[0001] The present invention refers to apparatuses used to blow gases under pressure into
a food-grade liquid during a clarification process. For mere reasons of greater simplicity,
reference will be made to must in the following description as a non-limiting example
of a food-grade liquid to be clarified.
[0002] The most relevant state of the art to be considered in connection with the present
invention may be reasonably assumed to be represented by the disclosure in the Italian
patent IT-A-1 279 262, filed on February 3
rd, 1995 in the name of the same Applicant. In particular the preferred embodiment considered
therein (schematically illustrated in Figure 4 of said prior-art patent publication
and reproduced here as Figure 1 with some amendments in the reference numerals) consists
of an apparatus comprising :
- a first tank or reservoir 112 containing must, which is conveyed via a conduit 118
to the suction or intake side of a first rotary pump 120;
- a second tank 136 where colloid absorbing and thickening materials 134, such as bentonites
are stored under stirring conditions by generally known stirring means 139 driven
by a motor 138, the said materials 134 being subsequently transferred into the body
of said first rotary pump 120 via a flowpath that is constituted, in the order given
below, by
- a conduit 132 between the second tank 136 and the intake side of a positive-displacement
pump 130,
- a further conduit 146, provided with a check valve 128, which branches off the delivery
side of the above-mentioned pump 130, and
- a nozzle 126 attached to the body of the rotary pump 120, this being effective in
ensuring a thorough mixing of the must with the colloid absorbing and thickening materials
134 within said pump body;
- a flow control valve 140 installed on a conduit 141 that branches off the delivery
side of the pump 120 and leads to the intake side of a second rotary pump 144 the
liquid mixture formed by the must and the materials 134, upon a gas (e.g. air) having
been added to the same mixture at an intermediate fitting 146, the gas obviously being
added at a pressure equal to the outlet pressure of the valve 140. The gas is intended
to facilitate solid or colloidal particles in the must to uprise during the subsequent
fermentation phase and is supplied via a conduit 143, from a compressor 160 or, as
an alternative thereto, from a gas cylinder 166. The gas needs to be be suitably and
correctly metered through a pressure control valve 148 and a flow-rate meter 150,
in order to produce bubbles of given, controlled size in the liquid mixture formed
by must and colloid absorbing and thickening materials 134 inside a saturation cell
174 that is provided downstream of said second pump 144 and is in communication with
the fermentation tank (not shown).
[0003] The above description gives a general idea of the actual complexity, from a construction
point of view, of conventional apparatuses used to clarify must and other food-grade
liquids through flotation, a complexity that translates, in particular, into the need
for a number of dedicated component parts to be used and carried on stock, which do
not find any other use except this one. The attention is in particular drawn to those
parts of the apparatus, which are used to raise the pressure of the above-mentioned
gas to be added to said mixture of must and absorbing and thickening materials, as
well as to control the size of the so forming bubbles.
[0004] In the introductory part of the description of the above-mentioned patent IT-A-1
279 262, reference is made to a prior use of ejector-type aspirators to introduce
gas in the liquid mixture formed by the must and the thickening and absorbing materials.
This use has not proven very successful, indeed, since scarcely effective in enabling
the gas bubbles to be formed to be controlled in their size, unless very long ejectors
are used, which have the obvious drawback of being quite inconvenient to use.
[0005] It has now been surprisingly found that the use of a pump capable of ensuring a head
of at least 3 kg/cm
2, preferably a pump comprised of two or more stages in series, and provided with a
convergent diffuser on the intake conduit thereof, enables the air - required to ensure
the clarification by flotation of the liquid mixture of must and thickening and absorbing
materials - to be taken in directly from the surrounding ambient in an adequate amount
by connecting a point situated between the diffuser and the pump body with the outside
air.
[0006] In the first place, this enables an effective clarification by flotation of the must,
or any other food-grade liquid undergoing such process, to be obtained with an apparatus
that is extremely simple in its construction. Moreover, by omitting the use of said
convergent diffuser and of said means for connection with the outside air, the same
pump can also be used as a transfer pump.
[0007] The characteristics defined in the appended claims, as well as the advantages of
the present invention shall anyway be more readily understood from the description
given below by way of non-limiting example of a preferred, although not sole embodiment
of the present invention, in which reference is solely made to must for reasons of
greater simplicity, whereas it shall be understood that the invention can of course
be used also with any other food-grade liquid containing colloids. Throughout the
same description reference is made to the accompanying drawing, which, further to
the afore described Figure 1 concerning the state of the art, includes
- Figure 2 showing a side view of a transfer pump used to the purpose of the present
invention;
- Figure 3 showing a top view of the pump illustrated in Figure 2;
- Figure 4 showing a diagrammatical illustration of the manner in which the same pump
works and can be used in accordance with the present invention.
[0008] In Figures 2-4 a transfer pump is shown having a pump body 2, two or more horizontal-axis
centrifugal impellers in series (not shown) and a drive motor 4, which are all mounted
on a platform 6 provided with wheels 12 for permitting a displacement of the pump,
a base 14 for resting on the ground, as well as a handlebar 16 (see in particular
Figure 2). Along the intake conduit 20, starting from the outside (i.e. from the zone
in which the must, as previously mixed with colloid absorbing and thickening materials,
such as bentonite, for instance in the manner explained above in connection with the
description of the afore-noted prior-art Figure 1, is produced and/or stored) and
following the direction shown by the arrow indicated at IN, there are successively
installed a manually operated gate valve 22 and a filter block 24, as this can be
best seen in Figure 3. Along the delivery conduit 25, which starts from the pump body
2 and, as shown by the arrow indicated at OUT, directly or indirectly communicates
with a fermentation apparatus (not shown), there are generally mounted at least a
pressure gauge 50 and an adjustable valve 52, the purpose of which is to ensure that
the delivery head of the pump is kept at a value of at least 3 kg/cm
2 that is considered as being absolutely necessary in view of achieving the desired
effect.
