[0001] This invention relates to the refilling of liquid storage tanks, both above and below
ground, and in particular, but not exclusively, to apparatus and methods for preventing
overfills during delivery of liquid to the tanks.
[0002] A typical overfill situation occurs when a person ordering a delivery either over-calculates
the required amount or is given the wrong information by an automatic tank gauging
system. Without any overfill protection, there is a risk of significant amounts of
spillage occurring during delivery. In most cases, the liquid being stored will be
at least to some extent pollutive, and therefore it is imperative to somehow prevent
overfills.
[0003] The majority of liquid storage tanks are now fitted with overfill prevention devices.
Known storage tank overfill prevention, or protection, devices (OPDs) include automatic
shutoff devices installed within the fill pipe, typically inside the internal drop
tube of the tank, which operate when the liquid level within the tank reaches an overfill
threshold level.
[0004] Whilst these known devices do prevent overfilling of the tank, there are drawbacks
to their use. The device creates a restriction in the fill pipe even when it is not
tripped, which can slow delivery speeds considerably. A delivery operator receives
no direct indication that an overfill situation is imminent or indeed that the overfill
device has been tripped, other than a slight "jump" of the delivery hose. Generally,
the first thing that the operator is aware of is that the liquid flow from the tanker
to the storage tank has stopped. However, there could be a number of reasons for this
stoppage. The most typical is that an air lock is present in the delivery hose or
drop tube and as this is the most likely cause the delivery operator will often loosen
the delivery hose connection in order to purge air out of the system. A potentially
dangerous mistake is often made when the delivery operator is either given the wrong
information regarding the identity of the tank to be filled or accidentally connects
to the wrong tank which may already be close to the overfill level. Unfortunately,
if the cause is that the overfill device has tripped, when the hose connection is
loosened there will be considerable pressure build up within the fill system which
can blow the delivery hose connection off the fill pipe and saturate the operator
with the delivered product. There is also a danger of the operator being severely
injured through being hit with the hose and connector.
[0005] Another drawback of installing an automatic shutoff device in the drop tube of a
storage tank containing volatile, inflammable and/or explosive liquids such as petroleum
or petrochemical solvents is that known overfill prevention devices often destroy
a liquid seal which is otherwise created within the fill pipe and drop tube. The liquid
seal arrangement reduces the risk associated with fire and explosion hazards, which
are significantly greater when the volatile liquids are exposed to larger volumes
of gas, in particular atmospheric oxygen.
[0006] Typically, the internal drop tube terminates approximately 50mm from the bottom of
the storage tank and approximately 35mm below the internal suction pipe. In effect
this means that when the internal suction pipe can pull no more product from the tank,
so to all intents and purposes the tank is empty, there is still approximately 85mm
of product within the tank and the termination point of the fill pipe drop tube is
still immersed below 35mm the stored product. This creates an effective seal between
the flammable/explosive vapours within the tank and any potential sources of ignition
at the tank fill point. However, known automatic shutoff devices tend to create hydraulic
shock in the system when tripped and often themselves lose fluid-tightness, or even
cause the internal drop tube to fall off altogether, as a result thereby destroying
the liquid seal.
[0007] Another type of known OPDs is vent line devices, including ball float valves. They
typically consist of a short length of pipe that extends down into the top of the
tank from a vent opening, with a wire basket fastened to the lower end of the pipe,
holding a float ball capable of blocking the vent opening. As the ball closes the
vent, the ullage space is compressed by the weight of the liquid in the delivery vehicle,
until no further delivery occurs when the internal pressure balances the fill pressure.
Because of the gradual compression of the ullage space, there is no hydraulic shock
on overfill. The operator learns that there is something wrong because the delivery
seems to take too long, giving a first indication that the tank has been overfilled.
In such a situation the operator closes the delivery valve, and if the hose is disconnected,
the internal pressure will force liquid back up through the fill pipe. Therefore,
in order to drain a full hose, the operator must manually open an entry point to the
tank to release the compressed air in the ullage space, to prevent liquid spillage
from the tank after disconnection of the hose.
