[0001] This invention relates to lubricating oil compositions and more particularly to those
which have excellent anti-wear properties and a long fatigue life, suitable for transmissions
for automobiles.
[0002] An automatic transmission for automobiles comprises a torque converter, a planetary
gear unit, bearings, a wet clutch, and a hydraulic control unit controlling these
components. However, in recent years, automatic transmissions have been susceptible
to more sever load than ever due to the progresses of the development of high-powered
engines and of the downsizing of automatic transmissions. Lubricating oils to be filled
into such transmissions, i.e., transmission oils are required to have excellent extreme
pressure properties and anti-wear properties while maintaining a high lubricity and
a long fatigue life which is an ability to prevent pitching or flaking (defects at
the lubricated surface because of being damaged) in bearings and gears for a long
period of time.
[0003] In order to meet such requirements, it is known that for example lubricating oils
such as automotive transmission oils are blended with sulfur- or phosphorus-based
additives having excellent extreme pressure properties and anti-wear properties. While
sulfur-based additives are excellent in extreme pressure properties, they can not
avoid wears caused by corrosion and abrasion due to their strong activity to metal
surfaces, leading to a problem when they are used alone. On the other hand, phosphorus-based
additives are less in wear caused by corrosion and abrasion due to their weaker activity
to metal surfaces, than the sulfur-based additives but often have problems due to
the lack of extreme pressure properties to avoid pitching or flaking when they are
used alone in automatic transmissions where extreme pressure properties are required
to exhibited under severe conditions.
[0004] EP-A-1104800 discloses a lubricating oil composition for internal combustion engines, said composition
comprising a base oil, a metal-containing detergent, a boron-containing alkenyl- or
alkylsuccinimide, a zinc dialkyldithiophosphate, an oxidation inhibitor, and an ashless
dithiocarbamate.
[0005] EP-A-1041135 discloses a lubricating composition for diesel engines, said composition comprising
a lubricating basestock, an organic molybdenum compound, and a succinimide compound.
The composition may further contain a zinc dithiophosphate, and various auxiliary
additives including a metal detergent, an ashless dispersant other than a succinimide
compound, and a compound containing a sulfur atom and no metal atoms.
US-B-6232275 discloses a lubricating oil composition for automatic transmissions, said composition
comprising a base oil, a non-boron based succinic acid imide and a boron based succinic
acid imide, a condensation product of a branched chain fatty acid and an amine, and
a dialkyl hydrogenphosphite. The composition may further contain a thiadiazole compound
as a metal deactivator among other additives.
[0006] WO-A-98/27187 discloses an automatic transmission fluid, said fluid comprising a lubricating base
oil, a reaction product of an isomerized alkenyl-substituted succinic anhydride and
a polyamine, an oil-soluble alkyl phosphite, an ashless dispersant, a nitrogen-containing
corrosion inhibitor, and optionally a metallic detergent. The nitrogen-containing
corrosion inhibitor may be a thiazole compound or a thiadiazole compound.
[0007] US-A-4609480 teaches that adding a sulfur-based additive such as a dithiocarbamate compound, a
molybdenum dithiocarbamate compound, a dihydrocarbylpolysulfide compound, or a sulfurized
ester compound to a lubricating oil composition for machine parts such as gears or
bearings extends the fatigue life of the machine parts lubricated therewith.
[0008] The object of the present invention is to provide a lubricating oil composition,
particularly suitable as an automotive transmission oil, which is excellent in anti-wear
properties and capable of inhibiting pitching, resulting in an improved fatigue life.
[0009] According to the present invention, this object is solved by a lubricating oil composition
comprising a lubricating base oil; (A) a boron-containing ashless dispersant being
a succinimide having at least one alkyl or alkenyl group having from 40 to 400 carbon
atoms per molecule modified with boron or a derivative thereof in an amount of from
0.004 to 0.05 percent by mass in terms of boron, based on the total mass of the composition;
(D) a boron-free ashless dispersant being a succinimide having at least one alkyl
or alkenyl group having from 40 to 400 carbon atoms per molecule or a derivative thereof;
(B) an alkaline earth metal-based detergent with a base number of from 0 to 500 mgKOH/g
in an amount of 0.01 percent by mass or more in terms of an alkaline earth metal,
based on the total mass of the composition; and (C) a sulfur-based additive being
at least one compound selected from the group consisting of (C-3) dithiocarbamate
compounds, (C-4) molybdenum dithiocarbamate compounds, (C-5) dihydrocarbylpolysulfide
compounds, and (C-6) sulfurized ester compounds in an amount of from 0.01 to 0.3 percent
by mass in terms of sulfur, based on the total mass of the composition.
[0010] The invention is also directed to the use of said lubricating oil composition as
an automotive transmission oil.
[0011] Preferred embodiments of the invention are set forth in the sub-claims.
[0012] The present invention will be described below in more detail.
Lubricating base oil
[0013] Lubricating base oils used in the present invention may be any mineral base oils
and/or synthetic base oils which have conventionally been used as base oils for lubricating
oils.
[0014] Examples of such mineral base oil include paraffinic or naphthenic oils which can
be obtained by subjecting a lubricating oil fraction produced by atmospheric- or vacuum-distilling
a crude oil, to any one or more refining processes selected from solvent deasphalting,
solvent extraction, hydrocracking, solvent dewaxing, catalytic dewaxing, hydrorefining,
washing with sulfuric acid, and clay treatment; and n-paraffines.
[0015] No particular limitation is imposed on synthetic oils. However, examples of synthetic
base oils include poly-α-olefins such as 1-octene oligomer, 1-decene oligomer, and
ethylene-propylene oligomer, and hydrides thereof; isobutene oligomer and hydrides
thereof; isoparaffines; alkylbenzenes; alkylnaphthalenes; diesters such as ditridecyl
glutarate, di-2-ethylhexyl adipate, diisodecyl adipate, ditridecyl adipate, and di-2-ethylhexyl
cebacate; polyol esters such as trimethylolpropane caprylate, trimethylolpropane pelargonate,
pentaerythritol-2-ethyl hexanoate, and pentaerythritol pelargonate; polyoxyalkylene
glycols; dialkyldiphenyl ethers; and polyphenyl ethers.
[0016] No particular limitation is imposed on the kinematic viscosity of the lubricating
base oil. However, the kinematic viscosity at 100 °C of the lubricating base oil is
preferably from 1 to 20 mm
2/s, and more preferably from 2 to 10 mm
2/s.
(A) Boron-containing ashless dispersant Component (A) of the lubricating oil composition
of the present invention is a boron-containing ashless dispersant.
[0017] Although the boron content in Component (A) is arbitrarily selected, the lower limit
is preferably 0.2 percent by mass, more preferably 0.4 percent by mass with the objective
of excellent fatigue life and anti-wear properties while the upper limit is 4 percent
by mass, more preferably 2.5 percent by mass.
