[0001] The invention relates to a machine dish-washing process and more particular to an
improvement in continuous or discontinuous machine dish-washing, e.g. conducted using
a single tank or multi tank or conveyor type dish washer. The invention is also concerned
with a dish washing machine that is adapted to carry out said process.
[0002] The invention is also in the field of dispensing a fluid, such as particles or a
liquid, preferably foaming. Preferably the fluid contains one or more preferably chemically
active substances. A particular example is a detergent. Other liquids with a preferably
chemically active substance are e.g. insecticide, paint, coating, adhesive, cleaner,
nutrient. In case of a solid, the chemical action generally will be available after
the solid is dissolved.
[0003] Although the invention is dislosed here referring to machine dishwashing, the skilled
person will immediately realise, that the invention has also other fields of application.
[0004] Typical dish washing machines, e.g. of the conveyor type, wash the crockery with
large amounts of water containing a small amount of detergent. The detergent is directly
injected into the water tank below the wash section until a concentration of approximately
0.2 wt% active cleaning agents in the solution is obtained, and water with the detergent
is continuously drawn from said tank and poored over the crockery, and is then collected
again in said tank. Very heavily soiled crockery is prior to the above described machine
treatement subjected to a labor intensive cleaning, so called "stripping", wherein
the crockery is soaked in water with a relatively high concentration of active cleaning
agents for several hours.
[0005] The prior art contains several proposals to improve the above conventional process
by dispersing a minimum amount of higly concentrated, fresh detergent over the crockery
and subsequently removing it after a contact time. In EP-A-0465454 the fresh fluid
detergent is dispersed as a gentle, mist like spray. In EP-A-406628 the fresh fluid
detergent is poured out over the crockery in excess and collected in a seperate tank
and is drawn therefrom for repeated use. In EP-A-0894469 the fresh fluid detergent
is dispersed as a foam. In EP-A-0712599 the fresh detergent is solid and is dispersed
as a spray of solid particles which dissolve at the pre-wetted crockery. It is said
that with any of these proposals, the chemical action of the detergent is substantially
improved at lower detergent consumption for the same or even better cleaning result.
[0006] An object of the present invention is a further improvement in the field of dispersing
a detergent in a high concentration over the crockery and removing it with a liquid
in one or more subsequent steps, providing maximum cleaning effect (a.o. with a view
to removal of starch and stains) with minimum detergent consumption and minimum use
of labour and machines.
[0007] An alternative object of the invention is an application rate wherein the preferably
highly concentrated detergent, compared to the water dispersion in a wash zone of
a typical conveyor type dish washing machine of 1000 1/hr, is applied at extremely
low volume of preferably 100 1/hr at the most, more preferably 25 1/hr at the most,
most preferably 10 1/hr at the most, wherein said application volumes relate to the
foamless mode of the detergent, e.g. as it is present in the storage container.
[0008] Further alternative objects of the invention are: simplifying the equipment or maintenance;
preventing failure; to spread as homogeneous as possible a fluid, such as a highly
concentrated detergent or another preferably highly concentrated fluid with preferably
one or more preferably chemically active substances; efficient generating foam from
an e.g. highly concentrated fluid with preferably one or more chemically active substances,
such as a detergent; dosing fluid, such as foam, as separate particles; dosing fluid,
such as foam, in such a manner as seperate particles, that when they settle on an
object, such as crockery, they generate an at least essentially continuous, the object
at least essentially completely covering layer; dispensing per unit of time an extremely
small amount of fluid, particularly with a preferably chemically active substance,
such as a liquid detergent; safety.
[0009] The invention offers the greatest advantages with machine dish washing processes
wherein detergent is directly, e.g. from the storage container, dispersed over the
crockery without recirculation and in mimimum amounts to cover the surface of the
crockery as completely as possible with minimum losses.
[0010] The detergent, preferably together with at least part of the soil, is subsequently
removed from the crockery, preferably by vigourously flushing comparable to the washing
action in a conventional machine dish washer, e.g. by continuously drawing water,
possibly with dissolved detergent, in a rate of about 1000 1/hr from a downstream
tank, pooring it over the crockery and recollecting it in said tank for renewed use.
