[0001] The present invention relates to a connector arrangement having a connector and a
corresponding mating connector for electrical connection of at least two multi-core
cables, each cable having at least two core pairs to allow symmetrical transmission
of time-variable differential signals on each core pair, and the connector comprising
a connector housing and the mating connector comprising a mating connector housing,
each of which comprise contact elements which engage in one another when plugged together.
[0002] Connector arrangements are used in many areas of technology to connect two cables
together electrically. Many requirements are generally imposed on connector arrangements
to accommodate the possibilities of using the connectors in a wide range of environments.
For example, at high frequencies interference arises in signal transmissions on multi-core
cables. The interference may be, for example, electromagnetic interference, cross-talk
or cable attenuation. A wide range of different methods are used to counteract these
types of interference. To protect against electromagnetic interference, many cables
have shielding. Cross-talk may be largely prevented by twisting the cable cores.
[0003] The transmission protocol which is selected for signal transmission via multi-core
cables often determines which of the various transmission parameters are of particular
relevance to the respective application. One of these, as mentioned above, is cross-talk
from one channel to an adjacent channel (i.e. from one core pair to another core pair).
In 'star-quad' cables, a symmetrical construction of the cable is used to provide
protection against cross-talk, such that cross-talk attenuation is very high if the
core pairs are arranged diagonally.
[0004] Compensation of the cross-talk effect in the cables themselves and the corresponding
shape of the transmitted signals for suppression of the effect is conventionally achieved
by means of twisted-pair cables, in which the conductors are twisted together and
thus the mutual influence exerted by the individual cores is suppressed.
[0005] Alternatively, so-called star-quad cables, also known as twisted-quad cables, may
be used. Fig. 16 shows a cross-section through such a star-quad cable. The cable comprises
two core pairs, on which differential signals are transmitted. In the case of signal
transmission by means of differential signals, also known as symmetrical signal transmission,
the "positive signal" is transmitted on the one core (e.g. 1-1) of a core pair and
at the same time the mirror-image "negative signal" is transmitted on the other core
(e.g. 1-2). Both signals (i.e. their voltage shapes) have the same amplitude value.
In the receiver, the two signals are subtracted from one another, thereby suppressing
common-mode interference and amplifying the actual signal. This type of signal transmission
is used for many technical applications, such as for example in Ethernet networks,
CAN and RS484 systems. The cable is additionally surrounded by a shield 5.
[0006] The reason is that the cross-talk interference cancels out is that cores 1-1 and
1-2 are respectively equally spaced from the cores 2-1 and 2-2, and thus the positive
signal of core 1-1 cross-talks with the same value on 2-1, for example, as the negative
signal on the core 1-2. Thus, the signal cross-talk from the cores 1-1 and 1-2 cancel
each other out on cores 2-1 and 2-2.
[0007] The above-described arrangement of the core pairs in a star-quad cable thus allows
very high cross-talk attenuation to be achieved enabling signal transmission at very
high frequencies. It should be noted that many negative influences arising during
high-frequency transmission of signals may be solved by an appropriate design of the
cable structure.
[0008] Connector arrangements which are often used in a transmission link to connect such
multi-core cables together constitute points of interference in the transmission link.
[0009] One of the most frequent problems which arise in the transmission of signals via
cables and thus also when the latter are extended by means of connector arrangements,
is electromagnetic interference. In order to achieve good electromagnetic compatibility,
therefore, connector and cable are generally provided with shielding, which is intended
to reduce these influences. For example, US patents 5,667,407 and 4,702,538 disclose
connectors which are externally shielded. In the case of US 5,667,407, conductive
components of the connector housing, which are connected to a cable shield, form the
shield of the electrical connector.
[0010] In order to solve the problem of cross-talk in a connector, individual cores in the
connector may be twisted together to reduce cross-talk. Such a connector is disclosed
for example in EP 1 206 015 A2. Other arrangements for suppressing the cross-talk
effect in connectors are known for example from US application 2001/0021608A1, but
this arrangement exhibits the disadvantage of being highly complex.
[0011] Multi-pole connector arrangements for connecting such multi-core cables are disclosed,
for example, in EP 0 809 331 B1, which uses a multi-pole plug system with a socket
and at least one plug for electrical and mechanical connection of electrical conductors
in a building cabling network. By feeding a plurality of cables with individual core
pairs to a socket, it is possible to tap one or more services from a socket as described.
