[0001] The present invention relates to a refrigeration system of the cascade type, comprising
an operative refrigerating circuit working with CO
2or another refrigerant and having one or more refrigeration compressors connected so
as to suction refrigerant gas from an evaporator equipment and compressing it into
a condenser unit, which also acts as an evaporator in a precoupled second refrigerating
circuit, and from which condensed refrigerant liquid is conveyed to said evaporator
equipment, whereas a defroster circuit is arranged for selectively supplying hot refrigerant
to said evaporator equipment for defrosting purposes.
[0002] Defrosting is necessary to remove ice built up on a freezer or a cooler. In most
cases it is a question of proper and efficient function of the equipment, but in some
cases it is a vital part of the function. One of the latter cases is a plate freezer,
where the product is frozen between two metal plates wherein refrigerant is circulated.
To be able to remove the product it is necessary to defrost the plates.
[0003] Defrosting can be done in several ways, with the most common being:
- Spraying with hot water, which is very common but not very practical due to hygienic
considerations.
- Electrical defrosting by means of electrical heating rods placed near the cooling
surface. The main disadvantage is that when compared to the hot gas defrost, the power
consumption is much higher. Because of the defrost compressors COP (cooling capacity
kW per power consumption kW) the power fed to the defrost system is 4-5 times higher
with electrical defrost for the same defrost capacity. Another disadvantage is that,
when using electrical defrosting, the ice is melted from the outside, which means
that more ice has to be melted before the remaining ice falls from the cooler and
that the power consumption is to high.
- Circulation of a hot liquid (usually a glycol/water mix) in a separate circuit within
the cooler/freezer. When defrosting from the inside the ice on the surface melts first
enabling the ice to fall off as soon as possible.
- Hot gas defrosting where gas is condensed in the cooler/freezer at a temperature above
the freezing point. Condensing takes place in the same circuit that is used for cooling/freezing.
In some types of evaporators e.g. plate freezers hot gas defrost is the only possible
solution for defrosting
[0004] Where ever possible hot gas defrosting is used. Hot gas defrosting is very efficient
as heat is delivered where the ice has built up and it is very economical since the
heat used is present in the system. Electrical and hot liquid defrosting requires
an external power source which hot gas defrosting does not. During hot gas defrosting
the cooler/freezer acts as a secondary condenser dispersing the heat otherwise dispersed
in the cooling media (usually water or air).
[0005] With the reintroduction of CO
2, cascade systems are becoming more frequent. Due to the high saturation pressure
of CO
2, it is not possible to keep the pressure within the range normally encountered in
refrigeration plants while still condensing it against air or water at ambient temperatures.
Thus a cascade system is used, wherein a secondary refrigeration plant cools the CO
2 condenser. The secondary refrigeration plant condenses against the available cooling
media. The condensing temperature of the CO
2 is usually in the range of-20°C to -5°C.
[0006] If a traditional approach for hot gas defrosting was to be used, the gas, otherwise
to be condensed in the cascade cooler, would be led to the evaporator. But in the
case of CO
2 the condensing temperature is, as mentioned above, in the range -20°C to -5°C, which
is not sufficiently hot to remove ice from the evaporator. When defrosting a cooler
it is, off cause, necessary to get the temperature of the cooler (well) above 0°C.
[0007] One solution to this problem could be to raise the temperature in the cascade cooler
(e.g. refrigeration compressor outlet) to a level above the freezing point. This is
possible, but several disadvantages arise from this solution. The overall energy efficiency
of the system drops, and more important, components to handle the increased pressure
are, at best, expensive or not available. Also a very large part of the plant would
be subjected to very high pressures.
[0008] Often a valve in the outlet controls the defrosting pressure in the evaporator. This
valve will close when the pressure is lower than the desired pressure. However, this
restricts the liquid condensed during the defrosting from leaving the evaporator,
thus resulting in a build up of liquid in the evaporator. The build up of liquid reduces
the surface inside the evaporator available for condensing and as such reduces the
overall effect of the defrosting.