[0011] The machine dish washer according to the invention is characterised by the modification
to carry out the process, such as e.g. the presence of convenient applicator means
for foam formation and/or e.g. modification to the control system of the machine.
With an exsisting conveyor dish washer, e.g. a Hobarth series FT-E, e.g. model 2-B-3,
one or more spraying arms of e.g. a prewash or wash section can be inactivated, to
offer room for the applicator means to carry out the process according to the invention.
[0012] Preferably the detergent is dispersed over the crockery with a concentration of at
least about 0.5 wt%, more preferably at least about 5 wt%, more preferably at least
about 10 wt%, more preferably at least about 15 wt%, most preferably 20 wt% of one
or more of the active cleaning agents.
[0013] If extra chemical action is required, it is prefered to have a contact time before
the detergent together with the soil are removed from the crockery. Said contact time
preferably lasts at least one, preferably several seconds, more preferably between
5 and 15 seconds. It can be advantageous, e.g. from the viewpoint of optimum chemical
action, not to deliberately disperse further detergent or other fluid over the crockery.
It can also be advantageous, to provide the detergent on the crockery with as little
force as possible, e.g. like a gentle mist.
[0014] For an optimum result, the detergent is preferably dispersed such that it completely
covers the crockery. Dispersing preferably takes place at low volume and intensity
compared to pouring diluted aqueous detergent over the crockery in large jets, as
is more typical. The dispersing can be from one single nozzle, but to properly cover
the crockery from all sides it is preferred, to apply with a respective nozzle from
at least two preferably opposite sides of the crockery. It is expected that with at
least two nozzles on each side the dispersing will be most uniform. If e.g. a suspension
cloud of detergent is generated, it should however be possible to do with one single
nozzle, wherein possible use is made of a convenient, e.g. swirling flow of the cloud,
to reach all surfaces of the crockery. Preferably the nozzle aims at the crockery.
Preferably the detergent has a temperature substantially lower than the temperature
prevailing in the dish washing machine during dispersing, e.g. a temperature at least
about similar to room temperature.
[0015] The machine dish washing process can have one or more optional pre wash cycles or
zones, one or more wash cycles or zones, one or more rinse cycles or zones and one
or more dry cycles or zones, wherein according to the invention the dispersing of
the detergent takes place prior to the final rinse cycle or zone, preferably prior
to the first wash cycle or zone.
[0016] The action (e.g. the concentration of the active cleaning agents) of the detergent,
dispersed according to the invention and the duration of the contact time (with e.g.
a so called conveyor type dish washer provided by the speed of the crockery through
the machine and the distance of the applicator section according to the invention
to the subsequent rinse or wash section) are preferably mutually adapted such that
the soil on the crockery (in particular grease, fats, starch, stains (e.g. from tea)
and protein) are sufficient and preferably completely removed, or that in the sense
as meant here at least a proper preparation of the crockery is obtained such that
the required cleaining result is provided by the subsequent one or more wash cycles
or zones. The crockery is e.g. rinsed with water containing the detergent washed from
the crockery and provided thereon in the earlier cycle or zone, and possibly seperately
added agents.
[0017] By way of example the machine for carrying out the process may have a conveyor (e.g.
a conveyor belt or chain) to successively pass the crockery, preferably positioned
in convenient so called trays, across several sections provided in a common elongated,
tunnel like housing and wherein the conveyor extends beyond the front and back of
said housing such that the crockery can be fed in and-out there, respectively. As
such the crockery is successively passed through a pre wash section, an applicator
section according to the invention, a wash section, a rinse section, a post rinse
section and a dry section. Water is fed to the post rinse section and flows in counter
current with respect to the flow of crockery cascade-fashion through the respective
tanks of the different sections, and is disposed at the pre wash section. Brightener
is dispersed in the post rinse section. Apart from the applicator section, water is
pumped from the relevant tank and poored over the crockery and recollected in the
tank. The temperature is e.g. 30°C, 50°C and 70°C in the pre wash section, wash section
and rinse section, respectively. It will be appreciated that according to this embodiment,
the crockery is pre wetted before it arrives in the applicator section where the cleaning
layer according to the invention is applied. However application of the invention
without pre wetting is feasible as well.
