
in said tubular element (8).
9. System, according to the previous claim, characterized in that said magnetic element (13) is associated to said movable element (11) and the latter
is placed in said tubular element (8), in particular in contact with said sample resins
(10) and is apt to change its position following a volume change of the latter.
10. System, according to claim 4, characterized in that said sensing means (18;18A) comprise reed (18;18A) and/or Hall-effect type sensors,
and/or at least an electric microswitch.
11. System, according to claim 7. characterized in that said adjusting means (15; 15A) comprise at least a sliding element (15; 15A), to
which said sensing means (18; 18A) are associated, and a threaded pin (17) associated
to said sliding element (15; 15A), a nut (19) and an elastic element, such as a spring
(20).
12. System, according to at least one of the previous claims, characterized in that the lower portion of said tubular element (8) has slits (114) for hydraulic convection
with said container (D) of said softening resins (R).
13. System, according to at least one of the previous claims, characterised in that the upper portion or said body (2) has a hollow cylindrical portion (3), said cylindrical
portion (3) having three sections (3A,3B,3C) with a different inner diameter to each
other, in particular one of said sections (3B) having a smaller diameter with respect
to the other two (3A,3C).
14. System, according to at least one of the previous claims, characterized in that the upper portion of said body (2) has a first (37) and second (38) projections symmetrically
opposed to each other and perpendicular to one or said sections (3C) of said body
(3), said first (37) and said second projections (38) having inside a duct (39; 40)
apt to hydraulically connect the outside with the inside of said body (3).
15. System, according to the previous claim, characterized in that said duct (39) of said first projection (37) is apt for the hydraulic connection
of the resins (10) contained in the device (1;1A;1B) to a resins container (R) of
a a water softening device (D).
16. System, according to claim 14, characterized in that said duct. (40) of said second projection (38) is apt for the hydraulic connection
of the sample resins (10) contained in the device (1:1 A: 113) to a salt container
of a water softening device (D), said duct (40) of said second projection (38) having
intercepting means (42) of the water coming from said duct (39) of said first projection
(37), in particular said intercepting means (42) comprising a check valve (42).
17. System, according to at least one of the previous claims, characterized in that said movable element (11) has a base (11A) sustantially of cylindrical hollow shape
closed on one end, said end having in particular slits (14) for hydraulic connection
to said sample resins (10).
18. System, according to at least one of the previous claims, characterized in that said movable element (11) is associated to a rod (12), said rod (12) having a cylindrical
extension (12A) on one end, whose diameter is larger than the rod itself, apt to be
inserted in die inside portion of said base (11A) of said movable element (11).
19. System, according to claim 18. characterized in that said rod (12) has a first (12B) and a second (12C) portion, said first (12B) and
said second (12C) portion being divided between them by a flange (12D), in particular
said first portion (12B) having a vertical cylindrical recess (12E) between said flange
(12D) and said end (12A), said cylindrical recess (12E) having a hole (12F) perpendicular
to it for hydraulic connection outside.
20. System, according to at least one of the previous claims, characterized in that said extension (12A) has a round recess apt to contain said magnetic element (13).
21. System, according in at least one of the previous claims, characterized in that said second portion (12C:) of said rod (12) has inside said ferromagnetic core (N),
in particular being inserted inside of said coil (35).
22. System, according to at least one of the previous claims, characterized in that said upper portion of said body (2) is closed by a lid (36), said lid having (36)
a hole in the middle (41) for said second portion (12C) or said rod (12) to go through.
23. System, according to at least one of the previous claims, characterized in that said coil (35) is fastened to said lid (36) for closing the upper end of said body
(2).
24. System, according to claim 19, characterised in that said flange (12D) defines the inlet of said movable element (11) in said tubular
element (8).
25. System, according to at least one of the previous claims, characterized in that are provided signalling means actuated in reference to detections operated by said
detection device (1: 1A:1B), in particular for signaling a lack in the system of a
regenerating agent of said resins (R.10) and/or a system faillure.
26. System, according to at least one of the previous claims, characterized in that the hydraulic connection of said detection device (1;1A:1B) to said container (D)
of said softening resins (R) is substantially located in the upper portion of the
latter.
27. System, according to at least one of the previous claims, characterized in that said detection device (1:1A; 1B) is hydraulically connected in derivation with respect
to said container (D) of said softening resins (R).
28. System, according to at least one of the previous claims, characterized in that said detection device (1:1A:1B) is Also operative for detecting the regeneration
degree of said resins (R, 10), in function of volume changes of the latter.
29. Control method of a system for reducing water hardness as required for operation of
utilizer apparatus, in particular a household washing machine, using resins (R.10),
which reduce the own softening capacity in function of the quantity of water treated,
said system operation providing at least:
- softening phases, during which the water to be softened and required to said utilizer
apparatus, is brought in contact with said resins (R:10), and
- regeneration phases of the softening capacity of said resins (R,10), during which
an aqueous solution containing a regenerating agent is supplied to said resins (R,
10),
characterised in that, in order to control said regeneration phases, it provides:
- direct detection, during said regeneration phases, of volume changes of an amount
of sample resins (10).