[0012] Moreover, it is known in the art to supply terminals in Ethernet cable networks with
direct current via the cores of an Ethernet cable. This technology is often known
as Power-over-Ethernet. Documents US 6,295,356 B1 and JP-2000134228A show examples
of this application.
[0013] As mentioned above, connector arrangements which connect together the star-quad cables
or other high-frequency cables constitute points of interference within transmission
links, by which the transmission parameters are impaired. The known solutions which
are intended to solve the problem, for example, of cross-talk in a connector are generally
inadequate or can only be achieved with high material consumption and at high financial
cost.
[0014] It is therefore the object of the present invention to provide a connector arrangement
and an associated assembly method which exhibit improved transmission parameters and
in particular reduce cross-talk to a minimum and moreover are economic to produce
with regard to both cost and materials.
[0015] The present invention is based on the discovery that the advantageous arrangement
of cores in cables, in particular in star-quad cables, may also be used advantageously
in a connector arrangement due to its good transmission parameters.
[0016] In order to optimise the transmission parameters of the connector arrangement, an
exemplary connector arrangement according to the invention has a spatial arrangement
of the core ends and the associated mating contact elements in the connector housing
and in the mating connector housing configured to correspond to the spatial arrangement
of the core pairs in the cables and the two core ends and the associated contact elements
of each core pair are arranged approximately equidistant relative to each core end
and the associated contact elements of at least one of the other core pairs.
[0017] By retaining the spatial arrangement of the core ends and the associated contact
elements in the connector housing and in the mating connector housing, the physical
properties in the connector arrangement (i.e. the transmission parameters) may advantageously
be influenced. In particular, an arrangement of the core ends and the associated contact
elements in the connector housing or in the mating connector housing that maintain
the spatial arrangement of the core pairs in the cables leads to particularly good
cross-talk attenuation.
[0018] To optimise this exemplary connector arrangement further and to prevent electromagnetic
interference, the connector and the mating connector comprise shields, the shape of
which is conformed to the connector or mating connector, respectively.
[0019] Further optimisation of the transmission parameters of the connector arrangement
may be achieved in that the shield of the connector may be connected to the shield
of the mating connector by plugging together.
[0020] If the cables to be connected are star-quad cables, it is particularly advantageous
for the individual cores formed by the contact element in the connector arrangement
to lie approximately on a circular path. Thus, the arrangement of the cores in the
connector arrangement matches that in the cable. Accordingly, the good transmission
parameters achievable with the star-quad cable may be substantially retained even
at the connector arrangement.
[0021] In accordance with the spatial arrangement of the cores in the connector, the connector
comprises a connector face in which the contact elements are appropriately arranged.
[0022] In particular, retention of the symmetrical arrangement, i.e. the spatial arrangement
of the cores in the connector, allows the production of particularly small circular
connectors, which for example comprise an M12 plug face. The construction according
to the invention of these circular connectors allows particularly good transmission
parameters to be achieved when using circular connectors up to a signal frequency
range of several hundred MHz.
[0023] The connector arrangement according to the invention may advantageously be used in
Power-over-Ethernet systems, by transmitting a direct current on two cores in addition
to the differential signals.
[0024] Tests and measurements have shown that even shields in the connector and in the mating
connector which exhibit slight asymmetry allow good transmission parameters in the
transmission link.
[0025] To be able to connect connector and mating connector together in a mechanically stable
and loadable manner, it is advantageous for the shields of the connector and of the
mating connector to be capable of being screwed or latched together, thereby achieving
continuous shielding of the transmission link.
[0026] The small number of individual components of a connector according to the present
invention makes it possible to achieve simple, cost-effective assembly of a connector.
[0027] During this process, the individual cores of the cable are connected with contact
elements of the connector and these contact elements are introduced into an insulated
connector housing, such that, by introducing the contact elements into the connector
housing, the spatial arrangement of the core pairs in the connector housing retains
the spatial arrangement in the cable and the two cores of each core pair are arranged
approximately equidistantly relative to each core of at least one of the other core
pairs.
