[0001] The invention relates to tubular decorating means, particularly for decorating ceramic
products.
[0002] Exist in the prior art silk-screen printing machines provided with silk-screen printing
screens formed by a tubular skirt coupled with end flanges. The screens can be internally
coupled with a pair of struts that are suitable for keeping the screens tightened
during storage and are arranged to be removed when the screens are assembled on the
aforementioned silkscreen printing machines in operating conditions.
[0003] The tubular skirt is permanently connected to the end flanges, for example by means
of gluing.
[0004] This makes the above-disclosed silkscreen printing screens bulky and difficult to
transport.
[0005] Furthermore, printing rollers are known for decorating flexo-printing machines of
ceramic tiles, comprising a tubular decorating element, externally carved so as to
define a decorative pattern to be printed on the tiles.
[0006] Also in these printing rollers, are internally provided tensioning struts that must
be removed when the rollers are mounted on the decorating machines.
[0007] Analogously to the above-disclosed silkscreen printing screens, the printing rollers
are rather bulky, which makes transport and storage difficult.
[0008] Furthermore, at the moment of mounting, the aforementioned printing rollers must
be axially tightened so as to distance from one another the end flanges with which
the aforementioned printing rollers are provided. Tightening is rather critical, inasmuch
as it may cause the deformation of the decorative pattern and, therefore, negatively
affect print quality.
[0009] Such printing rollers, being flabby, may be subjected to ovalization or to torsional
deformation during operation.
[0010] In order to compensate for this drawback, printing rollers have been developed having
a greater rigidity, the printing rollers comprise a support body made of plastic material,
for example a polymeric resin, having the form of a hollow cylinder, on the outside
of which is provided a tubular body made of elastomeric material, such as silicon,
for example.
[0011] The tubular body is provided with a smooth external surface arranged to interact
with a visible face of the ceramic products to be decorated. On the aforementioned
external surface a plurality of cavities is formed, obtained for example by means
of laser beam engraving, which cavities are arranged according to a preset pattern
to be impressed on the aforementioned visible face.
[0012] Opposite ends of the support body are solidly fixed, for example by means of gluing,
to flanges suitable for enabling the roller to be mounted on a decorating machine.
[0013] The above-disclosed printing rollers do not substantially have deformations or ovalizations
during use.
[0014] Such printing rollers, however, are rather bulky and hard to handle.
[0015] A further drawback of the aforementioned printing rollers consists of a certain manufacturing
complexity due, in particular, to difficulties with which may meet fixing the tubular
body to the support body.
[0016] An object of the invention is to improve the tubular decorating means of the prior
art.
[0017] Another object of the invention is to obtain tubular decorating means having reduced
dimensions.
[0018] A further object of the invention is to obtain tubular decorating means easier to
transport.
[0019] A further object of the invention is to obtain tubular decorating means having great
rigidity and being particularly easy to manufacture.
[0020] In a first aspect of the invention, there is provided roller decorating means for
decorating items, comprising tubular transferring means arranged to transfer a decorating
product to said items, supporting means associated with said tubular transferring
means and fixing means arranged to fix said tubular transferring means to said supporting
means, characterised in that said fixing means comprises elastic connecting means
arranged to press said tubular transferring means against said supporting means.
[0021] In one embodiment, said supporting means comprises a pair of flanges each one of
which is suitable for being associated with a respective end of the tubular transferring
means.
[0022] In a further embodiment, the elastic connecting means comprises a pair of elastic
sleeves suitable for being inserted inside the tubular transferring means and for
being positioned in such a way that each one of the aforementioned ends of the tubular
transferring means is interposed between one of the aforementioned elastic sleeves
and a wall delimiting the flange, so as to movably fix the tubular transferring means
to the flanges.
[0023] Owing to this aspect of the invention, it is possible to obtain roller decorating
means provided with tubular transferring means that can be separated from the respective
supporting means when the roller decorating means has to be stored and/or transported.
[0024] The tubular transferring means may therefore take on a folded configuration that
enables its dimensions to be significantly limited.