- interruption of said regeneration phases or of said aqueous solution supply to said
resins (R10) when the volume changes detected of said sample resins (10) reaches at
least a determined value, which is indicative of the obtaining of an efficient regeneration
of the softening capacity of said resins (R. 10), said interruption being determined
by detecting of a certain volume reduction of said resins (10), with respect to the
volume that they had at the beginning of the regeneration phase.
- at least a step of volume increase of the space where said sample resins (10) are
contained, in order to favour mixing of said sample resins (10) with the water flow
utilized for their regeneration, said step at least a step of volume increase being
performed before said detection.
30. Method, according to claim 29, characterized in that it comprises at least a resins wash phase, during which a water flow is supplies
to said resins (R.10) as required to realize the washing of the resins (R.10) previously
regenerated.
31. Method according to claim 29. characterized in that it provides the direct detection of volume changes of said sample resins (10) also
after execution of at least one of said softening phase, and start one of said regeneration
phase when the volume change detected of said resins (R.10) reaches at least a determined
value, which is indicative of exhaustion of the softening capacity of said resins
(R,10).
32. Method, according to one or more of the previous claims from 29 to 31. characterized in that signal means are activated, when the volume change or said sample resins (10) docs
not reach a predetermined value after starting a regeneration phase, for signalling
a failure of said softening system and/or the need of adding of a regenerating agent
in a relevant container pertaining to said system.
33. Method, According to one or more of the previous claims from 29 to 31, characterized in that a regeneration phase is started after detection of a decreased volume of said sample
resins (10) over a first predetermined threshold, which is indicative of the performed
exhaustion or the resins (10.R).
34. Method, according to the previous claim, characterised in that the interruption of a regeneration phase occurs following the detection of a further
volume reduction of said sample resins (10), up to a second predetermined threshold,
which is indicative of the performed regeneration of the resins (10.R).
35. Method, according to the previous claim, characterized in that an excess of said regenerating agent is deduced if, following interruption of the
regeneration phase, a further volume reduction of said sample resins (10) over said
second predetermined threshold is detected.
36. Method, according to claim 31 or 32. characterized in that the interruption of a resins wash phase occurs following the detection of a volume
increase of said resins (10,R) over said first predetermined threshold.
37. Method, according to the previous claim, characterized in that said sample resins (10) are submitted, before being employed, to a preliminary exhaustion-regeneration-wash
cycle.
38. Household washing machine, in particular a dishwashing machine, comprising the system
for reducing the water hardness degree according to one or more of the previous claims
from 1 to 28.
1. System zum Reduzieren der Wasserhärte wie benötigt zum Betreiben einer Nutzvorrichtung,
insbesondere eine Haushaltswaschmaschine, welche Harze (R, 10) nutzt, welche ihre
eigene Enthärtungskapazität als Funktion der Menge an behandeltem Wasser reduzieren,
wobei das System Mittel aufweist zum Erzielen von:
- Enthärtungsphasen, während welcher das zu enthärtende und für die Nutzvorrichtung
benötigte Wasser mit den Harzen (R, 10) in Kontakt gebracht wird, und
- Restaurationsphasen der Enthärtungskapazität der Harze (R, 10), während welcher
ein Wasserfluss den Harzen (R, 10) zugeführt wird, wobei der Fluss insbesondere genutzt
wird oder in Verbindung ist mit einem Regenerations-Agens, für den Zweck der Regenerierung
der Harze (R, 10) oder zum Waschen der regenerierten Harze (R, 10),
wobei das System ferner Steuermittel (1; 1A; 1B) aufweist, eingerichtet zum Steuern,
wenn benötigt, des Beginns der Restaurationsphasen, wobei die Steuermittel eine Detektionseinrichtung
(1; 1A; 1 B) aufweisen, welche betreibbar ist zum
- Detektieren von Volumenänderungen einer Menge an Probenharzen (10), nachdem wenigstens
eine der Restaurationsphasen begonnen wurde, und
- Erzeugen eines Unterbrechungssignals der Restaurationsphase oder der Zuführung des
Wasserflusses zu den Harzen (R, 10), wenn eine detektierte Volumenänderung der Probenharze
(10) wenigstens einen ersten vorbestimmten Schwellenwert erreicht,
so dass die Dauer der Restaurationsphasen und/oder die Menge des während dieser genutzten
Wassers in Funktion von der tatsächlichen Erreichung an Restauration der Enthärtungskapazität
der Harze (R, 10) sind, wobei die Detektionseinrichtung (1; 1A; 1B) ein bewegbares
Element (11) aufweist, welches geeignet ist wenigstens eine erste Betriebsposition
einzunehmen,
in welcher das bewegbare Element (11) einen Raum zum Aufnehmen der Harze (R, 10) definiert,
dadurch gekennzeichnet, dass die Detektionseinrichtung (1; 1A; 1 B) ferner Betätigungsmittel (35, N) zum Verstellen
des bewegbaren Elements (11) zu wenigstens einer entsprechenden zweiten Betriebsposition
aufweist, in welcher das Volumen des Raumes zum Aufnehmen größer ist als in der ersten
Position, um Vermischen der Probenharze (10) mit dem Wasserfluss, welcher während
der Restaurationsphasen der Enthärtungskapazität der Probenharze (10) genutzt wird,
zu begünstigen.