[0018] The boron-containing ashless dispersant used in the invention is a nitrogen-containing
compound being a succinimide having at least one alkyl or alkenyl group having from
40 to 400 carbon atoms per molecule modified with boron or a derivative thereof.
[0019] The alkyl or alkenyl group may be straight-chain or branched but is preferably a
branched alkyl or alkenyl group derived from an oligomer of an olefin such as propylene,
1-butene, and isobutylene or a cooligomer of ethylene and propylene.
[0020] Although the carbon number of the alkyl or alkenyl group is optional, it is preferably
40 to 400, more preferably 60 to 350 carbon atoms. An alkyl or alkenyl group having
less than 40 carbon atoms would deteriorate the solubility of the compound in a base
oil, while an alkyl or alkenyl group having more than 400 carbon atoms would deteriorate
the low-temperature fluidity of the resulting lubricating oil composition.
[0021] Specific examples of (A) are those represented by the formulas:

[0022] In formula (1), R
1 is an alkyl or alkenyl group having 40 to 400, preferably 60 to 350 carbon atoms,
and a is an integer from 1 to 5, preferably 2 to 4.
[0023] In formula (2), R
2 and R
3 are each independently an alkyl or alkenyl group having 40 to 400, preferably 60
to 350 carbon atoms, and b is an integer from 0 to 4, preferably 1 to 3.
[0024] The succinimides are classified into mono-type succinimides wherein a succinic anhydride
is added to one end of a polyamine as represented by formula (1) and bis-type succinimides
wherein a succinic anhydride is added to both ends of a polyamine as represented by
formula (2). In the present invention, both types of the succinimides and mixtures
thereof can be used as Component (A).
[0025] Specific examples of the derivatives of the nitrogen-containing compound are carboxylic
acid-modified compounds obtained by bringing the aforesaid nitrogen-containing compound
into a reaction with a monocarboxylic acid (fatty acid) having 2 to 30 carbon atoms
or a polycarboxylic acid having 2 to 30 carbon atoms, such as oxalic acid, phthalic
acid, trimellitic acid, or pyromellitic acid so as to neutralize or amidize the whole
or part of the remaining amino and/or imino groups; sulfur-modified compounds obtained
by bringing the aforesaid nitrogen-containing compound into a reaction with a sulfuric
compound; and mixtures thereof.
[0026] Component (A) used in the present invention is a compound obtained by modifying the
aforesaid nitrogen-containing compound or a derivative thereof with a boron compound.
[0027] No particular limitation is imposed on the method of modifying the nitrogen compound
or derivatives thereof with a boron compound. Therefore, any suitable method may be
employed. For example, the aforesaid nitrogen compound or a derivative thereof is
reacted with a boron compound such as boric acid, a borate, or a boric acid ester
so as to neutralize or amidize the whole or part of the amino and/or imino groups
remaining in the nitrogen-containing compound or derivative thereof.
[0028] Specific examples of the boron compounds used herein are orthoboric acid, methaboric
acid, and tetraboric acid. Examples of borates are alkali metal salts, alkaline earth
metal salts, or ammonium salts of boric acid. More specific examples are lithium borate
such as lithium methaborate, lithium tetraborate, lithium pentaborate, and lithium
perborate, sodium borate such as sodium methaborate, sodium diborate, sodium tetraborate,
sodium pentaborate, sodium hexaborate, and sodium octaborate, potassium borate such
as potassium methaborate, potassium tetraborate, potassium pentaborate, potassium
hexaborate, and potassium octaborate, calcium borate such as calcium methaborate,
calcium diborate, tricalcium tetraborate, pentacalcium tetraborate, and calcium hexaborate,
magnesium borate such as magnesium methaborate, magnesium diborate, trimagnesium tetraborate,
pentamagnesium tetraborate, and magnesium hexaborate, and ammonium borate such as
ammonium methaborate, ammonium tetraborate, ammonium pentaborate, and ammonium octaborate.
Examples of the boric acid esters are esters of boric acid and an alkyl alcohol having
1 to 6 carbon atoms and more specifically monomethyl borate, dimethyl borate, trimethyl
borate, monoethyl borate, diethyl borate, triethyl borate, monopropyl borate, dipropyl
borate, tripropyl borate, monobutyl borate, dibutyl borate, and tributyl borate.
[0029] The lower limit content of Component (A) in the lubricating oil composition of the
present invention is 0.004 percent by mass, preferably 0.005 percent by mass in terms
of boron, based on the total mass of the composition, while the upper limit is 0.05
percent by mass, preferably 0.02 percent by mass, more preferably 0.015 percent by
mass, and particularly preferably 0.010 percent by mass in terms of boron, based on
the total mass of the composition. Component (A) of less than the lower limit would
be ineffective in anti-wear properties, while Component (A) of more than the upper
limit would shorten the fatigue life of the resulting composition.
(B) Metal-based detergent
[0030] Component (B) used in the present invention is an alkaline earth metal-based detergent.
[0031] Component (B) has a base number of 0 to 500 mgKOH/g, preferably 0 to 400 mgKOH/g.
Component (B) having a base number in excess of 500 mgKOH/g is unstable in structure
and deteriorates the storage stability of the resulting oil composition. The term
"base number" used herein denotes a base number measured by the perchloric acid potentiometric
titration method in accordance with section 7 of JIS K2501 (1992) "Petroleum products
and lubricants-Determination of neutralization number".
[0032] In the present invention, the use of Component (B) makes it possible to not only
improve the properties to inhibiting fatigue caused by pitching or flaking and the
anti-wear properties but also optimize the friction properties of a wet clutch and
thus suppress the decrease in strength thereof caused by repeatedly applied compression.
[0033] Specific examples of Component (B) are any one or more kinds of metal-based detergents
selected from:
(B-1) alkaline earth metal sulfonates having a base number of 0 to 500 mgKOH/g;
(B-2) alkaline earth metal salicylates having a base number of 0 to 500 mgKOH/g; and
(B-3) alkaline earth metal phenates having a base number of 0 to 500 mgKOH/g.
[0034] Specific examples of (B-1) alkaline earth metal sulfonates are alkaline earth metal
salts, particularly preferably magnesium salts and/or calcium salts, of an alkyl aromatic
sulfonic acid obtained by sulfonating an alkyl aromatic compound having a molecular
weight of 100 to 1, 500 and preferably 200 to 700. Specific examples of the alkyl
aromatic sulfonic acids are petroleum sulfonic acids and synthetic sulfonic acids.
[0035] Petroleum sulfonic acids may be those obtained by sulfonating the alkyl aromatic
compound contained in the lubricant fraction of a mineral oil or mahogany acid by-produced
upon production of white oil. Synthetic sulfonic acids may be those obtained by sulfonating
an alkyl benzene having a straight-chain or branched alkyl group, which may be by-produced
from a plant for producing an alkyl benzene used as materials of detergents or obtained
by alkylating a polyolefin to benzene or by sulfonating dinonylnaphthalene. No particular
limitation is imposed on sulfonating agents used for sulfonating alkyl aromatic compounds.