[0008] In another known arrangement, liquid storage tanks are equipped with a "whistle"
which allows the operator to determine when the tank is nearly full. The whistle consists
of a constriction in the vent pipe located near the top of the tank which makes a
whistling sound as air is displaced by the incoming liquid. When the whistle is flooded
by liquid the sound stops, to indicate that the tank is full. However, the absence
of the whistling signal, otherwise provided during normal filling conditions, may
be missed by the delivery operator. Furthermore, if used in a public area such a whistling
noise could well provide a public nuisance.
[0009] In accordance with a first aspect of the invention, there is provided a method of
refilling a liquid storage tank, said method comprising providing:
a gaseous outlet for removing gaseous content from the tank during delivery of liquid
to the tank;
a fluid flow restrictor arranged to restrict flow through said gaseous outlet in response
to a filling condition within the tank exceeding a threshold level; and
pressure sensitive means fluidly connected to the interior of the tank for sensing
a build up of pressure within the tank in response to operation of said fluid flow
restrictor.
[0010] By restricting fluid flow at a certain level, and providing an alert signal, for
example as audible and/or visual warnings to the delivery operator, can be provided
to indicate that a tank overfill situation is being counteracted by the fluid flow
restrictor. If in the eventuality that these warning signals are inadvertently missed
or ignored, then the fluid flow restrictor preferably will be arranged to gradually
reduce the inflow of product to the storage tank to such a point that the flow will
slow to a halt, or reduced to such an extent, that liquid contents tend to be kept
below a predetermined safe level, for example a given fraction of the tank capacity.
[0011] According to a second aspect of the invention there is provided a method of refilling
a liquid storage tank, said method comprising:
defining a first gaseous outlet for venting gaseous content from the tank during delivery
of liquid to the tank during a normal filling condition, the first gaseous outlet
being arranged to have at least a first gaseous flow rate at a first pressure when
outletting during said normal filling condition;
providing a fluid flow restrictor arranged to restrict fluid flow through said first
gaseous outlet during an excess filling condition, operation of said fluid flow restrictor
causing an increase of pressure within the tank during the excess filling condition;
and
defining a second gaseous outlet for venting gaseous content from the tank during
an excess filling condition, thereby to reduce excess pressure built up during an
excess filling condition, the second gaseous outlet being arranged to have at least
a second gaseous flow rate at a second pressure when outletting during said excess
filling condition,
wherein said second gaseous outlet is arranged to provide a gaseous flow which
is restricted in relation to that of said first gaseous outlet, such that said second
gaseous flow rate at said second pressure from said second gaseous outlet is less
than one tenth of said first gaseous flow rate at said first pressure from said first
gaseous outlet.
[0012] An overfill situation will typically result in the delivery truck and hoses being
hydraulically locked to the fill pipe connection point. The relatively small flow
rate of the second orifice allows a hose drain down facility to be provided by a gradual
pressure bypass system. Preferably, the pressure bypass system includes a pressure
sensitive means for indicating when the storage tank pressure drops to a safe level.
In a preferred embodiment, the pressure sensitive means is fluidly connected to the
pressure bypass system.
[0013] Further objects, features and advantages of the invention will become apparent from
the following description of preferred embodiments of the invention, made with reference
to the accompanying drawings, wherein:
Figure 1 is a cross-sectional drawing of a known underground bulk liquid storage tank,
as used in an embodiment of the present invention;
Figure 2 is a cross-sectional drawing illustrating the use of a known overfill prevention
device in the tank of Figure 1;
Figure 3 is a cross-sectional drawing showing the use of an overfill prevention arrangement
in accordance with an embodiment of the present invention;
Figure 4 is a perspective view of an overfill prevention component in an embodiment
of the invention;
Figure 5 is a perspective view showing the connection of a pressure sensing tube to
a flange stud;
Figure 6 is a schematic perspective view of a visible pressure indicator attached
to a fill pipe, in accordance with an embodiment of the present invention; and
Figure 7 is a cross-sectional drawing showing the use of an overfill prevention arrangement
in accordance with an alternative embodiment of the invention.