2. System nach Anspruch 1, dadurch gekennzeichnet, dass die Betätigungsmittel (35, N) eine elektromagnetische Spule (35) und einen ferromagnetischen
Kern (N) aufweisen, wobei der ferromagnetische Kern (N) frei gleitend in die Spule
(35) eingesetzt ist.
3. System nach Anspruch 1, dadurch gekennzeichnet, dass die Detektionseinrichtung (1; 1A; 1 B) auch betreibbar ist zum Detektieren, anschließend
an die Ausführung von wenigstens einer der Enthärtungsphasen, von Volumenänderungen
der Harze (R, 10) und zum Erzeugen, wenn eine detektierte Volumenänderung der Probeharze
(10) wenigstens einen zweiten vorbestimmten Schwellenwert erreicht, eines Startsignals
der Restaurationsphasen oder des Einlasses des Wasserflusses zu den Harzen (R, 10)
und eines Aktivierungs- und/oder Deaktivierungssignal der Betätigungsmittel (35).
4. System nach Anspruch 1,
dadurch gekennzeichnet, dass die Detektionseinrichtung (1; 1A; 1 B) aufweist:
- ein magnetisches Element (13), insbesondere einen permanent Magneten, der dazu geeignet
ist, seine Position in Funktion der Volumenänderung der Probeharze (10) zu ändern,
- Sensormittel (18, 18A) zum Detektieren der Position des magnetischen Elements (13).
5. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Steuermittel (1; 1A; 1B) einen elektromechanischen Programmgeber und/oder eine
elektronische Steuereinheit aufweisen, die dazu eingerichtet sind, die Signale, welche
von der Detektionseinrichtung (1; 1A; 1 B) erzeugt werden, zu steuern, insbesondere
für die Steuerung der Restaurationsphasen.
6. System nach Anspruch 4, dadurch gekennzeichnet, dass die Detektionseinrichtung (1; 1A; 1B) einen die Probenharze (10) beinhaltenden Körper
(2) aufweist, wobei das magnetische Element (13) dazu geeignet ist, seine eigene Position
in Funktion von der Volumenänderung der Probenharze (10) zu ändern, und wobei der
Körper (2) hydraulisch mit einem Behälter (D) von Enthärtungsharzen (R) verbunden
ist, so dass das Wasser, welches für die Enthärtungsphase genutzt wird und das Wasser,
welches für die Restaurationsphasen genutzt wird, mit beiden, den Probenharzen (10)
und den Enthärtungsharzen (R), in Kontakt gebracht wird.
7. System nach Anspruch 4, dadurch gekennzeichnet, dass Justiermittel (15, 15A) der Position der Sensormittel (18, 18A) bezüglich des Körpers
(2) der Detektionseinrichtung (1; 1A; 1B) vorgesehen sind, wobei die Justiermittel
(15, 15A) angeordnet sind, insbesondere, für initiale Kalibrierung der Detektionseinrichtung
(1; 1A; 1B).
8. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass in dem Körper (2), insbesondere in dessen Mitte, ein rohrförmiges Element (8), wie
etwa eine zylindrische hohle Säule, vorhanden ist, wobei die Probenharze (10) in dem
rohrförmigen Element (8) aufgenommen sind.
9. System nach dem vorstehenden Anspruch, dadurch gekennzeichnet, dass das magnetische Element (13) mit dem bewegbaren Element (11) verbunden ist und das
letztere in dem rohrförmigen Element (8) angeordnet ist, insbesondere in Kontakt mit
den Probenharzen (10), und dazu eingerichtet ist, seine Position folgend einer Volumenänderung
des letzteren zu ändern.
10. System nach Anspruch 4, dadurch gekennzeichnet, dass die Sensormittel (18; 18A) Sensoren von der Art Reed- (18; 18A) und/oder Halleffekt-Sensor,
und/oder wenigstens ein elektrischen Mikroschalter aufweisen.
11. System nach Anspruch 7, dadurch gekennzeichnet, dass die Justiermittel (15, 15A) wenigstens ein Gleitelement (15, 15A), mit welchem die
Sensormittel (18, 18A) verbunden sind, und einen mit dem Gleitelement (15, 15A) verbundenen
Gewindestift (17), eine Mutter (19) und ein elastisches Element, wie etwa eine Feder
(20), aufweisen.
12. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass der untere Abschnitt des rohrförmigen Elements (8) Schlitze (14) für hydraulische
Verbindung mit dem Behälter (D) der Enthärtungsharze (R) aufweist.
13. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass der obere Abschnitt des Körpers (2) einen hohlen zylindrischen Abschnitt (3) aufweist,
wobei der zylindrische Abschnitt (3), drei Bereiche (3A, 3B, 3C) mit zueinander unterschiedlichen
inneren Durchmessern aufweist, wobei insbesondere einer der Bereiche (3B) einen kleineren
Durchmesser bezüglich der anderen zwei (3A, 3B) aufweist.
14. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass der obere Abschnitt des Körpers (2) einen ersten (37) und zweiten (38) Vorsprung
hat, welche symmetrisch zueinander gegenüberliegend und senkrecht zu einem der Bereiche
(3C) des Körpers (3) sind, wobei die ersten (37) und zweiten (38) Vorsprünge im Inneren
einen Kanal (39; 40) aufweisen, eingerichtet zum hydraulischen Verbinden der Außenseite
mit der Innenseite des Körpers (3).