[0028] To prevent unintentional detachment of the contact elements from the insulated connector
housing, for example by the action of mechanical forces, it is advantageous for the
connector housing to comprise a contact securing means and for the contact securing
means to be closed during assembly of the connector prior to the fitting of shield
plates, fixing the contact elements in the connector housing.
[0029] Furthermore, the connector arrangement is designed in such a way that the mating
connector may also be connected to a printed circuit board and printed circuit boards
and cables may thus advantageously be connected using transmission properties of a
connector arrangement according to the invention.
[0030] The invention is explained more fully below with reference to the preferred embodiments
illustrated in the attached drawings. Similar or corresponding details are provided
with identical reference numerals in the Figures. In the Figures:
- Fig. 1
- is a sectional view of a connector arrangement according to an exemplary embodiment
of the invention, with a connector and a mating connector,
- Fig. 2
- is a plan view of the plug face of the connector of Fig 1,
- Fig. 3
- is a schematic representation of a section through a connector of a connector arrangement
according to an exemplary embodiment of the invention with a circular cross-section,
- Fig. 4
- is a schematic representation of a section through a connector of a connector arrangement
according to a second exemplary embodiment of the invention with a substantially rectangular
cross-section,
- Fig. 5
- shows a four-core cable with contact elements prior to introduction of the contact
elements into a connector housing of a connector arrangement according to the second
exemplary embodiment of the invention,
- Fig. 6
- shows the four-core cable with contact elements of Fig. 5 after introduction of the
contact elements into the connector housing,
- Fig. 7
- shows the four-core cable with contact elements of Figs. 5 and 6 after introduction
of the contact elements into the connector housing, with closed contact securing means,
- Fig. 8
- shows the four-core cable with contact elements of Figs. 5, 6, and 7 introduced into
the connector housing and shield plates, prior to fitting of the shield plates,
- Fig. 9
- shows the four-core cable with contact elements of Figs. 5, 6, 7, and 8 introduced
into the connector housing and shield plates, after fitting of the shield plates,
- Fig. 10
- shows the four-core cable with contact elements of Figs. 5, 6, 7, 8, and 9 with the
cable shield contacting the shield plates, and positioning of a crimp barrel,
- Fig. 11
- shows the four-core cable with contact elements of Figs. 5, 6, 7, 8, 9, and 10 with
the crimp barrel fastened via the contact zone of the shield plates and the cable
shield,
- Fig. 12
- shows the four-core cable with contact elements of Figs. 5, 6, 7, 8, 9, 10, and 11
with the connector mated to a corresponding mating connector,
- Fig. 13
- shows a plug face of a connector according to the second embodiment of the invention,
- Fig. 14
- is a circuit diagram for supplying direct current to a transmission system,
- Fig. 15
- shows a mating connector coupled to a printed circuit board, and
- Fig. 16
- shows a schematic cross-section through a star-quad cable.
[0031] Fig. 1 shows a connector arrangement according to the invention in a first embodiment
with a connector 3 and a corresponding mating connector 4. A cable 101, a star-quad
cable in the embodiment illustrated, has been bared at its end, such that the cable
shield 107 and the cable cores 1-1, 1-2, 2-1 and 2-2 (shown in Figs 3 and 4) project
out of the cable end. The bared end of the star-quad cable 101 has been inserted into
a first shielding part 109 of the connector housing. The first shielding part 109
has on its side facing the cable a seal 105, which protects the inside of the connector
housing from the penetration of liquids and dirt. The cable shield 107 has been bent
round in such a way that it contacts the first shielding part 109 of the connector.
[0032] In order to fix the cable 101 in the first shielding part 109 of the connector, a
screw-down nut 103 is provided. This is screwed to the first shielding part 109 of
the connector housing. To this end, threading is provided at the appropriate points
on the screw-down nut 103 and the first shielding part 109 of the connector housing.
[0033] The bared ends of the cores 1-1, 1-2, 2-1 and 2-2 end in a contact zone 119, which
connects the bared ends of the cores 1-1, 1-2, 2-1 and 2-2 with contact pins 111.