[0018] An illustrative dish washing machine to embody this invention can be based on the
one that is disclosed in applicant's earlier EP-A-0712599, in particular figure 1
and the corresponding specification, for which reason EP-A-0712599 is enclosed in
here by reference. For embodying this invention, compared to EP-A-0712599, the section
5 is modified to contain applicator means to carry out the process according to the
invention.
[0019] While all of the cleaning agents required may be applied over the crockery with dispersing
the detergent according to the invention, it may be advantageous that some agents
are introduced in a different, perhaps more conventional, manner, e.g. if two or more
agents are more or less incompatible if concurrently introduced as a mixture.
[0020] The detergent can have each proper format during application, like e.g. liquid, powder,
solution, emulsion, gel, paste. Any detergent known to the expert for cleaning crockery
can be used, generally if it contains an alkalinic active and/or a sequesteric active
component. One or more convenient agents can be added to this substance if required
for providing the effect according to the invention. This can e.g. be a convenient
colouring agent, or a gelling or foaming or bleaching or dispersing agent or an inhibitor.
The dissolving agent can be water, but any convenient non-aqueous dissolving agent
as well.
[0021] For purposes of further illustration, the invention is further in a non-limiting
way described referring to generating a foam layer on the crockery. The foam can be
provided by dispersing foam flakes from one or more conveniently located and directed
nozzles such that they settle on the crockery, possibly while using an appliance,
such as a blower. As an alternative to flakes moving seperately through the air, it
is e.g. feasible as well that a foam blanket or foam jet is generated that more or
less uninterrupted bridges the distance between the nozzle (nozzles) and the crockery.
Alternatively it is feasible that droplets of detergent are dispersed that generate
foam either while bridging the distance between the nozzle and the crockery or when
settling on the crockery. Such droplets can be e.g. composed of gel or paste. They
can also be composed of powder. Combinations of such flakes, blankets, jets and droplets
are also feasible. The foam can behave like whirling flakes and more or less smooth
on the surface of the crockery, but can also more or less clatter on the crockery
like rain.
[0022] Foaming can be obtained by adding a foaming system to the detergent. Said foaming
system can be mixed with the detergent in advance, or can e.g. be mixed at the moment
of application. Preferably a foaming system is selected wherein after washing from
the crockery, foaming is suppressed or even prevented, e.g. to substantially accelerate
defoaming or foam degradation, e.g. by using different temperature ranges. This option
is particularly selected when the foaming action is such that without counter actions
there will be a foam formation in a relevant zone of the dish washer by the detergent
washed from the crockery, such that the proper functioning of the dish washer is at
least interfered or at least substantially made impossible. A foam system is e.g.
selected that provides foam at low temperature, but provides at least substantial
less foam at high temperature, e.g. above 40°C. An example for this are specific surfactants
known to the expert, such as applied as brightener in machine dishwasing processes,
wherein the concentration and composition are selected such that a so called cloud
point is obtained that is at maximum equal to and is preferably lower than the temperature
of e.g. the water in the wash section. Typically the cloud point and so the temperature
above which the foam generating property substantially decreases will fall with rising
concentration of said substances. "Cloud point" is the temperature at which the detergent
in the concentration of application yiels cloudiness in the water, such that there
is at least substantially no foam generation any more at and above said temperature.
Alternatively a foaming system is selected wherein after being washed from the crockery
the foam is contacted by a foam inhibitor, e.g. based on silicon or based on nonionic
surfactants. This alternative can also be used in combination with the first mentioned
system.