15. System nach dem vorstehenden Anspruch, dadurch gekennzeichnet, dass der Kanal (39) des ersten Vorsprungs (37) eingerichtet ist für die hydraulische Verbindung
der in der Einrichtung (1; 1A; 1B) aufgenommen Harze (10) mit einem Harzbehälter (R)
einer Wasserenthärtungseinrichtung (D).
16. System nach Anspruch 14, dadurch gekennzeichnet, dass der Kanal (40) des zweiten Vorsprungs (38) eingerichtet ist für die hydraulische
Verbindung in der der Einrichtung (1; 1A; 1B) aufgenommenen Probeharze (10) mit einem
Salzbehälter einer Wasserenthärtungseinrichtung (D), wobei der Kanal (40) des zweiten
Vorsprungs (38) Unterbrechungsmittel (42) für das Wasser, welches von dem Kanal (39)
des ersten Vorsprungs (37) kommt, aufweist, wobei insbesondere die Unterbrechungsmittel
(42) ein Absperrventil (42) aufweisen.
17. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass das bewegbare Element (11) eine Basis (11A), welche eine im Wesentlichen zylindrisch
hohle Form und ein geschlossenes Ende hat, aufweist, wobei das Ende insbesondere Schlitze
(14') für hydraulische Verbindung mit den Probeharzen (10) aufweist.
18. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass das bewegbare Element (11) mit einem Stab (12) verbunden ist, wobei der Stab (12)
an einem Ende eine zylindrische Erweiterung (12A) aufweist, deren Durchmesser größer
ist als der Stab selbst, und die dazu eingerichtet ist, in den Innenabschnitt der
Basis (11A) des bewegbaren Elements (11) eingesetzt zu werden.
19. System nach Anspruch 18, dadurch gekennzeichnet, dass der Stab (12) einen ersten (12B) und einen zweiten (12C) Abschnitt hat, wobei der
erste (12B) und der zweite (12C) Abschnitt durch einen Flansch (12D) zwischen ihnen
geteilt sind, wobei insbesondere der erste Abschnitt (12B) eine vertikale zylindrische
Ausnehmung (12E) zwischen dem Flansch (12D) und dem Ende (12A) aufweist, wobei die
zylindrische Ausnehmung (12E) ein zu dieser senkrechtes Loch (12F) zum hydraulischen
Verbinden mit der Außenseite aufweist.
20. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Erweiterung (12A) eine runde Ausnehmung aufweist, die dazu eingerichtet ist das
magnetische Element (13) aufzunehmen.
21. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass der zweite Abschnitt (12C) des Stabs (12) im Inneren den ferromagnetischen Kern (N)
aufweist, insbesondere in die Spule (35) eingesetzt ist.
22. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass der obere Abschnitt des Körpers (2) durch einen Deckel (36) verschlossen ist, wobei
der Deckel (36) in der Mitte (41) ein Loch zum Durchlassen des zweiten Abschnitts
(12C) des Stabs (12) aufweist.
23. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Spule (35) an dem Deckel (36) zum Verschließen des oberen Endes des Körpers (2)
befestigt ist.
24. System nach Anspruch 19, dadurch gekennzeichnet, dass der Flansch (12D) den Einlass des bewegbaren Elements (11) in dem rohrförmigen Element
(8) definiert.
25. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass Signalisierungsmittel vorgesehen sind, welche in Referenz zu der durch die Detektionseinrichtung
(1; 1A; 1 B) betriebene Detektion betätigt sind, insbesondere zum Signalisieren eines
Lecks in dem System eines Regeneration-Agens der Harze (R, 10) und/oder eines Systemfehlers.
26. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die hydraulische Verbindung der Detektionseinrichtung (1; 1A; 1 B) mit dem Behälter
(D) der Enthärtungsharze (R) im Wesentlichen in dem oberen Abschnitt des Letzteren
angeordnet ist.
27. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Detektionseinrichtung (1; 1A; 1B) in Abzweigung hydraulisch mit dem Behälter
(D) der Enthärtungsharze (R) verbunden ist.
28. System nach wenigstens einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Detektionseinrichtung (1; 1A; 1 B) auch betreibbar ist zum Detektieren des Regenerationsgrades
der Harze (R, 10), in Funktion von Volumenänderungen des Letzteren.
