Field of the Invention
[0001] The present invention concerns a telescopic cylinder including an outer cylinder
tube in which is coaxially arranged a number of displacing inner cylinder pipes, a
piston rod and at least one ball catch, where the said piston rod is arranged displacing
and internally of the innermost of the said inner cylinder pipe, and where ball catch
includes at least one locking ball, at least one ball seat and at least one compression
spring.
Background of the Invention
[0002] By using telescopic cylinders for e.g. elevating platforms, there are two principles
by which a telescopic cylinder can be used.
[0003] In the first principle, a telescopic cylinder with a displacing cylinder is used,
so that this cylinder/piston rod is the only one that may be extended from the cylinder.
This implies that in order to achieve a great elevating height for the elevating platform,
a telescopic cylinder of a certain length is to be used, and therefor there is to
be used pivoting fastening mechanisms for the telescopic cylinder so that it may turn
in relation to the elevating platform when extended.
[0004] With the second principle, a telescopic cylinder with several cylinder tubes and
a piston rod is used. This provides the advantage that the telescopic cylinder does
not need to be very high since there are several cylinder tubes that may be extended,
and finally a piston rod is extended. The problem with this type is, however, that
there may be leakages at the transitions between the cylinder tubes, and that these
are very sensitive and therefor unstable, whereby uneven lifting of items on the elevating
platform may occur.
[0005] On many elevating platforms, the latter principle is used, where a telescopic cylinder
with plural cylinder tubes is used as the individual cylinder tubes do not need to
be so long, and therefore, some space is saved simultaneously with the elevating platform
can be made more simple.
[0006] In order to use a telescopic cylinder with a plurality of cylinder tubes, it is important
that control is effected as to when the cylinder tubes are extended, and that they
are held fast in the desired positions during extension, and when the telescopic cylinder
is extended. Such a cylinder is described in US 4,951,552 which discloses a telescopic
cylinder with a cylinder tube and a piston rod, where between the piston rod and the
cylinder tube there is provided a ball catch providing that the piston rod, when placed
in the extreme position, is retained so that no unanticipated compacting of the telescopic
cylinder occurs.
[0007] This is a part of the problem wanted to be solved. Another part is that when the
telescopic cylinder is extended, it is important that it is extended in stages so
that the telescopic cylinder is extended with the cylinder tubes having the greatest
diameter at first, after which the lesser cylinder tubes are extended, and subsequently
the piston rod is extended. This furthermore causes that less oil is consumed for
extending the piston rod simultaneously with the telescopic cylinder achieves an even
and stable extension.
Object of the Invention
[0008] The object of the invention is therefore to optimise a telescopic cylinder so that
it is possible to control extension and contraction of the cylinder tube of the telescopic
cylinder, whereby a stable and secure operation of the telescopic cylinder is ensured.
[0009] This is achieved with a telescopic cylinder according to the preamble of claim 1,
and where the ball catch is arranged with at least two locking positions, a first
locking position where the said locking ball engages the ball seat and a second locking
position where the locking ball is released from the said ball seat and engages a
surrounding recess.
Description of the invention
[0010] In order to control the extension and to contract the cylinder tube/piston rod of
the telescopic cylinder, a ball catch is used. Such a ball catch is typically designed
with a locking ball which is disposed either in a cutout or a hole and a ball seat
which engages the locking ball during extension of the inner cylinder tube/piston
rod.
[0011] When the inner cylinder tube/piston rod is coming into the desired position, the
locking ball will fall out in a recess in the surrounding cylinder tube/top part,
providing that the locking ball is released from the ball seat, whereby it locks the
two inner cylinder tubes together and/or releases the inner cylinder tube.
[0012] In the case where the ball catch of the telescopic cylinder is used for locking the
piston rod fixed in a certain position, the ball catch functions as described in US
4,951,552.
[0013] I the case where the ball catch of the telescopic cylinder is used mechanically for
retaining the piston rod in the inner cylinder tube while this cylinder tube is extended,
the ball catch is designed so that it has a first locking position where the locking
ball engages the ball seat, whereby e.g. the inner cylinder tube and the piston rod
on which the ball seat in secured, are kept together so long that the inner cylinder
tube is extended.
[0014] In the second locking position where the locking ball is released from the ball seat
and engages a surrounding recess which e.g. is formed by a projection in the top part
and an upper end of the inner cylinder tube.
[0015] As the locking ball is released from the ball seat it is enabled that the cylinder
tube/piston rod may now be pressed further up through the inner cylinder tube.
[0016] The recess in the top part is surrounding internally and is designed so that irrespectively
how many balls there are provided on the piston rod, these will always fall out in
the surrounding recess. Oil pressure on the piston rod and the inner cylinder tube
causes the locking balls to be automatically pressed out into that surrounding recess.