[0009] As a refrigerant CO
2 gives some general advantages:
- Highly efficient system, both with regard to component sizing and energy consumption.
- Efficient to low evaporating temperatures. Other refrigerants become inefficient below
-40°C, but CO2 is efficient down to -55°C, limited only by the triple point (-56,6°C)
- A CO2 leak will not destroy the product in the processing area affecting not only the yield
but also the insurance costs.
- CO2 is considered a safe refrigerant. It is non-flammable, non-explosive and it is considerably
safer to the crew than other refrigerants.
- The low evaporating temperature yields a higher capacity of the production equipment,
usually resulting in a faster freezing. The faster freezing has a positive effect
on product quality.
- CO2 is a natural refrigerant with none of the environmental problems associated with
older refrigerants such as CFC's and HCFC'S. CO2 is not harmful to the environment ensuring unrestricted use in the future from the
environmental point of view.
[0010] The patent application DK200100310 describes a plant and a process using CO
2 for defrost. This system is a unit that delivers both defrosting and standstill cooling,
e.g. keeping system pressure down during standstill. In a combined system like in
DK200100310, failure of the defrost system would mean that no standstill cooling is
available and it is from some classification societies a demand that the standstill
cooling is performed by a separate unit as a part of the safety system.
[0011] The above-mentioned system is connected to the "distribution system", defined as
a vessel with gas/liquid equilibrium along with the piping to the consumers e.g. the
evaporators. From the application and its definitions it appears that the possible
connection points are: A pump separator, a high-pressure receiver, and the piping
to the consumers.
[0012] Connecting the defrosting compressor to the refrigeration cycle's low-pressure side
results in a very large pressure difference, which most industrial refrigeration compressors
cannot handle. Furthermore a defrosting compressor connected to the low pressure side
needs to be about 4 times bigger (by swept volume) than one connected to the high
pressure side to deliver the same defrosting capacity. Standard refrigeration equipment
can be used when connecting to the high-pressure side, while this is not the case
when connecting to the low-pressure side.
[0013] If connecting the defrosting compressor to the high-pressure receiver it is very
doubtful if sufficient gas is available in the receiver. The receiver essentially
collects liquid from the condenser and will normally not contain the large amounts
of gas necessary for defrosting.
[0014] In the system described in DK-B1-174257 the suction gas for the compressor is saturated,
necessitating a liquid separation. Ensuring that the suction gas contains no liquid
is essential for safe compressor operation-especially when using reciprocating compressors.
[0015] It is the purpose of the invention to define a system that can perform a hot gas
defrosting of cascade refrigeration plants, particularly those using CO
2 in the cold cycle, where the system can deliver efficient defrosting while offering
noticeable benefits in terms of lower overall power consumption of the plant and a
high degree of use of standard refrigeration components.
[0016] The present invention relates to a refrigeration system of the cascade type where
the suction side of the defrost compressor is connected to the discharge side of one
ore more compressors, said defrost compressor being operable to supply defrost gas
at elevated pressure and temperature to at least one evaporator equipment, said defrost
compressor being connectable so as to temporarily operate as a refrigeration compressor
in parallel with said one or more refrigeration compressors.
[0017] The system according to the invention limits the high pressure to an absolute minimum
number of components while employing as many standard components as possible. Using
a dedicated defrosting compressor another pressure level is created with the sole
purpose of defrosting. In this way the high pressure can be limited to the defrosting
compressor, the defrost pipe, the evaporator to be defrosted and a few valves at the
evaporator. The cascade cooler, refrigeration compressor and associated equipment
can be held at the temperature/pressure yielding the most overall efficient plant
and still be standard refrigeration components. The defrosting compressor is connected
to the refrigeration compressor outlet.
[0018] A system according to the invention has a specially dedicated compressor for defrosting.
This defroster compressor suction gas is the refrigeration compressor discharge gas.
The gas has been desuperheated before entering the defrost compressor to avoid too
high discharge temperature that could create a problem with lubrication of the defrost
compressor. Furthermore the COP (cooling capacity kW per power consumption kW) of
the defrost compressor would be lower and oil cooling would be necessary.