[0025] In a second aspect of the invention, there is provided sleeve decorating means for
decorating items, comprising flexible supporting means and transferring means associated
with said flexible supporting means and arranged to transfer a decorating product
to said items, characterised in that said flexible supporting means is embedded in
said transferring means.
[0026] Owing to this aspect of the invention, it is possible to obtain sleeve decorating
means in which flexible supporting means is solidly fixed to transferring means.
[0027] In one embodiment, the flexible supporting means is made of a material that is substantially
inextensible and preferably geometrically stable at least in the absence of external
forces.
[0028] In another embodiment, the flexible supporting means comprises a plastic laminate.
[0029] In a further embodiment, the aforementioned plastic laminate comprises a plurality
of through holes.
[0030] The flexible supporting means is made of a material sufficiently rigid so as to ensure
that a regular cylindrical form is maintained when the roller is not subjected to
external forces, as occurs for example during handling, storage and during phases
of mounting on and dismounting from a decorating machine.
[0031] Furthermore, the flexible supporting means enables the sleeve decorating means to
be folded, keeping itself parallel to its longitudinal axis, in such a way as to limit
the volume occupied by the sleeve decorating means not in use.
[0032] In a third aspect of the invention, there is provided handling means suitable for
being associated with roller decorating means, said roller decorating means comprising
tubular transferring means at opposite ends of which supporting elements are fixed,
the handling means comprising rod means having a first end suitable for being connected
with a first supporting element of said supporting elements and a second end suitable
for being connected with a second supporting element of said supporting elements,
characterised in that said rod means can be positioned externally to said tubular
transferring means, in such a way as to promote the movement of said roller decorating
means.
[0033] In one embodiment, the rod means comprises a first pipe sliding inside a second pipe
between which pipes there is provided return elastic means suitable for making the
first pipe to be received inside the second pipe.
[0034] In a further embodiment, at opposite ends of the rod means, there is provided connecting
means arranged to cooperate with portions of the first supporting element and of the
second supporting element.
[0035] Owing to this aspect of the invention, it is possible to obtain handling means that
enables movement of the decorating rollers to be simplified.
[0036] The invention may be better understood and implemented with reference to the attached
drawings, which illustrate some exemplifying and not limiting embodiments thereof,
in which:
Figure 1 is a partially sectioned side view of tubular decorating means according
to the invention;
Figure 2 is a cross-section taken along the plane II-II of Figure 1;
Figure 3 is a partially sectioned and fragmented schematic side view of one embodiment
of tubular decorating means according to the invention;
Figure 4 is a view like the one in Figure 3, showing a further embodiment of tubular
decorating means according to the invention;
Figure 5 is a fragmented cross-section of transferring means of tubular decorating
means of Figure 1;
Figure 6 is a partially sectioned front view, of tubular decorating means according
to the invention associated with respective actuating means;
Figure 7 is a view like the one in Figure 1 showing handling means associated with
tubular decorating means.
[0037] With reference to Figures 1 and 2, it is shown roller decorating means 1 comprising
sleeve decorating means 2 suitable for transferring a decorating product onto an item
to be decorated, for example a ceramic support 3 (Figure 3).
[0038] The sleeve decorating means 2 can comprise a silkscreen printing screen, or a skirt
in elastomeric material, or finally a skirt in elastomeric material inside which a
laminar element in a material flexible and substantially inextensible is embedded,
as will be better disclosed below.
[0039] The roller decorating means 1 further comprises a pair of flanges 4 associable with
opposite ends 5 of the sleeve decorating means 2 to enable the roller decorating means
1 to be mounted on decorating machines.
[0040] The roller decorating means 1 further comprises elastic connecting means 6 arranged
to movably fix the ends 5 to the flanges 4.
[0041] The flanges 4 comprise walls 7 defining cylindrical chambers 51 arranged to receive
the ends 5.
[0042] The elastic connecting means 6 comprises a pair of laminas 8 that can be folded in
such a way as to form sleeves 10 arranged to press the ends 5 against the walls 7.
[0043] As shown in Figure 2, the laminas 8 may take on a folded mounting configuration,
indicated by A, in which they can be positioned in relation to the walls 7, and an
extended locking configuration, indicated by B, in which they fix the sleeve decorating
means 2 to the flanges 4.