However, fuming sulfuric acids and sulfuric acid are generally used.
[0036] Examples of (B-2) alkaline earth metal salicylates are alkaline earth metal salts,
preferably magnesium salts and/or calcium salts, of an alkyl salicylic acid having
at least one straight-chain or branched alkyl group having 4 to 30, preferably 6 to
18 carbon atoms.
[0037] Specific examples of (B-3) alkaline earth metal phenates are alkaline earth metal
salts, preferably magnesium salts and/or calcium salts, of alkylphenolsulfides obtained
by reacting an alkylphenol having at least one straight-chain or branched alkyl group
having 4 to 30, preferably 6 to 18 carbon atoms with sulfur or of a Mannich reaction
product obtained by reacting such an alkylphenol with formaldehyde.
[0038] As long as Component (B), i.e., an alkaline earth metal sulfonate, an alkaline earth
metal salicylate or an alkaline earth metal phenate each has a base number within
a range of 0 to 500 mgKOH/g, it may be a neutral (normal) salt obtained by reacting
an alkylaromatic sulfonic acid, an alkyl salicylic acid, an alkylphenol, an alkylphenolsulfide,
or a Mannich reaction product of an alkylphenol directly with an alkaline earth metal
base such as an oxide or hydroxide of an alkaline earth metal of magnesium and/or
calcium or obtained by substituting an alkylaromatic sulfonic acid, an alkyl salicylic
acid, an alkylphenol, an alkylphenolsulfide, or a Mannich reaction product of an alkylphenol
which has once been converted to an alkali metal salt such as a sodium salt or a potassium
salt, with an alkaline earth metal salt. Alternatively, Components (B) may be a basic
salt obtained by heating a normal salt as described above with an excess amount of
an alkaline earth metal salt or an alkaline earth metal base (a hydroxide or oxide
of an alkaline earth metal) in the presence of water. Further alternatively, Component
(B) may be an overbased salt obtained by reacting a normal salt as described above
with a base of an alkaline earth metal in the presence of carbonic acid gas.
[0039] These reactions are usually conducted in a solvent including an aliphatic hydrocarbon
solvent such as hexane, an aromatic hydrocarbon solvent such as xylene, or a light
fraction lubricating base oil. Metal-based detergents are commercially available in
the form of being diluted with a light fraction lubricating base oil. It is preferred
to use a metal-based detergent whose metal content is within the range of 1.0 to 20
percent by mass, preferably 2.0 to 16 percent by mass.
[0040] In the present invention, among the above-exemplified compounds, calcium sulfonate,
calcium salicylates, magnesium sulfonate, and magnesium salicylates are preferably
used. However, calcium sulfonate is particularly preferably used because it can further
enhance the anti-wear properties and fatigue life of the resulting lubricating oil
composition.
[0041] The lower limit content of Component (B) is 0.01 percent by mass, preferably 0.015
percent by mass in terms of an alkaline earth metal, based on the total mass of the
composition. No particular limitation is imposed on the upper limit of Component (B).
However, the upper limit is preferably 0.2 percent by mass or less, and particularly
preferably 0.15 percent by mass or less, in terms of an alkaline earth metal, based
on the total mass of the composition. Component (B) of less than the lower limit would
be ineffective in inhibiting fatigue caused by pitching or flaking even though combined
with the above described Component (A) and Component (C) described below, while Component
(B) in excess of 0.2 percent by mass would deteriorate the oxidation stability of
the resulting composition.
(C) Sulfur-based additive
[0042] Component (C) of the lubricating oil composition of the present invention is a sulfur-based
additive selected from:
(C-3) dithiocarbamate compounds,
(C-4) molybdenum dithiocarbamate compounds,
(C-5) dihydrocarbyl polysulfide compounds, and
(C-6) sulfurized ester compounds.
[0043] Component (C-3), i.e., dithiocarbamate compounds may be any dithiocarbamates, but
preferred are compounds represented by the formulas:

[0044] In formulas (10) and (11), R
15, R
16 R
17, R
18, R
19, and R
20 are each independently a hydrocarbon group having 1 to 30, preferably 1 to 20 carbon
atoms, R
21 is hydrogen or a hydrocarbon group having 1 to 30 carbon atoms, preferably hydrogen
or a hydrocarbon group having 1 to 20 carbon atoms, n is an integer of 0 to 4, and
o is an integer of 0 to 6.
[0045] Examples of the hydrocarbon group having 1 to 30 carbon atoms for R
15 through R
21 are alkyl, cycloalkyl, alkylcycloalkyl, alkenyl, aryl, alkylaryl, and arylalkyl groups.
[0046] Specific examples of the alkyl group include methyl, ethyl, propyl, butyl, pentyl,
hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl,
hexadecyl, heptadecyl, and octadecyl groups, all of which may be straight-chain or
branched.
[0047] Specific examples of the cycloalkyl group include those having 5 to 7 carbon atoms,
such as cyclopentyl, cyclohexyl, and cycloheptyl groups.
[0048] Specific examples of the alkylcycloalkyl group include those having 6 to 11 carbon
atoms, such as methylcyclopentyl, dimethylcyclopentyl, methylethylcyclopentyl, diethylcyclopentyl,
methylcyclohexyl, dimethylcyclohexyl, methylethylcyclohexyl, diethylcyclohexyl, methylcycloheptyl,
dimethylcycloheptyl, methylethylcycloheptyl, and diethylcycloheptyl groups, wherein
the alkyl group may bond to any position of the cycloalkyl group.
[0049] Specific examples of the alkenyl group include propenyl, butenyl, pentenyl, hexenyl,
heptenyl, octenyl, nonenyl, decenyl, undecenyl, dodecenyl, tridecenyl, tetradecenyl,
pentadecenyl, hexadecenyl, heptadecenyl, and octadecenyl groups, all of which may
be straight-chain or branched and the position of which the double bond may vary.
[0050] Specific examples of the aryl group include phenyl and naphtyl groups.
[0051] Examples of the alkylaryl groups include those having 7 to 18 carbon atoms, such
as tolyl, xylyl, ethylphenyl, propylphenyl, butylphenyl, pentylphenyl, hexylphenyl,
heptylphenyl, octylphenyl, nonylphenyl, decylphenyl, undecylphenyl, and dodecylphenyl
groups, all of which the alkyl groups may be straight-chain or branched and may bond
to any position of the aryl group.
[0052] Specific examples of the arylalkyl group include those having 7 to 12 carbon atoms,
such as benzyl, phenylethyl, phenylpropyl, phenylbutyl, phenylpentyl, and phenylhexyl
groups, all of which the alkyl groups may be straight-chain or branched.
