[0001] The device relates to a feeding device for transportation of a solid fuel, such as
pellets, wood chips or some other granular material, to an combustion device in which
combustion of the transported material takes place, wherein the feeding device comprises
a first feed tube that is disposed to be operatively connected to a distribution device
for transportation of said solid fuel from a fuel supply to the feeding device and
is disposed to be operatively connected to said combustion device, via an outlet end
of the first feed tube, a feed spiral, arranged to rotate inside the first feed tube
to transport the solid fuel to the combustion device. The invention also relates to
a system for a solid fuel fired boiler, which system comprises said feeding device.
PRIOR ART
[0002] It has been known for long to use automated combustion devices for solid fuels such
as pellets or wood chips. Such combustion devices are connected to a boiler in which
the hot gases of combustion deliver heat for example to water-cooled surfaces or some
other heat-receiving member. Systems of one or more transport screws that connect(s)
the combustion device to a fuel supply, are often used for transport and feed of the
solid fuel. One distinguishes between three types of combustion devices depending
on the type of fuel feed to the combustion chamber. In top-fed combustion devices,
the fuel is fed by a transport screw, from the fuel supply and up to the top of a
chute through which the fuel falls down into a cup-shaped burner cup in the combustion
chamber. Horizontal-fed and bottom-fed combustion devices have in common that the
combustion device is directly connected to a feed spiral that feeds the fuel all the
way into the combustion chamber. The feed spiral is in turn connected to a transport
screw that feeds the fuel from the fuel supply to the feed spiral. For reasons of
fire safety there is a drop shaft, a so called chute, between the transport screw
and the feed spiral.
[0003] Start-up of such combustion devices have long been done manually by placing a certain
amount of fuel in the combustion chamber/burner cup, where after ignition has been
done manually, for example by a fusee, fire-lighting paper or some other means of
ignition that is commercially available. Once it has been ascertained that the fuel
has caught fire, a successive changeover to automated firing has been enabled. SE
514,133 shows an example of a horizontal-fed combustion device with manual ignition,
which is a combustion device patented by the present applicant. Start-up of this device
requires that the device is loosened from its attachment to the front of the boiler,
where after it can be pivoted out from the boiler. There after, a certain amount of
fuel is scooped into the combustion chamber and ignition is done manually, often by
aid of a fire-lighting fluid or a fire-lighting paper. There after, the combustion
device is pivoted back to its position against the front of the boiler and is fastened.
During start-up, the device operates according to a programme that may last for about
twenty minutes, and there after the burner switches to a first operating position.
If the start-up fails, the control panel indicates this and the procedure must be
repeated.
[0004] There has also been a strive to try to automate the start-up of these combustion
devices. Swedish patent application SE 9601326-3 shows an example of a horizontal-fed
combustion device in which the feed tube (20) to the combustion chamber is surrounded
by an electrical ignition element (24) that has the task of igniting the fuel by indirect
heating via the feed tube. It is also mentioned that other, non-electrical, types
of ignition elements, the heating effect of which is based on combustion of gases
or liquids, can be used and that these in such case could act directly on the fuel.
It is however not mentioned more specifically how those would be arranged.
[0005] It is stated that, at start-up of this device, an amount of fuel is fed into the
feed tube 20, where after the ignition element 24 is activated in order to heat up
the conductive section 21, which indirectly leads to the fuel being heated and possibly
ignited. Alternatively, the ignition takes place only when combustion air is supplied
via the primary air openings 6. An ignition method according to this arrangement has
several drawbacks. During the heating phase, the fuel will emit combustible gases
that as such constitute a severe risk of explosion, including a risk of personal injuries.
Yet another drawback is the environmental impact that is caused by such combustible
gases.
[0006] SE 9703478-9 shows another example of a device for which efforts has been made to
automate the start-up procedure. A top-fed combustion device has been provided with
a heater plug (9) in the rear panel (8) of a drop shaft/chute (7) close to the bottom
of the combustion chamber (4). A problem in connection with this device has been deposition
of soot, which results in an impaired or bad effect. Furthermore, there has been a
problem in obtaining a good enough contact between the heater plug and the fuel, which
has also resulted in an impaired thermal transmission. This combustion device has
not been a great commercial success.
[0007] Another method of automating the ignition can be seen in a device that is provided
by the applicant itself, a Janfire-burner of Flex-a type. This combustion device,
which is top-fed, has an electrical coil arranged in connection with the burner cup.
