BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to an axial-flow fan, which reduces the difference
of pressure between a positive pressure side and a negative pressure side at the blade
tip of each of blades, thereby preventing the occurrence of a vortex stream and subsequently
reducing noise.
Description of the Related Art
[0002] Generally, an axial-flow fan is an apparatus which is connected to a rotary shaft
of a motor, and sucks a fluid at its one side and then discharges the fluid at its
opposite side in the centrifugal direction when a driving force of the motor is transmitted
to the axial-flow fan via the rotary shaft. The axial-flow fan has been widely applied
in electrical appliances such as an air conditioner, a refrigerator, a microwave oven,
etc.
[0003] More specifically, as shown in Figs. 1 and 2, the conventional axial-flow fan comprises
a hub 2 connected to a rotary shaft (not shown) of a motor, and a plurality of blades
4 positioned on the outer circumference of the hub 2 and spaced from each other by
a designated interval, thereby blowing air in the centrifugal direction.
[0004] When the axial-flow fan is rotated, the air is propelled from the rear side of the
axial-flow fan to the front side of the axial-flow fan. Since the air flows along
the front side of the blade 4, relatively higher pressure of the air is applied to
the front side of the blade 4, and relatively lower pressure of the air is applied
to the rear side of the blade 4. Herein, the front and rear sides of the blade 4 are
referred to as a positive pressure side 4a and a negative pressure side 4b, respectively.
[0005] When the aforementioned axial-flow fan is operated so that the blades 4 are rotated,
air flows along the blades 4, thereby causing the difference of pressure between the
positive pressure sides 4a and the negative pressure sides 4b. When the blades 4 are
rotated, the air flows in the radial direction of the blade 4 by means of the centrifugal
force.
[0006] Here, a vortex stream occurs at a tip blade 4c, i.e., a circumferential surface of
the blade 4. Subsequently, there is occurs BVI (Blade Vortex Interaction) that the
blade 4 collides with the vortex stream generated by the earlier blade 4 based on
the rotational direction of the axial-flow fan, thus generating noise.
[0007] Further, since the difference of pressure between the positive pressure side 4a and
the negative pressure side 4b at the blade tip 4c is great, when air flowing from
the positive pressure side 4a of the blade 4 to the negative pressure side 4b of the
blade 4, the air is rapidly restored to its static pressure, thereby generating a
vortex and generating noise by the collision of the vortex with peripheral structures.
[0008] Accordingly, attempts for reducing the noise generated by the BVI and the restoration
of air to the static pressure h pressure have been.recently made.
[0009] More specifically, since the BVI and the sudden restoration to the static pressure
of air flowing over the blade 4 are caused by the difference of pressure between the
positive pressure side 4a and the negative pressure side 4b at the blade tip 4c, in
order to reduce the difference of pressure between the positive pressure side 4a and
the negative pressure side 4b at the blade tip 4c, there has been required an axial-flow
fan which reduces the amount of airflow blown toward the positive pressure side 4a
at the blade tip 4c or allows air to effectively flow between the positive pressure
side 4a and the negative pressure side 4b at the blade tip 4c.
SUMMARY OF THE INVENTION
[0010] Therefore, the present invention has been made in view of the above problems, and
it is an object of the present invention to provide an axial-flow fan comprising blades
having improved shapes so as to reduce the difference of pressure between positive
pressure sides and negative pressure sides at tips of the blades when the fan is operated,
thereby reducing the occurrence of a vortex stream.
[0011] In accordance with the present invention, the above and other objects can be accomplished
by the provision of an axial-flow fan comprising a hub and a plurality of blades located
on an outer circumference of the hub so as to axially blow air, wherein each blade
includes a positive pressure side to which high pressure of the air is applied, a
negative pressure side to which low pressure of the air is applied, and a protuberance
formed on the positive pressure side so as to reduce the difference of pressure between
the positive and negative pressure sides.
[0012] Preferably, each blade may have a designated rake angle.
[0013] Further, preferably, the protuberance may be located at a part of the section from
a position of "0.3" to a position of "1" of a distance from a blade hub to a blade
tip.
[0014] Otherwise, preferably, the protuberance may be located throughout the section from
a position of "0.3" to a position of "1" of a distance from a blade hub to a blade
tip.
[0015] Moreover, preferably, the protuberance may be formed on the positive pressure side
so as to have a convex-shaped structure when viewed from the positive pressure side.
[0016] Preferably, the protuberance may include: a front portion located close to the blade
hub, and tilted upward in the radial direction of the blade toward the most protruding
peak of the protuberance; and a rear portion located close to the blade tip, and tilted
downward in the radial direction of the blade from the most protruding peak of the
protuberance.