The contact zone 119 is so designed that the spatial arrangement of the individual
cores 1-1, 1-2, 2-1 and 2-2 of the cable 101 is retained in the connector 3 (i.e.
the spatial arrangement of the core ends and the associated mating contact elements
(contact pins 111) in the connector housing corresponds to the spatial arrangement
of the core pairs 1-1, 1-2, 2-1 and 2-2 in the cable 101). Furthermore, the two core
ends and the associated contact elements (contact pins 111) of each core pair (e.g.
core pair 1-1, 1-2) are arranged approximately equidistantly relative to each core
end and the associated contact element (contact pins 111) of at least one of the other
core pairs (e.g. core pair 2-1, 2-2).
[0034] The contact zone 119 is surrounded in sealing manner by a second shielding part 115
of the connector housing and a third shielding part 113 of the connector housing.
The second shielding part 115 of the connector housing may be screwed to the first
shielding part 109 of the connector housing. In addition, the second shielding part
comprises a seal which seals the connection between first shielding part 109 and second
shielding part 115 of the connector housing.
[0035] Together with the contact pins 111 and the contact zone 119, the third shielding
part 113 of the connector housing forms the plug face of the connector, as illustrated
in Fig. 2. The third shielding part 113 of the connector housing comprises a thread
117 on its outside, the function of which will be explained more fully below.
[0036] Through the contact between the individual shielding parts 109, 113 and 115, a continuous
shield is formed in the connector housing which extends from the outlet point of the
cores 1-1, 1-2, 2-1 and 2-2 out of the cable shield of the cable 101 as far as the
end of the contact pins facing the mating connector 4. This shield is additionally
connected to the cable shield 107, such that the latter is continued in the connector
3.
[0037] The individual components of the mating connector 4, which is likewise illustrated
in Fig. 1, correspond substantially to those of the connector 3 and fulfil the same
functions.
[0038] A second cable 102 (a star-quad cable in the illustration) is introduced into the
mating connector 4 at the opposite end from the mating connector face. In the connector
3, the cores of the cable 102 are connected by the connector arrangement according
to the invention substantially corresponding to those of the cable 101.
[0039] The cable 102 of the mating connector also has a shield 108 and, in the exemplary
embodiment illustrated, four cores 1-1, 1-2, 2-1 and 2-2. The bared ends of the cores
1-1, 1-2, 2-1 and 2-2 are connected in a contact zone 120 of the mating connector
4 to contact sockets 112, in which the plug pins 111 of the connector engage upon
plugging the connector and the mating connector together, thereby connecting together
the cores 1-1, 1-2, 2-1 and 2-2 of the two cables 101, 102 in an electrically conductive
manner.
[0040] The contact zone 120 in the mating connector 4 is also designed in such a way that
the spatial arrangement of the cores 1-1, 1-2, 2-1 and 2-2 corresponds approximately
to that in the cable 102. The contact zone 120 is so designed that the spatial arrangement
of the individual cores 1-1, 1-2, 2-1 and 2-2 of the cable 102 is retained in the
mating connector 4, i.e. the spatial arrangement of the core ends and the associated
mating contact elements (contact sockets 112) in the connector housing corresponds
to the spatial arrangement of the core pairs 1-1, 1-2, 2-1 and 2-2 in the cable 101.
Furthermore, the two core ends and the associated contact elements (contact sockets
112) of each core pair (e.g. core pair 1-1, 1-2) are arranged approximately equidistantly
relative to each core end and the associated contact element (contact sockets 112)
of at least one of the other core pairs (e.g. core pair 2-1, 2-2).
[0041] As in the connector 3, the cable shield 108 of the cable 102 is connected conductively
to a shield which extends along the longitudinal axis of the connector as far as the
end of the mating connector, in which the connector 3 engages.
[0042] The shield is formed by three shielded parts 110, 114 and 116, which are connected
together as in the connector 3. At its end facing the cable 102, the mating connector
4 comprises a screw-down nut 104, which may be screwed to a first shielding part 110
of the mating connector housing. By screwing the screw-down nut 104 to the first shielded
part 110 of the mating connector housing, the cable 102 is sealed by a seal 106 relative
to the inside of the mating connector. The penetration of gas, liquids and dirt is
thereby prevented.
[0043] At its opposite end from the cable 102, the mating connector 4 comprises a plug face,
such that the connector 3 may be fitted together with the mating connector 4. At its
end in which the connector 3 engages, the mating connector 4 also comprises a thread
118 which may be screwed together with the thread 117 of the connector 3.
