[0001] The present invention relates to a pull-out platform as defined in the preamble of
claim 1.
[0002] Pull-out platforms are generally used on various storage shelves, such as pallet
shelves, to allow more versatile use of the shelves. Although pallet shelves are mainly
designed for pallets only, so that the pallets are lifted by a fork-lift truck onto
horizontal beams supporting the shelves, various different shelf and supporting structures
to be mounted separately have been developed for them to allow different storage alternatives
without pallets. The pull-out platform is one of the most easy-to-use and versatile
devices among these.
[0003] Prior-art pull-out platforms consist of frame structures designed to be fastened
and locked on top of the horizontal beams and having at their side edges supporting
rails, along which a pull-out part, i.e. a shelf platform can be slid, supported by
slide bars provided at its side edges.
[0004] Prior-art pull-out platforms are in themselves well-working and usable, but they
have certain drawbacks. The pull-out platforms have to be separately locked and secured
and, when they are to be removed, they also have to be released from the horizontal
beams of the pallet shelves. These operations are slow and difficult and even hazardous
as they are carried out between the shelves and possibly at a height from the ground.
[0005] Another drawback is the relatively large height dimension of the structure of the
pull-out platforms, all of which structure is placed on top of the horizontal beams.
Thus, when low horizontal beam intervals and low pull-out platform boxes are used,
even as much as half of the storage height may be wasted, being taken up by the structures
of the horizontal beams and pull-out platforms. Often when smaller objects are to
be stored in a box, a pallet provided with pallet collars is lifted onto the pull-out
platform. This further increases the height of the structure.
[0006] A third drawback is the width of the pull-out platform structures. By placing the
supporting rails and slide bars generally side by side and at the edges of the pull-out
platform, a lower pull-out platform has been achieved, but at the same time its width
has been increased beyond its useful width. Thus, when pull-out platforms are placed
side by side on the same horizontal beams, a relatively large empty space is always
left between the objects or boxes to be stored on them.
[0007] The object of the present invention is to overcome the above-mentioned drawbacks.
A specific object of the invention is to disclose a new type of pull-out platform
for use on pallet shelves that is easy to use, i.e. to lock in place and release,
and whose space requirement in both vertical and horizontal directions has been minimized.
[0008] As for the features of the invention, reference is made to the claims.
[0009] The pull-out platform of the invention is used on pallet shelves having horizontal
beams, fore beams and hind beams, which are supported by vertical supports and upon
which the pull-out platform is placed horizontally so that it can be pulled out and
pushed in. The pull-out platform comprises a supporting frame secured to the fore
beam and hind beam and provided with supporting rails, and a pull-out part movable
on the supporting frame horizontally in relation to it and provided with slide bars
moving on bearings along the supporting rails. According to the invention, the supporting
frame comprises a hind support to be pushed horizontally into contact with the hind
beam and simultaneously locked so as to be vertically immovable and a fore support
to be placed upon the fore beam so as to be horizontally immovable in a direction
transverse to the fore beam and at least two parallel supporting rails connecting
the front support and the hind support rigidly to each other.
[0010] In other words, the hind support comprised in the supporting frame comprises vertical
locking, elements, which prevent vertical motion of the hind support relative to the
hind beam when it is in contact with the hind beam. Thus, the hind support can not
rise or fall in relation to the hind beam.
[0011] In a corresponding manner, the fore support comprised in the supporting frame comprises
horizontal locking elements, which prevent the fore support from moving horizontally
and transversely to the fore beam when the fore support rests upon the fore beam and
is supported by it. In addition, as the fore support and the hind support are rigidly
connected to each other by the supporting rails so that they are at a distance from
each other determined by the distance between the fore beam and the hind beam, the
supporting frame is locked accurately and precisely in place by merely pushing the
hind support into contact with the hind beam and then lowering the fore support onto
the fore beam. In this way, the pull-out platform is pressed down and kept in place
by its own weight. Of course, the fore support may be provided with some kind of locking
means or a latch, a simple lever or equivalent, which automatically or when engaged
locks the fore support in place so that it can not be lifted off its position without
releasing the locking. However, in normal use this is unnecessary and only results
in somewhat more difficult use.