[0053] Component (C-4), i.e., molybdenum dithiocarbamate compounds may be any molybdenum
dithiocarbamates which can be used as additives for lubricating oils, but particularly
preferred are compounds represented by the formula:

[0054] In formula (12), R
22, R
23, R
24, and R
25 are each independently a hydrocarbon group having 2 to 18 carbon atoms, such as an
alkyl or alkylaryl group, and Y
1, Y
2, Y
3, and Y
4 are each independently sulfur or oxygen.
[0055] The alkyl group referred herein includes primary, secondary and tertiary alkyl groups
and may be straight-chain or branched. Specific examples of the preferred alkyl group
are ethyl, propyl, butyl, pentyl, hexyl, octyl, decyl, dodecyl, and tridecyl, all
of which may be straight-chain or branched. Specific examples of the preferred alkylaryl
group are butylphenyl and nonylphenyl, all of which may be straight-chain or branched.
[0056] Specific examples of (C-4) molybdenum dithiocarbamate compounds are sulfurized molybdenum
diethyldithiocarbamate, sulfurized molybdenum dipropyldithiocarbamate, sulfurized
molybdenum dibutyldithiocarbamate, sulfurized molybdenum dipentyldithiocarbamate,
sulfurized molybdenum dihexyldithiocarbamate, sulfurized molybdenum dioctyldithiocarbamate,
sulfurized molybdenum didecyldithiocarbamate, sulfurized molybdenum didodecyldithiocarbamate,
sulfurized molybdenum ditridecyldithiocarbamate, sulfurized molybdenum di(butylphenyl)dithiocarbamate,
sulfurized molybdenum di(nonylphenyl)dithiocarbamate, sulfurized oxymolybdenum diethyldithiocarbamate,
sulfurized oxymolybdenum dipropyldithiocarbamate, sulfurized oxymolybdenum dibutyldithiocarbamate,
sulfurized oxymolybdenum dipentyldithiocarbamate, sulfurized oxymolybdenum dihexyldithiocarbamate,
sulfurized oxymolybdenum dioctyldithiocarbamate, sulfurized oxymolybdenum didecyldithiocarbamate,
sulfurized oxymolybdenum didodecyldithiocarbamate, sulfurized oxymolybdenum ditridecyldithiocarbamate,
sulfurized oxymolybdenum di(butylphenyl)dithiocarbamate, sulfurized oxymolybdenum
di(nonylphenyl)dithiocarbamate, all of which the alkyl groups may be straight-chain
or branched, and mixtures thereof.
[0057] Any one or more kinds of (C-4) components may be blended.
(C-5) dihydrocarbyl polysulfides are sulfur-based compounds generally so-called polysulfides
or olefin sulfides and represented by the formula
R26 -Sp -R27 (13)
[0058] In formula (13), R
26 and R
27 are each independently a straight-chain or branched alkyl group having 3 to 20 carbon
atoms, an aryl group having 6 to 20 carbon atoms, an alkylaryl group having 7 to 20
carbon atoms, or an arylalkyl group having 7 to 20 carbon atoms, and p is an integer
of 2 to 6, preferably 2 to 5.
[0059] Examples of the alkyl group for R
26 and R
27 include n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, straight-chain
or branched pentyl, straight-chain or branched hexyl, straight-chain or branched heptyl,
straight-chain or branched octyl, straight-chain or branched nonyl, straight-chain
or branched decyl, straight-chain or branched undecyl, straight-chain or branched
dodecyl, straight-chain or branched tridecyl, straight-chain or branched tetradecyl,
straight-chain or branched pentadecyl, straight-chain or branched hexadecyl, straight-chain
or branched heptadecyl, straight-chain or branched octadecyl, straight-chain or branched
nonadecyl, and straight-chain or branched eicosyl groups.
[0060] Examples of the aryl group for R
26 and R
27 include phenyl and naphthyl groups.
[0061] Examples of the alkylaryl group for R
26 and R
27 include tolyl (inclusive all structural isomers), ethylphenyl (inclusive all structural
isomers), straight-chain or branched propylphenyl (inclusive all structural isomers),
straight-chain or branched butylphenyl (inclusive all structural isomers), straight-chain
or branched pentylphenyl (inclusive all structural isomers), straight-chain or branched
hexylphenyl (inclusive all structural isomers), straight-chain or branched heptylphenyl
(inclusive all structural isomers), straight-chain or branched octylphenyl (inclusive
all structural isomers), straight-chain or branched nonylphenyl (inclusive all structural
isomers), straight-chain or branched decylphenyl (inclusive all structural isomers),
straight-chain or branched undecylphenyl (inclusive all structural isomers), straight-chain
or branched dodecylphenyl (inclusive all structural isomers), xylyl (inclusive all
structural isomers), ethylmethylphenyl group (inclusive all structural isomers), diethylphenyl
(inclusive all structural isomers), di(straight-chain or branched)propylphenyl (inclusive
all structural isomers), di(straight-chain or branched)butylphenyl (inclusive all
structural isomers), methylnaphtyl (inclusive all structural isomers), ethylnaphtyl
(inclusive all structural isomers), straight-chain or branched propylnaphtyl (inclusive
all structural isomers), straight-chain or branched butylnaphtyl (inclusive all structural
isomers), dimethylnaphtyl (inclusive all structural isomers), ethylmethylnaphtyl (inclusive
all structural isomers), diethylnaphtyl (inclusive all structural isomers), di(straight-chain
or branched)propylnaphtyl (inclusive all structural isomers), and di(straight-chain
or branched)butylnaphtyl groups (inclusive all structural isomers).
[0062] Examples of the arylalkyl groups for R
26 and R
27 include benzyl, phenylethyl(inclusive all isomers), and phenylpropyl (inclusive all
isomers).
[0063] R
26 and R
27 each are preferably an alkyl group having 3 to 18 carbon atoms derived from propylene,
1-butene, or isobutylene, an aryl group having 6 to 8 carbon atoms, an alkylaryl group
having 7 or 8 carbon atoms, or an arylalkyl group having 7 or 8 carbon atoms.
[0064] Specific examples of such an alkyl group include isopropyl, branched hexyl derived
from a propylene dimmer (inclusive all branched isomers), branched nonyl derived from
a propylene trimer (inclusive all branched isomers), branched dodecyl derived from
a propylene tetramer (inclusive all branched isomers), branched pentadecyl derived
from a propylene pentamer (inclusive all branched isomers), branched octadecyl derived
from a propylene hexamer (inclusive all branched isomers), sec-butyl, tert-butyl,
branched octyl derived from a 1-butene dimmer (inclusive all branched isomers), branched
octyl derived from an isobutylene dimmer (inclusive all branched isomers), branched
dodecyl derived from a 1-butene trimer (inclusive all branched isomers), branched
dodecyl derived from an isobutylene trimer (inclusive all branched isomers), branched
hexadecyl derived from a 1-butene tetramer (inclusive all branched isomers), and branched
hexadecyl derived from an isobutylene tetramer (inclusive all branched isomers). Specific
examples of such an aryl groups include phenyl group. Specific examples of
such alkylaryl groups are tolyl (inclusive all structural isomers), ethylphenyl (inclusive
all structural isomers), and xylyl (inclusive all structural isomers). Specific examples
of such an arylalkyl group are benzyl and phenetyl (inclusive all structural isomers).