At start-up, an amount of fuel is fed into the burner cup, where after the electrical
coil is activated and a fan starts to blow a stream of air over the electrical coil
and on towards the fuel. As the electrical coil gets hotter, the temperature of the
passing air will increase whereby finally the fuel is ignited. This method of igniting
the fuel is also used in bottom-fed combustion devices, but then the electrical coil
is usually placed at the upper edge of the burner cup. The method leads to undesired
emissions of non-combusted gases during start-up procedure.
BRIEF ACCOUNT OF THE INVENTION
[0008] The object of the invention is to provide a feeding device for transportation of
solid fuels, such as pellets or wood chips, to a combustion device, where the feeding
device offers a fully automated ignition of the fuel at the same time as the drawbacks
of the devices mentioned above, is avoided.
[0009] Yet another object is to provide a feeding device that enables a fully automated
ignition of the fuel in connection with short shutdowns caused by e.g. a power failure,
where today a manual initiation and monitoring is required for the start-up procedure.
[0010] Yet another object is to provide a feeding device that enables the combustion device
to be used efficiently during periods of low power requirement, as for example during
the summer months.
[0011] Yet an object is to provide a feeding device that is easy to connect to a combustion
device and especially to a horizontal-fed combustion device having a rotating combustion
chamber.
[0012] This is achieved by a feeding device for transportation of a solid fuel, such as
pellets, wood chips or some other granular material, to an combustion device in which
combustion of the transported material takes place, wherein the feeding device comprises
a first feed tube that is disposed to be operatively connected to a distribution device
for transportation of said solid fuel from a fuel supply to the feeding device and
is disposed to be operatively connected to said combustion device, via an outlet end
of the first feed tube, a feed spiral. arranged to rotate inside the first feed tube
to transport the solid fuel to the combustion device. The feeding device is characterised
by the feed spiral being arranged about an ignition device by aid of which the solid
fuel can be ignited.
[0013] According to yet another aspect of the invention, the ignition device is arranged
to be heated and to ignite the solid fuel at direct contact with the fuel, which contributes
to a more efficient ignition than if an indirect contact is used.
[0014] According to another aspect of the invention, the risk of so called back-fire is
diminished by the feed spiral and the ignition device extending past the outlet end
of the first feed tube, and by the ignition device being arranged to ignite the fuel
outside of said outlet end. More specifically, the ignition device will extend into
a second feed tube of the combustion device that the feeding device is connected to,
and ignite the fuel inside the same.
[0015] According to yet another aspect of the invention, the design contributes to a diminished
occurrence of soot depositions on the ignition device in order to maintain a good
heat transfer to the fuel, which is obtained by the ignition device being essentially
centrally situated in the first feed tube at a position that in the main coincides
with its centre axis.
[0016] Furthermore, the feeding device is designed to minimize the wear on the ignition
device by the ignition device being arranged to rotate together with the feed spiral,
where by the lifespan of the device is prolonged.
[0017] Furthermore, the device according to the invention is of a construction that allows
a compact design, by the feed spiral having no core, which enables positioning of
the ignition device centrally inside the feed spiral. By the feed spiral having no
core is meant that it in a physical sense lacks a centre shaft. By the ignition device
comprising an immersion heater of standard type, costs can be kept low.
[0018] Furthermore, the feeding device has the advantage that it can be connected both to
horizontal-fed and bottom-fed combustion devices.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In the following, the invention will be described in greater detail with reference
to the attached drawing figures, of which:
Fig. 1a shows a view in perspective of the feeding device,
Fig. 1b shows a longitudinal section of the feeding device,
Fig. 1 shows a longitudinal section of a preferred embodiment in which the feeding
device is connected to a horizontal-fed combustion device,
Fig. 2 shows in detail the interior contents of the feeding device,
Fig. 3 shows an alternative embodiment in which the feeding device is connected to
a bottom-fed burner.