[0012] In a preferred embodiment of the invention, the hind support is a laterally-opening
U-profile of an internal height substantially corresponding to the height of the hind
beam. In this case, the flanges of the U-profile form the above-described vertical
locking elements.
[0013] Similarly, the fore support is preferably a downwards-opening U-profile having an
inner width substantially corresponding to the width of the fore beam, the flanges
of the U-profile forming the above-described horizontal locking elements.
[0014] In a preferred embodiment of the invention, the supporting rails connecting the fore
and hind supports to each other extend between the fore support and the hind support
below the horizontal plane defined by their upper surfaces. Thus, they do not form
any extra structural height above the upper surfaces of the fore and hind beams. The
supporting rails are thus placed substantially between the fore beam and the hind
beam, below the horizontal plane defined by their upper surfaces.
[0015] The pull-out part, i.e. the shelf ledge upon which the objects to be stored can be
placed, preferably consists of a rigid plate, to whose lower surface the slide bars
are secured. In a particularly preferable solution, the slide bars are mounted parallel
to each other so that they extend from one edge of the rigid plate to the other, but
at a distance from the other two edges of the rigid plate. The position of the slide
bars on the lower surface of the rigid plate has been so chosen that the entire pull-out
platform can be lifted by the fork arms of a fork-lift truck and moved from one place
to another, the fork arms engaging the bottom of the rigid plate at positions outside
the slide bars.
[0016] In a preferred embodiment of the invention, the rigid plate consists of a stiffened
metal plate, e.g. a metal plate with its edges bent upwards or downwards to form stiffeners
having a height of a few centimeters. It is also possible that the rigid plate consists
of a wood-based plate, such as a thick plywood plate. A further possibility is to
use various combination plates.
[0017] Likewise, on top of the rigid plate described above, it is possible to use various
structures depending on the goods or material to be stored in each case. Such structures
may include platform collars and platform edgings, boxes, brackets, cages, gratings
etc. of various sizes and types. In a preferred embodiment of the invention, the plate-like
pull-out part is provided with edgings forming a fixed part of it so that the pull-out
part is an upwards-opening pull-out box. The box may additionally be provided with
partitions and compartments of different sizes as required. Such a pull-out box structure
allows very efficient and space-saving storage of small objects in connection with
traditional fork-liftable shelves.
[0018] The supporting rails and slide bars placed against each other are preferably oppositely
placed C-profiles, although many other kinds of rail profiles may also be used. It
is only essential that the rails and bars used provide sufficient support and a suitable
bearing surface for the bearings or bearing supports, one of which is secured to the
supporting rail and the other to the slide bar.
[0019] As compared with prior art, the pallet shelf pull-out platform of the invention has
significant advantages. The pull-out platform of the invention is very simple to mount
and dismount. It is only lifted into place e.g. by means of a fork-lift truck onto
the beams, without any actual fastening or locking operations. It is held in position
by its own weight, while the load placed on it only increases the hold and ensures
that it remains in position. Secondly, the pull-out platform is of a very low structure,
which means that, as compared with traditional pull-out platforms, the pull-out platform
of the invention provides 20-40% more of effective storage volume in the vertical
direction, depending on platform spacing. Thirdly, the pull-out platform allows efficient
space utilization in the widthwise direction, so that the movable pull-out parts can
be placed closely side by side practically without any gaps between them. This also
increases the storage capacity by about 10% as compared with traditional solutions.
It is also to be noted that the pull-out platform of the invention is not locked in
place, so its lateral displacement is easy to accomplish. Thus, they can be easily
placed tightly side by side.
[0020] In the following, the invention will be described in detail with reference to the
attached drawings, wherein
Fig. 1 presents a pull-out platform according to the invention in an oblique view
from below,
Fig. 2 presents a diagrammatic side view of the pull-out platform in Fig. 1, and
Fig. 3 presents a detail of the pull-out platform in Fig. 1 and 2.
[0021] The pull-out platform presented in Fig. 1 comprises a supporting frame 3, which comprises
two adjacent and parallel supporting rails 4, which are C-profiles placed against
each other as shown in Fig. 3. Fastened to the first end of the C-profiles is a hind
support 9, i.e. a U-profile opening horizontally away from the supporting frame. Mounted
at the second end of the C-profiles is a downwards-opening U-profile, which forms
a fore support 10.