[0014] Figure 1 shows an underground storage tank 2, as used in an embodiment of the invention,
for storing liquid product 4, such as petroleum or other petrochemical liquids. The
tank is in this embodiment installed at a vehicle refuelling station. The tank contains,
in addition to the product 4, a gas-filled ullage space 6 which varies in volume depending
on the liquid level within the tank. The tank 2 includes a man chamber access point
cover 8 which includes connectors for a plurality of different pipes which fluidly
connect space within the tank 2 to external areas. An internal suction pipe 10 connects
the inside of the tank to liquid outlet points, in the form of outlet pumps with vehicle
refuelling nozzles, for removing liquid 4 from the tank 2. An internal drop tube,
forming part of a fill pipe 12, is used for the delivery of liquid to the tank, for
example from a delivery vehicle. Typically, a delivery vehicle includes a transportable
storage tank, a hydraulic delivery valve system and a hose with a connector which
is connected to the fill tube 12 and product is transferred from the transportable
storage tank to the storage tank 2 via the hose and fill tube 12. Also connected to
the ullage space of the tank 2 is a vent pipe 14, whereby excess pressure within the
ullage space 6 is vented from the tank. The vent pipe is generally arranged to have
an above ground outlet height (4.2m) which exceeds the height of the delivery vehicle
tank (3m), to prevent spillage from the vent pipe in the case of an over-delivery
in which any overfill prevention device used fails to operate.
[0015] Typically, where the liquid being delivered is volatile, a vapour recovery system
is connected to the vent pipe 14 during delivery. The vapour recovery system can be
integrated into the delivery vehicle, such that when a delivery is made, the vapours
from inside the ullage space 6 are vented back to the transportable storage tank as
liquid product is delivered to the storage tank 2.
[0016] Figure 2 illustrates the use of a known overfill prevention device in the form of
an automatic shutoff device 16 in the storage tank 2. The overfill prevention device
16 is in the form of a pipe insert added to the internal drop tube of the fill pipe
12, containing a float-operated shut-off valve 18. When the level of the liquid product
4 within a tank reaches a pre-set safety limit, the float of valve 18 is forced upwards
by the liquid as a liquid rises, thereby causing a shut-off plate within the fill
pipe 12 to close the fill pipe mechanically. As noted above, the tripping of this
overfill prevent device is typically accompanied by a significant mechanical shock
caused by the sudden halting of the delivery, which is generally conducted at relatively
high flow rates.
[0017] Figure 3 illustrates an overfill prevention system arranged in the tank of Figure
1 in accordance with the present invention. The system includes a vent shut-off valve
20, which is used in place of the fill pipe mounted valve of the prior art.
[0018] Figure 4 shows the vent shut-off valve 20 in greater detail. The valve 20 includes
a double-threaded connector 34 for connecting a circular pipe, having an internal
diameter of approximately 50mm, via a threaded connection, through the access cover
8 to the vent pipe 14. The valve 20 includes a float ball 22, mounted within a float
ball basket 24, which rises within the basket 24 to rest against a valve seat 36 of
the valve 20, thereby shutting off fluid flow. Before operation of the valve, gaseous
contents from within the ullage space 6 are able to escape through the lower orifice,
having a diameter of approximately 50mm, of the shut-off valve 20. When the float
ball rises to its shut-off position, the orifice is closed, thus preventing further
gaseous flow via the aperture.
[0019] Also included in the shut-off valve 20 is a whistling device 26, allowing a relatively
very small rate of flow, compared with that through the above-mentioned aperture,
of gas from the ullage space 6 into the vent pipe 14. The whistling device 26 is in
this embodiment formed of two axially spaced disks having central concentric apertures,
each defining an orifice having a diameter of approximately 1.5mm, whereby the whistling
is produced, fluidly connected to a one-way valve located internally of the shut-off
valve 20. As gas enters the whistling device 26 from the ullage space 6, an audible
alert signal is produced. The one-way valve is arranged to allow the transmittal of
gas from the ullage space 6 into the vent pipe 14 at an internal gas pressure of approximately
15 millibars (mB) above atmospheric pressure and above, but to prevent return flow
from the vent pipe 14 into the ullage space.