[0023] Preferably use is made of a highly concentrated detergent having foaming properties,
e.g. having an added foaming agent and applicable in a machine dish washing process,
in particular if it has a pH higher than 8 or lower than 6, particularly higher than
at least about 12, more preferably higher than at least about 13, most preferably
higher than at least about 13.3, e.g. about 13.9. The detergent can contain the here
or elswhere in this disclosure indicated substances in each desired composition. Such
detergent then can contain at least about 5 wt%, preferably at least about 10 wt%,
more preferably at least about 15 wt% NaOh and/or KOH. The foaming agent can contain
surfactants, e.g. be a mixture of nonionic and anionic surfactants, to which e.g.
a substance known as such is added to stimulate dissolving of the surfactants at high
pH levels. The detergent can contain at least about 1 wt% of the surfactants. A convenient
mixture of nonionic and anionic surfactants is such that with rising temperature the
foaming action decreases. In that connection it is preferable that the foaming action
is at least almost disappeared from a temperature of at least about 60°C, more preferable
at least about 50°C, moste preferable at least about 40°C. In this connection it should
be appreciated that after it has flown over the crockery the detergent is extremely
diluted in the water tank of the wash or rinse zone and that the concentration of
the surfactants in the detergent must be high enough to inhibit foaming action in
the water tank starting from a treshold temperature.
[0024] By way of example a convenient composition of detergent with foaming system for carrying
out the process contains NaOH or KOH; a water conditioning agent like NTA, EDTA, phosphates,
zeolites or phosphonates; sequestering agents; possibly further agents like a bleaching
agent; surfactants; and balance water, wherein the concentration of surfactants is
selected such that enough foam is generated while the cloud point is equal to or lower
than the temperature of the wash water, and wherein the concentration of NaOH or KOH
is selected as high as possible (e.g. between about 20 and about 30 wt%) concerning
the other substances, in particular the concentration of surfactants. Based on his
general knowledge the expert will be able to select the proper concentrations for
the several substances of the detergent. The detergent can be dispersed over the crockery
undiluted or diluted, e.g. by admixing water into the line extending from the detergent
storage container to the applicator means in the dish wahsing machine.
[0025] The detergent e.g. contains between about 1 wt% and about 5 wt%, preferably about
2 wt% amphoteric, between about 5 wt% and about 10 wt%, preferably about 7 wt% nonionics
and between about 5 wt% and about 15 wt%, preferably about 10 wt% hydrotroops. The
hydrotroops are an agent to facilitate keeping the nonionics dissolved in an environment
with a high concentration of ions, the amphoterics are an agent to facilitate foaming
of the nonionics. The nonionics begin to defoam at elevated temperatures. If the concentration
of nonionics is higher than the concentration of amphoterics, the defoaming action
of the nonionics will counteract the foaming action of the amphoterics, such that
the complete foaming action is degraded. An example of a hydrotroop is sodiumsalt
of xylenesulfonate. An example of nonionics is alkylpolyethyleneglycolether(s) with
9 mol EO. An example of amphoteric is alkylamidbetain. The applied amphoteric is preferably
based on betain or imidazolin. A convenient alternative for amphoteric is aminoxide.
[0026] Another example is the application of a substantially non-foaming detergent which
can be based on the compositions as disclosed in here for a foaming detergent, void
of the substances providing the foaming action.
* A particular aspect of the invention concerns dispensing the fluid in a pulsating
manner, e.g. to better ensure that the fluid arrives at the target area. In this manner,
the fluid e.g. leaves the dispensing nozzle as a pus lating flow, e.g. subsequently
ejected single or multiple droplets or particles of fluid, mutually separated in time.
This e.g. allows to give the fluid a comparatively large impuls, i.e. the dispersal
is more powerful, while minimising fluid consumption.
[0027] Preferably the fluid is ejected from the nozzle such that it becomes air borne. When
vertically upward ejected from the nozzle, the fluid covers a distance of e.g. at
least 2 cm, such as at least 5 cm or even at least 10 cm before arriving at the target.
Best results so far were obtained when creating a gentle spray from one or more nozzles,
e.g. as a mist or fog or when dispering a foaming fluid or foam flakes, such that
the dispersing rate is substantially low.
[0028] According to a preferred embodiment, the pulse frequency is below 15 Hz, preferably
below 10 Hz, e.g. between 0.1 Hz and 5 Hz, most preferably between 0.5 Hz and 5 Hz,
such as about 1 Hz or about 2 Hz. If the fluid is mixed with a carrier, e.g. a gas
such as air, it is feasible to have the supply of the fluid and/or the carrier pulsating.