[0019] Desuperheating (cooling) of the suction gas to the defrosting compressor has an effect
on the overall power consumption of the plant. Two methods of cooling are the most
likely, the first one being cooling with the same media used in the secondary systems
condenser (air or water) and the other method is using the cascade cooler.
[0020] Normally a cascade cooler would desuperheat the gas before condensing, so introducing
a nozzle in the appropriate place in the cascade cooler would yield a supply of cooled
gas. In the cascade cooler the cooling is performed by the secondary system so power
will be required by the secondary system. Also it is of very high importance that
the gas supplied to the defrosting compressor does not contain liquid. A positive
superheat is required to avoid liquid hammer (attempting to compress liquid) in the
compressor.
[0021] The other option, the air/water cooled cooler, offers some advantages. As mentioned
earlier, it is not practically possible to condense the CO
2 against air/water at normal ambient temperature, but it is possible to use it to
cool the gas before entry into the cascade cooler and defrosting compressor. The benefit
is that every kW cooled by the cooler does not have to be removed in the cascade cooler.
This results in a reduction of both the size and power consumption of the secondary
system. In such a cooler the gas can be cooled to a temperature very close to the
ambient temperature, but since the saturation (condensing) temperature is much lower
the gas is still sufficiently superheated to avoid liquid hammer. The selection of
one of these two systems will be a question of installation costs versus the savings
in running costs.
[0022] The defrost compressor capacity regulation regulates after the discharge (defrost)
pressure. The condensing temperature determines the suction pressure in the cooling
cycle. This pressure is kept constant by the "hot" refrigeration cycle.
[0023] To avoid excessive changing of the compressor capacity steps and an unintended pressure
rise at the end of the defrost period when defrost capacity demand is low, a controllable
bypass valve is used to bypass hot gas back to the cascade cooler. The bypass valve
is arranged in a connection from the discharge side of the defrost compressor and
the discharge side of the one or more refrigerating compressors. A precise control
of the defrost pressure and temperature is thereby enabled and the bypass valve will
smoothen the capacity steps and secure that the pressure does not exceed the maximum
design pressure. This control method makes it unnecessary to mount control valves
on each cooler to control the pressure during defrost. All defrost control is done
by the compressor and the bypass valve.
[0024] The defrost pressure/temperature can be set for each evaporator individually by changing
the defrost compressor discharge pressure set point. This way the defrost can be optimised
for the individual type of evaporator. Some applications can benefit from a more gradual
defrost while some need a fast defrost. Considerations when selecting defrost temperature
will include heat loss into the surroundings, water/steam contents in the room air
and product quality.
[0025] On a system according to the invention the refrigerant outlet from the evaporator
equipment can be connected to the suction side of the one or more refrigeration compressors
through a liquid operated liquid draining device.
[0026] Draining of the cooler during defrost is a very important issue. When the cooler
fills with liquid the surface available for condensing (defrost) becomes smaller and
consequently the possible capacity drops meaning a slower defrost. The system according
to the invention has for this purpose employed a thermodynamic liquid drain designed
for steam and compressed air application. This device allows liquid to pass and stops
gas in much the same way as a float valve mechanism. Float valve mechanisms employ
a floating ball but these have been difficult or expensive to get for the high pressure
needed. The liquid drain used is simple and can accept the pressures. The benefit
is that when the compressor controls the pressure completely, the liquid drain only
needs to drain the liquid in the freezer and not concern itself with regulating the
pressure. The result is an extremely simple system with an efficient operation.
[0027] A system as described, wherein the entire gas conductor system from the defrost compressor
through the evaporator equipment and to the drain pipe of the evaporator can generally
be without pressure regulating means and will preferably be laid out for operating
at pressures not exceeding 50 bar.
[0028] It can, however, not be excluded that a higher pressure, for instance 55 bar, will
be more suitable in a alternative embodiment of the invention.
[0029] All together the installation is considerably simpler, less expensive and secure
compared to known solutions.