[0009] According to the present invention, the transfer pump can be advantageously used
for the clarification of the must by first of all providing for a frusto-conical diffuser
30, i.e. a convergent diffuser, to be inserted upstream of the pump body 2. In the
diffuser 30 the cross-section area of the inlet section 32, i.e. the section facing
the filter block 24, is in fact larger than the cross-section area of the outlet section
34, i.e. the section facing the pump body 2. For example, the convergent diffuser
may be inserted between a first branch 26 of the intake conduit 20, downstream of
the filter block 24, and a second branch 28 thereof. In the second place, further
to said diffuser 30, also a conduit 42 is provided to suck air from the surrounding
ambient into the intake conduit 20. Actually, the air conduit 42 ends at a point 40
of the intake conduit 20 which is situated beyond the outlet section 34 of the diffuser
30 and, anyway, upstream of the pump body 2 and, more specifically, in said second
branch 28 of the conduit 20 through which the liquid being treated is caused to flow.
As best represented in Figure 4, along the air conduit 42 there are successively inserted,
starting from the outside (i.e. from the zone that is in communication with the surrounding
ambient, which, by definition, lies at atmospheric pressure), an air filtration unit
44, a flowmeter 46 (wherein the term flowmeter is intended to mean any volume measuring
and/or flow-rate transmitting instrument), and an one-way valve 48 that is intended
to prevent any must from leaking into the surrounding ambient in the case that the
pump impellers suddenly stop rotating and get stalled. The way in which the whole
assembly operates is readily understood : the negative pressure brought about by the
convergent diffuser 30 in the flow of must causes the air that is needed for carrying
out the clarification-by-flotation process to be sucked from the surrounding ambient
in an adequate amount. The high head (at least 3 kg/cm
2) of the pump is in turn effective in avoiding undesired cavitation effects.
[0010] The same pump can of course be used to also perform as a conventional pump for the
transfer of the must. In this case, it may be preferable for the convergent diffuser
30 and the air conduit 42 (jointly with the members 44, 46 and 48 installed along
the same conduit) to be removed, while of course providing for the hole (not shown)
existing at the same point 40 in which the conduit 42 joins with the branch 28 of
the conduit 20 to be duly plugged.
[0011] Fully apparent from the description given above are the advantages offered by the
present invention in terms of simplicity from a construction point of view, versatility
of use, as well as low costs as far as both manufacturing and operation are concerned.
[0012] It will also be readily appreciated that the present invention may be developed and
implemented in a number of different embodiments and variants thereof without departing
from its scope as defined in the appended claims.
1. Rotary pump for liquids comprising a pump body (2) with a rotary portion that may
include one or more stages to the purpose of attaining a head of at least 3 kg/cm2, a drive motor (4), an intake conduit (20) and a delivery conduit (25), characterized in that it is provided with both a convergent diffuser (30) installed upstream of the pump
body (2) and means (42, 44, 46, 48) for the connection thereof with the outside air
at a point (40) situated between the outflow section (34) of said diffuser (30) and
the rotary portion of the pump body (2), when air at a lower pressure than the pressure
of the ambient air is to be blown into said liquids.
2. Rotary pump according to claim 1, characterized in that the rotary portion thereof is of the type including at least two stages.
3. Rotary pump according to claim 1 or 2, characterized in that it is not fitted with said convergent diffuser (30) and said means (42) for connecting
it with the outside air when the same pump is used to simply transfer a liquid.
4. Rotary pump according to claim 1 or 2, characterized in that said convergent diffuser (30) is installed within the intake conduit (20) in such
position as to be able to be quickly and conveniently removed when the same pump is
used to simply transfer a liquid.
5. Use of a rotary pump, comprising an intake conduit (20) and a delivery conduit (25),
for transferring liquids, in particular for transferring into a fermentation tank
a food-grade liquid, such as must and the like, containing colloids and previously
mixed with colloid absorbing and thickening materials, characterized in that in a portion (27) of the intake conduit (20) of the pump there is inserted a convergent
diffuser (30) having a wider inlet section (32) and a narrower outlet section (34),
and in that at a point (40) of the same conduit (20) that is situated between the outlet section
(34) of said convergent diffuser (30) and the rotary portion of the pump body (2)
there are inserted means (42, 44, 46, 48) for the connection thereof with the surrounding
ambient to the purpose of introducing air into said liquid at a lower pressure than
the pressure of the surrounding ambient air.
6. Use of a rotary pump according to claim 5, characterized in that said means for connection with the surrunding ambient successively include air filtration
means (44), one-way valve means (46) and, preferably in an intermediate position between
said air filtration and valve means, but anyway along a same conduit (42), flow-rate
measuring and/or indicating means (46).
7. Use of a rotary pump according to claim 5 or 6, characterized in that in the intake conduit (20) of the pump, in a position located upstream of said convergent
diffuser (30), there are inserted means (24) for filtering said food-grade liquid
mixed with colloid absorbing and thickening materials.