[0044] By screwing together the third shielding part 113 of the connector 3 and the third
shielding part 114 of the mating connector 4, the contact pins 111 engage in the corresponding
contact sockets 112 and thus produce an electrical connection between the cables 101
and 102.
[0045] In addition, the screw connection makes possible mechanically stable coupling of
the two components (connector 3 and mating connector 4) of the connector arrangement.
[0046] So that it is possible to screw the connector 3 and the mating connector 4 together
without twisting the cable, the third shielding part 114 of the mating connector housing
is connected to the contact zone 120 in such a way that it may rotate about the longitudinal
axis of the mating connector 4. To this end, a projection 121 is formed on the contact
zone 120, which projection 121 ensures that the third shielding part 114 of the mating
connector housing is held together and at the same time allows rotation thereof. In
this way, the two third shielding parts 113 and 114 may be screwed together without
any need for twisting of the cables 102, 103.
[0047] To protect the connection between connector and mating connector against gases, liquids
and dirt, the mating connector 4 comprises a sealing ring 122, which ensures sealing
of the connection between connector 3 and mating connector 4 when the third shielding
parts 113 and 114 are screwed together.
[0048] Fig. 2 is a view of the connector face of the connector 3 of Fig. 1. In the illustrated
embodiment, the connector is a circuit connector, here for example of the size M12.
The contact pins 111 of the connector 3 are arranged in such a way that their spatial
arrangement matches that of the cable 101. A comparison with the schematic cross-section
shown in Fig. 16 of a star-quad cable shows that the symmetrical arrangement of the
cores 1-1, 1-2, 2-1 and 2-2 of the cable 101, which lie approximately on a circular
path, matches the core arrangement in the connector 3 itself.
[0049] In the first embodiment of a connector arrangement according to the invention, illustrated
in Fig. 1 and Fig. 2, as a result of the spatial arrangement of the cores 1-1, 1-2,
2-1 and 2-2 and the shield, the physical properties in the connector 3 and the mating
connector 4 substantially match those in the cables 101, 102. In this way it is possible,
as in the cables, to configure the transmission parameters in a transmission line,
despite the provision of a connector arrangement, such that they are optimised (i.e.
good shielding is provided against electromagnetic waves, and low levels of cross-talk
occur between the individual cores 1-1, 1-2, 2-1 and 2-2 of the cables 101, 102).
[0050] Figures 3 and 4 are schematic representations of the symmetry conditions with circular
and rectangular connector cross-sections, which make it possible to achieve improved
transmission parameters despite the use of connector arrangements in a star-quad transmission
link.
[0051] Fig. 3 shows the arrangement which is used in the first embodiment of the connector
arrangement shown in Figs. 1 and 2. As is clear from a comparison with Fig. 16, the
positioning of the shield 5 and of the cores 1-1, 1-2, 2-1 and 2-2 matches that in
the star-quad cable. Axes of symmetry of the arrangement are drawn in Figs. 3 and
4 with broken lines. This symmetrical arrangement allows cross-talk attenuation of
the signals transmitted on the cores 1-1, 1-2, 2-1 and 2-2 to be reduced, as in a
cable with a matching core arrangement.
[0052] Tests and measurements have shown that slight deviations in the symmetry of the shield
relative to that in the cable, as illustrated in Fig. 4, do not result in any noteworthy
deterioration in the transmission parameters of the connector arrangement. In Fig.
4, the shield 5 is shown to be substantially rectangular and thereby deviates from
the circular shield in the star-quad cable. The arrangement of the cores 1-1, 1-2,
2-1 and 2-2 matches that in the star-quad cable. The illustrated slight asymmetry
of the shield 5 does not have a significant effect on the cross-talk values, if symmetry
is retained in the arrangement of the cores 1-1, 1-2, 2-1 and 2-2.
[0053] A method is described below, with reference to Figures 5 to 13, for assembling a
connector according to the invention in a second embodiment, the cross-section of
which matches that shown in Fig. 4.
[0054] In a first step, as illustrated in Fig. 5, the cores 15 of a cable 8 are connected
to contact elements 6. The cable 8 has a shield 7 of wire mesh. The connector housing
12 comprises two contact securing means 9.
