[0001] The present invention relates to an insert for a blank firing replica gun and particularly,
but not exclusively, a replica self-loading hand gun or semiautomatic pistol.
[0002] Under the UK Firearms Act 1968 there exists a statutory requirement for the owner
of a firearm, defined under the Act as "a lethal barrelled weapon from which any shot,
bullet or other missile can be discharged", to hold a valid firearms certificate in
respect of that firearm. This requirement increases the cost of maintaining firearms
and places restrictions on their use and storage. As a result a replica gun market
has developed allowing gun enthusiasts to purchase blank firing replicas of the live
firearms.
[0003] The UK Firearms Act 1982 extends the provisions of the 1968 Act to make it an offence
to possess a replica (or imitation) firearm that is readily convertible into a live
firearm. Under the 1982 Act the term "readily convertible" refers to a replica weapon
that can be converted into a firearm without any special skill, and using tools and
equipment that are in common use by persons carrying out work in their homes.
[0004] The 1982 Act places a requirement on replica gun manufacturers and importers to ensure
that the "readily convertible" condition is met by the replica gun. Guidelines on
the best method for meeting this requirement have been prepared in consultation with
the Association of Chief Police Officers, the Forensic Science Service (a license
from whom must be issued for all replica guns manufactured in, and imported into,
the United Kingdom) and the Gun Trade Association.
[0005] Despite these provisions it has been known for replica handguns to be converted into
firearms as follows. A blank firing semi-automatic handgun has a blast chamber for
dissipating the pressure generated on firing. This pressure is used to reload the
replica with the next blank cartridge. By drilling out the barrel and opening up the
blast chamber an open channel is produced from the face of the cartridge to the barrel
exit. In this way the replica can be modified to produce a crude firearm.
[0006] It is an object of the present invention to provide an insert for a blank firing
gun which prevents the blank firing gun from being readily converted into a firearm.
[0007] According to the present invention there is provided an insert for a replica gun
having a portion defining at least part of a cartridge chamber for holding a cartridge
and a portion defining a blast chamber having a blanked off end.
[0008] Preferably, the insert will be formed from a material having a hardness comparable
to, or in excess of, a common machine tool bit, most preferably over 90 Rockwell C
(which corresponds to 1650 Vickers), and ideally a tungsten carbide material.
[0009] Advantageously, the blanked off end of the blast chamber will provide a barrier to
the attempted drilling out of the barrel from the direction of the barrel end. The
provision of an insert defining at least part of a cartridge chamber and a blast chamber
prevents the separation of the blast chamber from the cartridge chamber. In the present
invention if the barrel and insert were to be cut from the gun at a position rearward
of the insert then there would be insufficient cartridge chamber in which to hold
the cartridge during firing.
[0010] Preferably, the insert is a unitary member.
[0011] Preferably, at least part of the cartridge chamber is of a circular cross section.
[0012] Preferably the insert includes a cartridge abutment in the internal profile of the
insert.
[0013] Preferably, the part of the cartridge chamber defined by the insert has sufficient
longitudinal dimension to retain a cartridge prior to and during firing and may be
10 mm in length or longer.
[0014] It is a preferred feature of the invention that the external profile of the insert
is substantially non-circular, preferably substantially polygonal, for example quadrilateral.
[0015] Advantageously, the quadrilateral external profile inhibits the removal of the insert
from the main frame of the gun (which may be cast around the insert) by preventing
the rotation of the insert with respect the main frame.
[0016] Preferably, the external surface of the blanked off end of the insert is arranged
at an acute angle to the longitudinal axis of the insert, for example at an angle
of 40 degrees.
[0017] Further preferably, the internal end face of the blast chamber is arranged at an
acute angle to the longitudinal axis of the insert, for example at an angle of 50
degrees.
[0018] In second embodiment of the insert the end face of the blast chamber is defined by
an internally facing conical section centrally located about the longitudinal axis
of the insert.
[0019] These features of the invention have the advantage of inhibiting the drilling out
of the insert, either in the direction of the gun barrel onto the external surface
of the blanked off end of the insert or from the rear of the gun onto the internal
end face of the blast chamber. The angle of these faces reduces the ability of a drill
bit to bite into the insert, encouraging the tip of the bit to displace along the
surface, laterally relative to the longitudinal axis of the insert, causing the break
up of the bit and/or drilling off line.
[0020] In a preferred feature of the invention the quadrilateral exterior profile of the
insert is tapered at each end.
[0021] Advantageously, this feature further inhibits the removal of the insert from the
main frame of the gun since the main frame retains the insert in position longitudinally
by means of the tapered profiles of the insert.