[0017] Further, preferably, the peak of the protuberance may be positioned close to the
blade tip, the peak of the protuberance may be located between a position of "0.7"
and a position of "0.8" of the distance from the blade hub to the blade tip, and the
rear portion of the protuberance may have a steeper degree of slope than that of the
front portion of the protuberance.
[0018] Moreover, preferably, leading and trailing edges of the protuberance may be located
on a line obtained by connecting a blade hub and a blade tip.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and other objects, features and other advantages of the present invention
will be more clearly understood from the following detailed description taken in conjunction
with the accompanying drawings, in which:
Fig. 1 is a perspective view of a conventional axial-flow fan;
Fig. 2 is a partially broken-away perspective view of the conventional axial-flow
fan;
Fig. 3 is a perspective view of an axial-flow fan in accordance with the present invention;
Fig. 4 is a partially broken-away perspective view of the axial-flow fan in accordance
with the present invention;
Fig. 5 is a cross-sectional view of a blade of the axial-flow fan in accordance with
the present invention;
Fig. 6 is a graph showing a variation in an amount of airflow relative to a variation
in the number of rotations of the conventional axial-flow fan and the axial-flow fan
of the present invention;
Fig. 7 is a graph showing a variation in power consumption relative to a variation
in the number of rotations of the conventional axial-flow fan and the axial-flow fan
of the present invention;
Fig. 8 is a graph showing a variation in noise generation relative to a variation
in the number of rotations of the conventional axial-flow fan and the axial-flow fan
of the present invention; and
Fig. 9 is a graph showing a variation in noise generation relative to a variation
in frequency of the conventional axial-flow fan and the axial-flow fan of the present
invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0020] Now, a preferred embodiment of the present invention will be described in detail
with reference to the annexed drawings.
[0021] As shown in Figs. 3 to 5, an axial-flow fan of the present invention comprises a
hub 52, a plurality of blades 54, and protuberances 56. Each blade 54 is formed with
one of the protuberances 56. The hub 52 is formed as a cylinder with the uniform diameter
at a front side 52a and a rear side 52b, and guides air to centrifugally flow along
the circumference of the hub 52. A rotary shaft of a motor is fit into the center
of the hub 52. The blades 54 are positioned on the outer circumference of the hub
52 and circumferentially spaced from each other by a designated interval so as to
allow air to flow in the centrifugal direction. The protuberance 56 is formed on a
designated part of each of the blades 54 so as to suppress a vortex of air flowing
along the blades 54.
[0022] Based on the rotational direction of the fan, a front edge of the blade 54 is referred
to as a leading edge 54a, and a rear edge of the blade 54 is referred to as a trailing
edge 54b. A circumferential ridge obtained by interconnecting the tips of the leading
edge 54a and the trailing edge 54b is referred to as a blade tip 54c.
[0023] The blade tip 54c from the leading edge 54a to the trailing edge 54b has a predetermined
curvature so that the leading edge 54a is located on the front side 52a of the hub
52 and the trailing edge 54b is located on the rear side 52b of the hub 52.
[0024] Accordingly, when the axial-flow fan is rotated, air is introduced into the fan via
the leading edge 54a, flows along the blade 54, and then is centrifugally discharged
from the fan via the front side of the blade 54.
[0025] Here, the front side of the blade 54 to which high pressure of the introduced air
is applied is referred to as a positive pressure side 54d, and the rear side of the
blade 54 is referred to as a negative pressure side 54e.
[0026] The above-described blade 54 has a designated rake angle (θ) .
[0027] The rake angle (θ) of the blade 54 is an angle at which the blade 54 is tilted toward
the rear side 52b of the hub 52. More specifically, the rake angle (θ) of the blade
54 is an angle between a Y-axis passing through the center of the hub 52 and a cross-section
of the blade 54 taken along a line obtained by connecting a blade hub 54f and the
blade tip 54c.
[0028] Here, the line obtained by connecting the blade hub 54f and the blade tip 54c is
referred to as a rake base line (L).
[0029] The protuberance 56 is curved so as to be protruded from the blade tip 54c toward
the positive pressure side 54d. As shown in Fig. 5, in case that the distance from
the blade hub 54f to the blade tip 54c is predetermined as "1", the protuberance 56
is located throughout the section from the position of "0.3" to the position of "1".