[0030] The system according to the invention described herein has a plurality of benefits
compared to the alternative systems:
- Except for the defrost compressors oil separator there are no vessels in the high-pressure
system. The oil separator has a very low volume. Large volumes under high pressure
present a safety hazard due to the high energy content.
- The defrost pressure/temperature is controlled by the compressor. The compressor will
regulate its discharge pressure rather than the traditional suction pressure regulation.
It is possible to regulate the compressor either by the normal compressor capacity
step supplemented by a bypass valve to achieve a finer regulation or by using a frequency
converter on the compressor motor to regulate the compressor RPM. This can be necessary
because of the high capacity of a single capacity step on reciprocating compressors.
- It is not necessary with regulating valves for the cooler. The compressor does all
pressure/temperature regulation.
- When the defrost pressure is controlled by the compressor it is only necessary to
drain the cooler of liquid. When liquid is drained the maximum surface is available
for condensing.
- The drainage is secured by a thermodynamic liquid drain, a commonly available component
for compressed air and for steam or by a high-pressure float valve.
- High-pressure is only present while the compressor is running. In effect all pressure
will equalize when a critical situation occurs (e.g. a power failure, wrong valve
position) or when the compressor emergency stop is pressed.
- By taking the discharge gas from the refrigeration compressors and not from the pump
separator the COP (cooling capacity kW per power consumption kW) is greatly enhanced
offering a much better economy. Furthermore the requirement for the compressor size
is greatly decreased.
- In systems where the need for defrosting is not continuous, but rather at discrete
intervals, the defrost compressor could be used as a normal refrigeration compressor.
The compressor used for defrosting can be a dedicated defrost compressor, but can
also be anyone of the refrigeration compressors. A system according to the invention
can be designed with the possibility to use one or more of a plurality of compressors
in the system as defrost compressor. In this way an increased safety and reliability
of the system is achieved. The performance of the compressor in the two running conditions
is well matched. That is, when running in the defrost condition the compressor yields
3-5 times as much as when in the refrigeration condition. This ratio is deemed suitable
for defrosting in a reasonable time. Thus when a cooler is taken out of operation
to be defrosted, the excess compressor capacity at cooling level matches the need
for defrost capacity.
- The gas for defrosting is greatly superheated which, apart from the actual gain in
heating capability, secures the system against condensation in pipes and valves before
entering the cooler. If liquid enters a low-pressure area from high-pressure it can
be "shot" into the low-pressure area and considerable damage can occur from this.
- The compressor is able to start the defrost "gently" while running up the pressure
at the start of the defrost. This reduces the risk of pressure surges and liquid hammer.
- It is possible to make individual defrost conditions for different evaporators to
suit the individual needs.
[0031] Power consumption of the system is considerably affected if the system according
to the invention is employed. Heat absorbed in the evaporators will, along with the
CO
2 compressor motor heat, be delivered to the secondary (usually R717) refrigeration
system in the cascade cooler. Even though the cascade temperatures have been fixed
at the overall most efficient point, the secondary system accounts for 60-70% of the
overall power consumption. But when the defrosting compressor is in action the defrost
compressor suction gas need not be condensed by the secondary system resulting in
a drop in required cooling capacity of the secondary system.
[0032] The gas will, after compression in the defrosting compressor, be condensed in the
evaporator to be defrosted. However, the COP (cooling capacity kW per power consumption
kW) is much higher in the defrosting compressor than in the secondary systems compressor.
The difference is naturally dependent on the type (refrigerant etc) of the secondary
system and running conditions, but in general terms a factor of two is realistic.
This means that for every 100 kW used by the defrosting compressor, the power consumption
of the secondary system drops with 200 kW with a resulting overall drop of 100 kW.
[0033] With 100 kW power consumption, the defrost compressor employed in this system will
deliver approximately 600 kW heating. If electrical defrosting is to be used, all
600 kW is needed in electricity, so the comparison is really an increase of 600 kW
compared to a drop of 100 kW. If hot glycol is to be used the heating could be extracted
in the system (most likely the secondary systems hot side) so the power consumption
only increases with the pump power. However, no gain similar to the one described
above is achieved.