29. Steuerverfahren eines Systems zum Reduzieren der Wasserhärte wie benötigt zum Betreiben
einer Nutzvorrichtung, insbesondere eine Haushaltswaschmaschine, welche Harze (R,
10) nutzt, welche die eigene Enthärtungskapazität als Funktion der Menge an behandeltem
Wasser reduzieren, wobei der Systembetrieb wenigstens vorsieht:
- Enthärtungsphasen, während welcher das zu enthärtende und für die Nutzvorrichtung
benötigte Wasser mit den Harzen (R, 10) in Kontakt gebracht wird, und
- Regenerationsphasen der Enthärtungskapazität der Harze (R, 10), während welcher
eine wässrige Lösung, welche ein Regenerations-Agens beinhaltet, zu den Harzen (R,
10) zugeführt wird,
dadurch gekennzeichnet, dass, um die Regenerationsphasen zu steuern, das Verfahren vorsieht:
- direkte Detektion, während der Regenerationsphasen, von Volumenänderungen einer
Menge der Probenharze (10),
- Unterbrechung der Regenerationsphasen oder der wässrigen Lösungszuführung zu den
Harzen (R, 10), wenn die detektierten Volumenänderungen der Probenharze (10) wenigstens
einen vorbestimmten Wert erreichen, welcher indikativ ist für das Erzielen einer effizienten
Regeneration der Enthärtungskapazität der Harze (R, 10), wobei die Unterbrechung bestimmt
wird durch Detektieren einer bestimmten Volumenreduktion der Harze (10), mit Bezug
zu dem Volumen, das sie zu Beginn der Regenerationsphase hatten,
- wenigstens einen Schritt der Volumenvergrößerung des Raumes, wo die Probenharze
(10) aufgenommen sind, um ein Vermischen der Probenharze (10) mit dem Wasserfluss,
der für ihre Regeneration genutzt wird, zu begünstigen, wobei der Schritt des wenigstens
einen Schrittes der Volumenvergrößerung vor der Detektion ausgeführt wird.
30. Verfahren nach Anspruch 29, dadurch gekennzeichnet, dass es wenigstens eine Harzwaschphase aufweist, während welcher ein Wasserfluss zu den
Harzen (R, 10) zugeführt wird, wie benötigt, um das Waschen der zuvor regenerierten
Harze (R, 10) zu realisieren.
31. Verfahren nach Anspruch 29, dadurch gekennzeichnet, dass es die direkte Detektion von Volumenänderungen der Probenharze (10) vorsieht, auch
nach Durchführen wenigstens einer der Enthärtungsphasen und Beginn einer der Regenerationsphasen,
wenn die detektierte Volumenänderung der Harze (R, 10) wenigstens einen bestimmten
Wert erreicht, welcher indikativ für die Erschöpfung der Enthärtungskapazität der
Harze (R, 10) ist.
32. Verfahren nach einem oder mehreren der vorstehenden Ansprüche von 29 bis 31, dadurch gekennzeichnet, dass Signalmittel, wenn die Volumenänderung der Probenharze (10) nicht einen vorbestimmten
Wert nach Beginn einer Regenerationsphase erreichen, zum Signalisieren eines Fehlers
des Enthärtungssystems und/oder dem Bedarf der Zuführung eines Regenerations-Agens
in einen betreffend das System relevanten Behälter, aktiviert werden.
33. Verfahren nach einem oder mehreren der vorstehenden Ansprüche von 29 bis 31, dadurch gekennzeichnet, dass eine Regenerationsphase begonnen wird nach Detektion eines verringerten Volumens
der Probenharze (10) über einen ersten vorbestimmen Schwellwert, welcher indikativ
für die ausgeführte Erschöpfung der Harze (10, R) ist.
34. Verfahren nach dem vorstehenden Anspruch, dadurch gekennzeichnet, dass die Unterbrechung einer Regenerationsphase im Anschluss an die Detektion einer weiteren
Volumenreduktion der Probenharze (10) auftritt, bis zu einem zweiten vorbestimmten
Schwellwert, welcher indikativ für die Durchgeführte Regeneration der Harze (10, R)
ist.
35. Verfahren nach dem vorstehenden Anspruch, dadurch gekennzeichnet, dass ein Überschuss des Regenerations-Agens abgezogen wird, falls nach Unterbrechung der
Regenerationsphase, eine weitere Volumenreduktion der Probenharze (10) über den zweiten
vorbestimmten Schwellwert detektiert wird.
36. Verfahren nach Anspruch 31 oder 32, dadurch gekennzeichnet, dass die Unterbrechung einer Harzwaschphase nach der Detektion einer Volumenvergrö-βerung
der Harze (10, R) über den ersten vorbestimmten Schwellwert auftritt.
37. Verfahren nach dem vorstehenden Anspruch, dadurch gekennzeichnet, dass die Probenharze (10), bevor sie eingesetzt werden, in einen vorläufigen Erschöpfungs-Regenerations-Waschzyklus
eingebracht werden.
38. Haushaltswaschmaschine, insbesondere eine Geschirrspülmaschine, aufweisend das System
zum Reduzieren des Wasserhärtegrades nach einem oder mehreren der vorstehenden Ansprüche
1 bis 28.