[0044] During mounting the roller decorating means 1, first of all, an end 5 is inserted
inside the cylindrical chamber 51 of the respective flange 4.
[0045] Next, a lamina 8 is taken into the folded mounting configuration A and inserted inside
the sleeve decorating means 2 by an opening 9 obtained in the flange 4.
[0046] The lamina 8 can be manually maintained by an operator in the folded mounting configuration
A.
[0047] The aforementioned operator then releases the lamina 8, after positioning it, in
such a way that the latter takes on the extended locking configuration B.
[0048] To dismount the roller decorating means 1, operations analogous to the above-disclosed
ones are followed.
[0049] First of all, it is possible to act on the sleeve 10, by inserting a hand through
the opening 9, so as to take it from the extended locking configuration B to the folded
mounting configuration A.
[0050] Subsequently, the flange 4 is separated from the sleeve decorating means 2 and lastly
the lamina 8 is removed.
[0051] The sleeve decorating means 2 is provided, at each end 5, with a first groove 11
and with a second groove 12.
[0052] Each flange 4 is provided, at the wall 7, with a first projecting element 13 and
with a second projecting element 14 both arranged to be received respectively in the
first groove 11 and in the second groove 12.
[0053] The first groove 11, the second groove 12, the first projecting element 13 and the
second projecting element 14 thus act as fixing promoting means arranged to improve
adhesion of sleeve decorating means 2 to the flanges 4.
[0054] With reference to Figure 5, there is shown sleeve decorating means 2 comprising flexible
supporting means 15 and transferring means 16 associated with the flexible supporting
means 15 and suitable for transferring a decorating product onto ceramic supports
3 to be decorated.
[0055] The flexible supporting means 15 is made of a material substantially inextensible
which is preferably geometrically stable at least in the absence of external forces.
[0056] Advantageously, the flexible supporting means 15 comprises a laminate 17 made of
plastic material provided with a plurality of through holes 19.
[0057] The sleeve decorating means 2 is shaped in such a way that the laminate 17 is embedded
inside the transferring means 16.
[0058] In this way, a perfect adhesion to the laminate 17 of the material making up the
transferring means is obtained.
[0059] Advantageously, the transferring means 16 can comprise a tubular printing element
18 in elastomeric material, for example silicon rubber, on a face 20 of which is made
a plurality of cavities forming a preset ornamental pattern and suitable for receiving
a ceramic enamel that has to be deposited on a visible surface of the ceramic supports
3.
[0060] With reference to Figures 3 and 4, the sleeve decorating means 2, during operation,
can be tightened between roller means 21 that make them to rotate in a direction indicated
by the arrow R.
[0061] In this way, the sleeve decorating means 2 is driven to interact with ceramic supports
3 positioned on conveying means 26 that advances them in the direction indicated by
the arrow F.
[0062] As shown in Figure 3, the roller means 21 may comprise a first roller 23 and a second
roller 24 rotatable on axes arranged substantially at the same vertical level in such
a way that the portion of the sleeve decorating means interacting with the ceramic
supports 3 identifies a substantially horizontal lie.
[0063] Inside the sleeve decorating means 2, there is provided pressing means 22, comprising,
for example, a pressing roller 25, the pressing means 22 being arranged to promote
the transferring of the enamel from the aforementioned cavities to the ceramic supports
3.
[0064] Alternatively, as shown in Figure 4, the roller means 21 can comprise a third roller
27 and a fourth roller 28 arranged at different vertical levels, so that the rotation
axes of the third roller 27 and of the fourth roller 28 are substantially contained
within the same vertical plane.
[0065] In such a case, the fourth roller 28 acts as pressing element making the face 20
of the sleeve decorating means 2 to interact with the ceramic supports 3.
[0066] As shown in Figure 6, the roller means 21 can be provided with pegs 29 protruding
from a side surface 30 of the roller means 21 and engaged in hole means 31 obtained
in the sleeve decorating means 2.
[0067] Advantageously, the hole means 31 is obtained in end portions 32 of the laminate
17 protruding from the tubular element 18.
[0068] With reference to Figure 7, there is shown roller decorating means 1 with which is
associated handling means 33 arranged to promote the transport of the roller decorating
means 1.