DETAILED DESCRIPTION OF THE INVENTION
[0020] In Fig. 1a the feeding device is shown in perspective. The feeding device comprises
a first feed tube 3, a feed spiral 8 and an ignition device 9. The first feed tube
3 is connected to an upwards directed connection tube 11 for incoming fuel to the
device, via a transport device 5 from a fuel supply 6. In the connection tube 11,
instruments for level and temperature sensing can be mounted and for that purpose
there are, in this embodiment, two holes 21 a, 2 b in the tube wall. In the figure
can also be seen a conventional worm gear motor 7 for the driving of the feed spiral
8, and a slip ring device 22 for transmission of electricity to the ignition device
9. Except from these parts, the feeding device naturally comprises a number of devices
for suspension, bearings, transmission and other functionalities that are important
for the operation of the device. Such devices are already known per se by the person
skilled in the art and do not constitute essential features of the invention, why
they will not be further described.
[0021] In Fig. 1b is shown a longitudinal section of a feeding device 1 according to the
invention. The feeding device 1 is particularly suitable for transportation of granular
fuel to horizontal-fed and bottom-fed combustion devices. Therefore, the feeding device
1 is arranged to feed fuel to the combustion device, and accordingly the fuel can
not fall of its own weight into the combustion device, when it leaves the transport
device 5, which is shown in Fig. 1a. Suitably, the feeding device 1 is oriented such
that the feed of fuel to the combustion device takes place in a plane that is essentially
horizontal, but it is also conceivable to orient the device such that the feeding
takes place on a gentle upward slope, which means that the first feed tube 3 is arranged
along a horizontal or gently ascending centre axis.
[0022] In an advantageous embodiment, a feeding device 1 according to the invention comprises
a first feed tube 3 of essentially circular cross-section. The front end of the feed
tube 3, i.e. the end that is intended to be connected to the combustion device, is
open and provided with a flange 17, and the rear end is provided with an end wall
12. Furthermore, the feed tube 3 is provided with a sleeve coupling that forms an
inlet hole 16 for the fuel and to which an upwards directed connection tube 11 can
be connected.
[0023] Suitably, the sleeve coupling is positioned in the top side of the tube wall and
is essentially symmetric in relation to the centre axis of the tube. Hereby, the transported
fuel can fall down into the feed tube 3 by its own weight.
[0024] At its upper end, the connection tube 11 is adapted to be connected to a chute 5a
that is part of a transport device 5 which transports the fuel from a fuel supply
6. The chute may be a tube or a hose. The transport device is not essential to the
inventive concept, but can be any type of device that is commercially available. As
is known per se, the fuel can be fed to the chute by e.g. a conventional transport
screw that at one end thereof is connected to the fuel supply and at its other end
is connected to the chute. One example of such a transport device is Maflex 90/75
from the Swedish company MAFA in Ängelholm.
[0025] The front end of the feed tube 3 of the feeding device is, as is mentioned above,
intended to be connected to the combustion device 2 and for this purpose the flange
17 is designed to achieve a tight connection with the combustion device 2. In the
preferred embodiment, the flange 17 is connected to a casing at a rear panel of the
combustion device, as is shown in Fig. 1c.
[0026] The rear panel wall 12 is provided with a centrally situated opening 13, through
which a drive shaft 14 extends. The drive shaft 14 has such an axial extension that
the major part of the drive shaft is situated outside the rear panel wall 12 of the
first feed tube 3, and in connection with this part bearings and drive mechanisms
are positioned. Just inside the panel wall 12, i.e. inside the feed tube 3 and at
the front end of the drive shaft 14, the drive shaft 14 comprises attachment means
for a rotatably arranged feed spiral 8 by aid of which the fed-in fuel is transported
to a combustion chamber 23 in the combustion device 2. In a preferred embodiment the
feed spiral 8 has no core. The front end of the drive 14 also constitutes an attachment
for the ignition device 9, which is shown in greater detail in Fig. 2.
[0027] Fig. 1c shows how the feed device 1 is connected to a horizontal-fed combustion device
2 that is essentially similar to a combustion device described in SE 514,133, which
is a combustion device patented by the present applicant. Another combustion device
for which a patent has been applied by the present applicant is shown in Swedish patent
application no. 9700793-4 and constitutes yet another example of a combustion device
particularly suitable to be used together with the feeding device according to the
invention. These two combustion devices exhibit the common features that they comprise
a rotatable reactor drum 23 that forms a main combustion chamber and at the rear end
of which there is an inner, smaller drum 10 having a perforated jacket and being coaxial
with the reactor drum 23. The fuel is to be fed into the inner, smaller drum 10 and
from there to the surrounding reactor drum 23. The smaller drum 10 is arranged to
be able to rotate along with the larger reactor drum 23, about the centre axis of
the same.