[0055] Next, as shown in Fig. 6, the contact elements 6, and the cores 15 of the cable 8
connected thereto, are introduced into the connector housing 12 and the contact securing
means 9 are closed, as indicated by the two arrows designated A and B.
[0056] Fig. 7 shows the connector 3 after introduction of the contact elements 6 into the
connector housing 12 and after closure of the contact securing means 9. The contact
securing means 9 prevent the contact elements 6 from slipping out of the connector
housing 12 (i.e., the contact elements are fixed in the connector housing). The contact
elements 6 may be removed from the connector housing by opening the contact securing
means 9.
[0057] After introduction of the contact elements 6 into the insulating connector housing
12, the shield 7 of the cable 8 is bent backwards, as shown in Fig. 8, such that shield
plates 10 may be fitted such that they surround the connector housing 12 in shielding
manner. The fitted shield plates 10 then enclose the connector housing 12, as shown
in Fig. 9.
[0058] The cable shield 7 may then be connected to the shield plates 10, as shown in Fig.
10. To achieve additional mechanical stabilisation of the connection between the cable
shield 7 and the shield plates 10, a crimp barrel 11, which has been pushed onto the
cable 8 prior to assembly, is then displaced along the cable 8 over the contact zone
between cable shield 7 and the shield plates 10 in the direction indicated by arrow
C and is positioned and attached over the contact zone of the cable shield 7 and the
shield plates 10.
[0059] Fig. 11 shows a ready-assembled connector 3 according to the second embodiment. In
the embodiment shown, the shield plates 10 form the external housing 12 of the connector.
Fig. 12 shows, indicated by arrows D and E, fitting together of the connector 3 according
to the second embodiment with a corresponding mating connector 4.
[0060] Fig. 13 shows the connector face 13 of the connector 3 according to the second embodiment.
Arranged in the center of the connector face 13 are four contact sockets 14, into
which engage contact pins of a corresponding mating connector 4, as shown in Fig.
12, upon plugging the connector and the mating connector together. Broken lines are
again used to show the axes of symmetry of the arrangement of the contact sockets
14. Slight asymmetry of the shield 5 is visible at the edge of the connector face
13.
[0061] Fig. 14 shows a schematic representation of a circuit which allows power to be supplied
to terminals via a star-quad cable. This technology, also known as Power-over Ethernet,
is particularly well suited to Ethernet applications (e.g., 10 Base-T, 100 Base-T).
Adaptation of the receiving 221 and transmitting 220 sides of the circuit to the 100Ω
cable impedance is not shown, for the purposes of simplification.
[0062] In the Figure, the devices 220, 221 each comprise a transmitter 210, 214 and a receiving
station 211, 213. In a transmitting apparatus 220 there is provided a direct voltage
source 201, which, via the LC elements 216, 217, conveys a direct voltage V
dc to couplers 202, 205, on to the cores 1-1, 1-2, 2-1 and 2-2 of the star-quad cable
and to a second terminal 221.
[0063] In the process, the signals pass over a transmission line, whose impedance is assumed
to be 100Ω, for example. In the terminal 221 receiving the direct voltage, the transmitted
direct voltage is decoupled via the couplers 203 and 204 and may be tapped off at
the voltage tapping contacts 215, after the decoupled voltage has been routed through
the LC elements 218 and 219 and to a voltage regulator 222. Voltage tapping terminals
221 may also be active star couplers, such as switches or hubs. The advantage of this
protective circuit as shown is that the good high-frequency transmission characteristics
are not impaired by the direct current transmission as a result of the above-described
symmetry conditions in the star-quad cable and in the connector arrangements.
[0064] The current-carrying windings of the transformers 202, 203, 204, 205 must be dimensioned
to match the respective current loading. The LC elements 216 to 219 have to be so
dimensioned that the frequency bands for high-frequency signal transmission and power
supply are clearly separated from one another. For example, in CAT5 applications,
the signal transmission band is fixed at 1 to 100 MHz. On the power supply side 220,
harmonics extending into the lower megahertz range are wholly possible, especially
when switching controllers and processors are used. Adequate decoupling must, therefore,
be ensured.
[0065] The protective circuit illustrated may also be used, independently of the use of
a star-quad cable, for twisted pair lines, provided that at least two pairs of lines
are available.