[0020] After float ball 22 shuts off the valve 20, the pressure within ullage space 6 gradually
increases due to continuing delivery of product via the fill pipe 12. On reaching
15mB internal gas pressure, the generation of an audible signal by whistling valve
26 begins, which gradually increases in amplitude and frequency as the pressure within
ullage space 6 increases. Conversely, the flow rate of the delivery gradually increases,
until finally the gas pressure within ullage space 6 balances the head pressure of
the incoming liquid, at which point delivery of the product is effectively halted,
except for a small flow rate due to a pressure bypass provided by whistling valve
26.
[0021] Note that, due to the large difference in orifice difference in orifice area between
the lower orifice in the shut-off valve 20 and the orifice provided in the whistling
valve 26, the gaseous flow rate through the pressure bypass provided by the whistling
valve 26, even at an elevated pressure during the excess delivery conditions during
an overfill situation, is significantly less than that through shut-off valve 20 during
normal delivery conditions. A pressure during normal delivery conditions is less than
15mB, typically say 8mB, or less (e.g. 2mB) if no vapour recovery system is used on
the delivery vehicle. On the other hand, a pressure during an excess filling condition
is greater than 15mB, ranging up to 400mB, typically say 200mB. At these stated typical
pressures, the gaseous flow rate through the open vent pipe 14 is typically 700 to
1,000 litres per second and though the whistling valve 26 is typically 10 to 20 litres
per second. In accordance with an aspect of the invention, at these typical respective
pressures, the flow rate through the whistling valve 26 is at least ten times less
than that through the open vent pipe 14, to significantly reduce liquid flow rate
into the tank during an overfill situation. The flow rates are preferably at least
twenty times different in magnitude. To achieve this, the orifice of the whistling
device is preferably at least 100 times, more preferably at least 500 times, less
in area than that of the shut-off valve 20.
[0022] Gaseous flow rate through whistling device at its typical pressure (200mB) is preferably
at least 5 litres per second, in order to provide pressure release within a reasonably
short waiting period, say between 2 and 15 minutes, before the tanker hose can be
disconnected after an excess filling condition has occurred. The orifice is preferably
at least 0.5mm in diameter.
[0023] The depth of the valve seat of the shut-off valve 20 within the tank 2, i.e. the
length of the shut-off valve 20, defines the valve shutoff liquid level at which pressure
within the ullage space starts to increase and, indirectly, also the maximum possible
fill level during an overfill delivery. The depth is set such that during delivery,
the maximum possible fill level after valve shut-off, not taking account of the small
pressure bypass provided by whistling valve 26, does not exceed a specified maximum
safe level 28. A safe working capacity for an above or below bulk storage tank might
for example be assumed to be 97% of the nominal capacity. Therefore, for example,
the safe working capacity of a 45,000 litre tank would be approximately 43,650 litres.
The length of the vent shutoff valve is calculated to take into account the maximum
head pressure that could be generated from a delivery vehicle that may be full and
the tank taking the delivery that might also be at full working capacity. The maximum
head pressure of liquid that could be generated in this situation, using typical delivery
vehicle and tank dimensions, is in the region of 400mB. This is therefore this is
the amount of back-pressure that would need to be generated within the storage tank
in order to stop the delivery. The valve shut-off level used takes into account the
geometry of the top of the tank in which the remaining ullage space is located when
the tank is nearing a full working capacity. This provides a minimum distance below
the maximum fill level that the ball float shutoff level should be arranged. When
freely floating, the ball float 22 itself, which is made primarily of a lightweight
material such as cork, will be immersed in the liquid by less than a half of its volume,
so the actual valve shutoff liquid level will be slightly below the valve seat 36.