[0022] A further advantage of this feature of the invention is that the tapered profile
will break up if the insert is tampered with, for example upon being struck under
attempted removal of the insert from the main frame of the gun.
[0023] Preferably the blast chamber of the insert is exposed to atmosphere by a vent disposed
in the wall of the blast chamber.
[0024] In a second aspect of the invention there is provided a gun sub-assembly having a
main frame and an insert in accordance with the present invention in which the insert
is substantially encased in the main frame.
[0025] Preferably the gun main frame is cast around the insert and further preferably in
a zinc alloy, for example Mazac.
[0026] Advantageously, this minimises the opportunity for the insert to be removed from
the gun since the main frame will retain the insert by means of the outer profile
of the insert.
[0027] Preferably the main frame defines a lead-in to facilitate the loading of a cartridge
into the cartridge chamber.
[0028] The invention will now be described by way of example with reference to the following
drawings in which:
Figure 1 a is a side view of a first embodiment of an insert in accordance with the
present invention,
Figure 1b is an end view of the insert of Figure 1a looking in the direction of arrow
II of Figure 1a,
Figure 1c is a plan view of the insert of Figure 1a looking in the direction of arrow
III of Figure 1b,
Figure 2 is a sectioned side view of the insert of Figure 1a taken at the line 2-2
of Figure 1c,
Figure 2a is a further sectioned side view of part of the insert of Figure 2 and part
of an associated gun sub-assembly 1 showing the position of a blank cartridge within
the insert,
Figure 3 is a perspective view of the insert of Figure 1a,
Figure 4a is a side view line drawing of a gun sub-assembly in accordance with the
present invention showing a second embodiment of an insert in accordance with the
present invention where similar parts in Figure 4 carry the same reference numerals
as Figure 1,
Figure 4b is an end view line drawing of the gun sub-assembly of Figure 4a looking
in the direction of arrow II of Figure 4a,
Figure 4c is a plan view line drawing of the gun sub-assembly of Figure 4a looking
in the direction of arrow III of Figure 4b,
Figure 5 is a sectioned side view of the gun sub-assembly of Figure 4a sectioned at
the line 5-5 of Figure 4c,
Figure 5a is a sectioned side view of part of the gun sub-assembly of Figure 4a showing
the position of a blank cartridge within the sub-assembly, and
Figure 6 is a perspective line drawing of a gun sub-assembly in accordance with the
present invention showing the insert of Figure 4a.
[0029] Figures 1a, 1b and 1c show an insert 10 formed as a single unitary component from
a tungsten carbide material. Insert 10 has an open end 12 and a closed end 14 located
at either end of a main body 16. The closed end has a closed end face 15 at an angle
A to the longitudinal axis of the insert 10 where angle A is typically 40°. The main
body 16 is defined by a substantially quadrilateral main body outer profile 17. At
the open end 12 of the main body 16 the main body outer profile 17 is tapered to a
circular open end outer profile 22 by tapers 18. The main body 16 is tapered at the
closed end 14 by tapers 20 to the closed end outer profile 21, defined by arcs X and
flats Y (see also figure 3). Arcs X each have a greater radius than the open end outer
profile 22.
[0030] In Figure 2 the insert is shown having a blast chamber 32 and a forward cartridge
region 33 of a cartridge chamber 34 (shown in Figure 2a). The forward cartridge region
33 is cylindrical and is defined by an inner profile 24. The blast chamber 32 is defined
by an inner profile 26 which is generally cylindrical and has an angled internal closed
end face 30. A cartridge abutment 25 is defined between the inner profiles 24 and
26. The internal closed end face 30 of the blast chamber 32 is arranged at an angle
B to the longitudinal axis of the insert 10. The angle B is typically 50°. There is
provided a vent 28 for communication between the blast chamber 32 and atmosphere (see
also figure 3).
[0031] Figure 2a shows part of a gun sub assembly 1 including a main frame 2. The cartridge
chamber 34 is defined by the forward cartridge region 33 and a new cartridge region
35. The cartridge chamber 35 receives a cartridge 36.
[0032] In Figures 4a, 4b and 4c a gun sub-assembly 100 has a main frame 102 and an insert
10'. The main frame 102 has a chamber section 104 which defines a rear cartridge region
35 and retains the insert 10'.
[0033] As shown in Figures 5 and 5a the forward cartridge region 33 of the insert 10' and
the rear cartridge region 35 of the chamber section 104 define the cartridge chamber
34. The main frame 102 is die cast in a zinc alloy around the insert 10'. A barrel
section 108 is arranged longitudinally ahead of the chamber section 104 to provide
aesthetic authenticity.