[0030] The protuberance 56 includes a front portion 56a and a rear portion 56b. The protuberance
56 is centered on the peak (P) of the protuberance 56, i.e., the most protruding portion
of the protuberance 56, such that the front portion 56a is located close to the blade
hub 54f and tilted upward in the radial direction of the blade 54 toward on the peak
(P) of the protuberance 56, and the rear portion 56b is located close to the blade
tip 54c and tilted downward in the radial direction of the blade 54 from the peak
(P) of the protuberance 56.
[0031] Here, the peak (P) is positioned closer to the blade tip 54c than to the blade hub
54f. That is, the peak (P) is located between the position of "0.7" and the position
of "0.8" of the distance from the blade hub 54f to the blade tip 54c, and has from
the rake base line (L) a height of approximately 5∼10% of the distance between the
blade hub 54f and the blade tip 54c.
[0032] The rear portion 56b of the protuberance 56 is formed throughout a radial distance
shorter than that of the front portion 56a connected to the rear portion 56b. Accordingly,
the rear portion 56b has a steeper degree of slope than that of the front portion
56a, thereby allowing air passing through the peak (P) along the blade 54 to effectively
flow at the blade tip 54c.
[0033] A leading edge 56L of the protuberance 56 is located at the position of "0.3" of
the distance from the blade hub 54f to the blade tip 54c, and a trailing edge 56T
of the protuberance 56 is located at the blade tip 54c. The leading and trailing edges
56L and 56T of the protuberance 56 are positioned on the rake base line (L).
[0034] On the other hand, the protuberance 56 may located at a part of the section from
the position of "0.3" to the position of "1" of the distance from the blade hub 54f
and the blade tip 54c.
[0035] The curve of the protuberance 56 is expressed by a secondary function or an (n)'
th function (n= a natural number) so that the cross-section of the protuberance 56
taken along the line connecting the blade hub 54f and the blade tip 54c is convex-shaped
when viewed from the positive pressure side 54d.
[0036] Hereinafter, the operation of the above-described axial-flow fan of the present invention
is described.
[0037] First, when the motor is driven, the axial-flow fan fixed to the rotary shaft of
the motor is rotated. Air is introduced into the axial-flow fan via the front side
52a of the hub 52, and then centrifugally discharged from the axial-flow fan via the
rear side 52b of the hub 52. Here, the air circumferentially flows from the leading
edges 54a of the blades 54 to the trailing edges 54b of the blades 54, and simultaneously,
radially flows from the blade hubs 54f to the blade tips 54c of the blades 54.
[0038] The introduced air is divided into two portions by the leading edge 54a of the blade
54, and the divided two portions of the air are respectively fed to the positive pressure
side 54d and the negative pressure side 54e of the blade in the circumferential direction
of the blade. High pressure of the air is applied to the positive pressure side 54d,
and low pressure of the air is applied to the negative pressure side 54e.
[0039] When the axial-flow fan is rotated, the air discharged from the blades 54 by means
of the centrifugal force flows along the radial direction of the positive pressure
side 54d and is guided by the protuberance 56 on the positive pressure side 54d.
[0040] More specifically, the air flowing between the blade hub 54f and the peak (P) of
the protuberance 56 is first introduced along the front end of the leading edge 54a,
and then discharged from the front end the trailing edge 54b along the front portion
56a of the protuberance 56 of the positive pressure side 54d and simultaneously flows
along the front portion 56a of the protuberance 56 in the radial direction of the
blade 54 by the centrifugal force. Since the front portion 56a of the protuberance
56 is tilted upward in the radial direction of the blade 54, the amount of airflow
blowing toward the blade tip 54c along the positive pressure side 54d is reduced.
Accordingly, the pressure of airflow on the positive pressure side 54d at the blade
tip 54c is lowered.
[0041] On the other hand, the air flowing between the peak (P) of the protuberance 56 and
the blade tip 54c is first introduced along the rear end of the leading edge 54a,
and then discharged from the rear end of the trailing edge 54b along the rear portion
56b of the protuberance 56 of the positive pressure side 54d and simultaneously flows
along the rear portion 56b of the protuberance 56 in the radial direction of the blade
54 by the centrifugal force. Since the rear portion 56b of the protuberance 56 is
tilted downward in the radial direction of the blade, the air effectively flows between
the positive pressure side 54d and the negative pressure side 54e at the blade tip
54c along the rear portion 56b of the protuberance 56.
[0042] As a consequence, it is possible to reduce the amount of airflow blowing from the
positive pressure side 54d to the blade tip 54c and to allow the air to effectively
flow between the positive pressure side 54d and the negative pressure side 54e at
the blade tip 54c, thereby preventing the occurrence of a vortex stream caused by
the difference of pressure between the positive pressure side 54d and the negative
pressure side 54e, and reducing noise generated by the BVI when the blade 54 collides
with the vortex stream of the earlier blade 54.