[0024] Thus, the position of float valve seat 36 is below (in this example approximately
3cm below) maximum fill level 28 of the storage tank. Repositioning of the float ball
22 onto the valve seat has the effect of pressurising the ullage 6 within the tank
and thereby slowing delivery to an eventual stop, more precisely a very small rate
due to the bypass provided by whistling valve 26, at, or below, the maximum fill level.
Because of the pressure created in the ullage 6 after float valve shut-off both the
audible and visible alert signals begin when the tank has been filled near to its
full capacity, some time, for example a minute or so, before the maximum fill level
28 and total flow is stopped. The position of the whistling device 26 and that of
the tank entrance point for the pressure sensing tube are above the safe maximum fill
level 28 of the storage tank, so that the two carry on indicating a state of alert
during all stages of an overfill prevention operation.
[0025] Also included in the overfill prevention system of the present invention is a pressure
sensing tube 30, connected at one end to the interior of the tank via the access cover
8, and connected at the other end to a mechanical pressure transducer in the form
of a pressure indicator 32, such as an Elevated Pressure Indicator of the type made
by Norgren, attached to a mounting near to the tank fill point. The visible pressure
indicator 32 has a preset threshold setting, approximately 15mB above atmospheric
pressure, above which an alert signal is visibly indicated to the delivery operator.
The visible alert signal is given when pressure within the ullage space 6 reaches
the predetermined threshold, indicating that the overfill shut-off valve 20 has operated.
[0026] Thus, by means of the indicator 32, and the whistling valve 26, the operator is both
audibly and visually alerted to an overfill situation having occurred, and is prompted
to shut-off delivery using the hydraulic valve system on the delivery vehicle. The
whistling continues as the excess pressure within the tank is vented via the pressure
bypass provided by the whistle valve. After shutoff, the operator need take no additional
action to relieve the excess pressure to allow the hose to be disconnected; the pressure
bypass provided by the whistle device 26 provides a gradual release of the excess
gas pressure via the vent 14, until a safe pressure is reached at which point the
delivery hose may be disconnected. The reaching of the safe pressure is indicated
by the ceasing of the whistling signal from the whistling valve 26, and the indication
of a safe working pressure by the pressure indicator 32 reverting to its non-alert
indicating state. Each of these states occur at approximately 15mB internal gas pressure.
[0027] By fluidly connecting the whistling valve 26 to the interior of the vent pipe 14,
the whistling alert is made readily distinguishable through an open vented system
and even more so on a closed vented, pressure/vacuum valve controlled, vapour recovery
system. On a vapour recovery system all the air/vapour from the tank vents are drawn
back to the delivery vehicle. The flow of air/vapour back to the vehicle carries the
sound with it, which is then amplified when it enters the vehicle tank compartments.
In the event of an overfill situation the whistle signal will only occur for a few
minutes and because the sound is captive within the vent or the tanker it will not
be carried excessively through air, thereby preventing nuisance to the general public.
[0028] The one-way valve attached on the vent side of the whistling device 26 prevents the
return of fluid from the vent pipe into the ullage space 6. Thus, after an overfill
situation has occurred, as the tank begins to be drained by removal of product from
the tank via suction pipe 10, a gradually increasing vacuum will be created within
the ullage space 6, until float ball 22 is successfully dislodged from the valve seat
36 and returned to its ambient position until such time as an overfill situation occurs
again during delivery of product to the tank.