[0034] Referring now to Figures 4a and 4b and 5 a lead-in 110 is defined at the rear of
the chamber section 104. The lead-in 110 assists the delivery of a cartridge from
the magazine to the cartridge chamber 34.
[0035] In Figures 4a, 4b, 4c and 5 the chamber section 104 has an aperture 112 aligned with
the vent 28 of the insert 10'. This aperture 112 allows for the communication of the
blast chamber 32 of insert 10' with atmosphere.
[0036] The insert 10' has an end face 30' in the form of an internally facing conical section
located on the longitudinal centre line of the insert. Otherwise insert 10' is identical
to insert 10.
[0037] Under normal operation of the gun the manual action of loading the gun draws a blank
cartridge 36 from a magazine via the lead-in 110 to rest in the cartridge chamber
34 as shown in Figure 5a. When the cartridge is in its rest position the front face
of the cartridge is arranged at cartridge abutment 25 shown in Figures 5 and 5a.
[0038] Firing the weapon causes the pressure to develop in the blast chamber 32. This pressure
is dispersed by two mechanisms. Firstly, the discharge of gas to atmosphere through
vent 28 of the insert 10' and the aperture 112 of the main frame 102. Secondly, the
expansion of the gas creating a piston action to force the spent cartridge from the
cartridge chamber 34. Vent 28 is carefully designed and used to ensure a correct split
of pressure between venting and ejection of the spent cartridge.
[0039] Main frame 2 is identical to main frame 102 and thus sub assembly 1 differs from
sub assembly 100 only by virtue of containing different inserts.
[0040] In further embodiments the insert can be made from other non tungsten carbide materials
that resist attack by commonly available tools.
[0041] In further embodiments the insert need not be formed as a unitary component. For
example the insert of figure 1 could be formed from a separate top portion and bottom
portion. Alternatively the insert could be formed from separate right and left portions
(when viewed end on as in figure 1b). Other generally longitudinal split lines could
be chosen to create the insert as from 2 or more components.
[0042] It is clear that, depending upon the particular installation, the external profile,
chamfers, flats, arcuate surfaces, angled surfaces can be significantly varied in
form whilst still ensuring the insert prevents ready conversion of the replica gun
to a live round firing firearm. For the avoidance of doubt the term gun refers to
handguns, pistols, rifles and the like and the term replica gun or imitation gun is
to be construed accordingly.
[0043] It is within the scope of the invention that different embodiments of the insert
are capable of accepting and retaining different sized cartridges. For example, blank
cartridges are available in the following sizes: 8mm bore with 20mm length, 9mm bore
with 22mm length, 0.22 inch bore long, 0.22 inch bore short and 0.38 inch bore. Whilst
the invention, in various embodiments, could hold any of the above cartridges further
embodiments could equally be used to accept any variation in the bore or length of
the cartridge.
[0044] Where there is provided a cartridge chamber having a forward cartridge region defined
by an insert and a rear cartridge region defined by a main frame it is preferable
that the length of the forward cartridge region is half the length of the cartridge
chamber, or more.
1. An insert for a replica gun, the insert having a portion defining at least part of
a cartridge chamber for holding a cartridge and a portion defining a blast chamber
having a blanked off end.
2. An insert in accordance with claim 1 wherein the insert is formed from a material
having a hardness of at least 90 Rockwell C.
3. An insert in accordance with any preceding claim wherein the insert is formed from
a tungsten carbide material.
4. An insert in accordance with any preceding claim wherein the insert is a unitary member.
5. An insert in accordance with any preceding claim wherein the insert includes an abutment
for positioning the cartridge within the cartridge chamber.
6. An insert in accordance with any preceding claim wherein at least a part of the external
profile of the insert is non-circular.
7. An insert in accordance with any preceding claim wherein at least a part of the external
profile of the insert is tapered.
8. An insert in accordance with any preceding claim wherein the insert has a vent disposed
in a wall of the blast chamber.
9. An insert in accordance with any preceding claim wherein the blanked off end of the
blast chamber has angled internal and/or angled external surfaces.
10. A replica gun sub-assembly including a main frame and an insert according to any preceding
claim, the insert being substantially encased in the main frame.
11. A replica gun sub-assembly in accordance with claim 10 wherein the main frame is cast
around the insert.
12. An insert in accordance with claims 10 or 11 wherein and the gun sub assembly defines
a cartridge chamber and the main frame defines a lead-in to facilitate the loading
of a cartridge into the cartridge chamber.