[0034] On a plant according to the invention it has been discovered that there is a large
over all efficiency benefit during defrosting, as mentioned above. For the understanding
of the invention it has to be mentioned that the compressors used are mainly large
industrial compressors for industrial cooling purposes, but that the invention also
can be used in connection with plants comprising commercial compressors capable of
handling the given pressure and temperature. As an example cooling and freezing plants
in butcher shops, in supermarkets or in other retail shops can be mentioned as places
to use the system.
[0035] To save even more energy using the system according to the invention it is possible
to use the defrost compressor capacity to supply hot gas to other elements than to
a traditional evaporator e.g. to elements consisting of heating/evaporator pipes placed
in areas where ice otherwise will built up.
[0036] Freezers that need defrosting is often used onboard fishing vessels and in such plants
heating/evaporator pipes can be installed in the floor in the freezing area. In this
area there will typically be ice formations, which today is removed or controlled
by electrical heating elements. By replacing these elements with heating/evaporator
pipes less electrical power is needed and the defrost compressor is used more efficient
whereby energy is saved in the second condensing unit.
[0037] CO
2 hot gas from the defrost compressor can be used for traditional defrosting, for heating
and for defrosing in all places where the temperature is below 10 °C.
[0038] In the following the invention will be described with reference to the drawing where:
Fig. 1 shows a system according to the invention and
Fig. 2 shows a log(P)-H diagram of defrost according to the invention in cascade systems.
[0039] Referring to fig. 1, which shows a system according to the invention, the systems
function will be described. Please note that the fig. is simplified to ease understanding.
[0040] The freezing system 2 is executed in the traditional manner. The pump separator 4
contains liquid refrigerant at the evaporating temperature. The pumps 6 pump refrigerant
liquid to the evaporator 8 through the valve station 10.
[0041] In the evaporator 8 the refrigerant liquid is partially or completely evaporated
and returned through the valve station 10 to the pump separator 4. The gas generated
in the evaporator 8 is removed by the refrigeration compressor 12, which compresses
the gas to the condensing pressure. From the refrigeration compressor 12 the gas is
primarily led to the cascade cooler 14 where the gas is condensed before being led
back to the pump separator 4. A secondary condensing unit 16 provides cooling for
the cascade cooler 14. The freezing system 2, as described here, is well known technology
and is as such not interesting, but the defrosting system is the essence of the invention
described here.
[0042] The defrost compressor 20 takes suction from the discharge of the refrigeration compressor
12 (e.g. at condensing pressure) and compresses it to the desired defrost pressure.
Please note that the gas from the refrigeration compressor 12 is significantly superheated.
To avoid too high discharge temperature (oil problems) from the defrost compressor
20 it could be necessary to desuperheat (cool) the gas before entry into the defrost
compressor 20. This cooler has not been included on the sketch because the function
is not vital to the principal function of the defrost system. The gas cooling could
take place in an external heat exchanger or it could take place in the cascade cooler
14. As mentioned this gas cooling is not essential for the principal function of the
system 2, but since some energy efficiency issues arise from this it will be discussed
later in detail.
[0043] From the defrost compressor 20 the gas is led to the evaporator 8. In fig. 1 the
gas is led to the liquid/gas "outlet" 22 of the evaporator 8, resulting in a defrosting
backward. Considerable differences of opinion exist about defrosting forward or backward,
but in this case backward defrosting is considered most efficient and thus it is outlined
here. Furthermore backward defrosting is safer since the risk of liquid bullets being
shot through the system is reduced. In the evaporator 8 the defrost gas condenses
and it is led out through the liquid "inlet" 24 of the evaporator 8. Returning this
(for now high-pressure) liquid is done in the normal return line 26 to the pump separator
4, however, the pressure needs to be reduced to the evaporating pressure before entering
the return line 26. This is done in a high-pressure float valve 28 or a component
with the same characteristics. The purpose of this component 28 is both to reduce
the pressure, but also to allow all liquid to drain from the evaporator 8, but not
allowing any gas to pass during defrosting. With the use of this float valve 28 (or
like) the evaporator 8 will always be completely drained during defrosting resulting
in an efficient defrost. Furthermore, since the evaporator 8 will be full of liquid
from the freezing cycle at the beginning of the defrosting, a fast and efficient drainage
is secured with the float valve system 28.