[0043] Further, the pressure of an airflow applied to the positive pressure side 54d at
the blade tip 54c is relatively lowered, and the restoration to the static pressure
of air flowing from the positive pressure side 54d to the negative pressure side 54e
is slowly performed, thereby reducing noise caused by the collision of the air with
the peripheral structures.
[0044] With reference to Figs. 6 to 8, the axial-flow fan of the present invention comprising
the protuberances 56 formed at designated positions of the blades 54 has the same
performance as that of the conventional axial-flow fan in terms of the amount of airflow
and the power consumption relative to the number of rotations of the axial-flow fan.
On the other hand, compared to the conventional axial-flow fan, the axial-flow fan
of the present invention generates reduced noise relative to the number of rotations
of the axial-flow fan.
[0045] With reference to Fig. 9, compared to the conventional axial-flow fan, the axial-flow
fan of the present invention generates reduced isolated noise caused by the collision
of the vortex occurring at the blade tip 54c with peripheral structures, relative
to a variation in frequency.
[0046] That is, compared to the conventional axial-flow fan, the axial-flow fan of the present
invention having the above-described anti-noise structure improves the noise reduction
ratio.
[0047] As apparent from the above description, the axial-flow fan of the present invention
has several advantages, as follows.
[0048] First, since the protuberances formed on the positive pressure sides of the blades
prevent air introduced at the front ends of the leading edges from flowing toward
the blade tips, the axial-flow fan of the present invention reduces the amount and
the pressure of airflow flowing along the positive pressure sides at the blade tips,
thereby reducing the difference of pressure between the positive pressure sides and
the negative pressure sides, diminishing the occurrence of a vortex stream and the
noise generated thereby.
[0049] Second, since the protuberances formed on the positive pressure sides of the blades
allow air introduced at the rear ends of the leading edges to effectively flow toward
the blade tips, the axial-flow fan of the present invention lowers the pressure of
airflow applied on the positive pressure sides at the blade tips, thereby slowing
down the restoration to the static pressure of air flowing from the positive pressure
sides to the negative pressure sides and reducing noise caused by the collision of
the air with the peripheral structures.
[0050] Although the preferred embodiments of the present invention have been disclosed for
illustrative purposes, those skilled in the art will appreciate that various modifications,
additions and substitutions are possible, without departing from the scope and spirit
of the invention as disclosed in the accompanying claims.
1. An axial-flow fan comprising a hub and a plurality of blades located on an outer circumference
of the hub so as to axially blow air,
wherein each blade includes a positive pressure side to which high pressure of
the air is applied, a negative pressure side to which low pressure of the air is applied,
and a protuberance formed on the positive pressure side so as to reduce the difference
of pressure between the positive and negative pressure sides.
2. The axial-flow fan as set forth in claim 1,
wherein each blade has a designated rake angle.
3. The axial-flow fan as set forth in claim 1,
wherein the protuberance is located at a part of the section from a position of
"0.3" to a position of "1" of a distance from a blade hub to a blade tip.
4. The axial-flow fan as set forth in claim 3,
wherein the protuberance is located close to the blade tip.
5. The axial-flow fan as set forth in claim 1,
wherein the protuberance is located throughout the section from a position of "0.3"
to a position of "1" of a distance from a blade hub to a blade tip.
6. The axial-flow fan as set forth in claim 3 or 5,
wherein the protuberance is formed on the positive pressure side so as to have
a convex-shaped structure when viewed from the positive pressure side.
7. The axial-flow fan as set forth in claim 6,
wherein the protuberance includes:
a front portion located close to the blade hub, and tilted upward in the radial direction
of the blade toward the most protruding peak of the protuberance; and
a rear portion located close to the blade tip, and tilted downward in the radial direction
of the blade from the most protruding peak of the protuberance.
8. The axial-flow fan as set forth in claim 7,
wherein the peak of the protuberance is positioned close to the blade tip.
9. The axial-flow fan as set forth in claim 8,
wherein the peak of the protuberance is located between a position of "0.7" and
a position of "0.8" of the distance from the blade hub to the blade tip.
10. The axial-flow fan as set forth in claim 9,
wherein the rear portion of the protuberance has a steeper degree of slope than
that of the front portion of the protuberance.
11. The axial-flow fan as set forth in claim 1,
wherein leading and trailing edges of the protuberance is located on a line obtained
by connecting a blade hub and a blade tip.