[0028] By the temperature gradient that arises in the combustion chamber, a wear occurs
due to the oxidation of the material, which varies over the reactor drum's axial extension.
In hitherto known constructions, in which the inner wall 23A has been manufactured
of a perforated plate that has been shaped into a cylindrical drum, the entire drum
has had to be replaced, or alternatively be repaired by welding on a new drum section,
when the material has reached a certain degree of wear. The figure shows a newly developed
variant of a combustion device 2 in which an inner wall 23A of the reactor drum 23
comprises three circular cylindrical wall sections 33. The person skilled in the art
naturally realises that the reactor drum 23 can be designed to have a non-circular
cross-section. For example, the reactor drum can be designed with a hexagonal or octagonal
cross-section. These wall sections are arranged to be able to switch place with one
another, giving the advantage that the lifespan of the reactor drum is increased.
Alternatively, the wall section having the greatest degree of wear is replaced successively,
where by the wall section having the second greatest degree of wear takes its place.
The new wall section is placed in the position in which previously the wall section
having the slightest degree of wear was positioned.
[0029] In an advantageous embodiment, the wall sections 33 are manufactured of a refractory
cast steel or ceramic material, which will give manufacturing advantages by the manufacturing
being less costly. Casting also leads to a greater flexibility concerning the design
of the reactor drum, which results in that the combustion device 2 obtains enhanced
properties, from a combustion point of view.
[0030] When the feeding device 1 is mounted on the combustion device 2, the feed spiral
8 is inserted into a second feed tube 3a that extends through the panel of the combustion
device, from the outside of the combustion device and into the reactor drum 23. The
axial extension of the feed spiral 8 is adapted depending on the extension of the
second feed tube 3 a, and preferably the feed spiral 8 is made long enough for it
to reach to the mouth 20 of the feed tube 3a in the rear panel wall 31 of the reactor
drum 23.
[0031] The second feed tube 3a extends through the casing 18 and panel wall 19 of the combustion
device and is arranged to project a short distance outside the casing 18. The feed
tube of the feeding device, i.e. the first feed tube 3, is arranged to tightly enclose
the part of the second feed tube 3a of the combustion device that extends outside
the casing 18, so that the tubes will overlap. The distance that the second feed tube
3a is allowed to project outside the casing 18 will however not be longer than that
the distance over which the tubes overlap will not exceed the length of the front
section of the feed tube 3 of the feeding device, i.e. the section in front of the
sleeve coupling at the inlet opening 16. The feeding device 1 can be attached to the
combustion device by screwing the flange 17 to the casing 18.
[0032] The centre axis 3a of the second feed tube should suitably coincide with the axis
of rotation of the combustion device 2, where by the fed-in fuel will be fed into
the centre of the inner, rear drum 10 of the combustion device 2. Furthermore, it
is suitable that the feed spiral 8 is arranged to rotate about an axis of rotation
that essentially coincides with the centre axis of the feed tube. Hereby, the specific
advantages are obtained from a combustion point of view, that characterise the two
combustion devices, which advantages are described in the two patent specifications
mentioned above.
[0033] Fig. 2 shows in cross-section a side view of the ignition device 9 and the feed spiral
8 and the drive shaft 14 and a socket 24 for the immersion heater. The drive shaft
14 is constituted by a cylindrical rod sectioned in two, whereof a rear section is
positioned outside the rear panel wall 12 of the first feed tube 3 and a front section
is positioned inside the rear part of the feed tube 3, which is shown in Fig. 1b.
Drive and bearings are positioned in connection with the rear section of the drive
shaft 14 and this section, which constitutes about half the total length of the drive
shaft, is provided with an axially centrally situated through hole 25, through with
electrical cables can run. The front section constitutes an attachment for a socket
24 for the immersion heater, and is formed as a cylindrical tube having a gently conical
inside so that the thickness of the tube wall decreases in direction to the front
end of the drive shaft.
[0034] The socket 24 for the immersion heater is shaped as a cylindrical rod, the rear end
of which is arranged to be inserted into the front, tube-shaped end of the drive shaft.