[0044] One small thing needs to be observed with this arrangement. During the freezing cycle
the float valve 28 could act as a short circuit and bypass all the liquid pumped to
the evaporator 8 back to the return line 26. This is avoided by adding a valve 30
in series with the float valve 28. This valve 30 has an opening pressure that is larger
than the pressure loss in the evaporator 8 and will thus remain closed during the
freezing cycle.
[0045] Regulation of the pressure during defrosting is performed by the compressor 20 capacity
regulation. The compressor 20 capacity regulation will regulate according to the discharge
pressure as opposed to the "normal" suction pressure regulation. This method of regulation
is common in heat pumps. The suction pressure for the defrosting compressor 20 (e.g.
the condensing pressure in the CO
2 circuit) is kept constant by the secondary condensing unit 16. Regulating the pressure
with the compressor 20 while the float valve 28 drains the evaporator 8 (regardless
of the pressure) has some benefits:
- Rather than using a regulating valve for each evaporator 8, the control is at one
point only resulting in a more simple control. Furthermore pressure regulators for
50 bars pressure are not standard refrigeration equipment.
- Changing the compressor discharge pressure set point makes it possible to adapt the
defrosting to the component to be defrosted. For instance in a plate freezer 8 the
defrosting time is very important and thus the maximum temperature would be specified
to the compressors control system, while in a air cooler in a freezing storage room
it could be desirable to minimize the heat ingress into the room. This could be done
with a defrosting at a lower temperature for a longer time.
- The evaporator 8 is, as mentioned, completely drained and thus offering the maximum
surface area for condensing. Once the gas has condensed, e.g. given off its latent
heat, it is of little use in the defrosting process. Removing the liquid enables the
maximum defrosting capacity to be achieved.
- The defrosting compressor 20 can be put in an idling mode when no defrost is required,
thus reducing wear from excessive start-stop situations.
- When no defrosting is required over a longer period the defrosting compressor 20 can
be stopped or used as a refrigeration compressor 12.
[0046] To avoid excessive changing of the compressor capacity steps, a controllable bypass
32 valve is arranged in a connection from the discharge side of the defrost compressor
and the discharge side of the one or more refrigerating compressors to bypass hot
gas back to the cascade cooler 14.
[0047] Fig. 2 is showing a log(P)-H diagram of defrost according to the invention in cascade
systems. The diagram shows the normal refrigeration cycle (34). From evaporating pressure
(36) the refrigerant is compressed (38) up to the condensing pressure (40). From the
compressor discharge (42) the gas is cooled and eventually condensed before it is
flashed back to the evaporating pressure (36). The system according to the invention
connects the defrosting compressor (20) after the refrigeration compressors discharge
port (42) and before condensing takes place (44) in the condenser/cascade cooler.
[0048] On other known systems for CO
2 defrosting the defrost compressor is connected at the refrigeration compressors suction
side (46) or after the condenser/cascade cooler (48).
1. A refrigeration system of the cascade type (2), comprising an operative refrigerating
circuit working with CO2 or another refrigerant and having one or more refrigeration compressors (12) connected
so as to suct refrigerant gas from an evaporator equipment (8) and compressing it
into a condenser unit (14), which also acts as an evaporator in a pre-coupled second
refrigerating circuit (16), and from which, condensed refrigerant liquid is conveyed
to said evaporator equipment (8), wherein a defroster circuit (18) is arranged for
selectively supplying hot refrigerant to said evaporator equipment (8) for defrosting
purposes, said defroster circuit (18) comprising a defrost compressor (20) characterized in that the suction side of the defrost compressor (20) is connected to the discharge side
of one more of said refrigeration compressors (12), said defrost compressor (20) being
operable to supply defrost gas at elevated pressure and temperature to at least one
evaporator equipment (8), said defrost compressor (20) being connectable so as to
temporarily operate as a refrigeration compressor in parallel with said one or more
refrigeration compressors (12).