[0022] Supported on top of the supporting frame 3 is a pull-out part 5, i.e. a rigid plate
11. Mounted on the edges of the rigid plate 11 is a platform frame 12, which together
with the plate 11 forms a box open at the top. Secured to the lower surface of the
rigid plate 11 are two slide bars 8, which are placed at a distance between them equal
to the distance between the supporting rails 4. The slide bars 8 are downwards-opening
C-profiles as shown in more detail in Fig. 3, mounted in alignment with the supporting
rails 4.
[0023] The supporting rails 4 and the slide bars 8 are connected to each other by bearings
6 and 7 as follows. Close to the fore support 10, fastened to the inner bottom of
the profile of the supporting rail 4 is a bearing support 13, and bearings 6 secured
to its other end are supported inside the slide bar 8 by the inner surfaces of the
profile. In a corresponding manner, close to the hind support 9 there is a bearing
support 14 fastened to the inner bottom of the slide bar 8 profile, and bearings 7
secured to the other end of the bearing support 14 are supported inside the supporting
rail 4 by the inner surfaces of the profile.
[0024] The bearings 7 function in a manner known in itself when the pull-out part 5 is pulled
outwards. Supported by the bearings, the slide bars 8 move along the supporting rails
4 until the bearing supports 13 and 14 meet. When pushed towards the closed position,
the bearing support 14 on the slide bar 8 finally meets the hind support 9, unless
a suitable stopper has been placed on its path at an earlier point. In the same way
it is naturally possible in connection with the pull-out movement to limit the path
of motion with separate stoppers.
[0025] In the foregoing, the invention has been described by way of example with reference
to the attached drawings while different embodiments of the invention are possible
in the scope defined in the claims.
1. Pull-out platform for a pallet shelf having horizontal beams, fore beams (1) and hind
beams (2), which are supported by vertical supports and upon which the pull-out platform
is placed horizontally, said pull-out platform comprising a supporting frame (3) which
is secured to the fore beam and hind beam and has supporting rails (4), and a pull-out
part (5) placed upon the supporting frame and movable horizontally in relation to
it, said pull-out part being provided with slide bars (8) moving on bearings (6, 7)
along the supporting rails, characterized in that the supporting frame (3) comprises a hind support (9) to be pushed horizontally into
contact with the hind beam (2) and simultaneously locked so as to be vertically immovable
and a fore support (10) to be placed upon the fore beam (1) so as to be immovable
in a direction transverse to the fore beam and horizontally, and at least two parallel
supporting rails (4) connecting the front support and the hind support rigidly to
each other.
2. Pull-out platform according to claim 1, characterized in that the hind support (9) is a laterally open U-profile having an internal height substantially
corresponding to the height of the hind beam (2).
3. Pull-out platform according to claim 1 or 3, characterized in that the fore support (10) is a downwards open U-profile having an internal width substantially
corresponding to the width of the fore beam (1).
4. Pull-out platform according to any one of claims 1-3, characterized in that the supporting rails (4) are placed between the fore support (10) and the hind support
(9), below the horizontal plane defined by their upper surfaces.
5. Pull-out platform according to any one of claims 1-3, characterized in that the supporting rails (4) are placed substantially between the fore beam (1) and the
hind beam (2), below the horizontal plane defined by their upper surfaces.
6. Pull-out platform according to any one of claims 1-5, characterized in that the pull-out part (5) consists of a rigid plate (11), to whose lower surface the
slide bars (8) are secured.
7. Pull-out platform according to claim 6, characterized in that the slide bars (8) are mounted at a distance from the edges of the rigid plate (11).
8. Pull-out platform according to claim 6 or 7, characterized in that the rigid plate (11) consists of a stiffened metal plate.
9. Pull-out platform according to claim 6 or 7, characterized in that the rigid plate (11) consists of a wood-based plate.
10. Pull-out platform according to any one of claims 1-9, characterized in that the supporting rails (4) and the slide bars (8) are C-profiles placed against each
other.
11. Pull-out platform according to any one of claims 1-10, characterized in that the pull-out part (5) consists of a rigid plate (11) provided with fixed or detachable
sides, the slide bars (8) being secured to the lower surface of said plate.