[0069] The handling means 33 comprises rod means 34 having a first end 35 suitable for being
connected to a first flange 4a of the roller decorating means 1 and a second end 36
suitable for being connected to a second flange 4b of the roller decorating means
1.
[0070] The rod means 34 comprises a first pipe 37 slidable inside a second pipe 38 between
which is provided a return spring 41 exerting a force acting in the direction indicated
by the arrow F1 so as to make the first pipe 37 to be received inside the second pipe
38.
[0071] The rod means 34 further comprises a pin 39 integral with the first pipe 37 and suitable
for being received in a respective slot 40, made in the second pipe 38, so as to guide
the sliding of the first pipe 37 in relation to the second pipe 38 and to prevent
the rotation of the first pipe 37 in relation to the second pipe 38.
[0072] The rod means 34 is provided at the first end 35 and at the second end 36 with connecting
means 42 arranged to cooperate with portions of the first flange 4a and of the second
flange 4b.
[0073] The connecting means 42 comprises a first bar 43 and a second bar 44 projecting substantially
perpendicularly to the rod means 34, respectively, from the first end 35 and from
the second end 36.
[0074] To the first bar 43 and to the second bar 44 are respectively fixed a first projecting
element 45 and a second projecting element 46 that are substantially parallel to the
rod means 34, in such a way that the first projecting element 45 and the second projecting
element 46 face each other.
[0075] The first flange 4a and the second flange 4b are provided with slots 47 arranged
to receive the first projecting element 45 and the second projecting element 46.
[0076] During operation, an operator grasps the first pipe 37 and the second pipe 38 and,
by exerting a force acting in the direction F2 that is opposite to the direction F1,
moves the first end 35 away from the second end 36 by a distance that is greater than
the length of the roller decorating means 1.
[0077] Next, after the first projecting element 45 and the second projecting element 46
have been positioned inside the respective slots 47, the operator releases the first
pipe 37 and the second pipe 38, which are made to slide one inside the other by the
return spring 41.
[0078] The handling means 33 further comprises locking means 48 arranged to prevent the
first pipe 37 and the second pipe 38 to slide one in relation to the other.
[0079] The locking means 48 comprises a locking screw 49 connected to the second pipe 38
and arranged to interact with the first pipe 37, such locking screw 49 being rotationally
actuatable by a knob 50.
1. Roller decorating means for decorating items (3), comprising tubular transferring
means (2) arranged to transfer a decorating product to said items (3), supporting
means (4) associated with said tubular transferring means (2) and fixing means arranged
to fix said tubular transferring means (2) to said supporting means (4), characterised in that said fixing means comprises elastic connecting means (6) arranged to press said tubular
transferring means (2) against said supporting means (4).
2. Roller decorating means according to claim 1, wherein said elastic connecting means
(6) comprises lamina means (8) arranged to movably fix said tubular transferring means
(2) to said supporting means (4).
3. Roller decorating means according to claim 2, wherein said lamina means (8) defines
sleeve means (10) that are elastically deformable.
4. Roller decorating means according to any one of the preceding claims, wherein said
supporting means (4) comprises wall means (7) defining chamber means (51) arranged
to receive ends (5) of said tubular transferring means (2).
5. Roller decorating means according to claim 4, as appended to claim 2, or 3, wherein
said lamina means (8) is associable with said supporting means (4) in such a way that
said ends (5) are interposed between said lamina means (8) and said wall means (7).
6. Roller decorating means according to claim 4, as appended to claim 2, or 3, or according
to claim 5, wherein said lamina means (8) is elastically deformable so as to arrange
itself in such a way as to be associable in a shapingly coupled manner with said wall
means (7).
7. Roller decorating means according to any one of the preceding claims, and further
comprising fixing promoting means (11, 12, 13, 14) arranged to improve the adhesion
of said tubular transferring means (2) to said supporting means (4).
8. Roller decorating means according to claim 7, as appended to any one of claims 4 to
6, wherein said fixing promoting means comprises projecting elements (13, 14) protruding
from said wall means (7) and cooperating with relative grooves (10, 11) obtained in
said tubular transferring means (2).