2. A system according to claim 1, in which the suction side of the defrost compressor
(20) is connected to the discharge side of one or more refrigerator compressors (12)
through a desuperheater unit, preferably constituted by said condenser unit (14).
3. A system according to claim 1, wherein a controllable bypass valve (32) is arranged
in a connection from the discharge side of the defrost compressor (20) and the discharge
side of one or more refrigerating compressors (12).
4. A system according to claim 1, wherein the refrigerant outlet from the evaporator
equipment (8) during defrost is connected to the suction side of one or more refrigeration
compressors (12) through a liquid operated liquid draining device (28).
5. A system according to claim 1, wherein the entire gas conductor system between the
defrost compressor (20) through the evaporator equipment (8) and to the drain pipe
(24) of the evaporator (8) is generally without pressure regulating means and is laid
out for operating at pressures not exceeding 50 bar.
6. A system according to claim 1, wherein the discharge side of the defrost compressor
(20) is selectively connectable to any one or more of a number of evaporator units
(8) during defrost mode in said evaporator equipment, while the remaining units are
still operable in refrigeration mode.
7. A system according to claim 1, wherein at least one refrigeration compressor (12)
in parallel with one or more refrigeration compressors is connectable so as to temporarily
operate as a defrost compressor (20).
1. Kühlsystem vom Kaskadentyp (2), umfassend einen wirksamen, kühlenden Kreislauf, der
mit CO2 oder einem anderen Kühlmittel funktioniert und umfassend einen oder mehrere Kühlkompressoren
(12), die so verbunden sind, dass sie Kühlgas von einem Verdampferapparat (8) saugen
und das Gas in eine Kondensatoreinheit (14) komprimieren, welche Kondensatoreinheit
auch als Verdampfer in einem vorgekoppelten zweiten Kühlkreislauf (16) funktioniert,
und von welcher Einheit kondensierte Kühlflüssigkeit zum Verdampferapparat (8) geleitet
wird, worin ein Enteisungskreislauf (18) für die selektive Versorgung des genannten
Verdampferapparats (8) mit heissem Kühlmittel für Enteisungszwecke angeordnet ist,
wobei der Enteisungskreislauf (18) einen Enteisungskompressor (20) umfasst, dadurch gekennzeichnet, dass die Saugseite des Enteisungskompressors (20) mit der Entlastungsseite von einem oder
mehreren der Kühlkompressoren (12) verbunden ist, wobei der Enteisungskompressor (20)
dafür ausgelegt ist, Enteisungsgas bei erhöhtem Druck und Temperatur wenigstens einem
Verdampferapparat (8) zuzuführen, wobei der Enteisungskompressor (20) derart verbindbar
ist, dass er sich zeitweise als Kühlkompressor in parallel mit dem oder den genannten
einen oder mehreren Kühlkompressoren (12) betriebbar ist.
2. Kühlsystem nach Anspruch 1, worin die Saugseite des Enteisungskompressors (20) mit
der Entlastungsseite eines oder mehrerer Kühlkompressoren (12) durch eine vorzugsweise
aus der Kondensatoreinheit (14) gestalteten Enthitzungseinheit verbunden ist.
3. System nach Anspruch 1, worin ein regelbares Überlaufventil (32) in einem Anschluss
zwischen der Entlastungsseite des Enteisungskompressors (20) und der Entlastungsseite
eines oder mehrerer Kühlkompressoren (12) angeordnet ist.
4. System nach Anspruch 1, worin der Kühlmittelauslass des Verdampferapparats (8) während
der Enteisung mit der Saugseite eines oder mehrerer Kühlkompressoren (12) durch ein
flüssigkeitsbetriebenes Flüssigkeitsableitungsgerät (28) verbunden ist.