[0029] A further feature of the shut-off valve is the use of a magnetic coupling 38, between
the float ball 22 and the float ball basket 24. During normal delivery conditions,
with gas being vented via the aperture in the lower end of the float valve 20, an
upward force is exerted by the outflowing gas, which, since the float ball is lightweight,
can occasionally cause the ball to obstruct the valve seat and close the valve. This
is a particular problem during rapid refilling of the tank. In order to overcome this
problem, a magnetic disk is located at the base of the basket 24, and a magnetic disk
arranged with opposite polarity on its external surface is implanted into the surface
of the float ball 22. The basket itself is formed from non-magnetic, or weakly magnetic,
material, such as non-magnetic steel. The magnetic disks are formed of non-ferrite
magnets. The magnetic disk makes up only a small fraction of the weight of the float
ball, for example between one fifth and one fiftieth, but is of significantly greater
density, at least double, preferably at least ten times, that of the lightweight material
of the ball. The strength of the magnet is chosen such that the float ball will release
only when the incoming liquid has risen above the base of the float ball by a selected
amount, for example between 100mm and 200mm of liquid (the diameter of the float ball
being less than this, in this example approximately 50mm). Once the flow has been
effectively shut off (other than the pressure bypass flow) the float ball will stay
in place until such a time as sufficient liquid had been dispensed from the tank to
allow the float ball to gradually return to the magnetically coupled inoperative position.
The weight of the magnet ensures that the magnetic insert remains at the bottom of
the ball and will make contact with the magnetic disk at the base of the basket when
the liquid reaches the appropriate level.
[0030] Figure 5 illustrates an arrangement used to provide fluid connectivity between the
pressure sensing tube 30 and the tank ullage 6, when retro-fitting. In order to maintain
the integrity of the tank, the connectivity is provided via a threaded flange stud
fixing 40, which is used to fix a flange holding any of the pipes 10, 12, 14 to the
access cover. The flange fixing already includes apertures which extend through the
cover. In order to make use of these apertures, the fixing 40 includes an axial bore
42, which is internally threaded at the head of the stud, allowing a matching connector
44 to be used to attach the tube 30 to the stud 40. When the stud in fixed in place
on access cover, the pressure sensing tube is fluidly connected to the interior of
the tank via the bore 42.
[0031] It should be noted that at the commencement of a delivery to a storage tank fitted
with an internal drop tube pressure peaks are often seen. Although these peaks in
pressure last only a few seconds it is sufficient enough time to destabilise the visual
indicator 32 and to confuse the delivery operator. Therefore in order to stabilise
the pressure, a pressure delay switch is installed in the pressure tube 30. An additional
pressure stabiliser may also be fitted into the internal drop tube, such as that described
in International Patent Publication WO 96/38375, the contents of which are incorporated
herein by reference, to purge trapped air from the fill system on commencement of
a delivery.
[0032] Figure 6 illustrates positioning of a visible pressure indicator at the end of the
fill pipe 30.
[0033] In an alternative overfill prevention system of the present invention, a pressure
sensing tube 30 is connected at one end to the interior of the fill pipe 12, and connected
at the other end to a mechanical pressure transducer in the form of a pressure indicator
32, having a coloured movable indicator switching from a green indication to a red
indication upon reaching the present threshold, such as a "Rotawink" Elevated Pressure
Indicator of a type made by Norgren. This is attached to a suitable mounting, for
example a metal band 31, fixed around the fill pipe 12 so as to be visible to a delivery
operator during the refilling process.
[0034] The visible pressure indicator 132 has a preset threshold setting, preferably between
20 mB and 45 mB above atmospheric pressure, and in a preferred embodiment 32 mB above
atmospheric pressure, above which a visible alert signal is indicated to the delivery
operator. The visible alert signal is given when the fluid head pressure reaches the
preset threshold setting, indicating that the overfill shut-off valve 20 has been
operated.
[0035] Figure 7 illustrates an alternative fluid head pressure sensing arrangement. In this
embodiment the pressure sensing tube 30 is fluidly connected to the interior of the
fill pipe 12 by means of a fluid tight push fit fitting into a preferably circular
aperture, approximately 4mm in diameter, in the wall of the fill pipe 12. The pressure
sensing tube 130 is preferably fitted with a pressure delay switch 131 such as one
of a type made by Norgren such that in the event of the observation of transient fluid
pressure peaks in the delivery tube 12, for example at the commencement of a delivery
into the tank, the visible pressure indicator 132 is not activated. The time delay
of preferably at least one second and less than 10 seconds and preferably 5 seconds
provided by the pressure delay switch 131 ensures that the delivery operator is not
unnecessarily confused by activation of the visible pressure indicator 132 during
transient fluid pressure peaks.