[0065] R
26 and R
27 are each independently preferably a branched alkyl group having 3 to 18 carbon atoms,
derived from ethylene or propylene, particularly preferably a branched alkyl group
having 6 to 15 carbon atoms, derived from ethylene or propylene with the objective
of excellent anti-flaking properties and anti-seizuring properties.
[0066] No particular limitation is imposed on the sulfur content of (C-5) dihydrocarbylpolysulfide
compounds. However, preferred are those containing sulfur in an amount of generally
10 to 55 percent by mass, preferably 20 to 50 percent by mass with the objective of
anti-flaking properties and anti-seizuring properties.
[0067] Specific examples of (C-6) sulfurized ester compounds include animal or vegetable
fatty oils such as beef tallow, lard, fish oil, rape oil, or soybean oil; unsaturated
fatty acid esters obtained by reacting an unsaturated fatty acid such as oleic acid,
linoleic acid, or fatty acids extracted from the aforesaid animal or vegetable fatty
oils with various alcohols; and those obtained by sulfurizing the mixtures thereof.
[0068] No particular limitation is imposed on the sulfur content of (C-6) sulfurized ester
compounds. However, preferred are those containing sulfur in an amount of generally
2 to 40 percent by mass, preferably 5 to 35 percent by mass with the objective of
anti-flaking properties and anti-seizuring properties.
[0069] Any one or more compounds selected from (C-3), (C-4), (C-5), and (C-6) compounds
may be used as Component (C) of the lubricating oil compositions of the present invention.
[0070] The lower limit content of Component (C) is 0.01 percent by mass, preferably 0.02
percent by mass in terms of sulfur, based on the total mass of the lubricating oil
composition, while the upper limit content is 0.3 percent by mass, preferably 0.2
percent by mass in terms of sulfur, based on the total mass of the lubricating oil
composition. Component (C) of less than the lower limit content would be ineffective
in inhibiting pitching or flaking, while Component (C) of more than the upper limit
would deteriorate the oxidation stability of the resulting lubricating oil composition
and be reduced in anti-wear properties due to wear caused by corrosion.
(D) Boron-free ashless dispersant
[0071] Component (D) of the lubricating oil composition of the present invention is a boron-free
ashless dispersant being a succinimide having at least one alkyl or alkenyl group
having from 40 to 400 carbon atoms per molecule or a derivative thereof.
[0072] Specific examples of boron-free ashless dispersants which are blended with the lubricating
oil composition of the present invention are ashless dispersants prior to the modification
with a boron compound as described with respect to Component (A). In the present invention,
one or more kinds of compounds selected from such ashless dispersants may be blended
in an arbitrary amount. The content of boron-free ashless dispersants is preferably
from 0.1 to 10 percent by mass, based on the total mass of the lubricating oil composition.
Other additives
[0073] The lubricating oil composition of the present invention may be blended with known
additives for the purpose of further enhancing its functions as a lubricating oil.
Examples of such additives are (E) friction modifiers, (F) oxidation inhibitors, (G)
boron-based extreme pressure additives, (H) wear inhibitors, (I) viscosity index improvers,
(J) rust preventives, (K) corrosion inhibitors, (L) pour-point depressants, (M) rubber
swelling agents, (N) antifoamers, and (O) coloring agents. These additives may be
used singlely or in combination.
(E) Friction modifiers
[0074] Friction modifiers which may be used in combination with the lubricating oil composition
of the present invention are any conventional compounds which have been used as friction
modifiers for lubricating oils and include amine compounds, fatty acid esters, fatty
acid amides, and fatty acid metal salts, each of which have at least one alkyl or
alkenyl group having 6 to 30 carbon atoms, preferably straight-chain alkyl or alkenyl
group having 6 to 30 carbon atoms per molecule.
[0075] Examples of the amine compounds include straight-chain or branched, preferably straight-chain
aliphatic monoamines having 6 to 30 carbon atoms, straight-chain or branched, preferably
straight-chain aliphatic polyamines having 6 to 30 carbon atoms, and alkyleneoxide
adducts of these aliphatic amines. Examples of the fatty acid esters include esters
of straight-chain or branched, preferably straight-chain fatty acids having 7 to 31
carbon atoms and aliphatic monohydric alcohols or aliphatic polyhydric alcohols. Examples
of the fatty acid amides include amides of straight-chain or branched, preferably
straight-chain fatty acids having 7 to 31 carbon atoms and aliphatic monoamines or
aliphatic polyamines. Examples of the fatty acid metal salts include alkaline earth
metal salts (magnesium salts and calcium salts) or zinc salts of straight-chain or
branched, preferably straight-chain fatty acids having 7 to 31 carbon atoms.
[0076] In the present invention, any one or more kinds of compounds selected from such friction
modifiers may be blended in an arbitrary amount. The content of the friction modifiers
is from 0.01 to 5.0 percent by mass, preferably from 0.03 to 3.0 percent by mass,
based on the total mass of the lubricating oil composition.
(F) Oxidation inhibitors
[0077] Oxidation inhibitors which may be used in combination with the lubricating oil compositions
of the present invention may be any conventional ones such as phenol-based compounds
or amine-based compounds which are usually used as oxidation inhibitors in a lubricating
oil.
[0078] Specific examples of the oxidation inhibitors are alkylphenols such as 2-6-di-tert-butyl-4-methylphenol,
bisphenols such as methylene-4,4-bisphenol(2,6-di-tert-butyl-4-methylphenol), naphtylamines
such as phenyl-α -naphtylamine, dialkyldiphenylamines, zinc dialkyldithiophosphates
such as zinc di-2-ethylhexyldithiophosphate, and esters of (3,5-di-tert-butyl-4-hydroxyphenyl)fatty
acid such as propionic acid and monohydric or polyhydric alcohols such as methanol,
octadecanol, 1,6-hexanediol, neopentyl glycol, thiodiethylene glycol, triethylene
glycol, and pentaerythritol.
[0079] Any one or more compounds selected from the above-described oxidation inhibitors
may be blended in an arbitrary amount. The content of the oxidation inhibitors is
generally from 0.01 to 5.0 percent by mass, based on the total mass of the lubricating
oil composition.
(G) Boron-based extreme pressure additives
[0080] Boron-based extreme pressure additives which may be used in combination with the
lubricating oil compositions of the present invention may be an alkali metal borate
or a hydrate thereof. Specific examples of boron-based extreme pressure additives
are lithium borate hydrate, sodium borate hydrate, potassium borate hydrate, rubidium
borate hydrate, and cesium borate hydrate. Particularly preferred is potassium borate
hydrate.
