[0001] The present invention deals with a support system for a punch for a bending press.
[0002] As known, a bending press provides for a structure composed of a lower table on which
a matrix die rests, on which the sheet of plate to be bent is rested, and of a vertically
translating upper table adapted to support a tool, called punch, adapted to press
onto the plate next to the below-placed matrix die.
[0003] Punches are blocked in an upper table seat through an hooking device that provides
for an actual locking device of the mechanical, pneumatic or hydraulic type and a
stop or support device to prevent the punch from falling when it is free from the
locking system upon assembling or disassembling it for a replacement.
[0004] The stop device, such as for example the one disclosed in Italian Patent N. 1308548,
provides for a coupling between a stop tooth and a groove obtained in the punch.
[0005] A first electromagnet is further provided, inserted inside the press housing in which
the punch tang is inserted.
[0006] Between electromagnet and tang, a permanent magnet is inserted that operates on the
punch ends in order to support the punch itself, while the first electromagnet, if
activated, cancels or decreases the support flow emitted by the first permanent magnet
till it allows unlocking the tool.
[0007] The punch supporting action is thereby separated from the unlocking control action
in order to keep the punch in its seat even in case of failures and consequently improve
the resistance characteristics of the whole assembly.
[0008] The above-described punch-stopping system is rather complex since it requires particular
working on the upper table and therefore it cannot be applied to already existing
presses.
[0009] The same Applicant has made the arrangement simpler through a tool or punch that
provides for a tang, adapted to be coupled with the upper table, equipped with at
least one ferromagnetic projecting member adapted to be coupled with a magnet associated
with the upper table of the bending press.
[0010] The projecting member has a slanted coupling surface with respect to the tang axis
so that the magnet exerts an attraction force with an horizontal component and a vertical
component.
[0011] The projecting member application implies particular tool working and a welding that
is particularly difficult and is the weak point of the tool itself.
[0012] Object of the present invention is solving the above-described inconveniences by
providing an extremely simple tool or punch, though at the same time meeting the task
of guaranteeing the tool seal during its hooking and unhooking steps to the upper
table of the bending press.
[0013] This object is wholly obtained by the support system for the tool of a bending press
object of the present invention that is characterised in that it provides a permanent
magnet on the upper horizontal plane surface of the tool tang.
[0014] According to an embodiment, the permanent magnet is housed in a groove longitudinally
obtained on said upper surface or, according to another embodiment, in an intermediate
member placed between tool and locking device.
[0015] These and other characteristics will be better pointed out by the following description
of two preferred embodiments, shown, merely as a non-limiting example, in the enclosed
tables of drawing, in which:
- figure 1 shows in a perspective view a punch carrying the support system according
to the present invention;
- figure 2 shows in a perspective view another embodiment of a punch carrying the same
support system of figure 1;
- figure 3 shows in a front view the support system for the punch according to another
embodiment;
- figure 4 shows the support system according to section A-A in figure 3.
[0016] With reference to figure 1, 1 designates a punch adapted to be secured through suitable
locking means to the upper table of a bending press.
[0017] The punch provides for an horizontal groove or slot 2 obtained on the upper face
5 of the punch tang 3.
[0018] In the groove 2, one or more permanent magnets 4 are housed and are smoothly arranged
along the whole or part of the groove.
[0019] The groove has a depth that is greater than the magnet thickness, so that the thrust
exerted by the press is not discharged onto the magnets that are rather brittle and
do not resist to the high compression forces of a bending press.
[0020] As can be noted in figure 1, the magnets wholly occupy the groove obtained on the
punch head, while in figure 2 the magnets are spaced and smoothly arranged along the
groove.
The magnets are retained into the groove through glueing.
[0021] The advantages that the above-described tool offers are evident:
quick and correct positioning;
easy direct alignment to bending axis;
easy and quick cleaning.
[0022] The above-described system can also be applied on any already existing tool and on
any bending press: it will suffice to obtain a slot in the punch head and to insert
the permanent magnets.
[0023] In the embodiment shown, the groove has been made by milling the plane head tool
surface, but it could be obtained by screwing two edges to the punch, such edges creating
the groove or slot in which the permanent magnets are inserted.
[0024] With reference to figures 3 and 4, a second embodiment of the support system will
now be described, such embodiment being particularly advantageous for already marketed
tools or punches in order to avoid any type of working on the tools themselves.
[0025] With reference to the above-mentioned figures, 6 points out an intermediate member
composed of a plate on the lower face 7 of which a groove is obtained in which a permanent
magnet 8 is inserted, that faces the upper face 5 of a tool, not shown.
[0026] On the side face 9 of the plate, two blind holes 10 are obtained in which two helical
springs 11 are housed, that allow the plate 12 of the locking device to slightly rotate
outwards in order to allow a similar punch rotation to enable the punch detachment
from the magnet in case of replacement.
[0027] The locking device plate is secured with a socket head screw 13 whose shank passes
through a hole with a greater diameter.
[0028] The permanent magnet action in fact is such as to oppose a certain resistance to
a vertical traction action, while such action can be easily won by a rotation exerted
by an operator.
1. Support system of a punch for a bending press characterised in that it comprises one or more permanent magnets (4) interposed between the upper horizontal
plane surface (5) of the punch and the punch locking device, said one or more permanent
magnets (4) being arranged along the whole or part of said horizontal plane surface.
2. Support system for a punch according to claim 1, characterised in that it comprises, on the upper horizontal plane surface of the punch, a groove or slot
(2) inside which said one or more permanent magnets (4) are housed.
3. Support system for a punch according to claim 1 or 2, characterised in that it comprises two parallel edges applied to the horizontal plane surface to create
a groove or slot (2) inside which said one or more permanent magnets (4) are housed.
4. Support system for a punch according to claim 1, characterised in that it comprises an intermediate member composed of a plate (6) in which a groove is
obtained, said groove being adapted to house one or more permanent magnets, said intermediate
member being supported by the tool locking device and being placed above the tool.
5. Support system for a punch according to claim 1 or 3, characterised in that it comprises resilient means between intermediate member and locking device, in order
to allow a slight rotation of the locking device and consequently of the tool, to
make the tool detach from the permanent magnet(s).
6. Support system for a punch according to claim 1, 3 or 4, characterised in that the resilient means are composed of helical springs placed in suitable seats obtained
in the intermediate member and in the locking device.