1. Système de réduction de la dureté de l'eau comme requis pour le fonctionnement d'un
appareil utilisateur, en particulier pour une machine à laver à usage domestique,
utilisant des résines (R, 10) qui réduisent leur propre capacité d'adoucissement en
fonction de la quantité d'eau traitée, le système fournissant des moyens pour obtenir
:
- des phases d'adoucissement pendant lesquelles l'eau à adoucir et requise pour ledit
appareil utilisateur est mise en contact avec lesdites résines (R, 10), et
- des phases de restauration de la capacité d'adoucissement desdites résines (R, 10)
pendant lesquelles un flux d'eau est fourni aux dites résines (R, 10), ledit flux
étant utilisé, en particulier, ou en association avec un agent régénérant, dans le
but de régénérer lesdites résines (R, 10) ou de laver les résines régénérées (R, 10),
ledit système comportant, de plus, des moyens de commande (1 ; 1A ; 1B) capables de
commander, lorsque cela est requis, le démarrage desdites phases de restauration,
lesdits moyens de commande comportant un dispositif de détection (1 ; 1A ; 1B) opérationnel
pour
- détecter, après avoir démarré au moins l'une desdites phases de restauration, des
variations de volume d'une quantité de résines d'échantillon (R, 10) et
- produire, lorsqu'une variation de volume détectée desdites résines d'échantillon
(10) atteint au moins une première valeur de seuil prédéterminée, un signal d'interruption
de ladite phase de restauration ou de la fourniture dudit flux d'eau auxdites résines
(R, 10),
de telle sorte que la durée desdites phases de restauration et/ou la quantité d'eau
utilisée au cours de ces dernières sont fonction de la restauration réelle obtenue
de la capacité d'adoucissement desdites résines (R, 10), ledit dispositif de détection
(1 ; 1A ; 1B) comprenant un élément mobile (11) capable de prendre au moins une première
position de fonctionnement dans laquelle ledit élément mobile (11) définit un espace
pour contenir lesdites résines (R, 10),
caractérisé en ce que
ledit dispositif de détection (1 ; 1A ; 1B) comporte, de plus, des moyens d'actionnement
(35, N) pour déplacer ledit élément mobile (11) vers au moins une seconde position
respective de fonctionnement, dans laquelle le volume dudit espace de contenance est
plus grand que dans ladite première position, de façon à favoriser le mélange desdites
résines d'échantillon (10) avec le flux d'eau utilisé pendant lesdites phases de restauration
de la capacité d'adoucissement desdites résines d'échantillon (10) .
2. Système selon la revendication 1, caractérisé en ce que lesdits moyens d'actionnement (35, N) comprennent une bobine électromagnétique (35)
et un noyau ferromagnétique (N), ledit noyau ferromagnétique (N) étant inséré à l'intérieur
de ladite bobine (35) de façon à coulisser librement.
3. Système selon la revendication 1, caractérisé en ce que ledit dispositif de détection (1 ; 1A ; 1B) est également opérationnel pour détecter,
après l'exécution d'au moins l'une desdites phases d'adoucissement, des variations
de volume desdites résines (R, 10) et produire, lorsqu'une variation de volume détectée
desdites résines d'échantillon (10) atteint au moins une seconde valeur de seuil prédéterminée,
un signal de départ desdites phases de restauration ou de l'admission dudit flux d'eau
auxdites résines (R, 10) et un signal d'activation et/ou de désactivation desdits
moyens d'actionnement (35).
4. Système selon la revendication 1,
caractérisé en ce que ledit dispositif de détection (1 ; 1A ; 1B) comporte:
- un élément magnétique (13), en particulier un aimant permanent, capable de modifier
sa position en fonction de la variation de volume desdites résines d'échantillon (10),
- des moyens de capteur (18, 18A) permettant de détecter la position dudit élément
magnétique (13).
5. Système selon au moins l'une des revendications précédentes, caractérisé en ce que lesdits moyens de commande (1 ; 1A ; 1B) comprennent un programmateur électromécanique
et/ou un dispositif de commande électronique capable de gérer les signaux produits
par ledit dispositif de détection (1 ; 1A ; 1B) en particulier pour la commande desdites
phases de restauration.
6. Système selon la revendication 4, caractérisé en ce que ledit dispositif de détection (1 ; 1A ; 1B) comporte un corps (2) contenant lesdites
résines d'échantillon (10), dans lequel ledit élément magnétique (13) a la capacité
de modifier sa propre position en fonction de la variation de volume desdites résines
d'échantillon (10) et dans lequel ledit corps (2) est raccordé hydrauliquement à un
conteneur (D) de résines adoucissantes (R), de telle sorte que l'eau utilisée pour
lesdites phases d'adoucissement et l'eau utilisée pour lesdites phases de restauration
sont amenées en contact à la fois avec lesdites résines d'échantillon (10) et lesdites
résines adoucissantes(R).
7. Système selon la revendication 4, caractérisé en ce que sont prévus des moyens de réglage (15, 15A) de la position desdits moyens de capteur
(18, 18A) par rapport au corps (2) dudit dispositif de détection (1 ; 1A ; 1B), lesdits
moyens de réglage (15, 15A) étant prévus, en particulier, pour un calibrage initial
dudit dispositif de détection (1 ; 1A ; 1B).
8. Système selon au moins l'une des revendications précédentes, caractérisé en ce que dans ledit corps (2), en particulier au milieu de celui-ci, se trouve un élément
tubulaire (8), tel qu'une colonne creuse cylindrique, lesdites résines d'échantillon
(10) étant contenues dans ledit élément tubulaire (8).
9. Système selon la revendication précédente, caractérisée en ce que ledit élément magnétique (13) est associé au dit élément mobile (11) et en ce que ce dernier est placé dans ledit élément tubulaire (8), en particulier en contact
avec lesdites résines d'échantillon (10) et est capable de modifier sa position après
une variation de volume de ces dernières.
10. Système selon la revendication 4, caractérisé en ce que lesdits moyens de capteur (18 ; 18A) comprennent des capteurs de type à lame souple
(18 ; 18A) et/ou du type à effet Hall, et/ou au moins un micro-commutateur électrique.