If both supplies pulsate, it is preferable that the relevant pulse frequency is substantially
equal. Surprisingly, by having both supplies substantially equally pulsating, a more
than cumulative effect is obtained. Advantageously, the fluid becomes air borne at
substantially the same frequency.
[0029] It is preferable that during a single pulsating cycle, the dispensing rate changes
at least 10%, preferably at least 20%, most preferably at least about 80%. Best results
are obtained if during a single pulsating cycle the dispensing rate rises from zero
or almost zero to maximum and than returns to zero, after which the next pulsating
cycle commences. It is however feasible that the pulsating cycle is superposed onto
a continuous dispensing rate.
[0030] To be able to eject the fluid from the nozzle in the desired manner, the fluid and/or
carrier are supplied at a pressure of preferably at least 0,5 bar above environmental
pressure. Preferably said pressure is between about 1 and about 2 bar, such as about
1.5 bar. Preferably the supply pressures of the fluid and carrier are substantially
equal. Obviously, pulsating supply pressures are preferably applied to obtain the
pulsating dispersal. Such can be obtained by e.g. a diafragm pump, known as such,
but also with another reciprocating pump, such as a piston pump. Satisfying results
are obtained wherein the fluid and carrier pass through a common line or duct and
subsequently leave the nozzle.
[0031] Another particular aspect of the invention is dispersing a foam, particularly wherein
said foam is generated within or near the dispensing nozzle from one or more fluids,
such as a liquid or gas. Preferably, said foam is generated, from. a liquid and a
gas, such as environmental air.
[0032] The at least one fluid can be processed in a device, such as a static mixing device,
with preferably at least two, more preferably at least three preferably widening channels,
viewed in the direction of flow, leading to a common outlet and preferably branching
from a common supply line. Preferably, said device is integrated in the dispersing
nozzle.
[0033] In a prefered embodiment, the shape of the assembly of chambers is substantially
symmetrical. Preferably, the fluid is allowed to expand in said device, e.g. in each
of the channels, advantageously prior to reaching the outlet. Before expaning, the
fluid is preferably compressed.
[0034] In a specific preferred example, further illustrated by the drawing, the mixing device
has a main chamber between two auxiliary chambers each having a volume preferably
at least half that of the main chamber. The connection of the main chamber to the
common supply line can be at least three times shorter than the connection of an auxiliary
chamber to the common supply line. The main chamber can be shaped such that, while
flowing towards the outlet, the fluid first expands within a space with opposite walls
with smoothly decreasing divergence and then expands within a space with opposite
straight diverging walls. Preferably, on its way towards the outlet, the expanded
fluid passess a space with converging opposite, preferably straight walls, such that
it is compressed. The outlet is preferably designed such that the fluid is ejected
as a fan shaped jet or spray, although a cone shaped jet or spray is also contemplated.
Within the outlet, the fluid preferably passess diverging opposite walls to be able
to expand.
[0035] In the following the invention, its advantages and further objects, are illustrated
in a non-limiting manner with the aid of an example that is expected to be the best
embodiment at this moment.
Fig. 1 shows a sectional side view of a conveyor dishwasher with the dispensing equipment
according to the invention;
Fig. 2 shows a sectional view along the line II-II in fig. 3 of the dispensing nozzle
of the invention;
Fig. 3 shows a sectional view along the line III-III in fig. 2; and ,
Fig. 4 shows a part of fig. 3.
[0036] Fig. 1 shows a conveyor type machine dishwasher 1. It comprises a tunnel shaped housing
40, known as such, containing sequentially one or more optional, pre-wash 2, wash
4, rinse 5 and dry sections 6, all known as such. The tunnel shaped housing also contains
a dispensing section 3 according to the invention. A conveyor chain, not shown, extends
through the tunnel shaped housing along the above mentioned sections and projects
with front and back end beyond the tunnel shaped housing. The e.g. in baskets 9 (only
one shown) positioned crockery 10 is placed on the projecting front end of the conveyor
belt at the beginning 7 of the machine 1 and moves in the direction of the arrow A
while the machine is active, and is removed from the projecting back end of the conveyor
belt at the end 8 of the machine 1. As such the crockery 10 is sequentially precessed
by the several sections.