[0017] The principle in a preferred embodiment of the invention is so that the ball catch
in the first locking position fixes the piston rod to the innermost cylinder tube,
implying that it is possible to control the extension, so that it will always be the
cylinder tube with the greatest diameter which is pressed up at first, after which
cylinder tubes with less diameter will be pressed up, and at last the piston rod will
be pressed up. This implies a stable transfer of the pressing force from the telescopic
cylinder to the arms of the elevating platform.
[0018] In an alternative embodiment of the invention, the ball catch is fixing an inner
cylinder tube to a surrounding cylinder tube at the first locking position, implying
that the telescopic cylinder can be provided with more than one ball catch, so that
the ball catch principle may furthermore be used between two inner cylinder tubes.
[0019] In order to get the opposite effect when the telescopic cylinder is to be contracted,
the compression spring is arranged for in mainly unloaded state to support and to
lift the ball seat off the surrounding recess.
[0020] This entails that when the telescopic cylinder is to be contracted, the opposite
effect is achieved by the piston rod being pressed down into the inner cylinder tube
at first, after which an inner cylinder tube is pressed down in the succeeding number
of cylinder tubes and at last into the outer cylinder tube.
[0021] This implies in turn that the telescopic cylinder and thereby the elevating platform
is provided an even and calm movement.
[0022] In order to avoid that the ball catch is to be activated too early and thereby cause
that the locking ball immediately falls into the ball seat, thus connecting and pressing
down piston rod and inner cylinder tube in the wrong order, it is important that the
compression spring placed between a locking ring and a lower end of the piston rod
are supporting the piston rod in an unloaded condition and thereby prevent the ball
seat from coming so far down that it will be disposed opposite to the locking ball
lodged in the surrounding recess in the top part, causing that the locking ball will
fall out of the recess and engage the ball seat instead.
[0023] This compression spring will only keep the ball seat free from the locking ball and
the surrounding recess as long as the piston rod is pressed down, but as soon as the
piston rod is in a bottom position, and the inner cylinder tub is applied a downwards
force, the lower part of the piston rod will compress the spring, and thereby the
ball seat is moved past the surrounding recess of the top part, and the locking ball
will fall into the ball seat and engage and thus connect the piston rod to the cylinder
tube.
[0024] In a preferred embodiment of the invention, the telescopic cylinder is designed so
that it includes an outer cylinder tube with one top part, an intermediate inner cylinder
tube, an inner cylinder tube and a piston rod and a corresponding number of ball catches
therebetween.
[0025] In this embodiment of the invention, the telescopic cylinder can extend an inner
cylinder tube and the piston rod so that the extension of the telescopic cylinder
can occur in two steps.
[0026] As there are ball catches between the inner cylinder tube and piston rod and between
the intermediate inner cylinder tube, it is ensured that the telescopic cylinder is
always extended/compressed in the right order.
[0027] An alternative to that can be a number of inner cylinder tubes that finally end in
a piston rod, and between which there are a corresponding number of ball catches.
This implies that by means of a moderate oil pressure it is possible to extend the
piston rod some distance from the outer cylinder tube of the telescopic cylinder.
[0028] A further alternative may be a telescopic cylinder that includes an outer cylinder
tube with top part, a number of inner cylinder tubes and a piston rod which is disposed
displacing internally of one of the cylinder tubes which in turn are disposed displacing
in the outer cylinder tube, where between piston rod and inner cylinder tube or the
outer cylinder tube there is designed a ball catch that includes at least one locking
ball, at least one ball seat, a number of locking rings and at least one compression
spring, where the ball catch has two locking positions including a first locking position
where the locking ball engages the ball seat at a lower end of the piston rod or a
lower end of one of the inner cylinder tubes, a second locking position where the
locking ball is released from the ball seat and engages a surrounding recess in the
top part, the recess being formed between a projection in the top part and an upper
end of the inner cylinder tube.
[0029] Telescopic cylinders, mainly for elevating platforms, are described, but the invention
may find application otherwhere, where e.g. an article, or the like, is to be lifted
to a certain height, but where there is no great free height under the article, and
where an arrangement with a long telescopic cylinder is not possible. It may e.g.
be telescopic cylinders for car lifts, boat lifts etc.
Short Description of the Drawings
[0030] The invention is explained in more detail in the following with reference to the
drawing, where:
- Fig. 1
- shows a picture series of a telescopic cylinder according to the invention;
- Fig. 2
- shows a picture series of the cross-section of the telescopic cylinder in Fig. 1;
- Fig. 3
- shows a cross-section of a ball catch in a first locking position according to the
invention;
- Fig. 4
- shows a cross-section of the ball catch in a first position between the first locking
position and the second locking position; and
- Fig. 5
- shows a cross-section of a ball catch in a second locking position.