[0036] Note that the overfill prevention system of the present invention can be readily
retro-fitted into existing below and above ground storage tank systems and by calculation
it can be set to slow and eventually stop the fill at any given level. It is particularly
suitable for cylindrical storage tanks. Most cylindrical storage tanks regardless
of the nominal capacity are manufactured to a standard outside diameter (typically
3m). In order to achieve the required nominal storage-capacity it is only the length
of the tank that is adjusted. A vent shut-off valve of a standard length can be provided
for use in all cylindrical storage tanks of the same outside diameter, regardless
of capacity.
[0037] The above embodiments are to be understood as illustrative examples of the invention.
Further embodiments of the invention are envisaged. For example, the whistle valve
26, instead of being fluidly connected to the vent pipe 14, may instead be situated
adjacent the fill point to increase audibility of the signal to the delivery operator.
A pressure line, similar to pressure line 30, may be used to convey the gas under
pressure from the ullage space 6 to the whistle valve.
[0038] Furthermore, a pressure sensitive valve, fluidly connected to the ullage space 6
via a similar pressure line, may be placed in the delivery system to automatically
shut off liquid flow through the delivery system in response to detection of excess
pressure within the ullage space due to operation of the float valve 20. The pressure
sensitive valve may take the form of a pressure transducer switch, located on the
delivery vehicle, capable of operating the hydraulic delivery valve system on the
vehicle to stop liquid delivery in response to detection of excess pressure within
the tank 2.
[0039] It is to be understood that any feature described in relation to one embodiment may
also be used in other of the embodiments. Furthermore, equivalents and modifications
not described above may also be employed without departing from the scope of the invention,
which is defined in the accompanying claims.
1. A method of refilling a liquid storage tank, said method comprising providing:
a gaseous outlet for removing gaseous content from the tank during delivery of liquid
to the tank;
a fluid flow restrictor arranged to restrict flow through said gaseous outlet in response
to a filling condition within the tank exceeding a threshold level; and
pressure sensitive means fluidly connected to the interior of the tank for sensing
a build up of pressure within the tank in response to operation of said fluid flow
restrictor.
2. A method according to claim 1, wherein said pressure sensitive means comprises an
indicator responsive to an increase of pressure within the tank to provide an alert
signal to a delivery operator.
3. A method according to claim 2, wherein said pressure sensitive means comprises a whistling
device.
4. A method according to claim 3, wherein said tank includes a vent pipe and said whistling
device is fluidly connected to said vent pipe.
5. A method according to claim 2, wherein said pressure sensitive means comprises a visual
indicator.
6. A method of any preceding claim, wherein said fluid flow restrictor comprises a float
valve.
7. A method of any preceding claim, wherein said pressure sensitive means comprises a
pressure switch arranged to operate a delivery valve in response to sensing a build
up of pressure within the tank.
8. A method of refilling a liquid storage tank, said method comprising:
defining a first gaseous outlet for venting gaseous content from the tank during delivery
of liquid to the tank during a normal filling condition, the first gaseous outlet
being arranged to have at least a first gaseous flow rate at a first pressure when
outletting during said normal filling condition;
providing a fluid flow restrictor arranged to restrict fluid flow through said first
gaseous outlet during an excess filling condition, operation of said fluid flow restrictor
causing an increase of pressure within the tank during the excess filling condition;
and
defining a second gaseous outlet for venting gaseous content from the tank during
an excess filling condition, thereby to reduce excess pressure built up during an
excess filling condition, the second gaseous outlet being arranged to have at least
a second gaseous flow rate at a second pressure when outletting during said excess
filling condition,
wherein said second gaseous outlet is arranged to have a gaseous flow which is
restricted in relation to that of said first gaseous outlet, such that said second
gaseous flow rate at said second pressure from said second gaseous outlet is less
than one tenth of said first gaseous flow rate at said first pressure from said first
gaseous outlet.