11. Système selon la revendication 7, caractérisé en ce que lesdits moyens de réglage (15 ; 15A) comprennent au moins un élément coulissant (15
; 15A) auquel sont associés lesdits moyens de détection (18 ; 18A), et une broche
filetée (17) associée au dit élément coulissant (15 ; 15A), un écrou (19) et un élément
élastique, tel qu'un ressort (20).
12. Système selon au moins l'une des revendications précédentes, caractérisé en ce que la partie inférieure dudit élément tubulaire (8) présente des fentes (14) permettant
un raccordement hydraulique avec ledit conteneur (D) desdites résines adoucissantes
(R).
13. Système selon au moins l'une des revendications précédentes, caractérisé en ce que la partie supérieure dudit corps (2) présente une partie cylindrique creuse (3),
ladite partie cylindrique (3) comportant trois sections (3A, 3B, 3C) dotées d'un diamètre
intérieur différent l'une par rapport à l'autre, en particulier l'une desdites sections
(3B) ayant un diamètre plus petit par rapport aux deux autres (3A, 3C).
14. Système selon au moins l'une des revendications précédentes, caractérisé en ce que la partie supérieure dudit corps (2) comporte une première (37) et une seconde (38)
parties en saillie opposées symétriquement l'une à l'autre et perpendiculaires à l'une
desdites sections (3C) dudit corps (3), lesdites première (37) et seconde (38) parties
en saille comportant à l'intérieur un conduit (39 ; 40) capable de raccorder hydrauliquement
l'extérieur avec l'intérieur dudit corps (3).
15. Système selon la revendication précédente, caractérisé en ce que ledit conduit (39) de ladite première partie en saillie (37) assure le raccordement
hydraulique des résines (10) contenues dans le dispositif (1 ; 1A ; 1B) avec un conteneur
de résines (R) d'un dispositif d'adoucissement d'eau (D).
16. Système selon la revendication 14, caractérisé en ce que ledit conduit (40) de ladite seconde partie en saillie (38) assure le raccordement
hydraulique des résines d'échantillon (10) contenues dans le dispositif (1 ; 1A; 1B)
avec un conteneur de sel d'un dispositif d'adoucissement d'eau (D), ledit conduit
(40) de ladite seconde partie en saillie (38) comportant des moyens d'interception
(42) de l'eau venant dudit conduit (39) de ladite première partie en saillie (37),
en particulier lesdits moyens d'interception (42) comprenant un clapet de non retour
(42).
17. Système selon au moins l'une des revendications précédentes, caractérisé en ce que ledit élément mobile (11) comporte une base (11A) de configuration essentiellement
cylindrique creuse fermée à une extrémité, ladite extrémité présentant en particulier
des fentes (14') permettant un raccordement hydraulique avec lesdites résines d'échantillon
(10).
18. Système selon au moins l'une des revendications précédentes, caractérisé en ce que ledit élément mobile (11) est associé à une tige (12), ladite tige(12) ayant une
extension cylindrique (12A) sur une extrémité, dont le diamètre est plus grand que
celui de la tige elle-même, pouvant être insérée dans la partie intérieure de ladite
base (11A) dudit élément mobile (11).
19. Système selon la revendication 18, caractérisé en ce que ladite tige (12) comporte une première partie (12B) et une seconde partie (12C),
ladite première (12B) et ladite seconde (12C) parties étant séparées entre elles par
une collerette (12D), ladite première partie (12B) en particulier comportant un évidement
vertical cylindrique (12E) entre ladite collerette (12D) et ladite extrémité (12A),
ledit évidement cylindrique (12E) comportant un trou (12F) perpendiculaire à lui en
vue d'un raccordement hydraulique extérieur.
20. Système selon au moins l'une des revendications précédentes, caractérisé en ce que ladite extension (12A) présente un évidement arrondi capable de contenir ledit élément
magnétique (13).
21. Système selon au moins l'une des revendications précédentes, caractérisé en ce que ladite seconde partie (12C) de ladite tige (12) présente, à l'intérieur, ledit noyau
ferromagnétique (N), qui est inséré en particulier à l'intérieur de ladite bobine
(35).
22. Système selon au moins l'une des revendications précédentes, caractérisé en ce que ladite partie supérieure dudit corps (2) est fermée par un couvercle (36), ledit
couvercle (36) comportant un trou en son centre (41) pour être traversé par ladite
seconde partie (12C) de ladite tige (12).
23. Système selon au moins l'une des revendications précédentes, caractérisé en ce que ladite bobine (35) est fixée au dit couvercle (36) pour fermer l'extrémité supérieure
dudit corps (2).
24. Système selon la revendication 19, caractérisé en ce que ladite collerette (12D) définit l'entrée dudit élément mobile (11) dans ledit élément
tubulaire (8).
25. Système selon au moins l'une des revendications précédentes, caractérisé en ce que sont prévus des moyens de signalisation actionnés en référence aux détections effectuées
par ledit dispositif de détection (1 ; 1A ; 1B), en particulier pour signaler l'absence
dans le système d'un agent régénérant desdites résines (R, 10) et/ou une défaillance
du système.
26. Système selon au moins l'une des revendications précédentes, caractérisé en ce que le raccordement hydraulique dudit dispositif de détection (1 ; 1A ; 1B) au dit conteneur
(D) desdites résines adoucissantes (R) est essentiellement placé dans la partie supérieure
de ce dernier.