Detailed Description of the Invention
[0031] On Fig. 1 is seen a series of pictures of a telescopic cylinder 1 that includes an
outer cylinder tube 2 and an intermediate inner cylinder tube 3 and an inner cylinder
tube 4, and on the telescopic cylinder 1 to the left an upper part of the piston rod
5 can be seen by an upper part of the cylinder tube 4. On the intermediate picture
of the telescopic cylinder 1 is seen how the inner cylinder tube 4 is extended, and
piston rod 5 is retained at a fixed position in relation to the cylinder tube 4. On
the picture to the right is seen how cylinder tube 4 is fully extended, after which
extension of piston rod 5 has been initiated.
[0032] Fig. 2 shows a cross-section of telescopic cylinder 1 at the same position as in
Fig. 1, where on the picture to the left is seen how piston rod 5 is retained by means
of ball catch 7 in the inner cylinder tube 4, while the inner cylinder tube 4 is extended
from the intermediate cylinder tube 3 up through the top part 6. On the intermediate
picture is seen telescopic cylinder 1 where the inner cylinder tube 4 is extended
in full length, and on telescopic cylinder 1 to the right is seen how ball catch 7
is actuated in the top part 6 so that it is possible to extend piston rod 5 out through
the inner cylinder tube 4, but this inner cylinder tube is kept fixed in relation
to the intermediate inner cylinder tube 3.
[0033] On Fig. 3 is shown a cross-section of ball catch 7 that includes a locking ball 8,
a ball seat 9, a number of locking rings 12 and a compression spring 10. Ball catch
7 is in a first locking position where locking ball 8 engages the ball seat 9, whereby
the piston rod 5 is locked to the inner cylinder tube 4. A part of the locking ball
8 is situated in hole 13 so that an oil pressure on a lower part of the piston rod
5 will cause the inner cylinder tube 4 to be extended simultaneously. On the picture
is furthermore seen how the surrounding recess 11 in the top part 6 is formed by a
projection 14 in the top part 6 and an upper end 15 of the intermediate cylinder tube
3.
[0034] On Fig. 4 is shown how ball catch 7 is disposed in a position between the first locking
position and the second locking position, from which appears that locking ball 8 is
about to leave the ball seat 9 in order to be pressed out into the surrounding recess
11 in t he top part 6. Locking ball 8 leaves the ball seat 9 by means of the oil pressure
used for extending the inner cylinder tube 4 and piston rod 5.
[0035] On Fig. 5 is seen ball catch 7 in the second locking position where locking ball
8 is entirely released from the ball seat 9 and is engaging the surrounding recess
11 so that locking ball 8 retains the inner cylinder tube 4 in a fixed position relative
to the intermediate cylinder tube 3, but allows piston rod 5 to be further extended.
[0036] The compression spring 10 is here in a preferably unloaded condition and may, if
there is no pressure on e.g. piston rod 5, hold ball seat 9 off the surrounding recess
11 in the top part 6 so that locking ball 8 cannot fall back in engagement with the
ball seat 9.
[0037] This entails it is ensured that the piston rod 5 will be the first which is depressed,
only when it has reached completely into cylinder tube 4, the lower part of the piston
rod 5 will compress the compression spring 10 so that the ball seat 9 becomes disposed
opposite to the surrounding recess 11 in the top part 6, and the locking ball 8 will
fall back and engage the ball seat 9, whereby the inner cylinder tube 4 is released
so that it can be pressed further down into the intermediate inner cylinder tube 3
simultaneously with the piston rod 5 being secured to the inner cylinder tube 4.
[0038] On Fig. 6 is shown how ball catch 7 is still placed in the second locking position,
where locking ball 8 engages the surrounding recess 11 while piston rod 5 is further
extended through the inner cylinder tube 4.
1. Telescopic cylinder (1) including an outer cylinder tube (2) in which is coaxially
arranged a number of displacing inner cylinder pipes (3, 4), a piston rod (5) and
at least one ball catch (7), where the said piston rod (5) is arranged displacing
and internally of the innermost of the said inner cylinder pipe (4), and where ball
catch (7) includes at least one locking ball (8), at least one ball seat (9) and at
least one compression spring (10), characterised in that the said ball catch (7) is arranged with at least two locking positions, a first
locking position where the said locking ball (8) engages the ball seat (9) and a second
locking position where the locking ball (8) is released from the said ball seat (9)
and engages a surrounding recess (11).
2. Telescopic cylinder (1) according to claim 1, characterised in that the ball catch (7) in the first locking position fixes the piston rod (5) to the
innermost cylinder tube (4).
3. Telescopic cylinder (1) according to claim 1, characterised in that the ball catch (7) in the first locking position fixes an inner cylinder tube to
a surrounding inner cylinder tube.
4. Telescopic cylinder (1) according to any of claims 1 - 3, characterised in that in a mainly unloaded state, the compression spring (10) is adapted to support and
lift the ball seat (9) off the surrounding recess (11).
5. Telescopic cylinder (1) according to claim 1, 2 or 4, characterised in including one outer cylinder tube (2) with one top part (6), one intermediate inner
cylinder tube (3), one inner cylinder tube (4) and one piston rod (5) and a corresponding
number of ball catches (7) therebetween.