[0081] For example, these alkali metal borates can be obtained in the form of a fine particle-like
dispersant of potassium borate hydrate or sodium borate hydrate obtained by dissolving
potassium hydroxide or sodium hydroxide and boric acid in water such that the atomic
ratio of boron and an alkali metal (potassium, sodium, or the like) is within the
range of 2.0 to 4.5, adding the resulting solution to an oil solution containing a
neutral alkaline earth metal sulfonate or a succinimide-based ashless dispersant,
followed by stirring vigorously so as to obtain an oil in water emulsion, and dehydrating
the emulsion.
[0082] One or more kinds of compounds selected from the aforesaid compounds may be blended
in an arbitrary amount. However, the content of these compounds is from 0.002 to 0.1
percent by mass in terms of boron, based on the total mass of the composition.
(H) Wear inhibitors
[0083] Examples of wear inhibitors which may be used in combination with the lubricating
oil compositions of the present invention include zinc dialkyldithiophosphates, phosphoric
acid, monophosphates, diphosphates, triphosphates, metal salts or amine salts of phosphoric
acid, monophosphates, and diphosphates, and mixtures thereof.
[0084] Among these wear inhibitors, those other than phosphoric acid are generally compounds
containing a hydrocarbon group having 2 to 30, preferably 3 to 20 carbon atoms.
[0085] The content of the wear inhibitors is preferably from 0.005 to 0.2 percent by mass
in terms of phosphorus, based on the total mass of the lubricating oil composition.
A content of less than 0.005 percent by mass in terms of phosphorus would be less
effective in wear resistance, while a content of more than 0.2 percent by mass would
deteriorate the oxidation stability of the resulting lubricating oil composition.
(I) Viscosity index improvers
[0086] Viscosity index improvers which may be used in combination with the lubricating oil
compositions of the present invention may be non dispersion-type viscosity index improvers
such as polymers or copolymers of one or more monomers selected from various methacrylates
or hydrides thereof and dispersion-type viscosity index improvers such as copolymers
of methacrylates and various methacrylates further containing nitrogen compounds.
[0087] Another examples of viscosity index improvers are non dispersion- or dispersion-type
ethylene-α-olefin copolymers wherein the α-olefin may be propylene, 1-butene, or 1-pentene,
or the hydrides thereof, polyisobutylenes or the hydrogenated products thereof, styrene-diene
hydrogenated copolymers, styrene-maleate anhydride copolymers, and polyalkylstyrenes.
[0088] It is necessary to select the molecular weight of these viscosity index improvers
considering the shear stability thereof. Specifically, the number-average molecular
weight of non-dispersion or dispersion type polymethacrylates is preferably from 5,000
to 150,000, and more preferably from 5,000 to 35,000. The number-average molecular
weight of polyisobutylenes or hydrides thereof is from 800 to 5,000, preferably from
1,000 to 4,000. Ethylene-α-olefin copolymers and hydrides thereof each have a number-average
molecular weight of from 800 to 150,000, preferably from 3,000 to 12,000.
[0089] Among these viscosity index improvers, the use of ethylene-α-olefin copolymers or
hydrides thereof is contributive to the production of a lubricating oil composition
which is excellent in particularly shear stability.
[0090] Any one or more compounds selected from the above-described viscosity index improvers
may be blended in an arbitrary amount. The content of the viscosity index improvers
is generally from 0.1 to 40.0 percent by mass, based on the total mass of the lubricating
oil composition.
(J) Rust preventives
[0091] Examples of rust preventives include alkenyl succinic acids, alkenyl succinic acid
esters, polyhydric alcohol esters, petroleum sulfonates, and dinonylnaphthalenesulfonate.
(K) Corrosion inhibitors
[0092] Corrosion inhibitors which may be used in combination with the lubricating oil composition
of the present invention may be any compounds which have been usually used as corrosion
inhibitors for lubricating oils. Examples of the corrosion inhibitors include benzotriazole-,
tolyltriazole-, thiadiazole-, and imidazole-based compounds.
(L) Pour-point depresants
[0093] Examples of pour-point depressants are polymethacrylate-based polymers, which are
adaptable to a lubricating base oil to be used.
(M) Rubber swelling agents
[0094] Examples of rubber swelling agents include aromatic compounds and sulfur-based compounds.
(N) Antifoamers
[0095] Examples of antifoamers are silicones such as dimethylsilicone and fluorosilicone.
[0096] In the present invention, the contents of these additives may be arbitrarily selected.
However, in general, the content of each of the rust preventives, corrosion inhibitors,
pour-point depressants, and rubber swelling agents is from 0.005 to 3 percent by mass,
based on the total mass of the composition. The content of the antifoamers is from
0.0005 to 0.01 percent by mass, based on the total mass of the composition.
(6) Viscosity of final product
[0097] The lubricating oil compositions of the present invention have a kinematic viscosity
at 100°C of preferably 4 to 30 mm
2/s, more preferably 5 to 25 mm
2/s.
[0098] The lubricating oil compositions of the present invention are excellent in anti-wear
properties and pitching and flaking inhibiting properties, leading to a long fatigue
life and thus are suitably applicable as lubricating oils which are required to have
such properties, such as gear oils for automobiles, construction machinery, and agriculture
machinery, and lubricating oils for automatic or manual transmissions. Alternatively,
the lubricating oil compositions of the present invention are also applicable as gear
oils for industrial use; lubricating oils for gasoline engines, diesel engines, and
gas engines of automobiles such as two or four wheel vehicles, electric generators,
and vessels; turbine oils; and compressor oils.
[Best mode for carrying out the invention]
[0099] The present invention will be further described in more detail with reference to
the following examples and comparative examples.
[0100] Examples 1 and 2 are not in accordance with the invention.
[0101] Various lubricating oil compositions (Examples in Tables 1-1, 1-2, and 1-3 and Comparative
Examples in Tables 2-1 and 2-2) were prepared by adding various additives shown in
Tables to a base oil (mineral oil having a kinematic viscosity at 100 °C of 3.8 mm
2/s). The amount of each additives was on the basis of total mass of the composition.
[0102] Each of the various lubricating oil compositions was evaluated by (1) wear inhibition
test and (2) fatigue life test. The results of these evaluation tests are also shown
in each table. For the comparison, commercially available lubricating oil compositions
(Comparative Examples 6 to 8 in Table 2-2) were evaluated by the same test. The results
are also shown in Table 2-2.
(1) Anti-wear property test
[0103] The anti-wear properties of each composition was evaluated using an IAE gear oil
tester in the manner described below. The weight of the gear before and after the
wear test was measured. The decrease of the weight was evaluated as the criterion.
(Run-in conditions)
[0104]
| Oil temperature: |
80 °C |
| Number of revolutions: |
2,500 rpm |
| Load: |
380 N |
| Test time: |
20 minutes |
(Actual test conditions)
[0105]
| Oil temperature: |
80 °C |
| Number of revolutions: 3,000 |
rpm |
| Load: |
380 N |
| Test time: |
120 minutes |
(Evaluation criterion)
[0106] When a commercially available automatic transmission oil or gear oil is used, the
amount of wear is in the range of 0 to 100 mg. Therefore, if the amount of wear is
100 mg or less, the composition was evaluated as being excellent in anti-wear properties.
