[0001] This invention is concerned with a bag of plastic material for the vacuum preservation
of foodstuffs in home.
[0002] It is a widespread practice nowadays to pack vegetables, meat, cheese and other foodstuffs
in bags or envelopes for protection and preservation, the bags being then stocked
in refrigerators. The bags comprise two walls of a plastic material, welded together
along three sides. The walls are usually many-layered polyethylene sheets, which are
compatible with food but are impermeable to gas. In order to improve preservation
of certain quick-spoiling foodstuffs, it has recently become more usual to evacuate
the bag. Air is evacuated from the bag by means of a vacuum pump or by other means,
and the bag is then tightly sealed at its mouth by hot-welding.
[0003] However, the internal bag surfaces in conventional bags are liable to adhere locally
to each other or to any smooth, wet surface of the food, thereby giving rise to self-contained
air pockets which are not emptied during air extraction and therefore remain in the
sealed bag. In order to prevent the formation of such air pockets, it has been proposed
to provide one of the bag walls with embossed blobs or projections or crests, in order
to provide a network of furrows or channels which will afford the air a path to the
bag mouth, where suction takes place.
[0004] EP-A 1 281 625 discloses a different device for preventing the formation of air pockets,
whereby the inside of one of the bag walls is hot-printed with two or three rectilinear
rough bands, extending longitudinally over the entire length of the bag. The bands
are produced by applying a welding bar lined with teflon against the sheet comprising
the bag wall.
[0005] It is now the main object of the invention to provide a bag of plastic material for
vacuum preservation of foodstuffs, which avoids the drawback of the trapped air pockets,
and which, at the same time, is cheaper to manufacture than bags with embossed or
rough walls, and which allows the bag to be manufactured cheaply on conventional assembly
lines, without a need for additional complex machinery.
[0006] The above and other objects and advantages, such as will appear from the following
disclosure, are achieved by the invention with a bag of plastic material having the
features recited in claim 1, the dependent claims reciting other advantageous features.
[0007] A preferred embodiment of the invention will now be described, by way of nonlimiting
example, with reference to the attached drawings, wherein:
Fig. 1 is a perspective view of a bag according to the invention;
Fig. 2 is a front view of the inventive bag during air extraction;
Fig. 3 is a diagrammatical side view of equipment for mass manufacturing bags according
to the invention;
Fig. 4 is a diagrammatical front view of an alternative technique for mass manufacturing
bags according to the invention.
[0008] With reference to the Figures of the drawings, a bag 10 comprises two rectangular
walls 12 and 14, which are joined together along their edges on three sides 30, 32,
34 by welding. Each wall, as known per se, is made of a many-layered plastic material,
comprising an inner polyamide layer, which imparts a good mechanical resistance to
the bag and also is an effective barrier to the leaking of air, and sandwiched between
two outer layers of polyethylene, a material that is food-compatible and is easily
weldable.
[0009] According to the invention, the width of wall 12 across the side welds 30, 34 exceeds
the width L of wall 14 by a quantity in the range 2% to 10%, preferably 5%. Consequently,
wall 12 is slack with respect to wall 14 in the transverse direction, so that it will
show undulations when wall 14 is distended.
[0010] As shown on Fig. 2, during the evacuation of air, when the opposite walls are squeezed
between the lips of the extractor near the mouth of the bag (not shown), passages
are created, such as 18, in a substantially longitudinal direction and with random
distribution, the passages providing exit paths for the air.
[0011] The slack wall of the bag will of course be crumpled into small folds at the transverse
weld 32 along the bottom of the bag, and in order to insure that a dependable, air-tight
weld is obtained, the weld will preferably be made wider than the longitudinal welds
30, 34. This will improve the sealing at spots where leak passages might develop along
the joining line between the flat surface of wall 14 and the wavy surface of wall
12.
[0012] A known system for manufacturing conventional bags comprises, as shown on Fig. 3,
two reels 20, 22, from which respective ribbons 24, 26 are unrolled to form the walls
of the bag. Transverse welds 28 are made at predetermined intervals along the ribbons
by means of welding bars B1, B2, in order to define the side borders of the bag, and
longitudinal welds are also made on one of the edges of the ribbon to define the bottom
of the bag. In order to have one slack wall, ribbon 24 is pulled at a speed V1 slightly
in excess of the speed V2 of ribbon 26, so that excess material is fed forward between
successive welds.
[0013] According to an alternative technique for the manufacture of bags, the sides of the
bag are defined by longitudinal welds 130, 132, made along the edges 124, 126 of the
ribbons as they unroll from the reels (not shown), and the bottom of the bag is made
by transverse, spaced welds. In this case, as shown on Fig. 4, the slackness in one
of the walls is obtained by interposing a humped plate 134 between the ribbons.
[0014] The bag according to the invention can be manufactured by making only minor modifications
to conventional bag manufacturing equipment.
[0015] As a further advantage of the invention, the bag has the same degree of pliability
of a conventional bag, so that it can easily match the changing shapes of the contents.
[0016] A preferred embodiment of the invention has been described, but modifications can
of course be made to it by a person skilled in the art within the scope of the same
inventive concept. By way of example, both walls might be integral with each other
along one of the longitudinal edges, with welds made only on the other side and along
the bottom.
1. A bag of plastic material for the vacuum preservation of foodstuffs, comprising two
rectangular walls (12, 14) joined together along three sides, characterized in that the width of one of the walls (12) is larger than the width (L) of the other wall
(14) by a predetermined quantity.
2. The bag of claim 1, characterized in that the quantity by which the width of one wall (12) exceeds the width (L) of the other
wall (14) is in the range 2% to 10%.
3. The bag of claim 2, characterized in that said excess quantity is 5% of the width (L) of the narrower wall (14).
4. A process for mass-producing bags according to any of claims 1 to 3, wherein two superposed
ribbons (24, 26) of plastic sheet are continuously fed along a path and transverse
welding bars (B1, B2) are applied at intervals to the ribbons to obtain welds (28)
joining the ribbons together to form longitudinal sides of the bag, characterized in that one of the ribbons (24) is fed at a higher speed than the other ribbon.
5. A process for mass-producing bags according to any of claims 1 to 3, wherein two superposed
ribbons (124, 126) of plastic sheets are continuously fed along a path and longitudinal
welding bars are applied to the opposite edges of the ribbons to obtain welds (130,
132) joining the ribbons together to form longitudinal sides of the bag, characterized in that a humped plate (134) is inserted between the ribbons.