9. Roller decorating means according to claim 7, as appended to any one of claims 4 to
6, wherein said fixing promoting means comprises grooves obtained in said wall means
(7) and suitable for receiving respective projecting elements protruding from said
flexible transferring means (2).
10. Roller decorating means according to any one of the preceding claims, wherein said
tubular transferring means (2) comprises flexible supporting means (17) and printing
means (18) associated with said flexible supporting means (17) in such a way that
the supporting means (17) is embedded in said printing means (18).
11. Roller decorating means according to claim 12, wherein said flexible supporting means
(17) comprises a plurality of through holes (19).
12. Roller decorating means according to claim 10, or 11, wherein said flexible supporting
means (17) is made of a material that is substantially inextensible and preferably
geometrically stable, at least in the absence of external forces.
13. Roller decorating means according to any one of claims 10 to 12, wherein said flexible
supporting means comprises a plastic laminate (17).
14. Roller decorating means according to any one of claims 10 to 13, wherein said printing
means (18) comprises an elastomeric material.
15. Roller decorating means according to claim 14, wherein said elastomeric material comprises
silicon rubber.
16. Sleeve decorating means for decorating items (3), comprising flexible supporting means
(17) and transferring means (18) associated with said flexible supporting means (17)
and arranged to transfer a decorating product to said items (3), characterised in that said flexible supporting means (17) is embedded in said transferring means (18).
17. Sleeve decorating means according to claim 16, wherein said flexible supporting means
(17) comprises a plurality of through holes (19).
18. Sleeve decorating means according to claim 16, or 17, wherein said flexible supporting
means (17) is made of a material that is substantially inextensible and preferably
geometrically stable, at least in the absence of external forces.
19. Sleeve decorating means according to any one of claims 16 to 18, wherein said flexible
supporting means comprises a plastic laminate (17).
20. Sleeve decorating means according to any one of claims 16 to 19, wherein said transferring
means (18) comprises an elastomeric material.
21. Sleeve decorating means according to claim 20, wherein said elastomeric material comprises
silicon rubber.
22. Sleeve decorating means according to any one of claims 16 to 21, and further comprising
supporting means (4) associated with said transferring means (18) and/or with said
flexible supporting means (17) and arranged to enable said sleeve decorating means
(2) to be mounted on decorating machines.
23. Sleeve decorating means according to claim 22, and further comprising fixing means
arranged to fix said transferring means (18) and/or said flexible supporting means
(17) to said supporting means (4).
24. Sleeve decorating means according to claim 23, wherein said fixing means comprises
elastic connecting means (6) arranged to press said transferring means (18) and/or
said flexible supporting means (17) against said supporting means (4).
25. Sleeve decorating means according to claim 24, wherein said elastic connecting means
(6) comprises lamina means (8) arranged to movably fix said transferring means (18)
and/or said flexible supporting means (17) to said supporting means (4).
26. Sleeve decorating means according to claim 25, wherein said lamina means (8) defines
elastically deformable sleeve means (10).
27. Sleeve decorating means according to any one of claims 24 to 26, wherein said supporting
means (4) comprises wall means (7) defining chamber means (51) arranged to receive
ends (5) of said transferring means (18) and/or of said flexible supporting means
(17).
28. Sleeve decorating means according to claim 27, as appended to claim 25, or 26, wherein
said lamina means (8) is associable with said supporting means (4) in such a way that
said ends (5) are interposed between said lamina means (8) and said wall means (7).
29. Sleeve decorating means according to claim 27, as appended to claim 25, or 26, or
according to claim 28, wherein said lamina means (8) is elastically deformable so
as to arrange itself in such a way as to be associable in a shapingly coupled manner
with said wall means (7).
30. Sleeve decorating means according to any one of claims 16 to 29, and further comprising
fixing promoting means (11, 12, 13, 14) arranged to improve the adhesion of said transferring
means (18) and/or of said flexible supporting means (17) to said supporting means
(4).
31. Sleeve decorating means according to claim 30, as appended to any one of claims 27
to 29, wherein said fixing promoting means comprises projecting elements (13, 14)
protruding from said wall means (7) cooperating with relative grooves (10, 11) obtained
in said transferring means (18) and/or in said flexible supporting means (17).