[0037] In the pre-wash, wash and rinse section the crockery is poured over with water, with
dissolved therein possibly a small amount of detergent, at a rate of approximately
1000 1/hr in a way that is common in the field of machine dish washing, for which
a plurality of nozzles 11 above, below and next to the conveyor belt direct relatively
powerful water jets from all sides onto the passing crockery, to continuously maintain
a relatively powerful water flow over the crockery. Said water is collected in the
lower part of the machine in for each section an own reservoir 12 with between adjacent
reservoirs an overflow. Water is continuously pumped from the reservoirs and through
the nozzles 11 spread over the crockery. As is common, tap water, and possibly rinse
aid, is dispensed in the reservoir of the last rinse section and superfluous water
is removed from the reservoir of the first pre-wash section. Water flows therefore
cascade-like counter to the crockery through the sequential reservoirs 12. The reservoir
below the dispensing section 3 can be part of the cascade-flow. Alternatively, it
is seperated therefrom to collect superfluous highly concentrated detergent therein
for e.g. reuse. Within the machine the following temperatures above room temperature
can prevail: 30°C in pre-wash, 50°C in wash and rinse, and 70°C in dry section.
[0038] The machine 1 comprises an externally located bin 13 for highly concentrated detergent
that is conveyed to the machine 1 through tubing 14, preferably by supplying it to
the tubing 14 and sucking it therein. This compound can be liquid, but also be of
different particle type, such as granules or powder. The machine 1 also comprises
a control unit 15 to control the supply of detergent to the machine 1.
[0039] Within the section 3 dispensing nozzle assemblies 16 are arranged above and below
the conveyor belt, to direct jets of highly concentrated detergent from below and
above onto the wet crockery. In this embodiment there are four such assemblies 16
below and two above the conveyor chain and crockery, mutually spaced in line in the
cross machine direction. With each assembly 16 seperate fluid particles, such as foam
particles or foam flakes, are dosed-such that a jet 19 of seperate particles is generated,
wherein said jet 19 is the enclosure of the particles that each follow a statistic,
own path. While the fluid particles move away from the assembly 16, the mutual distance
of the fluid particels generally increases while generally the particles each follow
an own ballsitic course. The particles settle on different locations onto the crockery
and a plurality of said settled particles evenly makes a continuous layer, e.g. a
foam layer. With the assembly 16 it is possible, at extremely low dose per unit of
time (i.e. few liters of detergent per unit of time) to make a very fine, even distribution
of the detergent over the crockery such that an optimised result can be provided at
minimised consumption. It is found out that if the assembly 16 is used to dispense
a foaming liquid, the assembly 16 can provide a homogeneous, continuous, flattened
cone shaped (i.e. fan shaped) jet. This jet has in the one direction an apex between
60° and 120°, preferably approximately 80° and in the perpendicular direction an apex
between 10° and 30°, preferably about 20°, with a consumption of essentially foamless
detergent of approximately 5 1/hr to a maximum, preferably approximately 2 1/hr to
a maximum. It is appreciated that the consumption of foamed detergent in liters per
unit of time will be substantially higher. After a contact time of preferably 5 to
100 s, more preferably 8 to 25 s, the foam layer is removed from the crockery, preferably
rinsed in one or more of the succeeding sections or phases.
* The assembly 16 (see fig. 2-4) comprises three shallow chambers 17, 18, connected
to a common inlet 19 and a common outlet 20. The inlet 19 has a channel, narrowing
in the direction of flow (arrow B) and connecting to two opposite supply lines 21,
each for a fluid, such as a gas or liquid. Thus, coming from the supply line, the
fluid makes a turn of approximately 90° to flow into inlet 19 which is in line with
the mixing chambers 17, 18.
[0040] Chamber 17 is the main chamber, chambers 18 are the auxiliary chambers. The depth
of these chambers, the outlet 20 and the inlet 19 is substantially constant.
[0041] During operation, the fluids from supply lines 21 combine in inlet 19 and then this
combined flow is compressed and branches off towards chambers 17, 18 where it expands
and develops a swirling motion. Near the outlet 20 the flow recombines and is compressed
and then expands within the outlet 20 and is subsequently ejected, developing the
desired jet or spray. In case this flow has foaming capacity, said foam develops within
chambers 17, 18.