(2) Fatigue life test
[0107] The fatigue life of each of the compositions was evaluated using a two cylinder-type
fatigue tester in the following manner.
(Cylinder)
[0108]
| Material: |
SCM436 |
| Shape : |
Φ 68 mm x 10 mm |
| Hardness: |
SB3000 to 340 |
(Test conditions)
[0109]
| Peripheral velocity: |
driving side: 12 m/s, driven side: 10 m/s |
| Oil temperature: |
60 °C |
| Surface pressure: |
12 MPa |
(Evaluation criterion)
[0110] Time consumed until surface damages such as pitching appear was evaluated as fatigue
life. If the fatigue life of the composition is 50 hours or longer, the composition
was evaluated as having a long fatigue life.
Table 1-1
| |
Examples |
| |
1 * |
2 * |
3 |
4 |
5 |
| Base oil |
Mineral oil |
Mineral oil |
Mineral oil |
Mineral oil |
Mineral oil |
| Additives |
|
|
|
|
|
|
| |
(A) Boron-containing ashless dispersant |
mass% [in terms of B] |
|
|
|
|
|
| |
Boric acid-modified succinimide |
|
0.008 |
0.008 |
0.008 |
0.008 |
0.008 |
| |
(B) Alkaline earth metal detergent |
mass%
[in terms of Ca or Mg] |
|
|
|
|
|
| |
Calcium sulfonate (300BN) |
|
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
| |
Calcium sulfonate (10BN) |
|
|
|
|
|
|
| |
Calcium salicylate (100BN) |
|
|
|
|
|
|
| |
Magnecium sulfonate (200BN) |
|
|
|
|
|
|
| |
(C) Sulfur-based additives |
mass% |
|
|
|
|
|
| |
Thiadiazole A (*1) |
|
0.2 |
|
|
|
|
| |
Thiadiazole B (*2) |
|
|
0.2 |
|
|
|
| |
Dithiocarbamate A (*3) |
|
|
|
0.2 |
|
|
| |
Dithiocarbamate B (*4) |
|
|
|
|
0.2 |
|
| |
Molybdenum dithiocarbamate (*5) |
|
|
|
|
|
0.2 |
| |
Dihydrocarbyl polysulfide (*6) |
|
|
|
|
|
|
| |
Sulfurized fatty acid (*7) |
|
|
|
|
|
|
| |
Other Additives (*8) |
mass% |
15.0 |
15.0 |
15.0 |
15.0 |
15.0 |
| Test results |
|
|
|
|
|
|
| |
Anti-wear property (IAE gear test) |
|
|
|
|
|
|
| |
Weight loss by wear |
mg |
28 |
11 |
30 |
22 |
16 |
| |
Fatigue life (Two cyclinder-type tester) |
|
|
|
|
|
|
| |
Fatigue life |
h |
97 |
103 |
108 |
96 |
> 120 |
(*1) 2,5-bis(octyldithio)-1,3,4-thiadiazole
(*2) 2-hexyldithio-5-mercapto-1,3,4-thiadiazole *) reference example
(*3) methylene bis(dipentyldithiocarbamate)
(*4) bis(dipentyldithiocarbamoyl)disulfide
(*5) molybdenum dithiocarbamate compound represented by the following fomula, molybdenum
content: 4.8% by mass

wherein R is an alkyl group having 8 or 13 carbon atoms and Y is oxygen or sulfur.
(*6) sulfurized polyisobutylene, sulfur content: 45% by mass
(*7) sulfurized lard, sulfur content: 30% by mass
(*8)
(D) boron-free succinimide-based ashless dispersant
(E) amine- and ester-based friction modifers
(F) amine- and phenol-based oxidation inhibitors
(H) phosphorus-based wear inhibitor
(I) polymethacrylate-based viscosity index improver
(L) polymethacrylate-based pour-point depressant
|
Table 1-2
| |
Examples |
| |
6 |
7 |
8 |
9 |
10 |
| Base oil |
Mineral oil |
Mineral oil |
Mineral oil |
Mineral oil |
Mineral oil |
| Additives |
|
|
|
|
|
|
| |
(A) Boron-containing ashless dispersant |
mass% [in terms of B] |
|
|
|
|
|
| |
Boric acid-modified succinimide |
|
0.008 |
0.008 |
0.008 |
0.008 |
0.008 |
| |
(B) Alkaline earth metal detergent |
mass%
[in terms of Ca or Mg] |
|
|
|
|
|
| |
Calcium sulfonate (300BN) |
|
0.02 |
0.02 |
0.02 |
0.06 |
|
| |
Calcium sulfonate (10BN) |
|
|
|
|
|
0.02 |
| |
Calcium salicylate (100BN) |
|
|
|
|
|
|
| |
Magnecium sulfonate (200BN) |
|
|
|
|
|
|
| |
(C) Sulfur-based additives |
mass% |
|
|
|
|
|
| |
Thiadiazole A (*1) |
|
|
|
|
|
|
| |
Thiadiazole B (*2) |
|
|
|
|
|
|
| |
Dithiocarbamate A (*3) |
|
|
|
0.06 |
0.2 |
0.2 |
| |
Dithiocarbamate B (*4) |
|
|
|
|
|
|
| |
Molybdenum dithiocarbamate (*5) |
|
|
|
|
|
|
| |
Dihydrocarbyl polysulfide (*6) |
|
0.2 |
|
|
|
|
| |
Sulfurized fatty acid (*7) |
|
|
0.2 |
|
|
|
| |
Other Additives (*8) |
mass% |
15.0 |
15.0 |
15.0 |
15.0 |
15.0 |
| Test results |
|
|
|
|
|
|
| |
Anti-wear property (IAE gear test) |
|
|
|
|
|
|
| |
Weight loss by wear |
mg |
18 |
72 |
34 |
33 |
22 |
| |
Fatigue life (Two cyclinder-type tester) |
|
|
|
|
|
|
| |
Fatigue life |
h |
105 |
> 120 |
> 120 |
> 120 |
> 120 |
| (*1)-(*8) are the same as those in Table 1-1 |
Table 1- 3
| |
|
Examples |
| 11 |
12 |
13 |
14 |
| Base oil |
|
Mineral oil |
Mineral oil |
Mineral oil |
Mineral oil |
| Additives |
|
|
|
|
|
| |
(A) Boron-containing ashless dispersant |
mass% [in terms of B] |
|
|
|
|
| |
Boric acid-modified succinimide |
|
0.008 |
0.008 |
0.012 |
0.018 |
| |
(B) Alkaline earth metal detergent |
mass%
[in terms of Ca or Mg] |
|
|
|
|
| |
Calcium sulfonate (300BN) |
|
|
|
0.02 |
0.06 |
| |
Calcium sulfonate (10BN) |
|
|
|
|
|
| |
Calcium salicylate (100BN) |
|
0.02 |
|
|
|
| |
Magnecium sulfonate (200BN) |
|
|
0.02 |
|
|
| |
(C) Sulfur-based additives |
mass% |
|
|
|
|
| |
Thiadiazole A (*1) |
|
|
|
|
|
| |
Thiadiazole B (*2) |
|
|
|
|
|
| |
Dithiocarbamate A (*3) |
|
0.2 |
0.2 |
0.2 |