27. Système selon au moins l'une des revendications précédentes, caractérisé en ce que ledit dispositif de détection (1 ; 1A ; 1B) est raccordé hydrauliquement en dérivation
par rapport au dit conteneur (D) desdites résines adoucissantes (R).
28. Système selon au moins l'une des revendications précédentes, caractérisé en ce que ledit dispositif de détection (1 ; 1A ; 1B) est également opérationnel pour détecter
le degré de régénération desdites résines (R, 10) en fonction des variations de volume
de ces dernières.
29. Procédé de contrôle d'un système permettant de réduire la dureté de l'eau comme requis
pour le fonctionnement d'un appareil utilisateur, en particulier une machine à laver
à usage domestique, en utilisant des résines (R, 10) qui réduisent leur propre capacité
d'adoucissement en fonction de la quantité d'eau traitée, ledit fonctionnement du
système prévoyant au moins :
- des phases d'adoucissement pendant lesquelles l'eau à adoucir et requise pour ledit
appareil utilisateur est mise en contact avec lesdites résines (R ; 10), et
- des phases de régénération de la capacité d'adoucissement desdites résines (R, 10)
pendant lesquelles une solution aqueuse contenant un agent régénérant est fournie
aux dites résines (R ; 10), caractérisé en ce que, afin de contrôler lesdites phases de régénération, il prévoit ;
- une détection directe, pendant lesdites phases de régénération, des variations de
volume d'une quantité de résines d'échantillon (10),
- une interruption desdites phases de régénération ou de ladite alimentation en solution
aqueuse auxdites résines (R, 10) lorsque les variations de volume détectées des résines
d'échantillon (10) atteint au moins une valeur déterminée, laquelle est indicatrice
de l'obtention d'une régénération efficace de la capacité d'adoucissement desdites
résines (R, 10), ladite interruption étant déterminée par la détection d'une certaine
réduction de volume desdites résines (10), par rapport au volume qu'elles occupaient
au début de la phase de régénération,
- au moins une étape d'augmentation de volume de l'espace dans lequel lesdites résines
d'échantillon (10) sont contenues, afin de favoriser le mélange desdites résines d'échantillon
(10) avec le flux d'eau utilisé pour leur régénération, ladite étape, au moins une
étape d'augmentation de volume, étant exécutée avant ladite détection.
30. Procédé selon la revendication 29, caractérisé en ce qu'il comprend au moins une phase de lavage des résines au cours de laquelle un flux
d'eau est fourni auxdites résines (R, 10) comme cela est requis pour réaliser le lavage
des résines (R, 10) précédemment régénérées.
31. Procédé selon la revendication 29, caractérisé en ce qu'il prévoit la détection directe des variations de volume desdites résines d'échantillon
(10) également après l'exécution d'au moins l'une desdites phases d'adoucissement,
et le démarrage de l'une desdites phases de régénération lorsque la variation de volume
détectée desdites résines (R, 10) atteint au moins une valeur déterminée, laquelle
est indicatrice de l'épuisement de la capacité d'adoucissement desdites résines (R,
10).
32. Procédé selon l'une ou plusieurs des revendications précédentes allant de 29 à 31,
caractérisé en ce que des moyens de signaux sont activés lorsque la variation de volume desdites résines
d'échantillon (R, 10) n'atteint pas une valeur prédéterminée après le démarrage d'une
phase de régénération en vue de signaler une défaillance dudit système d'adoucissement
et/ou la nécessité d'ajouter un agent de régénération dans un conteneur pertinent
appartenant au dit système.
33. Procédé selon l'une ou plusieurs des revendications précédentes allant de 29 à 31,
caractérisé en ce qu'une phase de régénération est amorcée après la détection d'une diminution de volume
desdites résines d'échantillon (10) par rapport à une première valeur de seuil prédéterminée,
laquelle est indicatrice de la réalisation de l'épuisement des résines (10, R).
34. Procédé selon la revendication précédente, caractérisé en ce que l'interruption d'une phase de régénération se produit après la détection d'une réduction
supplémentaire de volume desdites résines d'échantillon (10), jusqu'à une seconde
valeur de seuil prédéterminée, laquelle est indicatrice de la réalisation de la régénération
des résines (10, R).
35. Procédé selon la revendication précédente, caractérisé en ce que l'on conclut à un excès dudit agent de régénération si, après une interruption de
la phase de régénération, une réduction supplémentaire de volume desdites résines
d'échantillon (10) par rapport à ladite seconde valeur de seuil prédéterminée est
détectée.
36. Procédé selon la revendication 31 ou 32, caractérisé en ce que l'interruption d'une phase de lavage de résines se produit après la détection d'une
augmentation de volume desdites résines (10, R) par rapport à ladite première valeur
de seuil prédéterminée.
37. Procédé selon la revendication précédente, caractérisé en ce que lesdites résines d'échantillon (10) sont soumises, avant d'être utilisées, à un cycle
préliminaire d'épuisement - régénération - lavage.
38. Machine à laver à usage domestique , en particulier machine à laver la vaisselle,
comportant le système permettant de réduire le degré de la dureté de l'eau selon l'une
ou plusieurs des revendications précédentes allant de 1 à 28.