The socket 24 for the immersion heater has an axial through hole in which the electrical
cables 26 for the ignition device 9, can run. The rear end of the ignition device
9 is arranged to be inserted into the hole in the front end of the socket 24 for the
immersion heater. Two orthogonal slots are arranged axially in the cylindrical wall
that encloses the rear end of the ignition device 9, which slots can be clamped together
by aid of a bolt joint (not shown). In this way, the diameter of the hole can be varied
in order to clamp the ignition device 9.
[0035] The socket 24 for the immersion heater is anchored in the drive shaft 14, by aid
of a through bolt 28. The nut 29 connected to the bolt is arranged to be locked in
the direction of rotation by the tube wall of the drive shaft 14 exhibiting a hole
in which the nut can be countersunk. The nut 29 also constitutes an attachment for
the feed spiral 8 and for that object, it is provided with a transversal hole 30.
When the feed spiral 8 is to be attached to the nut 29, the rear end of the core-less
feed spiral 8 is placed around the drive shaft 14 and the socket 24 for the immersion
heater, so that the feed spiral 8 encloses the drive shaft 14 and the socket 24 for
the immersion heater for 1-2 turns. The inner end of the feed spiral is passed a short
distance through the hole 30, suitably for ¼ to ½ of a turn, and is locked from beneath
by the bolt 28.
[0036] The ignition device is designed to have a longitudinal extension that at least exceeds
its transversal extension, which leads to an improved function as the fuel is in direct
contact with the ignition device for a longer time than devices known today. Preferably,
the ignition device 9 has an extension (L
L) as seen in the longitudinal direction which at least exceeds it extension (L
T) in the transversal direction, so that 50L
T > L
L > L
T, and preferably L
L > 2 x L
T and even more preferred L
L > 10 x L
T.
[0037] According to one aspect of the invention, it is desired to achieve an abrasive effect
on the surface of the ignition device 9, as it has been shown that such abrasion contributes
to keep the surface free from depositions of soot or other particles that have a negative
effect on the heat transfer between the ignition device 9 and the fuel. One way of
achieving such abrasion would be to let the feed spiral 8 rotate about the ignition
device 9. It has however been shown that a sufficiently effective abrasion is achieved
by the axial movement of the fuel during transportation to the combustion device 2.
Additional abrasion caused by the feed spiral 8 would lead to unnecessary wear of
the surface of the ignition device 9, which could have a negative effect on its lifespan.
Therefore, in a preferred embodiment, the ignition device 9 is arranged to rotate
along with the feed spiral 8, where by the abrasion due to rotation of the ignition
device 9 can be minimised as the relative motion between the ignition device 9 and
the surrounding feed spiral 8 is minimised.
[0038] Fig. 3 shows side view of an alternative embodiment in which the feeding device 1
is connected to a bottom-fed combustion device 27. The flange 17 of the first feed
tube 3 is connected to a corresponding flange 17b of the second inlet tube 3a for
the combustion device 27. Suitably, the feed screw 8 has an axial extension that allows
the doses of fuel to be fed all the way into the combustion chamber 23. here formed
as a cup, where the mouth 20 of the second feed tube 3a is positioned in connection
with the bottom section of the combustion chamber 23.
DESCRIPTION OF THE FUNCTION
[0039] By an inventive feeding device, start-up of the combustion device 1 may take place
without manual actuation, for example when the device is to be started-up after a
planned shut-down, after an unplanned shut-down due to e.g. power failure and at on/off-controlling
during the warm season, when the power output is lower. Advantageously, before the
start-up procedure is initiated, one should control that all fuel from the preceding
combustion period has been spent, so that no fuel is still smouldering in the combustion
device. This is most easily done by reading the boiler temperature and possibly also
the oxygen concentration in the flue, on the instruments, i.e. the temperature sensor
and lambda-probe, that normally are mounted in the boiler. This is done to avoid risk
of ignition of combustible gases that may dwell in the boiler in case the seat of
fire is not completely extinct.
[0040] The control system is programmed to alarm if the conditions for a start-up by activated
ignition device 9 are not correct. The control system can also be programmed for a
start-up without activation of the ignition device 9, in which case remaining, smouldering
fuel is used for ignition. Alternatively, if there is not enough embers in the combustion
device 2, the control system will make sure that the fuel becomes extinct and that
the boiler is aired.
[0041] Naturally, this manual operation is not required at on/off-controlling, since the
combustion device is programmed to quite automatically ignite and shut down the combustion
equipment at regulation within a certain temperature range for example.