0.2 |
| |
Dithiocarbamate B (*4) |
|
|
|
|
|
| |
Molybdenum dithiocarbamate (*5) |
|
|
|
|
|
| |
Dihydrocarbyl polysulfide (*6) |
|
|
|
|
|
| |
Sulfurized fatty acid (*7) |
|
|
|
|
|
| |
Other Additives (*8) |
mass% |
15.0 |
15.0 |
15.0 |
15.0 |
| Test results |
|
|
|
|
|
| |
Anti-wear property (IAE gear test) |
|
|
|
|
|
| |
Weight loss by wear |
mg |
41 |
32 |
6 |
5 |
| |
Fatigue life (Two cyclinder-type tester) |
|
|
|
|
|
| |
Fatigue life |
h |
87 |
91 |
84 |
78 |
| (*1)-(*8) are the same as those in Table 1-1 |
Table 2-1
| |
|
Comparative examples |
| 1 |
2 |
3 |
4 |
| Base oil |
|
Mineral oil |
Mineral oil |
Mineral oil |
Mineral oil |
| Additives |
|
|
|
|
|
| |
(A) Boron-containing ashless dispersant |
mass% [in terms of B] |
|
|
|
|
| |
Boric acid-modified succinimide |
|
0.001 |
0.008 |
0.008 |
0.008 |
| |
(B) Alkaline earth metal detergent |
mass% |
|
|
|
|
| |
|
[in terms of Ca or Mg] |
|
|
|
|
| |
Calcium sulfonate (300BN) |
|
0.02 |
0.004 |
|
0.02 |
| |
Calcium sulfonate (10BN) |
|
|
|
0.004 |
|
| |
Calcium salicylate (100BN) |
|
|
|
|
|
| |
Magnecium sulfonate (200BN) |
|
|
|
|
|
| |
(C) Sulfur-based additives |
mass% |
|
|
|
|
| |
Thiadiazole A (*1) |
|
|
|
|
|
| |
Thiadiazole B (*2) |
|
|
|
|
|
| |
Dithiocarbamate A (*3) |
|
0.1 |
0.1 |
0.1 |
|
| |
Dithiocarbamate B (*4) |
|
|
|
|
|
| |
Molybdenum dithiocarbamate (*5) |
|
|
|
|
|
| |
Dihydrocarbyl polysulfide (*6) |
|
|
|
|
|
| |
Sulfurized fatty acid (*7) |
|
|
|
|
|
| |
Other Additives (*8) |
mass% |
15.0 |
15.0 |
15.0 |
15.0 |
| Test results |
|
|
|
|
|
| |
Anti-wear property (IAE gear test) |
|
|
|
|
|
| |
Weight loss by wear |
mg |
133 |
58 |
18 |
21 |
| |
Fatigue life (Two cyclinder-type tester) |
|
|
|
|
|
| |
Fatigue life |
h |
> 120 |
42 |
22 |
11 |
| (*1)-(*8) are the same as those in Table 1-1 |
Table 2-2
| |
|
Comparative examples |
| 5 |
6 |
7 |
8 |
| Base oil |
|
Mineral oil |
commercially available SP-based gear oil AP I GL-5 |
commercially available SP-based gear AP I GL-3 |
commercially available oil ATF Dexron III type |
| Additives |
|
|
| |
(A) Boron-containing ashless dispersant |
mass%
[in terms of B] |
|
| |
Boric acid-modified succinimide |
|
0.008 |
| |
(B) Alkaline earth metal detergent |
mass% |
|
| |
|
[in terms of Ca or Mg] |
|
| |
Calcium sulfonate (300BN) |
|
0.02 |
| |
Calcium sulfonate (10BN) |
|
|
| |
Calcium salicylate (100BN) |
|
|
| |
Magnedum sulfonate (200BN) |
|
|
| |
(C) Sulfur-based additives |
mass% |
|
| |
Thiadiazole A (*1) |
|
|
| |
Thiadiazole B (*2) |
|
|
| |
Dithiocarbamate A (*3) |
|
|
| |
Dithiocarbamate B (*4) |
|
|
| |
Molybdenum dithiocarbamate (*5) |
|
|
| |
Dihydrocarbyl polysulfides (*6) |
|
1.0 |
| |
Sulfurized fatty acid (*7) |
|
|
| |
Other Additives (*8) |
mass% |
15.0 |
| Test results |
|
|
|
|
|
| |
Anti-wear property (IAE gear test) |
|
|
|
|
|
| |
Weight loss by wear |
mg |
219 |
3 |
5 |
22 |
| |
Fatigue life (Two cyclinder-type tester) |
|
|
|
|
|
| |
Fatigue life |
h |
52 |
6 |
19 |
29 |
| (*1)-(*8) are the same as those in Table 1-1 |
[0111] As apparent from the results shown in Tables 1-1, 1-2, and 1-3, the lubricating oil
compositions of the present invention had excellent properties such as excellent anti-wear
properties and a long fatigue life.
[0112] Whereas, as apparent from the results shown in Tables 2-1 and 2-2, the compositions
of Comparative Examples 1 and 5 the former of which contained Component (A) in an
amount less than that as defined by the present invention and the latter of which
contained Component (C) in an amount more than that as defined by the present invention
were poor in anti-wear properties. The compositions of Comparative Examples 2, 3 and
4 whose content of Component (B) or (C) was less than that as defined by the present
invention had a short fatigue life due to pitching.
[0113] Most common commercially available gear oils (SP-based gear oils) of Comparative
Examples 6 and 7 and a common commercially available automatic transmission oil of
Comparative Example 8 had a short fatigue life.
[Applicability in the industries]
[0114] As described above, the lubricating oil compositions of the present invention are
excellent in anti-wear properties and can be extended in fatigue life by inhibiting
pitching or flaking. Therefore, the lubricating oil compositions are suitably applicable
as lubricating oils which are required to have such properties, such as gear oils
for automobiles, construction machinery, and agriculture machinery, and lubricating
oils for automatic or manual transmissions. Alternatively, the lubricating oil compositions
of the present invention are also applicable as gear oils for industrial use; lubricating
oils for gasoline engines, diesel engines, and gas engines of automobiles such as
two or four wheel vehicles, electric generators, and vessels; turbine oils; and compressor
oils.