5. System nach Anspruch 1, worin das ganze Gasleitungssystem zwischen dem Enteisungskompressor
(20) durch den Verdampferapparat (8) und dem Auslassrohr (24) des Verdampferapparats
(8) generell ohne Druckreguliermittel und für Betrieb bei Drücke ausgelegt ist, die
nicht 50 bar überschreiten.
6. System nach Anspruch 1, worin die Entlastungsseite des Enteisungskompressors (20)
mit irgendeinem oder mehreren von einer Reihe von Verdampfereinheiten (8) während
der Enteisung im genannten Verdampferapparat selektiv schaltbar ist, während die übrigen
Einheiten noch während der Kühlung betriebbar sind.
7. System nach Anspruch 1, worin wenigstens ein Kühlkompressor (12) parallel zu einem
oder mehreren Kompressoren schaltbar ist, so dass er zeitweise als Enteisungskompressor
(20) betriebbar ist.
1. Système de réfrigération du type cascade (2), comprenant un circuit de réfrigération
opérationnel opérant avec du CO2 ou avec un autre réfrigérant et comportant un ou plusieurs compresseurs de réfrigération
(12) réunis de facon à sucer du gaz réfrigérant d'un équipement d'évaporation (8)
et le comprimant dans une unité de condensation (14) qui aussi agit en tant qu'un
évaporateur dans un deuxième circuit de réfrigération pré-couplé (16), et dont le
fluide réfrigérant condensé est dirigé audit équipement d'évaporation (8), dans lequel
un circuit de dégivrage (18) est arrangé pour fournir sélectivement du réfrigérant
chaud audit équipement d'évaporation (8) dans le but du dégrivrage, ledit circuit
de dégivrage (18) comportant un compresseur de dégivrage (20), caractérisé en ce que le côté aspiration du compresseur de dégivrage (20) est lié au côté refoulement d'un
ou de plusieurs desdits compresseurs de réfrigération (12), ledit compresseur de dégivrage
(20) étant capable de fournir du gaz de dégivrage à la pression et la température
élevées à au moins un équipement d'évaporation (8), ledit compresseur de dégivrage
(20) étant connecté de sorte à actionner temporairement en tant qu'un compresseur
de réfrigération en parallèle audit un ou plusieurs compresseurs de réfrigération
(12).
2. Système selon la revendication 1, dans lequel le côté aspiration du compressur de
dégivrage (20) est lié au côté refoulement d'un ou de plusieurs compresseurs de réfrigération
(12) à travers d'une unité de désurchauffeur, de préférence constituée par ladite
unité de condensation (14).
3. Système selon la revendication 1, dans lequel une soupape de retour contrôlable (32)
est disposée dans une connexion du côté refoulement du compresseur de dégivrage (20)
et du côté refoulement d'un ou de plusieurs compresseurs de réfrigération (12).
4. Système selon la revendication 1, dans lequel la sortie du réfrigérant de l'équipement
d'évaporation (8) lors du dégivrage est lié au côté aspiration d'un ou de plusieurs
compresseurs de réfrigération (12) à travers d'un dispositif de drainage de liquide
activé par liquide (28).
5. Système selon la revendication 1, dans lequel tout le système conducteur de gaz entre
le compresseur de dégivrage (20) à travers de l'équipement d'évaporation (8) et vers
le tuyau de drainage (24) de l'évaporateur (8) est généralement sans moyens régulateurs
de pression et actionne à des pressions n'excédant pas 50 bars.
6. Système selon la revendication 1, dans lequel le côté refoulement du compresseur de
dégivrage (20) peut être sélectivement connecté à une quelconque ou à plusieurs d'un
nombre d'unités d'évaporation (8) lors de la procédure de dégivrage dans ledit équipement
d'évaporation en même temps que les autres unités restent activées dans le mode de
réfrigération.
7. Système selon la revendication 1, dans lequel au moins un compresseur de réfrigération
(12) en parallèle à un ou à plusieurs compresseurs de réfrigération peut être connecté
de sorte à actionner temporairement en tant qu'un compresseur de dégivrage (20).