[0042] The feeding device 1 and the combustion device 2 are coupled to a control and regulation
system that is programmed for a completely automatic operation of the devices. What
is described here concerning the ignition procedure and transition to continuous operation
mode is to be interpreted such that no manual operation is required, but that the
various actions are handled by the control system. In principle, it is only required
that the system is switched to operation mode in order for the device to start up.
[0043] The ignition procedure begins by heating up the ignition device 9 to a temperature
of about 800 °C, which takes about 2 minutes. Thereafter, the fuel, in this case pellets,
is fed by the transport device 5, so that the connection tube 11 is filled by pellets
up to a predefined level, indicated by the level sensor that is mounted in the wall
of the connection tube 11. When an adequate temperature has been reached, the feed
spiral 8 begins to rotate, whereby a certain amount of pellets is fed forward in the
first feed tube 3 and further into the feed tube 3a in the combustion device. At the
same time, the transport device 5 starts to transport more pellets to the connection
tube 11, in order to keep the inlet 16 of the first feed tube 3 covered by pellets
all the time. This is done to secure that the first feed tube 3 and the second feed
tube 3 a are maintained as full as possible, whereby the pellets will crowd properly
about the ignition device 9.
[0044] The pellets that is fed to the ignition device 9 is ignited momentarily, which means
that the negative effects that otherwise may occur in connection with slower ignition
procedures, as volatile and combustible gases are emitted from the fuel, can be avoided.
In an advantageous embodiment, the ignition device 9 is designed not to heat up and
ignite the fuel at its rear end where it is attached to the socket for the immersion
heater. Most preferably, the ignition device 9 is designed to ignite the pellets only
when the pellets have been transported into the second feed tube 3a of the combustion
device 2. Furthermore, it is advantageous to adapt the longitudinal extension of the
ignition device 9, dependent on the length of the second feed tube 3a. The wear due
to oxidation of the material of the ignition device 9 can be diminished by allowing
the front end of the ignition device 9 to be positioned inside the second feed tube
3a, typically between 2 and 10 cm from its mouth 20 in the reactor drum 23, whereby
the lifespan of the ignition device is extended. Alternatively, the length of the
socket 24 can be varied in order to obtain an advantageous distance between the front
end of the ignition device and the mouth 20 of the tube.
[0045] In the boiler to which the combustion device is connected, there is a negative pressure
that can be obtained by aid of a fan or naturally by the draught from the chimney.
In order to obtain an efficient protection against back-fire, the feed device 1 and
the transport device 5 are equipped with air inlet openings in order for an air flow
to be formed which runs in the same direction as the transport direction of the pellets.
Thereby, the flames from the ignited pellets will be directed inwards, towards the
combustion device 2, whereby the combustion device 2 is heated. In addition, the risk
is minimised that the fire spreads backwards to the first feed tube 3 and into the
connection tube 11. If the fire still would spread backwards, against all odds, the
connection tube 11 is, as mentioned above, provided with a temperature sensor with
an alarm that will trigger off a number of security measures previously known to the
person skilled in the art.
[0046] During the ignition procedure, the feed spiral 8 is run intermittently for short
sequences of some or a few seconds, typically 1 second, to feed a predefined amount
of pellets to the second feed tube 3 a to be ignited there as it gets in direct contact
with the heated ignition device 9, with longer intermediate sequences of typically
2-4 seconds when the feed spiral 8 is at arrest while the combustion of the ignited
pellets proceeds. During the following feed sequence, the ignited pellets will be
fed forward in the second feed tube 3 a in order to eventually be fed into reactor
drum 23. During the ignition procedure, the reactor drum 23 will be heated by the
smouldering pellets that is filled into the same. Initially, when there is only a
small amount of pellets in the drum, the combustion will cease, but when an adequate
amount of pellets has been collected in the reactor drum 23 and an adequately high
temperature has been reached, the pellets will start to burn here too. For a combustion
device with 40 kW power, the ignition procedure will typically take about 2 minutes
from the start-up of pellet feed by the feed spiral 8, to the time when the combustion
device is heated and the pellets starts to burn in the reactor drum 23. In a combustion
device of 400 kW power, this process takes about 10 minutes.