[0042] Fig. 4 indicates the typical dimensions of the assembly 16 in mm. It is appreciated
that in practise any of these dimensions can measure 10% higher or lower, independent
of any other dimension.
[0043] From this presently prefered embodiment it should be clear that the foam is generated
within the machine dishwasher, inside the section 3 and substantially immediately
prior to ejecting the fluid.
[0044] The scope of the invention also covers embodiments based on one or more individual
features of one of the disclosed embodiments, possibly combined with one or more individual
features of one or more others of the disclosed embodiments and/or one or more features
from,the prior art. Said scope also covers embodiments having one or more features
replaced by an equivalent.
[0045] In stead of a piston pump a peristaltic pump can be used, or pulsating can be obtained
by opening/closing a valve or equivalent means in a pressurised line. Foam generation
also enhances pulsating dispensing.
[0046] The prior art already discloses use of a diafragma pump to disperse a detergent into
a machine dish washer, however only dispering in a continuously manner and without
dispersing in a pulsating manner.
1. Machine dish washing process wherein a preferably highly concentrated detergent is
supplied from a storage supply and is dispersed as e.g. foam flakes or a foam jet
from at least one nozzle over crockery within the dish washing machine and is allowed
to settle on said crockery such that said crockery is washed with said detergent and
said detergent is removed from said crockery after a contact time, wherein said detergent
is dispersed in a pulsating manner, e.g. said detergent leaves the nozzle as a pulsating
flow.
2. Process according to claim 1, wherein the pulse frequency is below 15 Hz, preferably
below 10 Hz, e.g. between 0.1 Hz and 5 Hz, most preferably between 0.5 Hz and 5 Hz,
such as about 1 Hz or about 2 Hz.
3. Process according to claim 1 or 2, wherein during a single pulsating cycle, the dispensing
rate changes at least 10%, preferably at least 20%, most preferably at least about
80%, e.g. from substantially zero to maximum and back to substantially zero.
4. Process according to claim 1, 2 or 3, wherein the detergent is mixed with a carrier
fluid, e.g. a gas such as air, prior to or during leaving the nozzle, which carrier
fluid is supplied as a pulsating flow and/or wherein said detergent is supplied to
said nozzle in a pulsating manner.
5. Process according to claim 4, wherein said carrier fluid and said detergent are supplied
at substantially the same pulse frequency and/or pass through a common line or duct
and subsequently leave the nozzle.
6. Process according to any of claims 1-5, wherein said detergent and/or carrier fluid
are supplied at a pressure of preferably at least 0,5 bar above environmental pressure,
which pressure preferably pulsates, e.g. provided by a diafragm pump.
7. Process according to any of claims 1-6, wherein said detergent is passed through
a static mixing device integrated in the dispersing nozzle, with preferably at least
two, more preferably at least three preferably widening channels (17, 18), viewed
in the direction of flow, leading to a common outlet (20) and preferably branching
from a common supply line (19).
8. Process according to claim 7, wherein the shape of the assembly of chambers is substantially
symmetrical and/or said detergent is allowed to expand in said static mixing device,
e.g. in each of the channels (17, 18) and before expaning, the said detergent is preferably
compressed.
9. Process according to claim 7 or 8, wherein said static mixing device has a main chamber
(17) between two auxiliary chambers (18) each having a volume preferably at least
half that of the main chamber and/or the connection of the main chamber to the common
supply line is at least three times shorter than the connection of an auxiliary chamber
to the common supply line
10. Process according to claim 7, 8 or 9, wherein said main chamber (17) is shaped such
that, while flowing towards the outlet, the detergent first expands within a space
with opposite walls with smoothly decreasing divergence and then expands within a
space with opposite straight diverging walls and, on its way towards the outlet, the
expanded detergent passess a space with converging opposite, preferably straight walls,
such that it is compressed and is ejected from the outlet (20) as a fan shaped jet
or spray, while passing diverging opposite walls of said oulet to be able to expand.
10.
9. Machine dish washer, in particular of the conveyor type,