[0066] The utilisation of cable symmetry characteristics may also be exploited for coupling
such cables to printed circuit boards. In Fig. 15, for example, a mating connector
224 is coupled directly to a printed circuit board 223, such that signals may be transmitted
directly and with low interference from printed circuit boards 223 into a cable and
vice versa.
1. A connector arrangement having a connector (3) and a corresponding mating connector
(4) for electrical connection of at least two multi-core cables (101, 102), the cables
comprising at least two core pairs (1-1, 1-2, 2-1, 2-2) allowing symmetrical transmission
of time-variable differential signals on each core pair, and the connector (4) comprising
a connector housing (12) and the mating connector comprising a mating connector housing,
each of which comprise contact elements (111, 112) which engage in one another when
plugged together,
characterised in that
the spatial arrangement of the core ends and the associated mating contact elements
(111, 112) in the connector housing (12) and in the mating connector housing corresponds
to the spatial arrangement of the core pairs (1-1, 1-2, 2-1, 2-2) in the cables (101,
102), and
the two core ends and the associated contact elements of each core pair are arranged
approximately equidistantly relative to each core end and the associated contact elements
of at least one of the other core pairs.
2. A connector arrangement according to claim 1, characterised in that the connector (3) and the mating connector (4) comprise shields (5), the shape of
which is conformed to the connector (3) or the mating connector (4) respectively.
3. A connector arrangement according to claim 2, characterised in that the shield (109, 113, 115) of the connector (3) may be electrically connected to
the shield (110, 114, 116) of the mating connector (4) upon plugging together.
4. A connector arrangement according to any one of claims 1 to 3, characterised in that the cables are star-quad cables and the individual cores (1-1, 1-2, 2-1, 2-2) pass
through the connector arrangement approximately on a circular path therein.
5. A connector arrangement according to any one of claims 1 to 4, characterised in that the connector (3) and mating connector (4) comprise a plug face (13), in which the
contact elements (111, 112) are arranged in accordance with the spatial arrangement
of the core ends in the connector (3) and in the mating connector (4).
6. A connector arrangement according to any one of claims 1 to 5, characterised in that the connector (3) is a circular connector, which comprises an M12 plug face.
7. A connector arrangement according to any one of claims 1 to 6, characterised in that a direct current may be transmitted on two cores in addition to the differential
signals.
8. A connector arrangement according to any one of claims 1 to 7, characterised in that the shield (109, 113, 115) of the connector (3) and the shield (110, 114, 116) of
the mating connector (4) exhibit asymmetry.
9. A connector arrangement according to any one of claims 1 to 8, characterised in that the connector (3) and the mating connector (4) may be screwed or latched together.
10. A connector arrangement according to any one of claims 1 to 9, characterised in that the mating connector may be connected to a printed circuit board (223).
11. A method of assembling a connector (3) for electrical connection of at least two cables
(101, 102, 4, 224), the cables each comprising at least two core pairs (1-1, 1-2,
2-1, 2-2) allowing symmetrical transmission of time-variable differential signals
on each core pair, and the method comprising the following steps:
connection of the ends of the cores (1-1, 1-2, 2-1, 2-2) of the cable to contact elements
(6) of the connector (3),
introduction of the contact elements (6) into an insulating connector housing (12),
fitting of shield plates (10), which enclose the connector housing (12),
connection of the shield plates (10) to a cable shield (7),
positioning and attachment of a crimp barrel (11) on the area of the shield plate
ends (10) which contacts the cable shield (7),
characterised in that
by introducing the contact elements (6) into the connector housing (12), the spatial
arrangement of the core ends and the associated mating contact elements (111, 112)
in the connector housing (12) retains the spatial arrangement of the core pairs (1-1,
1-2, 2-1, 2-2) in the cables (101, 102) and
the two core ends and the associated contact elements of each core pair are arranged
approximately equidistantly relative to each core end and the associated contact elements
of at least one of the other core pairs.
12. A method of assembling a connector according to claim 11, the connector housing comprising
a contact securing means (9) and the method further comprising the following step
prior to fitting of the shield plates (10):
closure of the contact securing means (9), in order to fix in the connector housing
(12) the contact elements (6) introduced into the connector housing (12).