[0047] Thereafter, the control system switches to a monitoring phase, typically lasting
2-10 minutes. During that time, a continued control of operation parameters such as
e.g. air supply and pellets dosage takes place in order to continue the heating of
the combustion device 2 and reach a steady combustion, where after a switch to the
first actual operating mode can take place. In connection with the switch to the monitoring
phase, the ignition device 9 is switched off and is allowed to cool off and the feed
spiral 8 switches to continuous operation. Instead, the feed of pellets to the reactor
drum 23 is dosed by the transport device 5. In a typical case, a dosage pulse lasts
4 seconds and is followed by a 4 second pause. The fed pellets is distributed as it
gets into the feed spiral 9 and thereby the supply to the reactor drum 23 will become
more even over time than during the ignition procedure. It is only during ignition
procedure that a certain accumulation of fuel in the connection tube 11 is allowed.
During all other operation, it is the intention that all fuel that falls down through
the connection tube 11 should be fed on immediately by the feed spiral 8, so that
no fuel is accumulated in the connection tube 11, which is important from a security
point of view. This feeding procedure is previously known and is described in SE 514,133.
There, the security system of the device is also described, in order to avoid the
occurrence of back-fire if the fuel feed would fail.
1. A feeding device (1) for transportation of a solid fuel, such as pellets, wood chips
or some other granular material, to an combustion device (2) in which combustion of
the transported material takes place, wherein the feeding device (1) comprises a first
feed tube (3) that is disposed to be operatively connected to a distribution device
(5) for transportation of said solid fuel from a fuel supply (6) to the feeding device
(1) and is disposed to be operatively connected to said combustion device (2), via
an outlet end of the feed tube (3), a feed spiral (8), arranged to rotate at least
partly inside the first feed tube (3) to transport the solid fuel to the combustion
device (2), characterised in that the feed spiral (8) is arranged about an ignition device (9), which ignition device
(9) is arranged to heat up and to ignite the solid fuel by direct contact with the
fuel.
2. A feeding device (1) according to claim 1, characterised in that the ignition device (9) extends beyond the outlet end of the first feed tube (3)
and is arranged to ignite the fuel there.
3. A feeding device (1) according to claim 1, characterised in that the feed spiral (8) extends beyond the outlet end of the first feed tube (3).
4. A feeding device (1) according to claim 1, characterised in that the ignition device (9) is positioned essentially centrally in the first feed tube
(3) and preferably in a position that in the main coincides with the centre axis of
the first feed tube (3).
5. A feeding device (1) according to any of the preceding claims, characterised in that the ignition device (9) is arranged to rotate along with the feed spiral (8).
6. A feeding device (1) according to any of the preceding claims, characterised in that the feed spiral (8) has no core.
7. A feeding device (1) according to any of the preceding claims, characterised in that the ignition device (9) comprises an immersion heater.
8. A feeding device (1) according to any of the preceding claims, characterised in that it is arranged to be connected to a horizontal-fed or bottom-fed combustion device
(2).
9. A system for a solid fuel fired boiler, comprising a feeding device (1) and a combustion
device (2), characterised in that the feeding device (1) is designed according to any one of claims 1-8.
10. A system for a solid fuel fired boiler according to claim 9, characterised in that the combustion device (2) comprises a second feed tube (3a) having an inlet end to
which the outlet end of the first feed tube (3) is arranged to be connected, whereby
the feed spiral (8) and the ignition device (9) will extend into the second feed tube
(3a).
11. A system for a solid fuel fired boiler according to claim 10, characterised in that the two feed tubes (3, 3a) are arranged along a horizontal or gently ascending centre
axis and in that a mouth (20) of the second feed tube (3a), through which the fuel is fed into a combustion
chamber (23), preferably is positioned essentially in the centre of a panel (11) of
the combustion chamber (23).
12. A system for a solid fuel fired boiler according to claim 11, characterised in that the two feed tubes (3, 3a) are arranged along a horizontal or gently ascending centre
axis and in that a mouth (20) of the second feed tube (3a), through which the fuel is fed into a combustion
chamber (23), preferably is positioned in connection with a bottom section of the
combustion chamber (23).
13. A system for a solid fuel fired boiler according to claim 9, characterised in that the combustion device (2) comprises a double-wall, rotatable reactor drum (23) that
comprises an inner wall (23A) comprising at least two axially arranged cylindrical
wall sections (33). where said wall sections (33) in the main will constitute said
inner wall (23A) and where these wall sections (33) are arranged so that they can
switch place with each other.