9. A method according to claim 8, wherein said second gaseous flow rate is less than
one twentieth of said first gaseous flow rate.
10. A method according to claim 8 or 9, wherein said second orifice has an area at least
100 times less than that of the first orifice.
11. A method according to claim 10, wherein said second orifice has an area at least 500
times less than that of the first orifice.
12. A fluid flow restrictor comprising a lightweight float and holding means for holding
the float in a first position in which fluid flow is relatively unrestricted, and
a flow restriction means for restricting a flow of fluid when the float is raised
to a second position in response to liquid immersion, wherein said holding means includes
an element for exerting an attractive force on said float, thereby to inhibit movement
of said float from said first position to said second position.
13. A method of enabling fluid connectivity with the interior of a liquid storage tank
having an access cover, comprising providing a fixing member fixing an element to
said access cover with a fluid flow passage passing into the interior of said tank,
and attaching a fluid conduit to said fixing member to enable fluid flow between the
interior of the tank and the fluid conduit via said fluid flow passage.
14. A liquid storage tank comprising:
a gaseous outlet for removing gaseous content from the tank during delivery of liquid
to the tank;
a fluid flow restrictor arranged to restrict flow through said gaseous outlet in response
to a filling condition within the tank exceeding a threshold level; and
pressure sensitive means fluidly connected to the interior of the tank for sensing
a build up of pressure within the tank in response to operation of said fluid flow
restrictor.
15. Apparatus for installation in a liquid storage tank, said apparatus, when installed
in said tank, comprising:
a gaseous outlet for removing gaseous content from the tank during delivery of liquid
to the tank;
a fluid flow restrictor arranged to restrict flow through said gaseous outlet in response
to a filling condition within the tank exceeding a threshold level; and
pressure sensitive means fluidly connected to the interior of the tank for sensing
a build up of pressure within the tank in response to operation of said fluid flow
restrictor.
16. A liquid storage tank comprising:
a first gaseous outlet for venting gaseous content from the tank during delivery of
liquid to the tank during a normal filling condition, the first gaseous outlet being
arranged to have at least a first gaseous flow rate at a first pressure when outletting
during said normal filling condition;
a fluid flow restrictor arranged to restrict fluid flow through said first gaseous
outlet during an excess filling condition, operation of said fluid flow restrictor
causing an increase of pressure within the tank during the excess filling condition;
and
a second gaseous outlet for venting gaseous content from the tank during an excess
filling condition, thereby to reduce excess pressure built up during an excess filling
condition, the second gaseous outlet being arranged to have at least a second gaseous
flow rate at a second pressure when outletting during said excess filling condition,
wherein said second gaseous outlet is arranged to have a gaseous flow which is
restricted in relation to that of said first gaseous outlet, such that said second
gaseous flow rate at said second pressure from said second gaseous outlet is less
than one tenth of said first gaseous flow rate at said first pressure from said first
gaseous outlet.
17. Apparatus for installation in a liquid storage tank, said apparatus, when installed
in said tank, comprising:
a first gaseous outlet for venting gaseous content from the tank during delivery of
liquid to the tank during a normal filling condition, the first gaseous outlet being
arranged to have at least a first gaseous flow rate at a first pressure when outletting
during said normal filling condition;
a fluid flow restrictor arranged to restrict fluid flow through said first gaseous
outlet during an excess filling condition, operation of said fluid flow restrictor
causing an increase of pressure within the tank during the excess filling condition;
and
a second gaseous outlet for venting gaseous content from the tank during an excess
filling condition, thereby to reduce excess pressure built up during an excess filling
condition, the second gaseous outlet being arranged to have at least a second gaseous
flow rate at a second pressure when outletting during said excess filling condition,
wherein said second gaseous outlet is arranged to have a gaseous flow which is
restricted in relation to that of said first gaseous outlet, such that said second
gaseous flow rate at said second pressure from said second gaseous outlet is less
than one tenth of said first gaseous flow rate at said first pressure from said first
gaseous outlet.