32. Sleeve decorating means according to claim 30, as appended to any one of claims 27
to 29, wherein said fixing promoting means comprises grooves obtained in said wall
means (7) and suitable for receiving respective projecting elements protruding from
said transferring means (18) and/or from said flexible supporting means (17).
33. Sleeve decorating means according to any one of claims 16 to 21, and further comprising
roller means (21) between which said transferring means (18) and said flexible supporting
means (17) are tightened.
34. Sleeve decorating means according to claim 33, wherein said roller means (21) comprises
a first roller (23) and a second roller (24) rotatable in relation to axes placed
substantially at the same vertical level.
35. Sleeve decorating means according to claim 34, and further comprising pressing means
(22) arranged inside said transferring means (18) and inside said flexible supporting
means (17) and suitable for transferring said decorating product onto said items (3).
36. Sleeve decorating means according to claim 33, wherein said roller means (21) comprises
a further first roller (27) and a further second roller (28) that are rotating in
relation to axes placed at different vertical levels, said axes being contained on
a plane extending substantially vertically.
37. Sleeve decorating means according to claim 36, wherein one of said further first roller
(27) and of said further second roller (28) acts as pressing element for transferring
said decorating product onto said items (3).
38. Sleeve decorating means according to any one of claims 16 to 37, wherein parts (32)
of said flexible supporting means (17) protrude from said transferring means (18).
39. Sleeve decorating means according to claim 38, as appended to any one of claims 33
to 37, and further comprising hole means (31) obtained in said parts (32) and suitable
for receiving actuating peg means (29) projecting from said roller means (21).
40. Handling means suitable for being associated with roller decorating means (1), said
roller decorating means comprising tubular transferring means (2) at opposite ends
(5) thereof supporting elements (4) are fixed, said handling means comprising rod
means (34) having a first end (35) suitable for being connected to a first supporting
element (4a) of said supporting elements (4) and a second end (36) suitable for being
connected to a second supporting element (4b) of said supporting elements (4), characterised in that said rod means (34) can be positioned externally to said tubular transferring means
(2) in such a way as to promote transferring said roller decorating means (1).
41. Handling means according to claim 40, wherein said rod means (34) is provided with
connecting means (42) arranged to cooperate with portions of said first supporting
element (4a) and of said second supporting element (4b).
42. Handling means according to claim 41, wherein said connecting means (42) comprises
first bar means (43) and second bar means (44) projecting substantially perpendicularly
to said rod means (34), respectively from said first end (35) and from said second
end (36).
43. Handling means according to claim 42, wherein to said first bar means (43) and to
said second bar means (44), first projecting element (45) and second projecting element
(46), arranged substantially parallel to said rod means (34), are respectively fixed,
in such a way that said first projecting element (45) and said second projecting element
(46) face each other.
44. Handling means according to claim 43, wherein said first supporting element (4a) and
said second supporting element (4b) are provided with seat means (47) arranged to
receive said first projecting element (45) and said second projecting element (46).
45. Handling means according to any one of claims 40 to 44, wherein said rod means (34)
comprises a first pipe (37) slidable inside a second pipe (38) between which there
is provided return elastic means (41) suitable for making said first pipe (37) to
be received inside said second pipe (38).
46. Handling means according to claim 45, wherein said rod means comprises a pin (39)
that is integral with said first pipe (37), or with said second pipe (38), and that
is suitable for being received in a respective slot (40), obtained in said second
pipe (38), or in said first pipe (37), so as to guide the sliding of said first pipe
(37) in relation to said second pipe (38) and to prevent the rotation of said first
pipe (37) in relation to said second pipe (38).
47. Handling means according to claim 45, or 46, and further comprising locking means
(48) arranged to prevent said first pipe (37) and said second pipe (38) to slide one
in relation to the other.
48. Handling means according to claim 47, wherein said locking means (48) comprises locking-screw
means (49) connected to said second pipe (38) and arranged to interact with said first
pipe (38).
49. Handling means according to claim 48, wherein said locking-screw means (49) is rotationally
actuatable by a knob (50).